Disclosure of Invention
The application aims to provide an anaerobic compressed gas production system so as to realize the production of anaerobic compressed gas mainly comprising carbon dioxide, effectively avoid the oxidation of the compressed gas to equipment or products, and be beneficial to prolonging the service life of the equipment and guaranteeing the quality of the products.
In order to achieve the above purpose, the present application is realized by the following technical scheme:
the water outlet of the soft water pump is connected with the soft water inlet of the energy saver through a pipeline, the soft water outlet of the energy saver is connected with the soft water inlet of the deaerator through a pipeline, and the outlet of the deaerator is connected with the water inlet of the boiler through a pipeline;
the boiler steam outlet is connected with a steam inlet of a branch cylinder through a pipeline, a first outlet of the branch cylinder is connected with a production device through a pipeline, and a second outlet of the branch cylinder is connected with a steam inlet of a deaerator through a pipeline;
the boiler flue gas outlet is connected with a flue gas inlet of the energy saver through a pipeline, a flue gas outlet through pipeline of the energy saver is connected with a flue gas inlet of the gas collection tank, and a condensed water outlet of the energy saver is connected with the water collection tank through a pipeline;
the air outlet of the air collection tank is connected with the air inlet of the first air separation tank through a pipeline, the air outlet of the first air separation tank is connected with the inlet of the compressor through a pipeline, the outlet of the compressor is connected with the inlet of the first water separator through a pipeline, the outlet of the first water separator is connected with the first air inlet of the heat exchanger, the first air outlet of the heat exchanger is connected with the air inlet of the cold dryer through a pipeline, the air outlet of the cold dryer is connected with the main pipe, the main pipe is connected with the spray header in the air collection tank through an air return pipe, the main pipe is connected with the inlet of the second water separator through a pipeline, the air outlet of the second water separator is connected with the second air inlet of the heat exchanger through a pipeline, and the first air outlet and the second air outlet of the third water separator are both connected with the second water separation tank through pipelines.
Further, a first baffle and a second baffle are arranged in the first water separator, and the first baffle and the second baffle are distributed in a staggered mode.
Further, the second water separator comprises a bearing, a blade, a nozzle, an air inlet pipe, a water collecting tank, a cylinder body, a rotating shaft, a water baffle, an air outlet pipe, a drain valve and a water pipe; the blade is installed in the pivot, and the upper and lower both ends of pivot are installed on the barrel through the bearing respectively, are provided with intake pipe and outlet duct relatively on the lateral wall of barrel, are installed the spout in the one end department that the intake pipe stretches into the barrel, are provided with the breakwater with the outlet duct department relatively in the barrel, and the water catch bowl sets up in the bottom of barrel.
Further, the top of the third water separator is provided with a third water separator air inlet, a filter bowl is arranged in the third water separator, an inclined ladder and a third baffle are arranged below the filter bowl, a drain port is arranged at the position, corresponding to the inclined ladder, of the side wall of the third water separator, a first air outlet of the third water separator is arranged at the top of the third water separator, and a second air outlet of the third water separator is arranged on the side wall of the third water separator opposite to the drain port.
Further, an air inlet and outlet valve group is arranged at the top of the third water separator, and an air inlet of the third water separator and a first air outlet of the third water separator are arranged on the air inlet and outlet valve group.
Further, the working mode of the air inlet valve group is as follows: when the air inlet of the third water separator on the air inlet and outlet valve group is opened, a small amount of compressed gas with lower temperature enters the top of the third water separator through the air inlet and outlet valve group to be mixed with compressed gas with larger water content, the temperature of the compressed gas with water content is reduced, wherein the water content is condensed and falls into the bottom of the filter bowl, at the moment, the air inlet of the third water separator is closed, the first air outlet of the third water separator is opened, and the dry compressed gas with the water content removed from the upper part of the filter bowl enters the split cylinder through the air inlet and outlet valve group, the first air outlet of the third water separator and the pipeline, and circulates accordingly.
The beneficial effects of the application are as follows:
the technical scheme is suitable for enterprises provided with gas boilers, because the boiler emissions are mainly carbon dioxide and water vapor, the flue gas emitted by the boilers and the boiler feed water are subjected to heat exchange, so that the temperature of the flue gas is reduced, most of water vapor is condensed and separated, and the gas with the carbon dioxide as the main component is conveyed to a compressor to be compressed into anaerobic compressed gas. In order to prevent the influence of moisture in the oxygen-free compressed gas, the moisture in the compressed gas is separated again by a high-speed rotary separation action by utilizing the difference in density between the water and the carbon dioxide gas. And the water vapor in the compressed gas is condensed by utilizing the cooling condensation principle of the cold dryer. Meanwhile, the temperature difference of the compressed gas in different conveying stages is utilized, and the vapor in the compressed gas is further condensed and separated by utilizing a method that the lower-temperature compressed gas contacts with the higher-temperature compressed gas and the vapor is condensed by the temperature change. Therefore, the technical scheme produces the compressed gas which is free of oxygen and mainly contains carbon dioxide, and the compressed gas is applied to the special industrial field, so that the oxidation of the compressed gas to equipment or products can be effectively avoided, the service life of the equipment is prolonged, and the product quality is guaranteed.
Detailed Description
The following detailed description of the present application is provided by way of example only, and is not to be construed as limiting the scope of the application.
As shown in fig. 1 and 2, the application provides an oxygen-free compressed gas production system, soft water produced by water treatment 1 enters one side of a soft water inlet of an economizer 4 through a water outlet of a soft water pump 3, soft water exchanges heat with flue gas discharged by a boiler 115 in the economizer 4, soft water after heat absorption and temperature rising flows out of the economizer 4 and enters a deaerator 140 through a valve 125, a water pipe 126 and an electric valve 127, steam produced by the boiler 115 enters a gas separation cylinder 134 through a valve 116, a pipeline 131 and a valve 132, a part of steam of the gas separation cylinder 134 is supplied for production and utilization through a valve 135 and a pipeline 136, the other part of steam enters the deaerator 140 through a valve 133, a pipeline 138, a pipeline 139 and an electric valve 141 to heat and remove oxygen, and the soft water after oxygen removal in the deaerator 140 enters the boiler 115 through a pump 129 at the bottom, a water pipe 130 and a valve 117 to be heated and produced into steam for utilization.
Simultaneously, flue gas generated by the boiler 115 enters a flue gas inlet at the other side of the energy saver 4 through a valve 118 and a flue 128 to exchange cold and heat with soft water, the temperature of the flue gas is reduced, water vapor in the flue gas is condensed into water which falls into a water collecting tank 123 at the bottom of the energy saver 4, after the water vapor is largely condensed and separated, gas with the main component of carbon dioxide enters the gas collecting tank 8 through the flue 5 and a one-way valve 6, meanwhile, a gas return pipe 12 is connected with a main pipe 30, a small part of low-temperature compressed gas flows out from the main pipe 30 and enters the gas collecting tank 8 through the gas return pipe 12 and an electric valve 11, the gas is sprayed into the gas collecting tank through a spray header 10 in the gas collecting tank 8 and is mixed with relatively high-temperature gas in the gas collecting tank, the gas temperature in the gas collecting tank 8 is reduced, water in the carbon dioxide is condensed again and falls into the bottom of the gas collecting tank 8, and purer carbon dioxide gas enters the first branch cylinder 119 through a pipeline 13, a pipeline 122 and a valve 121.
Part of the gas in the first sub-cylinder 119 is filtered by the valve 120, the pipeline 109, the pipeline 15 and the valve 16 and then enters the compressor 18 to be compressed into compressed gas after being filtered by the filter cylinder 17 at the inlet of the compressor 18, the compressed gas flows out of the compressor 18 and enters the first water separator 22 through the valve 19, the first water separator 22 is internally provided with a first baffle 20 and a second baffle 21, the first baffle 20 and the second baffle 21 are distributed in a staggered way, and the water in the gas flow in the first water separator 22 falls into the bottom of the baffle. After being separated by the first water separator 22, water drops in the compressed gas enter the heat exchanger 54 through the valve 23, the filter 24, the valve 25, the pipeline 80 and the valve 72 to perform cold and heat exchange with the ultralow-temperature compressed gas cooled by the cold dryer. Part of the gas in the first gas dividing cylinder 119 can also pass through the valve 110, the pipeline 111 and the valve 101, then filtered by the filter cylinder 102 at the inlet of the compressor 103, and then enters the compressor 103 to be compressed into compressed gas, the compressed gas flows out of the compressor 103 and enters the fourth water separator 92 through the valve 100, the fourth water separator 92 is internally provided with the fourth baffle 93 and the fifth baffle 94, the fourth baffle 93 and the fifth baffle 94 are also distributed in a staggered way, and the baffles enable the moisture in the gas flow in the fourth water separator 92 to fall into the bottom of the fourth water separator. After the moisture in the compressed gas is separated by the fourth water separator 92, the compressed gas enters the heat exchanger 54 through the valve 89, the filter 90 and the valve 91 and then enters the heat exchanger 54 through the valve 80 and the valve 72 to perform cold and heat exchange with the ultralow temperature compressed gas cooled by the cold dryer.
After the compressed gas is primarily cooled in the heat exchanger 54, the compressed gas flows out through the valve 73, the pipeline 76 and the pipeline 79 and then can enter the cold dryer 28 through the pipeline 26 and the valve 27 and can enter the cold dryer 83 through the pipeline 86 and the valve 85 respectively, the compressed gas is deeply cooled to a leakage point in the cold dryer 28 and the cold dryer 83, the moisture in the compressed gas is condensed into water again, and pure anaerobic low-temperature compressed gas flows out of the cold dryer 28 and the cold dryer 83 and enters the main pipe 30 through the pipeline 29 and the main pipe 30 through the pipeline 84 respectively. In order to prevent condensed water from being contained in the low-temperature compressed gas, a plurality of second water separators (the water separator 32, the water separator 35, the water separator 66 and the water separator 69) with the same structure and principle are designed on a pipeline at the rear end of the cold dryer, and the water separator 32, the water separator 35, the water separator 66 and the water separator 69 mainly comprise a bearing 143, a blade 144, a nozzle 145, an air inlet pipe 146, a water collecting tank 147, a cylinder 148, a rotating shaft 149, a baffle 150, an air outlet pipe 151, a bearing 152, a drain valve 153, a water pipe 154 and the like. When compressed gas is sprayed to the blades 144 through the spray nozzles 145 through the air inlet pipe 146, the blades 144 rotate at a high speed around the rotary shaft 149, tiny water drops condensed in the compressed gas are thrown to the inner wall of the cylinder 148 by centrifugal force and fall into the bottom water collecting tank 147, and then discharged through the drain valve 152 and the water pipe 154, and after the compressed gas is rotated at a high speed by the blades 144 to separate the condensed water, the compressed gas is beaten on the baffle 149 at the inner part of the other side of the cylinder 148, namely, at the inlet of the air outlet pipe 151, even if the rest tiny condensed water still adheres to the baffle 149, flows into the water collecting tank 147 along the baffle, and then flows out of the cylinder 148 and enters the air outlet pipe to be conveyed backwards. Therefore, the low-temperature compressed gas in the main pipe 30 can enter the water separator 32 through the electric valve 31, enter the water separator 35 through the electric valve 64, enter the water separator 66 through the electric valve 67, or enter the water separator 69 through the electric valve 70, after the tiny condensed water in the low-temperature compressed gas is separated through the water separator 32, the water separator 35, the water separator 66 and the water separator 69, the compressed gas in the pipeline 61 enters the pipeline 61 through the electric valve 33, the electric valve 60, the electric valve 62 and the electric valve 78 respectively, and the compressed gas in the pipeline 61 enters the heat exchanger 54 through the pipeline 63 and the valve 58 for heat exchange with the higher-temperature compressed gas at the front end, so that the low-temperature compressed gas is heated, even if a small amount of water drops in the low-temperature compressed gas are not separated, the low-temperature compressed gas can be evaporated into water, and the low-temperature compressed gas is changed into normal-temperature compressed gas for use more conveniently.
And compressed gas with higher temperature at the front end is cooled and then enters the cold dryer, so that the temperature of a leakage point is favorably reached, and the energy consumption of the cold dryer is reduced. The compressed gas heated to normal temperature by the heat exchanger 54 enters the third water separator 41 through the valve 59 and the valve 55, the third water separator 41 mainly comprises an air inlet 36, a filter bowl 37, an air outlet 39, an air inlet and outlet valve bank 40, small holes 42, a baffle 43, an inclined ladder 57, a drain valve 56 and the like, the third baffle 43 is installed obliquely downwards, the inclined ladder 57 is arranged on the third baffle, the inclined ladder 57 is horizontal and vertical downwards, because the density of carbon dioxide is higher than that of water vapor, the compressed gas is blocked by the third baffle 43, under the blocking and influence of the third baffle 43 and the inclined ladder 57, carbon dioxide flows downwards along the third baffle 43 and bypasses the bottom of the third baffle 43 to enter the second water separator 48 through the pipeline 44 and the valve 51, at the moment, even if very little water drops are contained in the compressed gas, the compressed gas flows downwards into the bottom of the third baffle 43, and the very little water drops in the compressed gas upwards enter the filter bowl 37 through the small holes 42, and many small holes are arranged on the upper part of the filter bowl 37, and the bottom of the filter bowl 37 can be used for water separation of the water separator 37.
The operation process of the air inlet and outlet valve group 40 at the upper part of the third water separator 41 is as follows: the air inlet side is opened, the air outlet side is closed, then the air inlet side is closed, and the air outlet side is opened, so that the alternation is performed. When the air inlet (air inlet of the third water separator) 36 of the air inlet and outlet valve set 40 is opened, a small amount of compressed air with lower temperature enters the top of the third water separator 41 through the pipeline 61, the pipeline 34, the pipeline 35, the air inlet 36 and the air inlet and outlet valve set 40 to be mixed with compressed air with larger water content, the water content compressed air is cooled, wherein the water content is condensed at the bottom of the filter bowl 37, the air inlet 36 of the air inlet and outlet valve set 40 is closed at the moment, the air outlet 39 of the air inlet and outlet valve set 40 is opened, and the dry compressed air with the water content removed at the upper part of the filter bowl 37 flows out through the air inlet and outlet valve set 40 and the air outlet 39 and then enters the air separating cylinder 48 through the pipeline 38, the pipeline 45 and the valve 50. Then the air outlet 39 of the air inlet and outlet valve group 40 is closed, the air inlet 36 of the air inlet and outlet valve group 40 is opened, a small amount of compressed air with lower temperature enters the top of the water separator 41 through the pipeline 61, the pipeline 34, the pipeline 35, the air inlet 36 and the air inlet and outlet valve group 40 to be mixed with compressed air with larger water content, and the compressed air with the water content is cooled down to condense the water content, so that the water and the air are circulated continuously. The oxygen-free and dry compressed gas in the final sub-cylinder 48 is transported to the gas utilization point 46 for use through a valve 49 and a pipeline 47.
Because the main component of the natural gas is methane, water and carbon dioxide are mainly produced after combustion, and condensed water produced in the anaerobic compressed gas production and drying process can be recycled. That is, the condensed water generated by the economizer 4 flows into the water pipe 108 through the water collecting tank 123 and the water pipe 124, the condensed water generated in the gas collecting tank 8 also flows into the water pipe 108 through the drain valve 14 at the bottom, and the condensed water generated by the compressor 18, the water separator 22, the filter 24 and the chiller-dryer 28 respectively flows into the water pipe 114 through the water pipe 112 and the water pipe 113 after meeting the water pipe 108 through the drain valve 106 at the bottom, the drain valve 105, the drain valve 104, the drain valve 88 and the water pipe 87. Condensed water generated by the compressor 103, the water separator 92, the filter 90 and the cold dryer 83 respectively passes through the drain valve 98, the drain valve 97, the drain valve 96, the drain valve 82 and the water pipe 95 at the bottom, and then flows into the water pipe 112, and then also flows into the water pipe 114 through the water pipe 113 after meeting the water pipe 99. At the same time, condensed water in the water separator 32, the water separator 35, the water separator 66 and the water separator 69 respectively flows into the water pipe 114 through the water pipe 81 after flowing into the water pipe 77 through the drain valve 34, the drain valve 65, the drain valve 68 and the drain valve 71. Condensed water generated in the heat exchanger 54 enters the water pipe 74 through the drain valve 75 at the bottom, the condensed water at the bottom of the filter bowl 37 at the upper part of the water separator 41 flows into the water pipe 74 through the drain valve 76, the condensed water at the bottom of the water separator 41 flows into the water pipe 74 through the drain valve 53 and the water pipe 52, and the condensed water in the water pipe 74 flows into the water pipe 114 through the water pipe 81. Finally, the condensed water generated by each air collecting tank, the compressor, the water separator, the filter and the heat exchanger flows into the water main 114, and then enters the water treatment 1 through the water pipe 114, the water pipe 137, the water pipe 142 and the valve 2 to be treated into qualified soft water for reuse, thereby saving water resources.
The present application is not limited to the above embodiments, but is not limited to the above embodiments, and any person skilled in the art will have obvious modifications and modifications equivalent to those of the equivalent embodiments, and can make various changes and modifications without departing from the scope of the present application.