CN117161888A - An end edge trimming device for transparent tile processing - Google Patents
An end edge trimming device for transparent tile processing Download PDFInfo
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- CN117161888A CN117161888A CN202311315340.9A CN202311315340A CN117161888A CN 117161888 A CN117161888 A CN 117161888A CN 202311315340 A CN202311315340 A CN 202311315340A CN 117161888 A CN117161888 A CN 117161888A
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Abstract
The application relates to the technical field of transparent tile processing, and particularly discloses an end edge trimming device for transparent tile processing, which comprises a tile receiving unit and a tile stacking trimming unit which are arranged side by side, wherein a tile transferring unit is arranged above the tile receiving unit and the tile stacking trimming unit in a crossing manner, the tile stacking trimming unit comprises a base plate and a rectangular frame fixed above the base plate, two parallel sliding rails are fixed at the upper end of the rectangular frame, sliding seats are arranged at two ends of the two sliding rails in a sliding manner, an abrasive belt seat is fixed on each sliding seat, and an abrasive belt polishing assembly is arranged on each abrasive belt seat; the trimming device disclosed by the application not only realizes stacking of tiles, but also can carry out efficient polishing and deburring and trimming in the length direction, so that the trimming treatment efficiency of the end edges of the tiles is greatly improved, the trimming effect of the end parts of the tiles is improved, and the use effect is excellent.
Description
Technical Field
The application relates to the technical field of transparent tile processing, and particularly discloses an end edge trimming device for transparent tile processing.
Background
The transparent tile is also called as a lighting tile, and is prepared by taking plastic particles as raw materials, melting and extruding the plastic particles through an extruder, then extruding and forming the plastic particles through a roller, and finally cutting the plastic particles to a fixed length by using cutting equipment. In the transparent tile processing process, the shaped tiles are mostly cut by using a cutting piece rotating at a high speed, which leads to a large number of burrs on the cutting surfaces at two ends of each tile. Meanwhile, the lengths of the cut tiles cannot be completely consistent, and a length error of about 5mm-20mm generally exists, so that two ends of the tiles cannot be aligned in the stacking process, and two end faces need to be trimmed manually.
The trimming of traditional transparent tile both ends limit still is handled one by one mainly to manual hand polisher, cuts off the back by cutting equipment at the tile, and the operation personnel observes the cut-off face burr condition earlier, then holds the polisher again and polishes the processing, and the manual work is piled up the tile one by one on the wooden tray after the processing is accomplished, and finally is transported in the warehouse with it by fork truck again. The traditional end edge trimming mode of the transparent tile is limited by the defect of equipment, on one hand, the transparent tile needs to be manually processed one by one, the labor intensity is high, the operation efficiency is low, and on the other hand, the lengths of a plurality of tiles stacked after trimming cannot be guaranteed to be consistent, so that two ends of the tiles stacked later cannot be aligned, and the subsequent forklift is not used for warehouse entry processing. In view of the above, the present application provides an edge trimming device for processing transparent tiles, which can effectively solve the above-mentioned technical problems.
Disclosure of Invention
The application aims to provide an end edge trimming device for processing transparent tiles, which aims to solve the defects of the conventional manual handheld grinding machine that the transparent tiles are ground one by one.
The application is realized by the following technical scheme:
the end edge trimming device for processing the transparent tiles comprises a tile receiving unit and a tile stacking trimming unit which are arranged side by side, wherein a tile transferring unit is arranged above the tile receiving unit and the tile stacking trimming unit in a crossing manner;
the tile stacking and trimming unit comprises a base plate and a rectangular frame fixed above the base plate, two parallel sliding rails are fixed at the upper end of the rectangular frame, two sliding carriages are arranged at the two ends of each sliding rail in a sliding mode, an abrasive belt seat is fixed on each sliding carriage, an abrasive belt polishing assembly is arranged on each abrasive belt seat, a vertical shaft is arranged at the center of the rectangular frame and is fixedly connected with a rotating bar, movable bars are respectively connected to the two ends of the rotating bar in a rotating mode, the two ends of the movable bars are respectively connected with the two sliding carriages, a second telescopic piece connected with one sliding carriage is fixed on the rectangular frame, and a tile stacking frame plate positioned above the rectangular frame is fixed between the two abrasive belt seats.
In the use process of the end edge trimming device for processing the transparent tiles, the cut tiles are received one by the tile receiving unit, and then the transparent tiles on the tile receiving unit are adsorbed, lifted, transferred and discharged by the tile transferring unit, so that the tiles are placed on the tile stacking frame plate of the tile stacking trimming unit one by one, and a plurality of tiles are orderly stacked.
After the number of transparent tiles stacked on the tile stacking and trimming unit reaches a set number, a trimming program is started, in the trimming process, the second telescopic piece is started first to enable one sliding seat to move towards the tile direction, then the other sliding seat can synchronously move towards the tile direction under the action of structures such as a rotating bar and a movable rod, and then the stacked tiles are aligned and centered in the length direction through abrasive belt polishing assemblies at two ends, and the whole tile stacking and trimming device is clamped. Subsequently, the belt grinding assembly is started so that the grinding belt runs at a high speed, and then the two cut end faces of the tile are ground and deburred by the aid of the grinding belt. And in the process of polishing and deburring by the abrasive belt, the two abrasive belt polishing assemblies are enabled to slowly move close to each other through the second telescopic piece, the length of the cut ends of the stacked tiles is trimmed by the abrasive belt polishing assemblies, and the trimming consistency of the whole set of tiles in length is ensured. And finally, jacking the whole group of tiles from the tile stacking frame plate, and then forking the tiles by a forklift.
As the specific setting of above-mentioned scheme, the abrasive band subassembly of polishing includes the abrasive band roller of swivelling joint at abrasive band seat both ends, and the end connection of one of them abrasive band roller has the motor of polishing, two be provided with the abrasive band of polishing between the abrasive band roller.
As the concrete setting of above-mentioned scheme, be located the abrasive band seat rotation of abrasive band inner circle of polishing is connected with a row of backing roll, a row of the backing roll with the inboard end butt setting of abrasive band working face.
As the concrete setting of above-mentioned scheme, the bar mouth has all been seted up at the both ends of tile stack frame board, is located be fixed with the third extensible member under the bar mouth, the upper end of third extensible member is connected with the liftout board that stretches out the setting of bar mouth.
As a further arrangement of the above, a debris receiving slot is provided directly beneath the gap between the tile stacking shelf end and the belt sanding assembly.
As a further arrangement of the scheme, the telescopic end of the second telescopic piece is connected with a sleeve, the inner end of the sleeve is fixedly provided with a force sensor, the force sensor is connected with a connecting rod extending out of the sleeve through a spring, and the outer end of the connecting rod is connected with a sliding seat.
According to the application, the connection mode between the second telescopic piece and the sliding seat is further improved, and the clamping acting force of the abrasive belt polishing assembly on the end part of the whole set of tiles can be monitored in real time through the design of the force sensor, the spring and the connecting rod, so that the problem that the tiles are deformed or too much to polish due to too large clamping acting force is avoided, the fact that effective polishing and trimming cannot be realized due to small acting force is avoided, and further the trimming effect on the end parts of the tiles is improved.
As a specific setting of above-mentioned scheme, the tile receiving element includes the roller stand and is used for the stabilizer blade of support roller stand, rotate in the roller stand and be connected with a row of bearing roller.
As a further arrangement of the scheme, a roller body of the carrier roller is provided with a positioning round table matched with the cross section shape of the transparent tile, and the upper surface of the tile stacking frame plate is provided with boss ribs matched with the cross section shape of the transparent tile.
As the concrete setting of above-mentioned scheme, the tile is transported the unit and is included the transportation frame and the movable plate by T shaped plate and support frame, the lower surface both ends of T shaped plate all are connected with the perpendicular board, two be provided with transmission lead screw and direction slide bar between the perpendicular board, and the one end of transmission lead screw is connected with the lead screw motor, be provided with respectively with transmission lead screw and direction slide bar assorted screw nut and smooth Kong Daokuai on the movable plate, be connected with the sucking disc subassembly that can go up and down and adsorb fixedly to the tile through first extensible member on the movable plate.
Advantageous effects
When the end edge trimming device for processing the transparent tiles is used for processing the cut transparent tiles, the tiles can be firstly grabbed, transported and piled one by one, then the tiles after the whole group of stacking are clamped from two ends through the tile stacking trimming unit, so that the whole group of tiles are aligned in the middle in the length direction, the cut ends of the whole group of tiles are uniformly polished and deburred by using a polishing abrasive belt after the centering alignment, and meanwhile, the lengths of the tiles can be trimmed in the polishing process, and the trimming consistency of the whole group of tiles in the length is ensured; the whole device not only realizes stacking of tiles, but also can carry out efficient polishing deburring and trimming in the length direction, greatly improves the trimming treatment efficiency of the end edges of the tiles and has excellent using effect.
The application further improves the connection mode between the second telescopic piece and the sliding seat, and can monitor the clamping acting force of the abrasive belt polishing assembly on the end part of the whole set of tiles in real time through the design of the force sensor, the spring and the connecting rod, so that the problem that the tiles are deformed or too much to polish due to too large clamping acting force is avoided, the effective polishing and trimming cannot be realized due to smaller acting force, and further the trimming effect on the end parts of the tiles is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of a first angular perspective structure of the present application;
FIG. 2 is a schematic view of a second angle perspective structure of the present application;
FIG. 3 is a schematic view of a first cylinder, a chuck frame, a chuck, and the like in a three-dimensional structure according to the present application;
FIG. 4 is a schematic perspective view of a tile stacking finishing unit according to the present application;
FIG. 5 is a schematic perspective view of the interior of the tile stacking finishing unit of the present application;
FIG. 6 is a schematic perspective view of the abrasive belt seat, abrasive belt, movable rod, etc. of the present application;
FIG. 7 is a schematic plan view of the inside of the belt sander of the present application;
fig. 8 is an enlarged schematic view of the structure of fig. 7 a according to the present application.
Detailed Description
In order that those skilled in the art will better understand the present application, a technical solution in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in which it is apparent that the described embodiments are only some embodiments of the present application, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present application without making any inventive effort, shall fall within the scope of the present application.
It should be noted that, without conflict, the embodiments of the present application and features of the embodiments may be combined with each other. The present application will be described in detail with reference to fig. 1 to 8, and examples.
Example 1
Embodiment 1 discloses an end edge trimming device for transparent tile processing, and referring to fig. 1 and 2, the main body of the device comprises a tile receiving unit 100, a tile transferring unit 200 and a tile stacking trimming unit 300, the tile receiving unit 100 and the tile stacking trimming unit 300 are arranged side by side, the front end of the tile receiving unit 100 is connected with the discharging end of a cutting device, and then the tile transferring unit 200 is arranged transversely above the tile receiving unit 100 and the tile stacking trimming unit 300.
The concrete tile receiving unit 100 comprises a roller seat 101, wherein a plurality of groups of supporting legs 102 are arranged at the lower end of the roller seat 101, a row of supporting rollers 103 which are arranged at equal intervals in front and back are rotationally connected to the roller seat 101, and a positioning round table 104 which is matched with the cross section shape of the transparent tile is arranged on the roller body of the supporting rollers 103, so that the transparent tile can be conveyed into the roller seat 101 along the row of supporting rollers 103 under the guiding and positioning action of the positioning round table 104.
The particular tile transfer unit 200 includes a T-shaped plate 201 disposed directly above tile receiving unit 100 and tile stack finishing unit 300, with a set of support brackets 202 disposed at each of the three ends of T-shaped plate 201. Then, a vertical plate 203 extending downwards is welded at each of the left and right ends of the lower surface of the T-shaped plate 201, a transmission screw 204 and a guide slide rod 205 which are parallel to each other are arranged between the two vertical plates 203, and one end of the transmission screw 204 is connected with a screw motor 206 fixed on the vertical plate 203. A moving plate 2071 is disposed between the two vertical plates 203, and a screw nut 207 and a slide Kong Daokuai are fixed to the moving plate 2071, the screw nut 207 is matched with the driving screw 204, and the slide Kong Daokuai is matched with the guide slide bar 205, so that the moving plate 2071 can move left and right along the direction of the guide slide bar 205 under the driving of the screw motor 206.
Referring to fig. 3, a first cylinder 209 is provided on the upper surface of the moving plate 2071, and of course, the first cylinder 209 may be replaced by other telescopic members having a lifting function, such as an electric telescopic rod, a hydraulic rod, a screw lifter, or the like. A suction cup frame 210 is connected to the lower end of the piston rod of the first cylinder 209, and then a plurality of suction cups 211 are provided at the lower surface of the suction cup frame 210, and the suction cups 211 are connected to a vacuum system through an air pipe.
Referring to fig. 4, 5 and 6, the tile stacking and trimming unit 300 includes a base plate 301, a rectangular frame 302 fixedly connected to the upper side of the base plate 301 through a plurality of columns, two left and right parallel sliding rails 303 fixed to the upper ends of the rectangular frame 302, sliding bases 304 provided at the front and rear ends of the two sliding rails 303, and sliding blocks 305 provided on the lower surfaces of the sliding bases 304 and matched with the sliding rails 303. An abrasive belt seat 306 is fixedly arranged on the upper surface of each slide seat 304, an abrasive belt roller 307 is rotatably arranged at the left end and the right end of the abrasive belt seat 306, an abrasive belt 308 is arranged between the two abrasive belt rollers 307, and an abrasive motor 309 connected with the abrasive belt rollers 307 is arranged at one end of the upper surface of the abrasive belt seat 306. In addition, in order to prevent the working side end of sanding belt 308 from being pressed and recessed inward, a row of support rollers 310 is rotatably connected to rectangular frame 302 of the inner ring of sanding belt 308, and support rollers 310 are abutted against the inner side end of the working surface of sanding belt 308.
A flat plate 311 is fixed between the middle sections of the two slide rails 303, a vertical shaft is rotatably connected at the center of the flat plate 311, and then a rotating bar 312 is fixedly connected with the vertical shaft as the center. The two ends of the rotating bar 312 are rotatably connected with movable rods 313, and the other ends of the two movable rods 313 are rotatably connected with the front slide seat 304 and the rear slide seat 304 respectively. The rectangular frames 302 on the left side and the right side of the flat plate 311 are fixedly provided with second air cylinders 314, the second air cylinders 314 can be replaced by other telescopic members, then the end parts of the piston rods of the two second air cylinders 314 are provided with connecting rods 315, and the end parts of the two connecting rods 315 are connected with the lower end of the same sliding seat 304.
A tile stacking frame plate 316 is fixedly arranged on the rectangular frame 302 between the front sanding belt 308 and the rear sanding belt 308, and the tile stacking frame plate 316 is arranged at a position higher than the horizontal positions of the rotating bar 312, the movable rod 313 and the second air cylinder 314 in design, so that the tile stacking frame plate 316 is prevented from obstructing the operation of the tile stacking frame plate. To ensure that the tile stacking shelf 316 has an alignment effect on the tiles, raised ribs 3161 are provided on the upper surface of the tile stacking shelf 316 to match the tile cross section. Finally, strip-shaped openings are formed in the front end and the rear end of the tile stacking frame plate 316, a third air cylinder 317 is arranged right below the strip-shaped openings, a material ejection plate 318 is connected to the upper end of the third air cylinder 317, the material ejection plate 318 is parallel to the strip-shaped openings, and guide sleeve rod assemblies 319 connected with the base plate 301 are arranged at the two ends of the lower surface of the material ejection plate 318.
In the use process of the end edge trimming device for processing transparent tiles disclosed in this embodiment 1, the cut tiles will be pushed onto the tile receiving unit 100, then the first cylinder 209 in the tile transferring unit 200 is extended to push the suction cup frame 210 downward, so that the plurality of suction cups 211 adsorb and fix the tiles on the carrier roller 103, and then the first cylinder 209 is retracted to lift the tiles upward. Next, the lead screw motor 206 is started, the tile is moved to the position right above the tile stacking trimming unit 300 by the drive lead screw 204 and the guide slide bar 205, and then the tile is placed on the tile stacking shelf 316 of the tile stacking trimming unit 300.
The above steps are repeated until the number of tiles on the tile stack trimming unit 300 reaches a set value, and if 20 transparent tiles are reached, the trimming process is started. At this time, the second cylinder 314 starts to retract, so that the base plate 301 at one end moves toward the center of the rectangular frame 302, and then the base plate 301 at the other end also moves toward the center simultaneously under the action of the rotating bar 312 and the movable bar 313. At this time, the piled tiles are centered front and back under the clamping action of the front and back abrasive belt seats 306 and the abrasive belt 308, and the cut surfaces of the piled tiles are contacted with the abrasive belt 308.
Subsequently, two polishing motors 309 are started simultaneously to enable the two polishing abrasive belts 308 to run at a high speed synchronously, the polishing abrasive belts 308 are utilized to polish and deburr the cut surfaces of the tiles, meanwhile, the second air cylinder 314 is continuously controlled to retract slowly for a small distance, further, the two polishing abrasive belts 308 are enabled to move slowly to each other, the end surfaces of the stacked and aligned tiles are trimmed through the polishing abrasive belts 308 in the moving process, and accordingly the trimming consistency of the lengths of all the tiles and the deburring of the cut surfaces are guaranteed.
After finishing, turning off the polishing motor 309, synchronously controlling the second cylinder 314 to extend and reset, relieving the clamping action on the finished tiles, finally restarting the third cylinder 317, jacking up the whole stack of tiles by using the jacking plates 318 at the two ends, and then transferring the tiles by using a forklift.
Example 2
Example 2 discloses a finishing device for a transparent tile processing end edge, which is improved based on the technical scheme in example 1, and the same points as example 1 are not explained again.
Referring to fig. 7 and 8, a sleeve 320 is provided at the end of the piston rod of the second cylinder 314, and then the end of the connecting rod 315 is extended to the inside of the sleeve 320. A force sensor 321 is fixed to the inner end of the sleeve 320, and the force sensor 321 is electrically connected to a control system of the whole device. Finally, a spring 322 is connected between the force-receiving surface of the force sensor 321 and the end surface of the link 315. The action of the spring 322 and the force sensor 321 can monitor the action force applied to the tile cutting surface by the polishing abrasive belt 308 in the trimming process in real time, so that the deformation or excessive polishing of the tile caused by excessive action force is avoided, the effective polishing trimming cannot be realized due to smaller action force is avoided, and the trimming effect on the end part of the tile is further improved.
Referring to fig. 4, in embodiment 2, a chip receiving groove 323 is further provided below the gap between the sanding belt 308 and the end of the tile stacking frame plate 316, the chip receiving groove 323 is detachably mounted on the upper surface of the base plate 301, and chips generated in the tile trimming process can be collected intensively through the chip receiving groove 323 and then cleaned intensively, so that the cleaning effect of the whole equipment is ensured.
The foregoing description of the preferred embodiments of the application is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the application.
Claims (9)
1. The end edge trimming device for processing the transparent tiles is characterized by comprising a tile receiving unit and a tile stacking trimming unit which are arranged side by side, wherein a tile transferring unit is arranged above the tile receiving unit and the tile stacking trimming unit in a crossing manner;
the tile stacking and trimming unit comprises a base plate and a rectangular frame fixed above the base plate, two parallel sliding rails are fixed at the upper end of the rectangular frame, two sliding carriages are arranged at the two ends of each sliding rail in a sliding mode, an abrasive belt seat is fixed on each sliding carriage, an abrasive belt polishing assembly is arranged on each abrasive belt seat, a vertical shaft is arranged at the center of the rectangular frame and is fixedly connected with a rotating bar, movable bars are respectively connected to the two ends of the rotating bar in a rotating mode, the two ends of the movable bars are respectively connected with the two sliding carriages, a second telescopic piece connected with one sliding carriage is fixed on the rectangular frame, and a tile stacking frame plate positioned above the rectangular frame is fixed between the two abrasive belt seats.
2. The end edge finishing device for transparent tile processing according to claim 1, wherein the belt grinding assembly comprises belt rollers rotatably connected to two ends of the belt seat, one belt roller is connected to a grinding motor at an end portion thereof, and a grinding belt is disposed between the two belt rollers.
3. The end edge finishing device for processing transparent tiles according to claim 2, wherein a row of support rollers is rotatably connected to the belt seat of the inner ring of the sanding belt, and one row of support rollers is arranged in contact with the inner side end of the working surface of the sanding belt.
4. The trimming device for the end edges for processing the transparent tiles according to claim 1, wherein strip-shaped openings are formed in two ends of the tile stacking frame plate, a third telescopic piece is fixed under the strip-shaped openings, and a material ejection plate extending out of the strip-shaped openings is connected to the upper end of the third telescopic piece.
5. The end edge finishing device for transparent tile processing of claim 1, wherein a chip receiving slot is provided directly below a gap between the tile stacking shelf end and the belt sanding assembly.
6. The end edge trimming device for processing the transparent tile according to claim 1, wherein the telescopic end of the second telescopic member is connected with a sleeve, a force sensor is fixed at the inner end of the sleeve, the force sensor is connected with a connecting rod extending out of the sleeve through a spring, and the outer end of the connecting rod is connected with a sliding seat.
7. The end edge finishing device for transparent tile processing of claim 1, wherein the tile receiving unit comprises a roller seat and a foot for supporting the roller seat, and a row of carrier rollers are rotatably connected in the roller seat.
8. The end edge trimming device for processing the transparent tiles according to claim 7, wherein a roller body of the carrier roller is provided with a positioning round table matched with the cross section shape of the transparent tiles, and the upper surface of the tile stacking frame plate is provided with boss ribs matched with the cross section shape of the transparent tiles.
9. The end edge trimming device for processing transparent tiles according to claim 1, wherein the tile transferring unit comprises a transferring frame and a moving plate, wherein the transferring frame is composed of a T-shaped plate and a supporting frame, two ends of the lower surface of the T-shaped plate are respectively connected with a vertical plate, a transmission screw rod and a guide sliding rod are arranged between the two vertical plates, one end of the transmission screw rod is connected with a screw rod motor, a screw rod nut and a sliding Kong Daokuai which are respectively matched with the transmission screw rod and the guide sliding rod are arranged on the moving plate, and a sucking disc assembly capable of lifting up and down and absorbing and fixing tiles is connected on the moving plate through a first telescopic piece.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311315340.9A CN117161888B (en) | 2023-10-12 | 2023-10-12 | An edge trimming device for processing transparent tiles |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311315340.9A CN117161888B (en) | 2023-10-12 | 2023-10-12 | An edge trimming device for processing transparent tiles |
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| CN117161888A true CN117161888A (en) | 2023-12-05 |
| CN117161888B CN117161888B (en) | 2026-01-06 |
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| CN202311315340.9A Active CN117161888B (en) | 2023-10-12 | 2023-10-12 | An edge trimming device for processing transparent tiles |
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| Publication number | Publication date |
|---|---|
| CN117161888B (en) | 2026-01-06 |
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