CN117166766A - An anti-spill grouting machine for prefabricated steel structure buildings and its pouring method - Google Patents
An anti-spill grouting machine for prefabricated steel structure buildings and its pouring method Download PDFInfo
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- CN117166766A CN117166766A CN202311122495.0A CN202311122495A CN117166766A CN 117166766 A CN117166766 A CN 117166766A CN 202311122495 A CN202311122495 A CN 202311122495A CN 117166766 A CN117166766 A CN 117166766A
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Abstract
The invention discloses an anti-splashing grouting machine for an assembled steel structure building and a pouring method thereof, and relates to the related field of building grouting.
Description
Technical Field
The invention relates to the field of building grouting, in particular to an anti-spillage grouting machine for an assembled steel structure building and a pouring method thereof.
Background
The steel structure is a structure formed by steel materials, is one of building structures, needs to use a grouting device for foundation pouring when the existing steel structure is assembled, and injects slurry into a connection area between the steel structure and the ground through the grouting device.
The existing anti-spillage grouting machine for the assembled steel structure building is difficult to perform layered casting when in use, cement hydration heat is concentrated and overlarge due to large-area casting, so that temperature cracks are generated, and the volume of a cement barrel is difficult to change according to different requirements in the layered casting process of part of equipment, so that the cement amount is relatively fixed in the layered casting process;
secondly: in the prior art, when the grouting pipe needs to perform transposition grouting, cement can be scattered, waste is caused to the cement, the use cost of the cement is increased, and when part of equipment is used for plugging the cement, the cement can be stuck on the opening and closing piece, so that the use of the opening and closing piece is influenced, and sand in the cement can damage the opening and closing piece;
finally: the existing anti-sprinkling grouting machine for the assembled steel structure building is difficult to vibrate cement rapidly after grouting is completed, air bubbles possibly occur in the cement to influence the strength of the cement, and part of equipment is difficult to clean cement on a vibrating roller after vibrating the cement, so that part of cement is possibly adsorbed on a vibrating rod to cause waste to the cement.
Disclosure of Invention
Accordingly, in order to solve the above-mentioned shortcomings, the present invention provides an anti-spillage grouting machine for an assembled steel structure building and a pouring method thereof.
The invention is realized in such a way, and constructs an anti-spillage grouting machine for an assembled steel structure building and a pouring method thereof, the device comprises a trolley, wherein a layering mechanism is arranged at the rear end of the top of the trolley, a grouting pipe is arranged at the rear end of the top of the layering mechanism, an opening and closing mechanism is arranged at the bottom of the grouting pipe, a vibrating mechanism is arranged at the front end of the top of the trolley, a suction pump is arranged at the left end of the top of the layering mechanism, and a feeding pipe is fixedly connected to the right end of the top of the layering mechanism;
the layering mechanism comprises a first mounting box arranged at the rear end of the top of the cart, a second mounting box arranged at the bottom in the first mounting box, a first double-shaft motor arranged at the bottom in the second mounting box, a first bevel gear set arranged at the left end and the right end of the first double-shaft motor through a connecting rod, and an electromagnetic clutch fixedly connected with the outer wall of the connecting rod, a first rotating wheel arranged at the top of the first bevel gear set through the connecting rod, a grooved wheel clamped with a protruding block at the bottom of the rotating wheel, a first rotary table arranged at the top of the grooved wheel through the connecting rod, and an adjusting mechanism arranged at the right end of the first bevel gear set and at the right end of the first double-shaft motor through the connecting rod, wherein the electromagnetic clutch is fixedly connected with the outer wall of the connecting rod.
Preferably, the adjusting mechanism comprises a second bevel gear set arranged at the right end of the first bevel gear set at the right end of the first double-shaft motor through a connecting rod, a first rotating block arranged at the back bevel gear of the second bevel gear set through a connecting rod, a chute rod arranged at the back of the first rotating block through a connecting rod, a first sliding rod arranged at the left end and the right end of the chute rod, a limiting block arranged at the bottom in the first mounting box, and the first sliding rod is in sliding connection with the limiting block.
Preferably, the adjusting mechanism further comprises a moving block arranged at the left end of the first sliding rod at the left end of the sliding groove rod, an electromagnetic rod attracted with the magnetic empty slot at the top of the moving block, an elastic pad arranged at the left end of the electromagnetic rod through a connecting block, a cement bucket arranged at the top of the first rotating disc, and the cement bucket consists of two groups of cement boxes.
Preferably, the opening and closing mechanism comprises a fixed disc arranged at the bottom of the grouting pipe, a sliding groove arranged at the top of the fixed disc and a second sliding rod arranged in the sliding groove.
Preferably, the opening and closing mechanism further comprises a plywood arranged at the bottom of the second sliding rod, a shock pad arranged at the bottom of the plywood, and a second rotary table arranged at the bottom of the shock pad through a connecting rod.
Preferably, the vibrating mechanism comprises a mounting plate arranged at the front end of the top of the cart, damping rods arranged at the left end and the right end of the top of the mounting plate, a third mounting box arranged on the outer wall of the damping rods, a second double-shaft motor arranged at the bottom in the third mounting box, and a cam arranged on the front end and the rear end of the second double-shaft motor through a connecting rod, wherein the outer wall of the connecting rod is fixedly connected with an electromagnetic clutch, a first connecting plate arranged at the left end and the right end of the third mounting box through a connecting plate, a vibrating motor arranged at the front end of the bottom of the first connecting plate, a vibrating rod arranged at the bottom of the vibrating motor, and a cleaning mechanism arranged on the outer wall of the vibrating rod.
Preferably, the vibrating mechanism further comprises a fourth connecting plate arranged between the two groups of first connecting plates, a double-shaft air cylinder arranged at the bottom of the fourth connecting plate through a connecting block, and knocking blocks arranged at left and right ends of the double-shaft air cylinder and pushing rods.
Preferably, the cleaning mechanism comprises a wiping block arranged on the outer wall of the vibrating rod, a connecting rod arranged on the back of the wiping block through a cross rod, a sliding plate arranged on the top of the connecting rod through a vertical rod, a second connecting plate arranged on the left end of the top of the cart, inclined blocks arranged on the upper side and the lower side of the right end of the sliding plate, and a rotating rod arranged on the right end of the second connecting plate through a connecting block.
Preferably, the cleaning mechanism further comprises a second rotating block arranged below the front end of the rotating rod, a third connecting plate arranged at the right end of the top of the cart, and a second rotating wheel arranged above the front end of the third connecting plate.
Preferably, the grouting method for the anti-spillage grouting machine for the assembled steel structure building comprises the following steps of:
step one: constructing a model, wherein the joints between two sides of the model and the steel structure material need to be specially designed;
step two: stirring cement according to a required proportion, and then conveying the cement into a cement bucket through a feed pipe at the top of a first mounting box;
step three: the cement barrel is driven to intermittently rotate by the cooperation of the grooved pulley and the first rotating wheel, and layered pouring is carried out;
step four: the size of the cement bucket is changed through the cooperation of the electromagnetic rod and the elastic pad;
step five: conveying cement in the cement bucket to a grouting pipe through a suction pump for grouting;
step six: cement scattering is reduced through the cooperation of the sliding chute and the plywood;
step seven: vibrating the cement by matching the vibrating motor with the vibrating rod;
step eight: the wiping block is driven to wipe the vibrating rod through the cooperation of the second rotating wheel and the inclined block.
The invention has the following advantages: the invention provides an anti-spillage grouting machine for an assembled steel structure building and a pouring method thereof through improvement, and compared with the same type of equipment, the anti-spillage grouting machine has the following improvement:
according to the anti-sprinkling grouting machine for the assembled steel structure building and the pouring method thereof, provided by the invention, the layering mechanism is arranged, the first rotating disc is driven to rotate through the cooperation of the first rotating wheel and the grooved wheel, and the first rotating disc drives the adjusting mechanism to rotate, so that layered pouring is realized, and the phenomenon that cement hydration heat is concentrated and overlarge due to large-area pouring is prevented, so that temperature cracks are generated.
According to the anti-spillage grouting machine for the assembled steel structure building and the pouring method thereof, the adjusting mechanism is arranged, the electromagnetic rod is attracted with the magnetic empty groove at the top of the moving block, and the electromagnetic rod is matched with the connecting block to drive the elastic pad to move, so that the cement amount is changed according to different pouring layers, meanwhile, cement residues in the cement bucket are reduced, and cement spillage is reduced.
According to the anti-sprinkling grouting machine for the assembled steel structure building and the pouring method thereof, the opening and closing mechanism is arranged, the second turntable drives the plywood and the shock pad to rotate through the cooperation of the sliding groove and the connecting rod, so that the grouting opening at the bottom of the grouting pipe is closed and fixed, cement is prevented from sprinkling, meanwhile, the damage of sand in cement to the plywood is reduced through the shock pad, and the service life of the plywood is prolonged.
According to the anti-spillage grouting machine for the assembled steel structure building and the pouring method thereof, provided by the invention, cement is vibrated by the cooperation of the cam, the damping rod and the vibration motor through the vibration mechanism, so that bubbles are prevented from being generated in the cement, the cement strength is prevented from being influenced, and the cleaning mechanism is knocked through the cooperation of the double-shaft cylinder and the knocking block, so that the cement waste is reduced.
According to the anti-spillage grouting machine for the assembled steel structure building and the pouring method thereof, the cleaning mechanism is arranged, and the wiping block is driven to move up and down by the cooperation of the clamping blocks at the bottom and the left end of the second rotating wheel and the rotating rod to scrape cement residues on the vibrating rod, so that the waste of excessive cement remained on the vibrating rod to cement is prevented, and the cement use cost is increased.
Drawings
FIG. 1 is a schematic diagram of the flow structure of the steps of the present invention;
FIG. 2 is a schematic perspective view of a cart and layering mechanism of the present invention;
FIG. 3 is a schematic view of a layered mechanism of the present invention in an exploded perspective;
FIG. 4 is a schematic view of the sheave and primary sheave of the present invention in a bottom perspective;
FIG. 5 is an enlarged schematic view of the structure of FIG. 2A in accordance with the present invention;
FIG. 6 is a schematic top perspective view of the cement silo of the invention;
FIG. 7 is a schematic top perspective view of the opening and closing mechanism of the present invention;
FIG. 8 is a schematic view of an exploded perspective of the opening and closing mechanism of the present invention;
FIG. 9 is a schematic perspective view of a vibrating mechanism according to the present invention;
fig. 10 is a schematic perspective view of a cleaning mechanism according to the present invention.
Wherein: the device comprises a cart-1, a layering mechanism-2, a first mounting box-21, a second mounting box-22, a first double-shaft motor-23, a first bevel gear set-24, a first rotating wheel-25, a grooved wheel-26, a first rotating disc-27, an adjusting mechanism-28, a second bevel gear set-281, a first rotating block-282, a sliding groove rod-283, a first sliding rod-284, a limiting block-285, a moving block-286, an electromagnetic rod-287, an elastic pad-288, a cement bucket-289, a grouting pipe-3, an opening and closing mechanism-4, a fixed disc-41, a sliding groove-42, a second sliding rod-43, a plywood-44, a shock pad-45, a second rotating disc-46, a vibrating mechanism-5, a mounting plate-51, a damping rod-52, a third mounting box-53, a second double-shaft motor-54, a cam-55, a first connecting plate-56, a vibrating motor-57, a vibrating rod-58, a cleaning mechanism-59, a wiping block-591, a connecting rod-592, a sliding plate-593, a second connecting plate-594, a second rotating block 594, a tilting block 596, a fourth rotating block 596-598, a fourth rotating block 598 and a fourth connecting plate 598-510.
Description of the embodiments
The principles and features of the present invention are described below with reference to fig. 1-10, which are examples only for illustrating the present invention and are not intended to limit the scope of the present invention. The invention is more particularly described by way of example in the following paragraphs with reference to the drawings. Advantages and features of the invention will become more apparent from the following description and from the claims. It should be noted that the drawings are in a very simplified form and are all to a non-precise scale, merely for convenience and clarity in aiding in the description of embodiments of the invention.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When a component is considered to be "connected" to another component, it can be directly connected to the other component or intervening components may also be present. When an element is referred to as being "disposed on" another element, it can be directly on the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
Examples
Referring to fig. 1-4, the anti-spillage grouting machine for the assembled steel structure building and the pouring method thereof comprise a cart 1, wherein the rear end of the top of the cart 1 is fixedly connected with a layering mechanism 2, the rear end of the top of the layering mechanism 2 is fixedly connected with a grouting pipe 3, the bottom of the grouting pipe 3 is fixedly connected with an opening and closing mechanism 4, the front end of the top of the cart 1 is fixedly connected with a vibrating mechanism 5, the left end of the top of the layering mechanism 2 is fixedly connected with a suction pump 6, and the right end of the top of the layering mechanism 2 is fixedly connected with a feeding pipe.
The layering mechanism 2 comprises a first mounting box 21 fixed at the rear end of the top of the cart 1, a second mounting box 22 fixed at the inner bottom of the first mounting box 21, a first double-shaft motor 23 fixed at the inner bottom of the second mounting box 22, and a first bevel gear set 24 at the left end and the right end, which is convenient to drive by a connecting rod, of the first double-shaft motor 23.
The first bevel gear sets 24 of the output shafts at the left end and the right end of the first double-shaft motor 23 are fixed through connecting rods, electromagnetic clutches are fixedly connected to the outer walls of the connecting rods, and the top bevel gears of the first bevel gear sets 24 at the right end of the first double-shaft motor 23 are fixedly connected with the electromagnetic clutches through connecting rods.
The first rotating wheel 25 fixed at the top of the first bevel gear set 24 through a connecting rod, the grooved wheel 26 clamped with the protruding block at the bottom of the rotating wheel 25, the first rotary table 27 fixed at the top of the grooved wheel 26 through a connecting rod, the regulating mechanism 28 fixed at the right end of the first bevel gear set 24 at the right end of the first double-shaft motor 23 through a connecting rod, and an electromagnetic clutch is fixedly connected to the outer wall of the connecting rod, and the grooved wheel 26 is convenient to cooperate with the first rotating wheel 25 to drive the first rotary table 27 to rotate.
The working principle of the anti-spillage grouting machine for the assembled steel structure building and the pouring method thereof based on the embodiment 1 is as follows:
when the equipment is used, the equipment is firstly placed in a working area, and then the device is connected with an external power supply, so that the power supply required by the work of the equipment can be provided;
after the assembly is completed according to the required cement amount through the adjusting mechanism 28, the first double-shaft motor 23 and an electromagnetic clutch on a connecting rod at the left end of the first double-shaft motor 23 are started, the first double-shaft motor 23 drives a first bevel gear set 24 at the left end of the first double-shaft motor 23 to rotate through the connecting rod, a bevel gear at the top of the first bevel gear set 24 at the left end of the first double-shaft motor 23 drives a first rotating wheel 25 to rotate through the connecting rod, the first rotating wheel 25 drives a first rotating disc 27 to rotate through the cooperation with a grooved wheel 26, the first rotating disc 27 drives the adjusting mechanism 28 to rotate, then a suction pump 6 is started, and the suction pump 6 conveys cement in the adjusting mechanism 28 to the outside through a grouting pipe 3 and performs grouting through the grouting pipe 3;
when the adjusting mechanism 28 is required to be driven to reversely rotate, the first double-shaft motor 23 and the electromagnetic clutch at the top of the first bevel gear set 24 at the right end of the first double-shaft motor 23 are started, the first double-shaft motor 23 drives the first bevel gear set 24 at the right end of the first double-shaft motor 23 to rotate through the connecting rod, the bevel gear at the top of the first bevel gear set 24 at the right end of the first double-shaft motor 23 drives the first rotating wheel 25 to rotate through the connecting rod, then the first step is repeated, cement in the adjusting mechanism 28 is driven to positively and negatively rotate through different requirements, layered pouring is realized, and the condition that cement hydration heat is concentrated and excessively large due to large-area pouring is prevented, so that temperature cracks are generated.
Examples
Referring to fig. 5 to 6, according to the anti-spillage grouting machine for assembled steel structure building and the pouring method thereof, compared with the first embodiment, the embodiment further comprises: the adjusting mechanism 28 comprises a second bevel gear set 281 fixed at the right end of the first bevel gear set 24 at the right end of the first double-shaft motor 23 through a connecting rod, a first rotating block 282 fixed at the back bevel gear of the second bevel gear set 281 through a connecting rod, and a back bevel gear of the second bevel gear set 281 conveniently drives the first rotating block 282 to rotate through the connecting rod.
The sliding groove rod 283 sliding on the back of the first rotating block 282 through the connecting rod, the first sliding rods 284 fixed on the left end and the right end of the sliding groove rod 283, and the limiting block 285 fixed on the inner bottom of the first mounting box 21, and the first sliding rods 284 are in sliding connection with the limiting block 285, and the first sliding rods 284 are convenient for driving the moving block 286 to move.
The moving block 286 fixed at the left end of the first sliding rod 284 at the left end of the sliding groove rod 283, the electromagnetic rod 287 attracted to the magnetic empty groove at the top of the moving block 286, and the electromagnetic rod 287 are electrically connected with an external current output device.
The elastic pad 288 fixed at the left end of the electromagnetic rod 287 through the connecting block and the cement barrel 289 fixed at the top of the first rotating disc 27 are composed of two groups of cement boxes, four groups of cement barrels 289 are arranged on the cement barrel 289, and the four groups of cement barrels 289 are equidistantly arranged at the top of the first rotating disc 27.
In this embodiment:
when the cement amount of different pouring layers is required to be controlled, the electromagnetic rod 287 is driven to work through the external current output device, so that the electromagnetic rod 287 and a magnetic empty slot at the top of the moving block 286 are attracted to each other, then the right-end electromagnetic clutch of the first double-shaft motor 23 and the right-end first bevel gear set 24 of the first double-shaft motor 23 is started, the first double-shaft motor 23 drives the right-end first bevel gear set 24 of the first double-shaft motor 23 to rotate, the first bevel gear set 24 of the right-end first bevel gear set 24 drives the second bevel gear set 281 to rotate, the bevel gear at the back of the second bevel gear set 281 drives the first rotating block 282 to rotate through the connecting rod, the first rotating block 282 drives the chute rod 283 to move rightwards through the connecting rod, the chute rod 283 drives the first sliding rod 284 to move rightwards, the moving block 286 drives the elastic pad 288 to move rightwards through the cooperation of the electromagnetic rod 287 and the connecting block 288, the elastic pad 288 is deformed, the volume of the cement barrel 289 is controlled through the elastic pad 288, and the cement amount in the cement barrel 289 is changed according to different pouring layers, and cement residue in the cement barrel 289 is reduced.
Examples
Referring to fig. 7 to 8, according to the invention, compared with the first embodiment, the anti-spillage grouting machine for the fabricated steel structure building and the pouring method thereof further include: the opening and closing mechanism 4, the opening and closing mechanism 4 comprises a fixed disc 41 fixed at the bottom of the grouting pipe 3, a chute 42 arranged at the top of the fixed disc 41, and an electromagnetic block fixedly connected to the chute 42 and electrically connected with an external current output device.
The second sliding rod 43 sliding in the sliding groove 42, the plywood 44 fixed at the bottom of the second sliding rod 43, the shock pad 45 fixed at the bottom of the plywood 44 and the shock pad 45 are convenient for reducing the damage of the cement sand to the plywood 44.
The second turntable 46 at the bottom of the shock pad 45 is slid through the connecting rod, ten groups of sliding grooves are formed in the top of the second turntable 46, and the second turntable 46 is convenient for driving the plywood 44 and the shock pad 45 to open and close.
In this embodiment:
when pouring to different places, the staff rotates the second carousel 46, and the cooperation of second carousel 46 through spout and connecting rod drives plywood 44 and shock pad 45 rotation, and plywood 44 drives second slide bar 43 and slides in spout 42, then drives the work of electromagnetic block in the spout 42 through external current follower, and electromagnetic block adsorbs fixedly to second slide bar 43 in the spout 42 to carry out the closure to grouting pipe 3 bottom slip casting mouth and fix, prevent that cement from spilling, reduce the cement sand in the while through shock pad 45 and cause the destruction to plywood 44, increase plywood 44's life.
Examples
Referring to fig. 9, in the anti-spillage grouting machine for an assembled steel structure building and the pouring method thereof according to the present invention, compared with the first embodiment, the embodiment further includes: the vibrating mechanism 5, the vibrating mechanism 5 comprises an installing plate 51 fixed at the front end of the top of the cart 1, damping rods 52 fixed at the left end and the right end of the top of the installing plate 51, a third installing box 53 sliding on the outer wall of the damping rods 52, and the third installing box 53 is convenient for installing a second double-shaft motor 54.
The second double-shaft motor 54 fixed at the inner bottom of the third mounting box 53, and the cam 55 fixed at the front and rear ends of the second double-shaft motor 54 through a connecting rod, wherein the outer wall of the connecting rod is fixedly connected with an electromagnetic clutch, and the first connecting plates 56 and the cam 55 fixed at the left and right ends of the third mounting box 53 through connecting plates are convenient for driving the third mounting box 53 to move up and down through the cooperation with the damping rod 52.
The vibrating rod 58 is convenient for vibrating cement, the vibrating motor 57 is fixed at the front end of the bottom of the first connecting plate 56, the vibrating rod 58 is fixed at the bottom of the vibrating motor 57, the cleaning mechanism 59 is slid on the outer wall of the vibrating rod 58, the fourth connecting plate 510 is fixed between the two groups of first connecting plates 56, the double-shaft air cylinder 511 is fixed at the bottom of the fourth connecting plate 510 through the connecting block, and the knocking blocks 512 are fixed at the left end and the right end of the double-shaft air cylinder 511.
In this embodiment:
after the cement grouting is finished, starting a second double-shaft motor 54 and electromagnetic clutches on connecting rods at the front end and the rear end of the second double-shaft motor 54, driving a cam 55 to rotate by the connecting rods at the front end and the rear end of the second double-shaft motor 54, driving a third mounting box 53 to move up and down by the cam 55 through cooperation with a damping rod 52, driving a first connecting plate 56 to move up and down by the third mounting box 53 through a connecting plate, and then starting a vibrating motor 57, driving a vibrating rod 58 to vibrate by the vibrating motor 57, vibrating cement through cooperation of up and down movement and vibration, and preventing bubbles from being generated in the cement to influence cement strength;
after the cleaning mechanism 59 cleans the vibrating rod 58, the double-shaft cylinder 511 is started, the double-shaft cylinder 511 drives the knocking blocks 512 at the left end and the right end to do relative motion, and the knocking blocks 512 are used for knocking the cleaning mechanism 59, so that the cleaning mechanism 59 is influenced by materials, cement on the cleaning mechanism 59 falls off, and cement waste is reduced.
Examples
Referring to fig. 9 to 10, according to the invention, compared with the first embodiment, the anti-spillage grouting machine for the fabricated steel structure building and the pouring method thereof further include: the cleaning mechanism 59, the cleaning mechanism 59 includes a wiping block 591 sliding on the outer wall of the vibrating rod 58, a connecting rod 592 fixed on the back of the wiping block 591 by a cross rod, and the connecting rod 592 facilitates the installation of the wiping block 591.
The sliding plate 593 fixed on the top of the connecting rod 592 through the vertical rod, the second connecting plate 594 fixed on the left end of the top of the cart 1, and the right side of the front end of the second connecting plate 594 are provided with limiting plates which play a limiting role on the sliding plate 593.
The tilting block 595 fixed on the upper side and the lower side of the right end of the sliding plate 593, the rotating rod 596 rotating on the right end of the second connecting plate 594 through the connecting block, the second rotating block 597 fixed below the front end of the rotating rod 596, the third connecting plate 598 fixed on the right end of the top of the cart 1, the second rotating wheel 599 sliding and rotating above the front end of the third connecting plate 598, clamping blocks are arranged at the left end and the bottom of the second rotating wheel 599, and the bottom clamping blocks are 3 with the left end clamping blocks: 1.
In this embodiment:
after the vibrating rod 58 is vibrated, the second double-shaft motor 54 and the electromagnetic clutch on the back connecting rod of the back cam 55 of the second double-shaft motor 54 are started, the second double-shaft motor 54 drives the second rotating wheel 599 to rotate through the connecting rod, so that the second rotating wheel 599 drives the longer clamping block at the bottom of the second rotating wheel 599 to rotate and contact with the inclined block 595 above the sliding plate 593, the longer clamping block at the bottom of the second rotating wheel 599 drives the sliding plate 593 to move upwards through the cooperation with the inclined block 595 above the sliding plate 593, the sliding plate 593 drives the wiping block 591 to move upwards through the cooperation of the connecting rod 592 and the cross rod to scrape cement residues on the vibrating rod 58, at the moment, the bottom of the inclined block 593 is influenced by the inclination of the bottom of the second rotating block 597 and contacts with the top of the second rotating block 597, then the second rotating wheel 599 rotates, the shorter clamping block at the left end of the second rotating wheel 599 drives the rotating rod 596 to rotate, the second rotating block 597 drives the second rotating block 597 to move upwards, and accordingly the sliding plate 597 and the sliding plate 593 is separated from the sliding plate 593 to move downwards, and the cement residues are prevented from being influenced by the cement residues on the sliding rod 593 and the sliding plate 593 is further moved downwards through the cooperation of the sliding plate 593.
Examples
Referring to fig. 1 to 10, the anti-spillage grouting machine for an assembled steel structure building and the pouring method thereof of the invention comprise the following steps:
step one: constructing a model, wherein the joints between two sides of the model and the steel structure material need to be specially designed;
step two: stirring cement according to a required proportion, and then conveying the cement into a cement barrel 289 through a feed pipe at the top of the first mounting box 21;
step three: the cement barrel 289 is driven to intermittently rotate by the cooperation of the grooved pulley 26 and the first rotating wheel 25, and layered pouring is carried out;
step four: the size of the cement bucket is changed through the cooperation of the electromagnetic rod 287 and the elastic pad 288;
step five: delivering cement in the cement barrel 289 to the grouting pipe 3 for grouting by a suction pump 6;
step six: cement spillage is reduced by the cooperation of the chute 42 and the plywood 44;
step seven: vibrating the cement by the cooperation of the vibrating motor 57 and the vibrating rod 58;
step eight: the wiping block 591 is driven to wipe the vibrating bar 58 by the cooperation of the second rotating wheel 599 and the inclined block 595.
According to the anti-spillage grouting machine for the assembled steel structure building and the pouring method thereof, provided by the invention, the layering mechanism 2 is arranged, the first rotating wheel 25 and the grooved wheel 26 are matched to drive the first rotating disc 27 to rotate, the first rotating disc 27 drives the adjusting mechanism 28 to rotate, layered pouring is realized, and the phenomenon that cement hydration heat is concentrated and overlarge due to large-area pouring is prevented, so that temperature cracks are generated; the adjusting mechanism 28 is arranged, the electromagnetic rod 287 is attracted with a magnetic empty groove at the top of the moving block 286, and the elastic pad 288 is driven to move by the matching of the electromagnetic rod 287 and the connecting block, so that the cement amount is changed according to different pouring layers, and meanwhile, the cement residue in the cement barrel 289 is reduced, and the cement sprinkling is reduced; the opening and closing mechanism 4 is arranged, the second rotary table 46 drives the plywood 44 and the shock pad 45 to rotate through the cooperation of the sliding groove and the connecting rod, so that the grouting opening at the bottom of the grouting pipe 3 is closed and fixed, cement is prevented from being scattered, meanwhile, the damage to the plywood 44 caused by sand in cement is reduced through the shock pad 45, and the service life of the plywood 44 is prolonged; the vibrating mechanism 5 is arranged, cement is vibrated through the cooperation of the cam 55, the damping rod 52 and the vibrating motor 57, bubbles are prevented from being generated in the cement, the strength of the cement is influenced, and the cleaning mechanism 59 is knocked through the cooperation of the double-shaft air cylinder 511 and the knocking block 512, so that the cement waste is reduced; the cleaning mechanism 59 is arranged, the wiping block 591 is driven to move up and down through the cooperation of the clamping blocks at the bottom and the left end of the second rotating wheel 599 and the rotating rod 596 to scrape cement residues on the vibrating rod 58, so that the cement is prevented from being wasted due to excessive cement residues on the vibrating rod 58, and the cement use cost is increased.
The basic principle and main characteristics of the invention and the advantages of the invention are shown and described above, standard parts used by the invention can be purchased from market, special-shaped parts can be customized according to the description of the specification and the drawings, the specific connection modes of the parts adopt conventional means such as mature bolt rivets and welding in the prior art, the machinery, the parts and the equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection modes in the prior art, so that the description is omitted.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. The utility model provides an anti-spillage slip casting machine for assembled steel construction building, includes shallow (1), shallow (1) top rear end is equipped with layering mechanism (2), layering mechanism (2) top rear end is equipped with grouting pipe (3), grouting pipe (3) bottom is equipped with mechanism (4) that opens and shuts, shallow (1) top front end is equipped with vibrating mechanism (5), layering mechanism (2) top left end is equipped with suction pump (6), wherein, layering mechanism (2) top right-hand member fixedly connected with inlet pipe;
the method is characterized in that: the layering mechanism (2) comprises a first mounting box (21) arranged at the rear end of the top of the cart (1), a second mounting box (22) arranged at the inner bottom of the first mounting box (21), a first double-shaft motor (23) arranged at the inner bottom of the second mounting box (22), a first bevel gear set (24) arranged at the left end and the right end of the first double-shaft motor (23) through a connecting rod, and an electromagnetic clutch fixedly connected with the outer wall of the connecting rod, a first rotating wheel (25) arranged at the top of the first bevel gear set (24) through the connecting rod, a grooved wheel (26) clamped with a protruding block at the bottom of the rotating wheel (25), a first rotary table (27) arranged at the top of the grooved wheel (26) through the connecting rod, and an adjusting mechanism (28) arranged at the right end of the first bevel gear set (24) at the right end of the first double-shaft motor (23) through the connecting rod.
2. The anti-spillage grouting machine for assembled steel structure buildings according to claim 1, wherein: the adjusting mechanism (28) comprises a second bevel gear set (281) which is arranged at the right end of a first bevel gear set (24) at the right end of the first double-shaft motor (23) through a connecting rod, a first rotating block (282) which is arranged at the back of a bevel gear at the second bevel gear set (281) through a connecting rod, a chute rod (283) which is arranged at the back of the first rotating block (282) through a connecting rod, first sliding rods (284) which are arranged at the left end and the right end of the chute rod (283), a limiting block (285) which is arranged at the inner bottom of the first mounting box (21), and the first sliding rods (284) are in sliding connection with the limiting block (285).
3. The anti-spillage grouting machine for assembled steel structure buildings according to claim 2, wherein: the adjusting mechanism (28) further comprises a moving block (286) arranged at the left end of a first sliding rod (284) at the left end of the sliding groove rod (283), an electromagnetic rod (287) attracted with a magnetic empty groove at the top of the moving block (286), an elastic pad (288) arranged at the left end of the electromagnetic rod (287) through a connecting block, a cement barrel (289) arranged at the top of the first rotary table (27), and the cement barrel (289) is composed of two groups of cement boxes.
4. A spray-resistant grouting machine for fabricated steel structure building according to claim 3, wherein: the opening and closing mechanism (4) comprises a fixed disc (41) arranged at the bottom of the grouting pipe (3), a chute (42) arranged at the top of the fixed disc (41) and a second sliding rod (43) arranged in the chute (42).
5. The anti-spillage grouting machine for assembled steel structure buildings, according to claim 4, is characterized in that: the opening and closing mechanism (4) further comprises a plywood (44) arranged at the bottom of the second sliding rod (43), a shock pad (45) arranged at the bottom of the plywood (44), and a second rotary table (46) arranged at the bottom of the shock pad (45) through a connecting rod.
6. The anti-spillage grouting machine for assembled steel structure buildings according to claim 5, wherein: the vibrating mechanism (5) comprises a mounting plate (51) arranged at the front end of the top of the cart (1), damping rods (52) arranged at the left end and the right end of the top of the mounting plate (51), a third mounting box (53) arranged on the outer wall of the damping rods (52), a second double-shaft motor (54) arranged at the inner bottom of the third mounting box (53), a cam (55) arranged on the front end and the rear end of the second double-shaft motor (54) through a connecting rod, and an electromagnetic clutch fixedly connected with the outer wall of the connecting rod, a first connecting plate (56) arranged at the left end and the right end of the third mounting box (53) through a connecting plate, a vibrating motor (57) arranged at the front end of the bottom of the first connecting plate (56), a vibrating rod (58) arranged at the bottom of the vibrating motor (57) and a cleaning mechanism (59) arranged on the outer wall of the vibrating rod (58).
7. The anti-spillage grouting machine for assembled steel structure buildings according to claim 6, wherein: the vibrating mechanism (5) further comprises a fourth connecting plate (510) arranged between the two groups of first connecting plates (56), a double-shaft air cylinder (511) arranged at the bottom of the fourth connecting plate (510) through a connecting block, and knocking blocks (512) arranged at the left end and the right end of the double-shaft air cylinder (511) and pushing rods.
8. The anti-spillage grouting machine for assembled steel structure buildings as defined in claim 7, wherein: the cleaning mechanism (59) comprises a wiping block (591) arranged on the outer wall of the vibrating rod (58), a connecting rod (592) arranged on the back of the wiping block (591) through a cross rod, a sliding plate (593) arranged on the top of the connecting rod (592) through a vertical rod, a second connecting plate (594) arranged at the left end of the top of the cart (1), inclined blocks (595) arranged on the upper side and the lower side of the right end of the sliding plate (593), and a rotating rod (596) arranged at the right end of the second connecting plate (594) through a connecting block.
9. The anti-spillage grouting machine for assembled steel structure buildings according to claim 8, wherein: the cleaning mechanism (59) further comprises a second rotating block (597) arranged below the front end of the rotating rod (596), a third connecting plate (598) arranged at the right end of the top of the trolley (1) and a second rotating wheel (599) arranged above the front end of the third connecting plate (598).
10. The grouting method for the anti-spillage grouting machine for the assembled steel structure building according to claim 9, comprising the following steps:
step one: constructing a model, wherein the joints between two sides of the model and the steel structure material need to be specially designed;
step two: stirring cement according to a required proportion, and then conveying the cement into a cement barrel (289) through a feed pipe at the top of a first mounting box (21);
step three: the cement barrel (289) is driven to intermittently rotate by the cooperation of the grooved wheel (26) and the first rotating wheel (25), and layered pouring is carried out;
step four: the size of the volume of the cement bucket is changed through the matching of the electromagnetic rod (287) and the elastic pad (288);
step five: delivering cement in a cement bucket (289) to a grouting pipe (3) through a suction pump (6) for grouting;
step six: cement spillage is reduced through the cooperation of the sliding chute (42) and the plywood (44);
step seven: vibrating the cement by matching the vibrating motor (57) with the vibrating rod (58);
step eight: the second rotating wheel (599) and the inclined block (595) are matched to drive the wiping block (591) to wipe the vibrating rod (58).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311122495.0A CN117166766B (en) | 2023-09-01 | 2023-09-01 | Anti-spillage grouting machine for assembled steel structure building and pouring method of grouting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311122495.0A CN117166766B (en) | 2023-09-01 | 2023-09-01 | Anti-spillage grouting machine for assembled steel structure building and pouring method of grouting machine |
Publications (2)
| Publication Number | Publication Date |
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| CN117166766A true CN117166766A (en) | 2023-12-05 |
| CN117166766B CN117166766B (en) | 2025-10-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202311122495.0A Active CN117166766B (en) | 2023-09-01 | 2023-09-01 | Anti-spillage grouting machine for assembled steel structure building and pouring method of grouting machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119145408A (en) * | 2024-11-18 | 2024-12-17 | 保利长大工程有限公司 | Be used for closely knit mixing system of punching pile construction concrete |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN217326506U (en) * | 2022-04-12 | 2022-08-30 | 中铁六局集团有限公司 | Pouring equipment |
| CN115370150A (en) * | 2022-09-26 | 2022-11-22 | 厦门集三建设集团有限公司 | A concrete pouring system for construction engineering |
| KR20230015643A (en) * | 2021-07-23 | 2023-01-31 | 포엠 주식회사 | Multiple Grouting Apparatus for Ground Reinforcement and Eco-friendly Grouting Method |
| CN218467141U (en) * | 2022-10-09 | 2023-02-10 | 上海承亥桥隧工程集团有限公司 | Small-size slip casting machine with adjust slip casting flow |
| CN219219828U (en) * | 2023-01-04 | 2023-06-20 | 谭会洪 | Concrete is pour and is pour fixed subassembly with layering |
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2023
- 2023-09-01 CN CN202311122495.0A patent/CN117166766B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20230015643A (en) * | 2021-07-23 | 2023-01-31 | 포엠 주식회사 | Multiple Grouting Apparatus for Ground Reinforcement and Eco-friendly Grouting Method |
| CN217326506U (en) * | 2022-04-12 | 2022-08-30 | 中铁六局集团有限公司 | Pouring equipment |
| CN115370150A (en) * | 2022-09-26 | 2022-11-22 | 厦门集三建设集团有限公司 | A concrete pouring system for construction engineering |
| CN218467141U (en) * | 2022-10-09 | 2023-02-10 | 上海承亥桥隧工程集团有限公司 | Small-size slip casting machine with adjust slip casting flow |
| CN219219828U (en) * | 2023-01-04 | 2023-06-20 | 谭会洪 | Concrete is pour and is pour fixed subassembly with layering |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119145408A (en) * | 2024-11-18 | 2024-12-17 | 保利长大工程有限公司 | Be used for closely knit mixing system of punching pile construction concrete |
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| Publication number | Publication date |
|---|---|
| CN117166766B (en) | 2025-10-17 |
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