CN117165727A - Iron tapping mechanism of iron-making blast furnace and use method thereof - Google Patents
Iron tapping mechanism of iron-making blast furnace and use method thereof Download PDFInfo
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Description
技术领域Technical field
本发明涉及炼铁高炉技术领域,具体为一种炼铁高炉出铁机构及其使用方法。The present invention relates to the technical field of iron-making blast furnaces, and specifically relates to an iron-making blast furnace tapping mechanism and a method of using the iron-making blast furnace.
背景技术Background technique
炼铁高炉是冶炼铁水所使用的一种竖向高炉炉体。高炉炉体用钢板作炉壳,壳内砌耐火砖内衬。高炉本体自上而下分为炉喉、炉身、炉腰、炉腹 、炉缸五部分。由于高炉炼铁技术经济指标良好,工艺简单 ,生产量大,劳动生产效率高,能耗低等优点,故这种方法生产的铁占世界铁总产量的绝大部分。高炉生产时从炉顶装入铁矿石、焦炭、造渣用熔剂(石灰石),从位于炉子下部沿炉周的风口吹入经预热的空气。在高温下焦炭(有的高炉也喷吹煤粉、重油、天然气等辅助燃料)中的碳同鼓入空气中的氧燃烧生成的一氧化碳,在炉内上升过程中除去铁矿石中的氧、硫、磷,还原得到铁。炼出的铁水从铁口放出。The ironmaking blast furnace is a vertical blast furnace used for smelting molten iron. The blast furnace body is made of steel plate as the furnace shell, and the shell is lined with refractory bricks. The blast furnace body is divided into five parts from top to bottom: furnace throat, furnace body, furnace waist, furnace belly, and furnace hearth. Due to the advantages of blast furnace ironmaking with good technical and economic indicators, simple process, large production volume, high labor productivity, and low energy consumption, the iron produced by this method accounts for the vast majority of the world's total iron production. During blast furnace production, iron ore, coke, and slagging flux (limestone) are loaded from the top of the furnace, and preheated air is blown in from the tuyere located at the bottom of the furnace along the furnace circumference. At high temperatures, the carbon in the coke (some blast furnaces also inject auxiliary fuels such as pulverized coal, heavy oil, natural gas, etc.) burns with oxygen in the air to produce carbon monoxide, which removes the oxygen in the iron ore during the rise in the furnace. Sulfur and phosphorus are reduced to obtain iron. The smelted molten iron is released from the iron mouth.
现有技术中虽通过高炉能够大量冶炼铁水,但不可避免其在安装使用过程中依旧存在有不足之处,如出铁沟在与出铁口对齐安装的过程中误差性较高,导致安装不方便的问题,为避免此类问题有鉴于此:中国专利CN113293248B公开了一种炼铁高炉出铁装置,其包括基座,所述高炉安装在基座上,高炉包括设置在底部的出铁口,出铁装置与出铁口对应设置,出铁装置包括支撑架以及固定在支撑架上的出铁沟,基座与支撑架之间设有连接组件,所述连接组件包括与基座侧壁一体成型的滑槽,所述支撑架靠近基座的一端一体成型有连接板,连接板与所述滑槽滑动连接。滑槽对连接板水平面的移动起到限位作用,降低了出铁沟与出铁口位置不对应的可能性,同时提高了出铁沟安装的便利性的效果。Although a large amount of molten iron can be smelted through a blast furnace in the prior art, it is inevitable that there are still some shortcomings during installation and use. For example, the tap groove has a high error during installation in alignment with the tap hole, resulting in incorrect installation. Convenience problem, in order to avoid such problems, in view of this: Chinese patent CN113293248B discloses an ironmaking blast furnace tapping device, which includes a base, the blast furnace is installed on the base, and the blast furnace includes a tap hole arranged at the bottom. , the tapping device is arranged corresponding to the tap hole. The tapping device includes a supporting frame and a tapping groove fixed on the supporting frame. A connecting component is provided between the base and the supporting frame. The connecting component includes a side wall with the base. An integrally formed chute, one end of the support frame close to the base is integrally formed with a connecting plate, and the connecting plate is slidably connected to the chute. The chute plays a limiting role in the horizontal movement of the connecting plate, reducing the possibility that the tap trench does not correspond to the tap hole position, and at the same time improving the convenience of tap trench installation.
上述虽解决了出铁沟与出铁口位置不对应易存在误差,导致出铁沟安装不够便利的问题,但不避免其在实际使用的过程中依旧留有不足之处,如装置出铁部分缺乏捞渣滤渣机构,以至于传统采用渣沟排渣,而导致铁水会随渣料流动,而导致铁水会有较大损耗的问题,而为了避免此类问题发生,因此提出一种炼铁高炉出铁机构及其使用方法来对现有问题进行解决。Although the above solves the problem of inaccuracies in the position of the tap hole and the tap hole, resulting in inconvenient installation of the tap hole, it does not avoid that it still has shortcomings in the actual use process, such as the installation of the tapping part. There is a lack of a slag fishing and filtering mechanism, so the traditional use of slag ditches to discharge slag causes the molten iron to flow with the slag, resulting in a large loss of molten iron. In order to avoid such problems, an ironmaking blast furnace is proposed. The tapping mechanism and its use method are used to solve existing problems.
发明内容Contents of the invention
针对现有技术的不足,本发明提供了一种炼铁高炉出铁机构及其使用方法,解决了装置出铁部分缺乏捞渣滤渣机构,以至于传统采用渣沟排渣,而导致铁水会随渣料流动,而导致铁水会有较大损耗的问题。In view of the shortcomings of the prior art, the present invention provides an ironmaking blast furnace tapping mechanism and a method of using it, which solves the problem of the lack of a slag fishing and filtering mechanism in the tapping part of the device, so that the slag ditch is traditionally used to discharge slag, resulting in molten iron being discharged along with it. The slag flows, causing a large loss of molten iron.
为实现以上目的,本发明通过以下技术方案予以实现:一种炼铁高炉出铁机构,包括高炉基座、高炉炉体和出铁口,所述高炉炉体固定设置于高炉基座的顶部,所述出铁口连通于高炉炉体的前侧,所述高炉基座的前侧固定连接有固定支撑座,所述固定支撑座的顶部通过支架固定连接有出铁沟,所述出铁沟的内部设置有滤渣捞渣机构,所述滤渣捞渣机构和出铁沟之间设置有防结块机构,所述防结块机构和固定支撑座之间设置有规整暂存机构。In order to achieve the above objects, the present invention is realized through the following technical solutions: an ironmaking blast furnace tapping mechanism, including a blast furnace base, a blast furnace body and a tap hole. The blast furnace body is fixedly arranged on the top of the blast furnace base, The tap hole is connected to the front side of the blast furnace body, the front side of the blast furnace base is fixedly connected to a fixed support seat, and the top of the fixed support seat is fixedly connected to a tap channel through a bracket. The tap channel A slag filtering and slag fishing mechanism is provided inside, an anti-caking mechanism is provided between the slag filtering and slag fishing mechanism and the tap hole, and a regular temporary storage mechanism is provided between the anti-caking mechanism and the fixed support base.
优选的,所述滤渣捞渣机构包括拦渣板,所述拦渣板固定设置于出铁沟的内部,所述拦渣板的前侧开设有若干个滤渣通孔,所述拦渣板后侧的两侧均固定连接有导料框架,所述出铁沟的一侧通过支架固定连接有驱动电机,所述驱动电机的输出轴通过联轴器固定连接有往复丝杠,所述往复丝杠的表面螺纹连接有螺纹套,所述螺纹套的底部固定连接有限位套筒,所述限位套筒的内部滑动连接有活动伸缩板,所述活动伸缩板的底部固定连接有捞渣孔板,所述活动伸缩板顶部和限位套筒内腔顶部之间固定连接有第一复位弹簧。Preferably, the slag-filtering and slag-catching mechanism includes a slag-retaining plate, which is fixedly arranged inside the tap hole. Several slag-filtering through-holes are provided on the front side of the slag-retaining plate, and behind the slag-retaining plate A guide frame is fixedly connected to both sides of the tap hole. A drive motor is fixedly connected to one side of the tap hole through a bracket. The output shaft of the drive motor is fixedly connected to a reciprocating screw through a coupling. The reciprocating screw is The surface of the lever is threaded with a threaded sleeve, the bottom of the threaded sleeve is fixedly connected with a limiting sleeve, the interior of the limiting sleeve is slidably connected with a movable telescopic plate, and the bottom of the movable telescopic plate is fixedly connected with a slag fishing hole plate, and a first return spring is fixedly connected between the top of the movable telescopic plate and the top of the inner cavity of the limiting sleeve.
优选的,所述防结块机构包括安装支撑板,所述安装支撑板设置有四个,且四个安装支撑板分别固定设置于拦渣板两侧和两个导料框架相背一侧,同侧两个所述安装支撑板之间弹性滑动设置有渣料集料斜框,所述渣料集料斜框的一侧开设有渣料出料通口,同侧两个所述安装支撑板顶部通过支架和轴承共同转动连接有转动轴,且转动轴的一端延伸至渣料集料斜框的内部,所述转动轴的表面且位于渣料集料斜框的内部固定连接有若干个破碎刀具,所述转动轴的顶端固定连接有第一锥齿轮,所述往复丝杠表面的两侧均固定连接有与第一锥齿轮相啮合的第二锥齿轮,所述渣料集料斜框内腔前侧和后侧之间通过支架固定连接有环形空心板,所述环形空心板顶部的前侧和后侧均固定连接有弧形斜块,所述转动轴的表面固定连接有固定圆板,所述固定圆板底部的两侧均固定连接有与弧形斜块相配套使用的圆弧凸块。Preferably, the anti-caking mechanism includes an installation support plate, there are four installation support plates, and the four installation support plates are respectively fixed on both sides of the slag blocking plate and on the opposite side of the two guide frames, A slag aggregate inclined frame is provided with elastic sliding between the two installation support plates on the same side. A slag material discharge port is provided on one side of the slag aggregate inclined frame. The two installation supports on the same side There is a rotating shaft connected to the top of the plate through the bracket and the bearing, and one end of the rotating shaft extends to the inside of the slag aggregate inclined frame. There are several fixed connections on the surface of the rotating shaft and located inside the slag aggregate inclined frame. Crushing tool, the top end of the rotating shaft is fixedly connected with a first bevel gear, both sides of the surface of the reciprocating screw are fixedly connected with a second bevel gear meshing with the first bevel gear, the slag aggregate is inclined An annular hollow plate is fixedly connected between the front and rear sides of the inner cavity of the frame through a bracket. The front and rear sides of the top of the annular hollow plate are fixedly connected with arc-shaped inclined blocks. The surface of the rotating shaft is fixedly connected with a fixed Circular plate, both sides of the bottom of the fixed circular plate are fixedly connected with arc convex blocks used in conjunction with the arc inclined blocks.
优选的,所述规整暂存机构包括渣料暂存箱,所述渣料暂存箱设置有两个,且两个渣料暂存箱分别固定设置于固定支撑座顶部的两侧,所述渣料暂存箱内腔的一侧固定连接有承接板,所述承接板的顶部通过轴承转动连接有旋转轴,所述旋转轴的一端贯穿并延伸至承接板的底部,所述旋转轴延伸至承接板底部的一端固定连接有渣料拨料架,所述旋转轴的表面固定连接有第一驱动链轮,所述转动轴的表面固定连接有第二驱动链轮,所述第二驱动链轮和第一驱动链轮之间传动连接有驱动链条。Preferably, the regular temporary storage mechanism includes a slag temporary storage box. There are two slag temporary storage boxes, and the two slag temporary storage boxes are respectively fixed on both sides of the top of the fixed support base. A receiving plate is fixedly connected to one side of the inner cavity of the slag temporary storage box. The top of the receiving plate is connected to a rotating shaft through a bearing. One end of the rotating shaft penetrates and extends to the bottom of the receiving plate. The rotating shaft extends One end of the bottom of the receiving plate is fixedly connected to a slag material stirring rack. The surface of the rotating shaft is fixedly connected to a first driving sprocket. The surface of the rotating shaft is fixedly connected to a second driving sprocket. The second driving sprocket is fixedly connected to the surface of the rotating shaft. A drive chain is drivingly connected between the sprocket wheel and the first drive sprocket wheel.
优选的,同侧两个所述安装支撑板相对的一面均开设有限位滑槽,所述限位滑槽的内部滑动连接有限位滑块,同侧两个所述限位滑块相对一面分别与渣料集料斜框的前侧和后侧固定连接,所述限位滑块底部和限位滑槽内腔底部之间固定连接有第二复位弹簧。Preferably, the opposite sides of the two mounting support plates on the same side are provided with limiting chutes. The inside of the limiting chutes are slidingly connected to the limiting slide blocks. The opposite sides of the two limiting slide blocks on the same side are respectively It is fixedly connected to the front and rear sides of the slag aggregate inclined frame, and a second return spring is fixedly connected between the bottom of the limiting slide block and the bottom of the inner cavity of the limiting chute.
优选的,所述拦渣板的顶部通过支架固定连接有导向滑杆,所述导向滑杆的表面滑动连接有导向滑套,且导向滑套的后侧通过支架与螺纹套的前侧固定连接。Preferably, the top of the slag blocking plate is fixedly connected to a guide sliding rod through a bracket, the surface of the guide sliding rod is slidingly connected to a guide sliding sleeve, and the rear side of the guide sliding sleeve is fixedly connected to the front side of the threaded sleeve through the bracket. .
优选的,同侧所述导料框架后侧与出铁沟内壁之间固定连接有渣料导向斜板。Preferably, a slag guide ramp is fixedly connected between the rear side of the guide frame and the inner wall of the tap hole on the same side.
优选的,所述渣料暂存箱的前侧通过合页铰接有清料盖。Preferably, the front side of the slag temporary storage box is hinged with a cleaning cover through a hinge.
本发明还公开了一种炼铁高炉出铁方法,具体包括以下步骤:The invention also discloses a method for tapping iron from an ironmaking blast furnace, which specifically includes the following steps:
S1、使用时,通过出铁口将铁水引导至出铁沟的内部,铁水顺着出铁沟导流时,会逐渐与拦渣板接触,并被拦渣板所过滤拦截,由于拦渣板拦截高度只处于铁水上层,因此铁水上部漂浮的浮渣层会被拦渣板拦截,剩余铁水会顺着拦渣板的底部继续流动;S1. When in use, the molten iron is guided to the inside of the tap trough through the tap hole. When the molten iron flows along the tap trough, it will gradually come into contact with the slag blocking plate and be filtered and intercepted by the slag blocking plate. Because the slag blocking plate The interception height is only at the upper level of the molten iron, so the floating scum layer above the molten iron will be intercepted by the slag blocking plate, and the remaining molten iron will continue to flow along the bottom of the slag blocking plate;
S2、拦截浮渣时同步启动驱动电机,所述驱动电机启动后驱动电机会通过输出轴带动往复丝杠转动,往复丝杠转动其表面的螺纹套会通过与往复丝杠螺纹配合,以及导向滑杆和导向滑套的限位配合,促使螺纹套左右往复移动,螺纹套移动带动限位套筒、活动伸缩板和捞渣孔板移动,捞渣孔板移动过程中会逐渐将打捞的浮渣推送至导料框架的斜面上,直至浮渣落入渣料集料斜框的内部进行下一工序;S2. When intercepting scum, start the drive motor synchronously. After the drive motor is started, the drive motor will drive the reciprocating screw to rotate through the output shaft. When the reciprocating screw rotates, the thread sleeve on its surface will cooperate with the reciprocating screw thread and the guide slide. The limited cooperation between the rod and the guide sliding sleeve prompts the threaded sleeve to reciprocate left and right. The movement of the threaded sleeve drives the limit sleeve, the movable telescopic plate and the slag fishing orifice plate to move. During the movement of the slag fishing orifice plate, the fished scum will gradually be moved. Push it to the inclined surface of the guide frame until the scum falls into the inside of the slag aggregate inclined frame for the next process;
S3、往复丝杠转动带动螺纹套往复移动的同时,往复丝杠还会带动第二锥齿轮转动,第二锥齿轮转动会与相邻第一锥齿轮啮合,并通过其相互啮合同步带动转动轴转动,转动轴转动会带动破碎刀具对落入渣料集料斜框内部的浮渣进行破碎,避免浮渣相互凝结结块;S3. When the reciprocating screw rotates to drive the thread sleeve to reciprocate, the reciprocating screw will also drive the second bevel gear to rotate. The rotation of the second bevel gear will mesh with the adjacent first bevel gear, and synchronously drive the rotating shaft through their mutual meshing. Rotation, the rotation of the rotating shaft will drive the crushing tool to crush the scum that falls into the inclined frame of the slag aggregate to prevent the scum from coagulating with each other;
转动轴转动同时还会带动固定圆板转动,固定圆板带动圆弧凸块进行旋转,圆弧凸块旋转过程中会与弧形斜块往复形成挤压配合,并通过挤压弧形斜块,促使环形空心板带动渣料集料斜框往复弹性上下筛动,渣料集料斜框筛动会加速渣料落入渣料暂存箱内部进行暂存;The rotation of the rotating shaft will also drive the fixed circular plate to rotate, and the fixed circular plate drives the arc convex block to rotate. During the rotation of the arc convex block, it will reciprocate with the arc-shaped inclined block to form an extrusion fit, and the arc-shaped inclined block will be squeezed by extruding the arc-shaped inclined block. , prompting the annular hollow plate to drive the slag aggregate inclined frame to reciprocate and elastically screen up and down. The sifting motion of the slag aggregate inclined frame will accelerate the slag to fall into the slag temporary storage box for temporary storage;
S4、转动轴转动同时转动轴还会带动第二驱动链轮转动,第二驱动链轮转动会与驱动链条和第一驱动链轮形成传动配合,并通过其传动配合,同步带动旋转轴转动,旋转轴转动会带动渣料拨料架旋转搅动,渣料拨料架旋转搅动会不断对落入渣料暂存箱内部的浮渣进行搅动规整平铺存储,避免渣料定点存储易形成高堆,致使渣料暂存箱内部空间利用不够充分的问题。S4. When the rotating shaft rotates, the rotating shaft will also drive the second driving sprocket to rotate. The rotation of the second driving sprocket will form a transmission cooperation with the driving chain and the first driving sprocket, and through its transmission cooperation, it will synchronously drive the rotating shaft to rotate. The rotation of the rotating shaft will drive the slag material transfer rack to rotate and agitate. The rotation and agitation of the slag material transfer rack will continuously agitate the scum that falls into the slag material temporary storage box and store it neatly and flatly, so as to avoid the formation of high piles easily when the slag material is stored at fixed points. , resulting in the problem of insufficient utilization of the internal space of the slag temporary storage box.
优选的,S2中捞渣孔板的侧面开设有若干个滤孔,开设滤孔能够对打捞的渣料进行铁水过滤,减少铁水损耗。Preferably, several filter holes are provided on the side of the slag fishing orifice plate in S2. The filter holes can filter the molten iron for the slag fished out and reduce the loss of molten iron.
本发明提供了一种炼铁高炉出铁机构及其使用方法。与现有的技术相比具备以下有益效果:The invention provides an iron-making blast furnace tapping mechanism and its use method. Compared with existing technology, it has the following beneficial effects:
(1)该炼铁高炉出铁机构,通过在出铁沟和固定支撑座之间设置滤渣捞渣机构、防结块机构和规整暂存机构,使得装置在进行铁水排放时,能够通过滤渣捞渣机构、防结块机构和规整暂存机构的同步协同,促使出铁沟内部铁水的浮渣,能够不断被过滤打捞,以避免传动渣沟排渣而造成铁水易损耗较高的问题,以及同步对打捞的浮渣进行破碎处理,避免其相互凝结结块,造成后续处理不便的问题,以及同步对收集的浮渣进行规整铺料,避免浮渣定点收集,易造成高堆致使渣料暂存箱内部空间利用不充分的问题。(1) The tapping mechanism of the ironmaking blast furnace is equipped with a slag filtering mechanism, an anti-caking mechanism and a regular temporary storage mechanism between the tapping trough and the fixed support base, so that when the device discharges molten iron, it can filter the slag and scoop out the iron. The synchronized cooperation of the slag mechanism, the anti-caking mechanism and the regular temporary storage mechanism enables the scum of the molten iron in the tap trench to be continuously filtered and salvaged to avoid the problem of high loss of molten iron caused by the discharge of slag in the transmission slag trench, and Simultaneously crush the salvaged scum to prevent them from agglomerating with each other, causing inconvenience in subsequent processing. The collected scum must also be laid out in a regular manner to avoid fixed-point collection of scum, which may easily cause high piles of slag and cause temporary damage to the slag. The problem of insufficient utilization of the space inside the storage box.
(2)该炼铁高炉出铁机构,通过在相邻两个安装支撑板之间弹性设置渣料集料斜框,并在渣料集料斜框和转动轴之间设置环形空心板、弧形斜块、固定圆板和圆弧凸块,使得渣料集料斜框内部渣料在破碎过程中,还能够通过环形空心板、弧形斜块、固定圆板和圆弧凸块的协同配合,促使渣料集料斜框还能够进行上下筛动,加速渣料下料速度。(2) The tapping mechanism of the ironmaking blast furnace elastically sets a slag aggregate inclined frame between two adjacent installation support plates, and sets an annular hollow plate and an arc between the slag aggregate inclined frame and the rotating shaft. The shaped inclined block, fixed circular plate and arc convex block enable the slag material inside the inclined frame of the slag aggregate to be crushed through the cooperation of the annular hollow plate, arc inclined block, fixed circular plate and arc convex block. Cooperating with it, the inclined frame of slag aggregate can also be screened up and down to accelerate the slag unloading speed.
(3)该炼铁高炉出铁机构,通过在活动伸缩板和限位套筒之间设置第一复位弹簧,使得捞渣孔板能够通过第一复位弹簧的张力,紧密与导料框架的斜面进行贴合,以便增强捞渣孔板对渣料的推送效果。(3) The iron tapping mechanism of the ironmaking blast furnace is provided with a first return spring between the movable telescopic plate and the limit sleeve, so that the slag scooping orifice plate can closely contact the slope of the guide frame through the tension of the first return spring. Fitting is carried out to enhance the pushing effect of the slag scooping orifice plate on the slag material.
(4)该炼铁高炉出铁机构,通过在拦渣板的顶部设置导向滑杆和导向滑套,并将导向滑套与螺纹套相连接,使得螺纹套在移动期间,能够通过导向滑杆和导向滑套的限位配合,来为螺纹套提供移动稳定性。(4) The tapping mechanism of the ironmaking blast furnace is provided with a guide sliding rod and a guide sliding sleeve on the top of the slag blocking plate, and the guide sliding sleeve is connected to the threaded sleeve, so that the threaded sleeve can pass through the guide sliding rod during movement. It cooperates with the limit of the guide sliding sleeve to provide movement stability for the threaded sleeve.
附图说明Description of drawings
图1为本发明的外部结构示意图;Figure 1 is a schematic diagram of the external structure of the present invention;
图2为本发明出铁沟结构的后视图;Figure 2 is a rear view of the iron channel structure of the present invention;
图3为本发明滤渣捞渣机构结构的示意图;Figure 3 is a schematic diagram of the structure of the filter residue fishing mechanism of the present invention;
图4为本发明限位套筒内部结构的侧视图;Figure 4 is a side view of the internal structure of the limiting sleeve of the present invention;
图5为本发明防结块机构结构的示意图;Figure 5 is a schematic diagram of the structure of the anti-caking mechanism of the present invention;
图6为本发明渣料集料斜框内部结构的侧视图;Figure 6 is a side view of the internal structure of the slag aggregate inclined frame of the present invention;
图7为本发明环形空心板和固定圆板结构的展开图;Figure 7 is an expanded view of the annular hollow plate and fixed circular plate structures of the present invention;
图8为本发明环形空心板和固定圆板结构的展开图;Figure 8 is an expanded view of the annular hollow plate and fixed circular plate structures of the present invention;
图9为本发明规整暂存机构结构的示意图;Figure 9 is a schematic diagram of the structure of the regular temporary storage mechanism of the present invention;
图10为本发明图9中A处的局部放大图。Figure 10 is a partial enlarged view of position A in Figure 9 of the present invention.
图中:1、高炉基座;2、高炉炉体;3、出铁口;4、固定支撑座;5、出铁沟;6、滤渣捞渣机构;601、拦渣板;602、滤渣通孔;603、料框架;604、驱动电机;605、往复丝杠;606、螺纹套;607、限位套筒;608、活动伸缩板;609、捞渣孔板;6091、第一复位弹簧;7、防结块机构;701、安装支撑板;702、渣料集料斜框;703、渣料出料通口;704、转动轴;705、破碎刀具;706、第一锥齿轮;707、第二锥齿轮;708、环形空心板;709、弧形斜块;7091、固定圆板;7092、圆弧凸块;8、规整暂存机构;801、渣料暂存箱;802、承接板;803、旋转轴;804、渣料拨料架;805、第一驱动链轮;806、第二驱动链轮;807、驱动链条;9、限位滑槽;10、限位滑块;11、第二复位弹簧;12、导向滑杆;13、导向滑套;14、渣料导向斜板;15、清料盖。In the picture: 1. Blast furnace base; 2. Blast furnace body; 3. Tap hole; 4. Fixed support base; 5. Tap trench; 6. Slag filtering and slag fishing mechanism; 601. Slag blocking plate; 602. Slag filtering channel Hole; 603, material frame; 604, drive motor; 605, reciprocating screw; 606, threaded sleeve; 607, limit sleeve; 608, movable telescopic plate; 609, slag fishing orifice plate; 6091, first return spring; 7. Anti-caking mechanism; 701. Install support plate; 702. Inclined frame for slag aggregate; 703. Slag discharge port; 704. Rotating shaft; 705. Crushing tool; 706. First bevel gear; 707. Second bevel gear; 708, annular hollow plate; 709, arc inclined block; 7091, fixed circular plate; 7092, arc convex block; 8, regular temporary storage mechanism; 801, slag temporary storage box; 802, undertaking plate ; 803. Rotating shaft; 804. Slag feeding rack; 805. First driving sprocket; 806. Second driving sprocket; 807. Driving chain; 9. Limit chute; 10. Limit slide; 11 , the second return spring; 12. Guide sliding rod; 13. Guide sliding sleeve; 14. Slag guide inclined plate; 15. Cleaning cover.
实施方式Implementation
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
请参阅图1-10,本发明提供一种技术方案:一种炼铁高炉出铁机构,包括高炉基座1、高炉炉体2和出铁口3,高炉炉体2固定设置于高炉基座1的顶部,出铁口3连通于高炉炉体2的前侧,高炉基座1的前侧固定连接有固定支撑座4,固定支撑座4的顶部通过支架固定连接有出铁沟5,Please refer to Figures 1-10. The present invention provides a technical solution: an ironmaking blast furnace tapping mechanism, which includes a blast furnace base 1, a blast furnace body 2 and a tap hole 3. The blast furnace body 2 is fixedly mounted on the blast furnace base. 1, the tap hole 3 is connected to the front side of the blast furnace body 2, the front side of the blast furnace base 1 is fixedly connected to a fixed support base 4, and the top of the fixed support base 4 is fixedly connected to a tap channel 5 through a bracket.
作为优选的实施例:为在减少铁水损耗的基础上,对铁水进行捞渣工序,出铁沟5的内部设置有滤渣捞渣机构6,滤渣捞渣机构6包括拦渣板601,拦渣板601固定设置于出铁沟5的内部,作为详细解释:拦渣板601底部未与出铁沟5内腔底部接触,通过将拦渣板601与出铁沟5之间留出预留空间,能够方便拦渣板601在拦截渣料的基础上,还不会影响铁水的正常流动,拦渣板601的前侧开设有若干个滤渣通孔602,拦渣板601后侧的两侧均固定连接有导料框架603,出铁沟5的一侧通过支架固定连接有驱动电机604,驱动电机604的输出轴通过联轴器固定连接有往复丝杠605,往复丝杠605的表面螺纹连接有螺纹套606,螺纹套606的底部固定连接有限位套筒607,限位套筒607的内部滑动连接有活动伸缩板608,活动伸缩板608的底部固定连接有捞渣孔板609,活动伸缩板608顶部和限位套筒607内腔顶部之间固定连接有第一复位弹簧6091,通过在活动伸缩板608和限位套筒607之间设置第一复位弹簧6091,使得捞渣孔板609能够通过第一复位弹簧6091的张力,紧密与导料框架603的斜面进行贴合,以便增强捞渣孔板609对渣料的推送效果,拦渣板601的顶部通过支架固定连接有导向滑杆12,导向滑杆12的表面滑动连接有导向滑套13,且导向滑套13的后侧通过支架与螺纹套606的前侧固定连接,通过在拦渣板601的顶部设置导向滑杆12和导向滑套13,并将导向滑套13与螺纹套606相连接,使得螺纹套606在移动期间,能够通过导向滑杆12和导向滑套13的限位配合,来为螺纹套606提供移动稳定性;As a preferred embodiment: in order to perform the slag fishing process on the molten iron on the basis of reducing the loss of molten iron, a slag filtering and slag fishing mechanism 6 is provided inside the tap trench 5. The slag filtering and slag fishing mechanism 6 includes a slag blocking plate 601. 601 is fixedly installed inside the tap trench 5. As a detailed explanation: the bottom of the slag retaining plate 601 is not in contact with the bottom of the inner cavity of the tap trench 5. By leaving a reserved space between the slag retaining plate 601 and the tap trench 5, It is convenient for the slag blocking plate 601 to intercept slag material without affecting the normal flow of molten iron. There are several slag filtering through holes 602 on the front side of the slag blocking plate 601, and both sides of the rear side of the slag blocking plate 601 are fixed. A guide frame 603 is connected, and a driving motor 604 is fixedly connected to one side of the tap hole 5 through a bracket. The output shaft of the driving motor 604 is fixedly connected to a reciprocating screw 605 through a coupling. The surface of the reciprocating screw 605 is threadedly connected. Threaded sleeve 606, the bottom of the threaded sleeve 606 is fixedly connected to the limiting sleeve 607, the internal sliding connection of the limiting sleeve 607 is a movable telescopic plate 608, the bottom of the movable telescopic plate 608 is fixedly connected to a slag fishing hole plate 609, the movable telescopic plate A first return spring 6091 is fixedly connected between the top of 608 and the top of the inner cavity of the limit sleeve 607. By setting the first return spring 6091 between the movable telescopic plate 608 and the limit sleeve 607, the slag scooping orifice plate 609 can Through the tension of the first return spring 6091, it closely fits the slope of the guide frame 603, so as to enhance the pushing effect of the slag scooping hole plate 609 on the slag material. The top of the slag blocking plate 601 is fixedly connected to the guide slide rod 12 through a bracket. , the surface of the guide slide rod 12 is slidingly connected with the guide slide sleeve 13, and the rear side of the guide slide sleeve 13 is fixedly connected to the front side of the threaded sleeve 606 through a bracket, and the guide slide rod 12 and the guide guide are set on the top of the slag blocking plate 601 The sliding sleeve 13 is connected, and the guide sliding sleeve 13 is connected to the threaded sleeve 606, so that during the movement of the threaded sleeve 606, the limiting cooperation between the guide sliding rod 12 and the guide sliding sleeve 13 can provide movement stability for the threaded sleeve 606. ;
进一步的,为方便引导渣料集中至拦渣板601处,同侧导料框架603后侧与出铁沟5内壁之间固定连接有渣料导向斜板14。Furthermore, in order to conveniently guide the slag to be concentrated at the slag blocking plate 601, a slag guide inclined plate 14 is fixedly connected between the rear side of the guide frame 603 on the same side and the inner wall of the tap trench 5.
作为优选的实施例:为避免渣料相互凝结结块,而导致后续不易处理,滤渣捞渣机构6和出铁沟5之间设置有防结块机构7,防结块机构7包括安装支撑板701,安装支撑板701设置有四个,且四个安装支撑板701分别固定设置于拦渣板601两侧和两个导料框架603相背一侧,同侧两个安装支撑板701之间弹性滑动设置有渣料集料斜框702,渣料集料斜框702的一侧开设有渣料出料通口703,同侧两个安装支撑板701顶部通过支架和轴承共同转动连接有转动轴704,且转动轴704的一端延伸至渣料集料斜框702的内部,转动轴704的表面且位于渣料集料斜框702的内部固定连接有若干个破碎刀具705,转动轴704的顶端固定连接有第一锥齿轮706,往复丝杠605表面的两侧均固定连接有与第一锥齿轮706相啮合的第二锥齿轮707,渣料集料斜框702内腔前侧和后侧之间通过支架固定连接有环形空心板708,环形空心板708顶部的前侧和后侧均固定连接有弧形斜块709,转动轴704的表面固定连接有固定圆板7091,固定圆板7091底部的两侧均固定连接有与弧形斜块709相配套使用的圆弧凸块7092,作为详细解释:弧形斜块709的两侧均外缘均设置有圆弧圆角,通过设置圆角能够促使弧形斜块709和圆弧凸块7092之间的挤压接触更加平缓,避免弧形斜块709和圆弧凸块7092之间配合会有波动过大的问题;As a preferred embodiment: in order to prevent the slag materials from coagulating with each other and making subsequent processing difficult, an anti-caking mechanism 7 is provided between the slag filtering mechanism 6 and the tap hole 5 . The anti-caking mechanism 7 includes a support plate. 701, there are four installation support plates 701, and the four installation support plates 701 are respectively fixed on both sides of the slag blocking plate 601 and on the opposite side of the two guide frames 603, and between the two installation support plates 701 on the same side. A slag aggregate inclined frame 702 is provided for elastic sliding. A slag discharge port 703 is provided on one side of the slag aggregate inclined frame 702. The tops of the two installation support plates 701 on the same side are connected by a bracket and a bearing to rotate together. shaft 704, and one end of the rotating shaft 704 extends to the inside of the slag aggregate inclined frame 702. Several crushing knives 705 are fixedly connected to the surface of the rotating shaft 704 and located inside the slag aggregate inclined frame 702. The rotating shaft 704 A first bevel gear 706 is fixedly connected to the top, and a second bevel gear 707 meshing with the first bevel gear 706 is fixedly connected to both sides of the reciprocating screw 605 surface. The front and rear sides of the inner cavity of the slag aggregate inclined frame 702 are fixedly connected. An annular hollow plate 708 is fixedly connected between the sides through a bracket. The front and rear sides of the top of the annular hollow plate 708 are fixedly connected with arc-shaped inclined blocks 709. The surface of the rotating shaft 704 is fixedly connected with a fixed circular plate 7091. The fixed circular plate Both sides of the bottom of 7091 are fixedly connected with arc bumps 7092 used in conjunction with the arc inclined block 709. As a detailed explanation: the outer edges of both sides of the arc inclined block 709 are provided with arc fillets. By setting The rounded corners can make the extrusion contact between the arc-shaped inclined block 709 and the arc-shaped bump 7092 smoother, and avoid the problem of excessive fluctuations in the cooperation between the arc-shaped inclined block 709 and the arc-shaped bump 7092;
作为详细阐述:同侧两个安装支撑板701相对的一面均开设有限位滑槽9,限位滑槽9的内部滑动连接有限位滑块10,同侧两个限位滑块10相对一面分别与渣料集料斜框702的前侧和后侧固定连接,限位滑块10底部和限位滑槽9内腔底部之间固定连接有第二复位弹簧11,作为详细解释:通过在相邻两个安装支撑板701之间弹性设置渣料集料斜框702,并在渣料集料斜框702和转动轴704之间设置环形空心板708、弧形斜块709、固定圆板7091和圆弧凸块7092,使得渣料集料斜框702内部渣料在破碎过程中,还能够通过环形空心板708、弧形斜块709、固定圆板7091和圆弧凸块7092的协同配合,促使渣料集料斜框702还能够进行上下筛动,加速渣料下料速度。As a detailed explanation: the two installation support plates 701 on the same side are provided with a limit chute 9 on the opposite side. The inside of the limit chute 9 is slidingly connected to the limit slide block 10. The two limit slide blocks 10 on the same side are on the opposite side. Fixedly connected to the front and rear sides of the slag aggregate inclined frame 702, a second return spring 11 is fixedly connected between the bottom of the limit slider 10 and the bottom of the inner cavity of the limit chute 9. As a detailed explanation: A slag aggregate inclined frame 702 is elastically arranged between two adjacent installation support plates 701, and an annular hollow plate 708, an arc inclined block 709, and a fixed circular plate 7091 are arranged between the slag aggregate inclined frame 702 and the rotating shaft 704. and arc bumps 7092, so that during the crushing process, the slag inside the slag aggregate inclined frame 702 can also pass through the coordinated cooperation of the annular hollow plate 708, the arc inclined block 709, the fixed circular plate 7091 and the arc bumps 7092 , prompting the slag aggregate inclined frame 702 to move up and down to accelerate the slag unloading speed.
作为优选的实施例:为避免渣料形成高堆,致使渣料暂存箱801内部空间不易充分利用的问题,防结块机构7和固定支撑座4之间设置有规整暂存机构8,规整暂存机构8包括渣料暂存箱801,渣料暂存箱801设置有两个,且两个渣料暂存箱801分别固定设置于固定支撑座4顶部的两侧,渣料暂存箱801内腔的一侧固定连接有承接板802,承接板802的顶部通过轴承转动连接有旋转轴803,旋转轴803的一端贯穿并延伸至承接板802的底部,旋转轴803延伸至承接板802底部的一端固定连接有渣料拨料架804,旋转轴803的表面固定连接有第一驱动链轮805,转动轴704的表面固定连接有第二驱动链轮806,第二驱动链轮806和第一驱动链轮805之间传动连接有驱动链条807,渣料暂存箱801的前侧通过合页铰接有清料盖15。As a preferred embodiment: in order to avoid the problem of high piles of slag making it difficult to fully utilize the internal space of the slag temporary storage box 801, a regular temporary storage mechanism 8 is provided between the anti-caking mechanism 7 and the fixed support base 4. The temporary storage mechanism 8 includes a slag temporary storage box 801. There are two slag temporary storage boxes 801, and the two slag temporary storage boxes 801 are respectively fixed on both sides of the top of the fixed support base 4. The slag temporary storage box One side of the inner cavity of 801 is fixedly connected with a receiving plate 802. The top of the receiving plate 802 is connected to a rotating shaft 803 through a bearing. One end of the rotating shaft 803 penetrates and extends to the bottom of the receiving plate 802. The rotating shaft 803 extends to the receiving plate 802. One end of the bottom is fixedly connected with a slag material stirring rack 804, the surface of the rotating shaft 803 is fixedly connected with a first driving sprocket 805, the surface of the rotating shaft 704 is fixedly connected with a second driving sprocket 806, and the second driving sprocket 806 and A driving chain 807 is drivingly connected between the first driving sprockets 805, and a cleaning cover 15 is hinged on the front side of the slag temporary storage box 801 through a hinge.
本发明还公开了一种炼铁高炉出铁方法,具体包括以下步骤:The invention also discloses a method for tapping iron from an ironmaking blast furnace, which specifically includes the following steps:
S1、使用时,通过出铁口3将铁水引导至出铁沟5的内部,铁水顺着出铁沟5导流时,会逐渐与拦渣板601接触,并被拦渣板601所过滤拦截,由于拦渣板601拦截高度只处于铁水上层,因此铁水上部漂浮的浮渣层会被拦渣板601拦截,剩余铁水会顺着拦渣板601的底部继续流动;S1. When in use, the molten iron is guided to the inside of the tap channel 5 through the tap hole 3. When the molten iron flows along the tap channel 5, it will gradually come into contact with the slag retaining plate 601 and be filtered and intercepted by the slag retaining plate 601. , since the interception height of the slag-blocking plate 601 is only at the upper level of the molten iron, the scum layer floating on the upper part of the hot metal will be intercepted by the slag-blocking plate 601, and the remaining molten iron will continue to flow along the bottom of the slag-blocking plate 601;
S2、拦截浮渣时同步启动驱动电机604,驱动电机604启动后驱动电机604会通过输出轴带动往复丝杠605转动,往复丝杠605转动其表面的螺纹套606会通过与往复丝杠605螺纹配合,以及导向滑杆12和导向滑套13的限位配合,促使螺纹套606左右往复移动,螺纹套606移动带动限位套筒607、活动伸缩板608和捞渣孔板609移动,捞渣孔板609移动过程中会逐渐将打捞的浮渣推送至导料框架603的斜面上,直至浮渣落入渣料集料斜框702的内部进行下一工序,其中捞渣孔板609的侧面开设有若干个滤孔,开设滤孔能够对打捞的渣料进行铁水过滤,减少铁水损耗;S2. When intercepting scum, the drive motor 604 is started simultaneously. After the drive motor 604 is started, the drive motor 604 will drive the reciprocating screw 605 to rotate through the output shaft. The thread sleeve 606 on the surface of the reciprocating screw 605 will pass through the thread of the reciprocating screw 605. Cooperation, as well as the limited cooperation between the guide sliding rod 12 and the guide sliding sleeve 13, prompts the threaded sleeve 606 to reciprocate left and right. The movement of the threaded sleeve 606 drives the limit sleeve 607, the movable telescopic plate 608 and the slag fishing orifice plate 609 to move. During the movement of the orifice plate 609, the salvaged scum will gradually be pushed to the inclined surface of the guide frame 603 until the scum falls into the interior of the slag aggregate inclined frame 702 for the next process, in which the side surface of the slag orifice plate 609 There are several filter holes, which can filter the molten iron from the salvaged slag and reduce the loss of molten iron;
S3、往复丝杠605转动带动螺纹套606往复移动的同时,往复丝杠605还会带动第二锥齿轮707转动,第二锥齿轮707转动会与相邻第一锥齿轮706啮合,并通过其相互啮合同步带动转动轴704转动,转动轴704转动会带动破碎刀具705对落入渣料集料斜框702内部的浮渣进行破碎,避免浮渣相互凝结结块;S3. When the reciprocating screw 605 rotates to drive the thread sleeve 606 to reciprocate, the reciprocating screw 605 will also drive the second bevel gear 707 to rotate. The rotation of the second bevel gear 707 will mesh with the adjacent first bevel gear 706 and pass through it. The mutual meshing synchronously drives the rotating shaft 704 to rotate, and the rotation of the rotating shaft 704 will drive the crushing tool 705 to crush the scum falling into the slag aggregate inclined frame 702 to avoid the scum from coagulating with each other;
转动轴704转动同时还会带动固定圆板7091转动,固定圆板7091带动圆弧凸块7092进行旋转,圆弧凸块7092旋转过程中会与弧形斜块709往复形成挤压配合,并通过挤压弧形斜块709,促使环形空心板708带动渣料集料斜框702往复弹性上下筛动,渣料集料斜框702筛动会加速渣料落入渣料暂存箱801内部进行暂存;The rotation of the rotating shaft 704 will also drive the fixed circular plate 7091 to rotate. The fixed circular plate 7091 drives the arc convex block 7092 to rotate. During the rotation, the arc convex block 7092 will reciprocate with the arc inclined block 709 to form an extrusion fit, and pass through Squeeze the arc-shaped inclined block 709 to cause the annular hollow plate 708 to drive the slag aggregate inclined frame 702 to reciprocate and elastically screen up and down. The sifting movement of the slag aggregate inclined frame 702 will accelerate the slag falling into the slag temporary storage box 801. temporary storage;
S4、转动轴704转动同时转动轴704还会带动第二驱动链轮806转动,第二驱动链轮806转动会与驱动链条807和第一驱动链轮805形成传动配合,并通过其传动配合,同步带动旋转轴803转动,旋转轴803转动会带动渣料拨料架804旋转搅动,渣料拨料架804旋转搅动会不断对落入渣料暂存箱801内部的浮渣进行搅动规整平铺存储,避免渣料定点存储易形成高堆,致使渣料暂存箱801内部空间利用不够充分的问题。S4. When the rotating shaft 704 rotates, the rotating shaft 704 will also drive the second driving sprocket 806 to rotate. The rotation of the second driving sprocket 806 will form a transmission cooperation with the driving chain 807 and the first driving sprocket 805, and through its transmission cooperation, The rotation of the rotating shaft 803 is driven synchronously. The rotation of the rotating shaft 803 will drive the slag material picking rack 804 to rotate and stir. The rotation and stirring of the slag material picking rack 804 will continuously stir and smooth the scum that falls into the slag temporary storage box 801. Storage to avoid the problem that slag materials are easily piled up when stored at fixed points, resulting in insufficient utilization of the internal space of the slag material temporary storage box 801.
同时本说明书中未作详细描述的内容均属于本领域技术人员公知的现有技术。以上实施例仅用以说明本发明而并非限制本发明所描述的技术方案,尽管本说明书参照上述的各个实施例对本发明已进行了详细的说明,但本发明不局限于上述具体实施方式,因此任何对本发明进行修改或等同替换;而一切不脱离发明的精神和范围的技术方案及其改进,其均涵盖在本发明的权利要求范围当中。At the same time, contents not described in detail in this specification belong to the prior art known to those skilled in the art. The above embodiments are only used to illustrate the present invention and do not limit the technical solutions described in the present invention. Although the present invention has been described in detail with reference to each of the above embodiments, the present invention is not limited to the above specific implementations. Therefore, Any modifications or equivalent substitutions of the present invention; and all technical solutions and improvements that do not depart from the spirit and scope of the invention are covered by the claims of the present invention.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above are only preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person familiar with the technical field can, within the technical scope disclosed in the present invention, implement the technical solutions of the present invention. Equivalent substitutions or changes of the inventive concept thereof shall be included in the protection scope of the present invention.
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