CN117161705A - Automatic base assembly equipment for refrigerator - Google Patents

Automatic base assembly equipment for refrigerator Download PDF

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Publication number
CN117161705A
CN117161705A CN202210594447.0A CN202210594447A CN117161705A CN 117161705 A CN117161705 A CN 117161705A CN 202210594447 A CN202210594447 A CN 202210594447A CN 117161705 A CN117161705 A CN 117161705A
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China
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base
box
automatic
limiting
robotic arm
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朱成鹏
孙贤
姚龙
王诗龙
余宽
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Qingdao Haier Refrigerator Co Ltd
Haier Smart Home Co Ltd
Hefei Haier Refrigerator Co Ltd
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Qingdao Haier Refrigerator Co Ltd
Haier Smart Home Co Ltd
Hefei Haier Refrigerator Co Ltd
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Priority to CN202210594447.0A priority Critical patent/CN117161705A/en
Publication of CN117161705A publication Critical patent/CN117161705A/en
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Abstract

本发明涉及用于冰箱的底座自动装配设备,用于将底座装配至冰箱的箱体,底座自动装配设备包括:箱体传送机构,用于承载箱体,并带动箱体移动;底座传送机构,用于承载底座,并带动底座移动;识别装置,用于获取处在箱体传送机构上的箱体的参数信息,以识别箱体的型号;自动上底座结构,配置成根据识别装置识别出的箱体的型号自动地选择相匹配的底座并输出至底座传送机构;以及机械臂结构,用于将处在箱体传送机构上的箱体调整为直立姿态,并将处于直立姿态的箱体放置在底座上。本发明实现了箱体与底座之间的自动装配,智能化程度较高,且结构相对简单,占用空间较小,还降低了底座装配过程对箱体产生损坏的可能性。

The invention relates to an automatic base assembly device for a refrigerator, which is used for assembling the base to a box body of the refrigerator. The automatic base assembly device includes: a box transmission mechanism for carrying the box body and driving the box body to move; a base transmission mechanism, It is used to carry the base and drive the base to move; the identification device is used to obtain the parameter information of the box on the box transmission mechanism to identify the model of the box; the automatic base upper structure is configured to identify the box according to the identification device The model of the box automatically selects a matching base and outputs it to the base conveying mechanism; and a mechanical arm structure is used to adjust the box on the box conveying mechanism to an upright posture and place the box in the upright posture on the base. The invention realizes automatic assembly between the box and the base, has a high degree of intelligence, has a relatively simple structure, takes up less space, and reduces the possibility of damage to the box during the base assembly process.

Description

用于冰箱的底座自动装配设备Automatic base assembly equipment for refrigerators

技术领域Technical field

本发明涉及冰箱生产技术领域,特别是涉及一种用于冰箱的底座自动装配设备。The present invention relates to the technical field of refrigerator production, and in particular to an automatic base assembly equipment for a refrigerator.

背景技术Background technique

现在国内的冰箱发泡传输出来都时卧式的,因此,在冰箱的装配生产线中,不可避免地要将发泡好的箱体由卧式转为直立,并在箱体下方放置泡沫底座。现有生产线大都需要人工手动地将箱体扶正,并人工筛选合适类型的底座放置在箱体下方,过程繁琐,且翻转箱体容易造成磕碰划伤,耗费人力和时间,造成生产效率低,产品质量不可控等诸多问题。并且,不同型号的冰箱底座往往不通用,需要将底座区分放置,增加了工序。At present, domestic refrigerators are all horizontally foamed and transmitted. Therefore, in the refrigerator assembly line, it is inevitable to convert the foamed box from horizontal to upright, and place a foam base under the box. Most of the existing production lines require manual work to straighten the box and manually select the appropriate type of base to place under the box. The process is cumbersome, and turning the box over can easily cause bumps and scratches, which consumes manpower and time, resulting in low production efficiency and poor product quality. There are many problems such as uncontrollable quality. Moreover, the bases of different models of refrigerators are often not universal, and the bases need to be placed separately, which increases the process.

为了解决上述问题,现有技术中设计了一种自动上底座的设备,其先通过箱体定位机构将箱体顶起升高,然后再通过立箱移载机将箱体翻转90度,最后将箱体放置在定位好的底座上。然而,该设备的立箱移载机需要配置升降小车和水平移动小车,还要为升降小车和水平移动小车设置相应的运动轨道,导致立箱移载机的尺寸较大、占用空间较多且结构非常复杂。并且,箱体在立箱移载机的内部完成由卧式到直立的姿态转换,箱体翻转过程中很容易与立箱移载机内部的结构产生干涉或磕碰,很容易损坏箱体。最后,立箱移载机只能沿固定的方向平移箱体,导致底座需要从底座移行装置移动至底座定位装置上才能将箱体放置在底座上,底座定位装置结构复杂且定位不可靠。In order to solve the above problems, an automatic base-mounting device has been designed in the prior art. It first lifts the box through a box positioning mechanism, then flips the box 90 degrees through a vertical box transfer machine, and finally turns the box over 90 degrees. Place the box on the positioned base. However, the vertical box transfer machine of this equipment needs to be equipped with a lifting trolley and a horizontal moving trolley, and corresponding motion tracks must be set up for the lifting trolley and horizontal moving trolley. As a result, the vertical box transfer machine is larger in size, takes up more space, and The structure is very complex. Moreover, the box completes the transformation from horizontal to upright inside the vertical box transfer machine. During the flipping process, the box body can easily interfere or collide with the internal structure of the vertical box transfer machine, and the box body can easily be damaged. Finally, the vertical box transfer machine can only translate the box in a fixed direction, so the base needs to be moved from the base moving device to the base positioning device to place the box on the base. The base positioning device has a complex structure and unreliable positioning.

发明内容Contents of the invention

本发明的一个目的旨在克服现有技术的至少一个缺陷,提供一种用于冰箱的装配效率高且结构简单、占用空间小的底座自动装配设备。An object of the present invention is to overcome at least one defect of the prior art and provide an automatic base assembly device for a refrigerator that has high assembly efficiency, simple structure, and takes up little space.

本发明的另一个目的是降低底座装配过程对箱体产生损坏的可能性。Another object of the present invention is to reduce the possibility of damage to the box during the assembly of the base.

本发明的一个进一步的目的是便于对底座进行精确的定位。A further object of the invention is to facilitate precise positioning of the base.

为了实现上述目的,本发明提供一种用于冰箱的底座自动装配设备,用于将底座装配至冰箱的箱体,所述底座自动装配设备包括:In order to achieve the above object, the present invention provides an automatic base assembly device for a refrigerator, which is used to assemble the base to the box of the refrigerator. The automatic base assembly device includes:

箱体传送机构,用于承载箱体,并带动所述箱体移动;A box transmission mechanism is used to carry the box and drive the box to move;

底座传送机构,用于承载底座,并带动所述底座移动;A base transmission mechanism is used to carry the base and drive the base to move;

识别装置,用于获取处在所述箱体传送机构上的所述箱体的参数信息,以识别所述箱体的型号;An identification device used to obtain parameter information of the box on the box conveying mechanism to identify the model of the box;

自动上底座结构,配置成根据所述识别装置识别出的所述箱体的型号自动地选择相匹配的底座并输出至所述底座传送机构;以及An automatic base loading structure configured to automatically select a matching base according to the model of the box identified by the identification device and output it to the base transfer mechanism; and

机械臂结构,用于将处在所述箱体传送机构上的所述箱体调整为直立姿态,并将处于直立姿态的所述箱体放置在所述底座上。A mechanical arm structure is used to adjust the box on the box conveying mechanism to an upright position, and place the box in the upright position on the base.

可选地,所述底座自动装配设备还包括:Optionally, the base automatic assembly equipment also includes:

第一限位结构,配置成当所述箱体在所述箱体传送机构的带动下移动至预设的箱体状态调整工位时产生第一指示信号,所述第一指示信号用于促使所述箱体传送机构停止运行,以使得所述箱体静置在所述箱体状态调整工位;且The first limiting structure is configured to generate a first indication signal when the box moves to a preset box state adjustment station driven by the box conveying mechanism, and the first indication signal is used to prompt The box conveying mechanism stops operating so that the box rests at the box state adjustment station; and

所述机械臂结构配置成在所述箱体静置在所述箱体状态调整工位后受控地将所述箱体调整为直立姿态。The robotic arm structure is configured to controllably adjust the box to an upright posture after the box rests at the box state adjustment station.

可选地,所述底座自动装配设备还包括:Optionally, the base automatic assembly equipment also includes:

第二限位结构,配置成当所述底座在所述底座传送机构的带动下移动至预设的底座装配工位时产生第二指示信号,所述第二指示信号用于促使所述底座传送机构停止运行,以使得所述底座静置在所述底座装配工位;且The second limiting structure is configured to generate a second indication signal when the base moves to the preset base assembly station driven by the base transfer mechanism, and the second indication signal is used to prompt the base to transfer The mechanism stops operating so that the base rests at the base assembly station; and

所述机械臂结构配置成在所述底座静置在所述底座装配工位后受控地将处于直立状态的所述箱体放置在所述底座上。The robotic arm structure is configured to controllably place the box in an upright state on the base after the base rests at the base assembly station.

可选地,所述机械臂结构包括依次相连的机械臂底座、机械臂转轴连杆、机械臂升降连杆、机械臂旋转装置和机械臂夹持装置,所述机械臂夹持装置用于夹持所述箱体,且所述机械臂夹持装置的用于与所述箱体接触的内侧设有吸盘装置;Optionally, the robotic arm structure includes a robotic arm base, a robotic arm rotating shaft link, a robotic arm lifting link, a robotic arm rotating device, and a robotic arm clamping device that are connected in sequence. The robotic arm clamping device is used for clamping. Hold the box, and a suction cup device is provided on the inside of the robotic arm clamping device for contact with the box;

所述机械臂底座水平放置;所述机械臂转轴连杆的一端配置成绕竖直转轴可转动地连接于所述机械臂底座;所述机械臂升降连杆的一端配置成绕水平转轴可转动地连接于所述机械臂转轴连杆的另一端;所述机械臂旋转装置配置成绕与所述机械臂升降连杆的长度方向平行的连接轴可转动地连接于所述机械臂升降连杆的另一端;所述机械臂夹持装置与所述机械臂旋转装置固定连接,以随所述机械臂旋转装置同步转动。The robotic arm base is placed horizontally; one end of the robotic arm rotating shaft link is configured to be rotatably connected to the robotic arm base around a vertical rotating axis; one end of the robotic arm lifting link is configured to be rotatable around a horizontal rotating axis Groundly connected to the other end of the robot arm rotating shaft link; the robot arm rotation device is configured to be rotatably connected to the robot arm lifting link around a connecting shaft parallel to the length direction of the robot arm lifting link. The other end of the mechanical arm clamping device is fixedly connected to the mechanical arm rotating device to rotate synchronously with the mechanical arm rotating device.

可选地,所述自动上底座结构包括用于将不同类型的所述底座输送至所述底座传送机构的多个自动上底座单元,每个所述自动上底座单元均包括底座工装、底座升降推铲机构、底座限位机构和底座夹持机构;其中Optionally, the automatic base loading structure includes a plurality of automatic base loading units for transporting different types of bases to the base transfer mechanism, and each of the automatic base loading units includes a base tooling, a base lifting Pushing blade mechanism, base limiting mechanism and base clamping mechanism; among which

所述底座升降推铲机构用于将搁置在其上的多个底座推送至所述底座工装内部;所述底座限位机构用于选择性地支撑由所述底座升降推铲机构推送至所述底座工装内部的底座;所述底座夹持机构用于夹持支撑在所述底座限位机构上的除处在最下方的底座之外的其他底座。The base lifting and lowering shovel mechanism is used to push multiple bases resting on it to the inside of the base tooling; the base limiting mechanism is used to selectively support the base lifting and pushing shovel mechanism pushed to the The base inside the base tool; the base clamping mechanism is used to clamp other bases supported on the base limiting mechanism except the base at the bottom.

可选地,所述底座限位机构的数量为两个,两个所述底座限位机构在水平方向上相对设置,以分别用于支撑所述底座的相对两侧;且Optionally, the number of the base limiting mechanisms is two, and the two base limiting mechanisms are arranged oppositely in the horizontal direction to respectively support opposite sides of the base; and

每个所述底座限位机构均包括限位支撑板和用于驱动所述限位支撑板在两个所述底座限位机构的排列方向上往复运动的限位气缸。Each of the base limiting mechanisms includes a limiting support plate and a limiting cylinder for driving the limiting support plate to reciprocate in the arrangement direction of the two base limiting mechanisms.

可选地,所述底座夹持机构的数量为两个,两个所述底座夹持机构在水平方向上相对设置,以用于向所述底座的相对两侧施加相向的夹紧力;且Optionally, the number of the base clamping mechanisms is two, and the two base clamping mechanisms are arranged oppositely in the horizontal direction for applying opposing clamping forces to opposite sides of the base; and

每个所述底座夹持机构均包括竖直延伸的定位夹持板和用于驱动所述定位夹持板在两个所述底座夹持机构的排列方向上往复运动的夹持气缸。Each of the base clamping mechanisms includes a vertically extending positioning clamping plate and a clamping cylinder for driving the positioning clamping plate to reciprocate in the arrangement direction of the two base clamping mechanisms.

可选地,所述底座升降推铲机构处于所述底座工装的外部,且所述底座升降推铲机构包括底座平台、升降气缸、第三限位结构、底座推铲和推铲气缸;其中Optionally, the base lifting and lowering shovel mechanism is located outside the base tooling, and the base lifting and lowering shovel mechanism includes a base platform, a lifting cylinder, a third limiting structure, a base shoveling blade, and a pushing shovel cylinder; wherein

所述底座平台水平延伸以用于供底座搁置于其上;所述升降气缸用于驱动所述底座平台升降;所述第三限位结构用于在所述底座平台上升至预设最高位置后产生第三指示信号,所述第三指示信号用于促使所述升降气缸停止运行,以使得所述底座平台保持在所述预设最高位置;所述底座推铲竖直设置在所述底座平台的旁侧,且随所述底座平台同步升降,用于推送所述底座平台上的底座;所述推铲气缸用于选择性地驱动所述底座推铲向所述底座工装内部移动或驱动所述底座推铲向所述底座工装外部移动。The base platform extends horizontally for the base to rest on it; the lifting cylinder is used to drive the base platform to lift; and the third limiting structure is used to lift the base platform to a preset highest position. Generate a third indication signal, the third indication signal is used to prompt the lifting cylinder to stop operating, so that the base platform remains at the preset highest position; the base pusher blade is vertically arranged on the base platform to the side, and rises and falls synchronously with the base platform to push the base on the base platform; the shovel cylinder is used to selectively drive the base push shovel to move inside the base tooling or drive all The base push shovel moves toward the outside of the base tooling.

可选地,所述自动上底座结构还包括传送带,所述传送带贯穿各个所述自动上底座单元,并位于各个所述自动上底座单元的所述底座限位机构的下方,以承接各个所述底座限位机构释放的底座,并将各个所述底座限位机构释放的底座传送至所述底座传送机构。Optionally, the automatic base loading structure further includes a conveyor belt that runs through each automatic base loading unit and is located below the base limiting mechanism of each automatic base loading unit to receive each of the automatic loading base units. The base is released by the base limiting mechanism, and each base released by the base limiting mechanism is transferred to the base transmission mechanism.

可选地,每个所述自动上底座单元还包括急停开关,所述急停开关配置成受到触发后产生用于促使所述自动上底座结构停止运行的急停信号。Optionally, each of the automatic base loading units further includes an emergency stop switch, and the emergency stop switch is configured to generate an emergency stop signal for prompting the automatic base loading structure to stop operating after being triggered.

可选地,每个所述自动上底座单元还包括底座定位板和底座定位柱;Optionally, each of the automatic base units further includes a base positioning plate and a base positioning column;

所述底座工装具有允许所述底座进入其内部的底座推入口,所述底座定位板设置在所述底座工装的与所述底座推入口相对的一侧,以抵接推送至所述底座工装内的底座,从而对所述底座进行定位;The base tool has a base push-in opening that allows the base to enter its interior. The base positioning plate is provided on the side of the base tool opposite to the base push-in port to abut and push into the base tool. the base to position the base;

所述底座定位柱分布在所述底座工装内部的四周,以对推送至所述底座工装内的底座四周进行定位。The base positioning posts are distributed around the inside of the base tooling to position the base pushed into the base tooling.

本发明的底座自动装配设备分别通过箱体传送机构和底座传送机构传送发泡出来的箱体和与箱体相匹配的底座,通过识别装置自动识别箱体的型号,通过自动上底座结构自动地选择与箱体型号相匹配的底座并输出至底座传送机构,通过机械臂结构将处在箱体传送机构上的箱体调整为直立姿态,并将处于直立姿态的箱体放置在底座上,实现了箱体与底座之间的自动装配,智能化程度较高,不需要人工翻转箱体,也不需要人工筛选底座、安装底座,节省了人力,提高了装配效率。The automatic base assembly equipment of the present invention transmits the foamed box and the base matching the box through the box transmission mechanism and the base transmission mechanism respectively, automatically identifies the model of the box through the identification device, and automatically installs the base through the automatic base structure. Select a base that matches the box model and output it to the base transfer mechanism. The box on the box transfer mechanism is adjusted to an upright position through the robotic arm structure, and the box in the upright position is placed on the base to achieve It eliminates the automatic assembly between the box and the base, and is highly intelligent. There is no need to manually flip the box, or manually screen and install the base, which saves manpower and improves assembly efficiency.

进一步地,本发明的机械臂结构非常类似于人工手臂,其机械化和集成化的程度均比较高,因此,其结构相对简单,占用空间较小。在位置空间上,只需将机械臂结构设置在箱体传送机构的旁侧即可,不会占用箱体传送机构上方的空间;在功能实现上,机械臂结构只需要夹持住箱体传送机构上的箱体,利用自身的结构即可实现箱体的翻转和多个方向上的移动,箱体的翻转空间和移动空间均不会与位于旁侧的机械臂结构产生干涉或磕碰,降低了底座装配过程对箱体产生损坏的可能性。Furthermore, the structure of the robotic arm of the present invention is very similar to that of an artificial arm, and its degree of mechanization and integration is relatively high. Therefore, its structure is relatively simple and it takes up less space. In terms of location and space, the robotic arm structure only needs to be set beside the box conveying mechanism, and it will not occupy the space above the box conveying mechanism; in terms of function realization, the robotic arm structure only needs to clamp the box conveying mechanism The box on the mechanism can use its own structure to realize the flipping and movement of the box in multiple directions. The turning space and moving space of the box will not interfere with or collide with the mechanical arm structure located on the side, reducing the This eliminates the possibility of damage to the cabinet during base assembly.

进一步地,本发明的底座自动装配设备还进一步配置有第二限位结构,当底座在底座传送机构的带动下移动至预设的底座装配工位时,第二限位结构产生第二指示信号,以促使底座传送机构停止运行,从而使得底座静置并定位在底座装配工位。然后,机械臂结构夹持住箱体并将箱体放置在底座的上方,完成了底座与箱体之间的自动装配。可见,本发明的底座仅在底座传送机构上通过第二限位结构进行一次定位即可,不需要从底座传送机构上移动至其他位置后再定位,这是因为,机械臂结构能够夹持住箱体,并带动箱体在水平面内的任一方向上移动,只需要根据预设的箱体状态调整工位和底座装配工位之间的位置关系为机械臂结构预先设置运动轨迹即可将箱体精准地装配在底座的上方。可见,本发明利用机械臂结构还简化了底座的定位结构,提高了底座与箱体之间的装配精度。Further, the automatic base assembly equipment of the present invention is further configured with a second limiting structure. When the base is driven by the base transmission mechanism to move to the preset base assembly station, the second limiting structure generates a second indication signal. , to prompt the base conveying mechanism to stop running, so that the base rests and is positioned at the base assembly station. Then, the robotic arm structure clamps the box and places the box above the base, completing the automatic assembly between the base and the box. It can be seen that the base of the present invention only needs to be positioned once on the base transmission mechanism through the second limiting structure, and does not need to be moved from the base transmission mechanism to other positions and then positioned again. This is because the mechanical arm structure can clamp box, and drive the box to move in any direction in the horizontal plane. You only need to adjust the positional relationship between the station and the base assembly station according to the preset box state and pre-set the motion trajectory for the robotic arm structure to move the box The body is accurately assembled on top of the base. It can be seen that the present invention also simplifies the positioning structure of the base by using the mechanical arm structure, and improves the assembly accuracy between the base and the box.

根据下文结合附图对本发明具体实施例的详细描述,本领域技术人员将会更加明了本发明的上述以及其他目的、优点和特征。From the following detailed description of specific embodiments of the present invention in conjunction with the accompanying drawings, those skilled in the art will further understand the above and other objects, advantages and features of the present invention.

附图说明Description of drawings

后文将参照附图以示例性而非限制性的方式详细描述本发明的一些具体实施例。附图中相同的附图标记标示了相同或类似的部件或部分。本领域技术人员应该理解,这些附图未必是按比例绘制的。附图中:Some specific embodiments of the invention will be described in detail below by way of illustration and not limitation with reference to the accompanying drawings. The same reference numbers in the drawings identify the same or similar parts or portions. Those skilled in the art will appreciate that these drawings are not necessarily drawn to scale. In the attached picture:

图1和图2是根据本发明一个实施例的底座自动装配设备的不同方位的示意性结构图;Figures 1 and 2 are schematic structural views of the base automatic assembly equipment from different directions according to one embodiment of the present invention;

图3是根据本发明一个实施例的机械臂结构的示意性结构图;Figure 3 is a schematic structural diagram of a robotic arm structure according to an embodiment of the present invention;

图4是根据本发明一个实施例的自动上底座单元的示意性结构图;Figure 4 is a schematic structural diagram of an automatic base unit according to an embodiment of the present invention;

图5是根据本发明一个实施例的自动上底座单元的示意性结构分解图;Figure 5 is a schematic structural exploded view of an automatic base unit according to an embodiment of the present invention;

图6是根据本发明一个实施例的底座限位机构的示意性结构图;Figure 6 is a schematic structural diagram of a base limiting mechanism according to an embodiment of the present invention;

图7是根据本发明一个实施例的底座夹持机构的示意性结构图;Figure 7 is a schematic structural diagram of a base clamping mechanism according to an embodiment of the present invention;

图8是根据本发明一个实施例的底座升降推铲机构的示意性结构图。Figure 8 is a schematic structural diagram of a base lifting and lowering shovel mechanism according to an embodiment of the present invention.

具体实施方式Detailed ways

本发明提供一种用于冰箱的底座自动装配设备,用于将底座装配至冰箱的箱体。图1和图2是根据本发明一个实施例的底座自动装配设备的不同方位的示意性结构图,为了便于理解,图1和图2中还示出了冰箱的箱体2和多个底座3。参见图1和图2,本发明的底座自动装配设备1包括箱体传送机构10、底座传送机构20、识别装置30、自动上底座结构40和机械臂结构50。The invention provides an automatic base assembly device for a refrigerator, which is used for assembling the base to a box body of the refrigerator. Figures 1 and 2 are schematic structural diagrams of the base automatic assembly equipment in different directions according to an embodiment of the present invention. For ease of understanding, Figures 1 and 2 also show the refrigerator box 2 and multiple bases 3 . Referring to Figures 1 and 2, the automatic base assembly equipment 1 of the present invention includes a box conveying mechanism 10, a base conveying mechanism 20, an identification device 30, an automatic upper base structure 40 and a robotic arm structure 50.

箱体传送机构10用于承载箱体2,并带动箱体2移动。底座传送机构20用于承载底座3,并带动底座3移动。识别装置30用于获取处在箱体传送机构10上的箱体2的参数信息,以识别箱体2的型号。自动上底座结构40配置成根据识别装置30识别出的箱体2的型号自动地选择相匹配的底座3并输出至底座传送机构20。机械臂结构50用于将处在箱体传送机构10上的箱体2调整为直立姿态,并将处于直立姿态的箱体2放置在底座3上。The box conveying mechanism 10 is used to carry the box 2 and drive the box 2 to move. The base transmission mechanism 20 is used to carry the base 3 and drive the base 3 to move. The identification device 30 is used to obtain the parameter information of the box 2 on the box conveying mechanism 10 to identify the model of the box 2 . The automatic base loading structure 40 is configured to automatically select a matching base 3 according to the model of the box 2 recognized by the identification device 30 and output it to the base transfer mechanism 20 . The robotic arm structure 50 is used to adjust the box 2 on the box conveying mechanism 10 to an upright position, and place the box 2 in the upright position on the base 3 .

本发明的底座自动装配设备1分别通过箱体传送机构10和底座传送机构20传送发泡出来的箱体2和与箱体2相匹配的底座3,通过识别装置30自动识别箱体2的型号,通过自动上底座结构40自动地选择与箱体2型号相匹配的底座3并输出至底座传送机构20,通过机械臂结构50将处在箱体传送机构10上的箱体2调整为直立姿态,并将处于直立姿态的箱体2放置在底座3上,实现了箱体2与底座3之间的自动装配,智能化程度较高,不需要人工翻转箱体,也不需要人工筛选底座、安装底座,节省了人力,提高了装配效率。The automatic base assembly equipment 1 of the present invention transports the foamed box 2 and the base 3 matching the box 2 through the box conveying mechanism 10 and the base conveying mechanism 20 respectively, and automatically identifies the model of the box 2 through the identification device 30 , the automatic upper base structure 40 automatically selects the base 3 that matches the model of the box 2 and outputs it to the base transfer mechanism 20, and the robotic arm structure 50 adjusts the box 2 on the box transfer mechanism 10 to an upright posture. , and places the box 2 in an upright position on the base 3, realizing automatic assembly between the box 2 and the base 3. It is highly intelligent and does not require manual flipping of the box or manual screening of the base and base. Installing the base saves manpower and improves assembly efficiency.

并且,本发明的机械臂结构50非常类似于人工手臂,其机械化、集成化和智能化的程度均比较高,因此,其结构相对简单,占用空间较小。在位置空间上,只需将机械臂结构50设置在箱体传送机构10的旁侧即可,不会占用箱体传送机构10上方的空间;在功能实现上,机械臂结构50只需要夹持住箱体传送机构10上的箱体2,利用自身的结构即可实现箱体2的翻转和多个方向上的移动,箱体2的翻转空间和移动空间均不会与位于旁侧的机械臂结构50产生干涉或磕碰,降低了底座装配过程对箱体2产生损坏的可能性。Moreover, the robotic arm structure 50 of the present invention is very similar to an artificial arm, and has a relatively high degree of mechanization, integration, and intelligence. Therefore, its structure is relatively simple and takes up less space. In terms of location and space, the robotic arm structure 50 only needs to be placed beside the box conveying mechanism 10 and will not occupy the space above the box conveying mechanism 10; in terms of functional realization, the robotic arm structure 50 only needs to clamp The box 2 is placed on the box conveying mechanism 10, and its own structure can be used to realize the flipping and movement of the box 2 in multiple directions. The turning space and moving space of the box 2 will not interfere with the machinery located next to it. The arm structure 50 interferes or collides, which reduces the possibility of damage to the box 2 during the base assembly process.

具体地,识别装置30可处在箱体传送机构10的传送路径旁侧,且在箱体传送机构10的传送方向上,识别装置30处在机械臂结构50的上游侧,以便于在箱体2达到机械臂结构50之前识别箱体2的类型,从而便于自动上底座结构40提前选择相匹配的底座3,减少了底座装配所消耗的时间。Specifically, the identification device 30 can be located next to the transmission path of the box conveying mechanism 10, and in the conveying direction of the box conveying mechanism 10, the identification device 30 is located on the upstream side of the robotic arm structure 50, so as to facilitate the identification of the boxes. 2. Identify the type of box 2 before reaching the robotic arm structure 50, thereby facilitating the automatic upper base structure 40 to select a matching base 3 in advance, thereby reducing the time consumed in base assembly.

在一些实施例中,底座自动装配设备1还包括第一限位结构60,第一限位结构60配置成当箱体2在箱体传送机构10的带动下移动至预设的箱体状态调整工位时产生第一指示信号,该第一指示信号用于促使箱体传送机构10停止运行,以使得箱体2静置在箱体状态调整工位。In some embodiments, the base automatic assembly equipment 1 also includes a first limiting structure 60 , which is configured to adjust when the box 2 is driven by the box conveying mechanism 10 to move to a preset box state. The first indication signal is generated at the station, and the first indication signal is used to prompt the box conveying mechanism 10 to stop running, so that the box 2 can rest at the box state adjustment station.

进一步地,机械臂结构50配置成在箱体2静置在箱体状态调整工位后受控地将箱体2调整为直立姿态。也就是说,当箱体2静止地处于预设的箱体状态调整工位后机械臂结构50才开始调整箱体2的状态,从而便于机械臂结构50精准地找到箱体2的位置,进而稳固地夹持和翻转箱体2。Further, the robotic arm structure 50 is configured to controllably adjust the box 2 to an upright posture after the box 2 rests at the box state adjustment station. That is to say, when the box 2 is still at the preset box state adjustment station, the robotic arm structure 50 starts to adjust the state of the box 2, so that the robotic arm structure 50 can accurately find the position of the box 2, and then Clamp and turn box 2 securely.

具体地,第一限位结构60可以为限位传感器,其可以通过发射和接收光信号的方式检测箱体2是否处于箱体状态调整工位,也可以通过触发的方式检测箱体2是否处于箱体状态调整工位。Specifically, the first limiting structure 60 can be a limit sensor, which can detect whether the box 2 is in the box state adjustment station by emitting and receiving light signals, and can also detect whether the box 2 is in the box state adjustment station by triggering. Box status adjustment station.

可以理解的是,在箱体传送机构10的传送方向上,第一限位结构60位于识别装置30的下游侧。优选地,第一限位结构60可设置在箱体传送机构10的传送末端。It can be understood that, in the conveying direction of the box conveying mechanism 10 , the first limiting structure 60 is located on the downstream side of the identification device 30 . Preferably, the first limiting structure 60 can be provided at the conveying end of the box conveying mechanism 10 .

在一些实施例中,底座自动装配设备1还包括第二限位结构70,第二限位结构70配置成当底座3在底座传送机构20的带动下移动至预设的底座装配工位时产生第二指示信号,该第二指示信号用于促使底座传送机构20停止运行,以使得底座3静置在底座装配工位。In some embodiments, the base automatic assembly equipment 1 further includes a second limiting structure 70 , and the second limiting structure 70 is configured to generate a force when the base 3 is driven by the base transfer mechanism 20 to move to a preset base assembly station. The second indication signal is used to prompt the base conveying mechanism 20 to stop running, so that the base 3 remains stationary at the base assembly station.

进一步地,机械臂结构50配置成在底座3静置在底座装配工位后受控地将处于直立状态的箱体2放置在底座3上。也就是说,当底座3在底座传送机构20的带动下移动至预设的底座装配工位时,第二限位结构70产生第二指示信号,以促使底座传送机构20停止运行,从而使得底座3静置并定位在底座装配工位。然后,机械臂结构50夹持住箱体2并将箱体2放置在底座3的上方,完成了底座3与箱体2之间的自动装配。Further, the robotic arm structure 50 is configured to controllably place the box 2 in an upright state on the base 3 after the base 3 rests at the base assembly station. That is to say, when the base 3 is driven by the base transmission mechanism 20 to move to the preset base assembly station, the second limiting structure 70 generates a second indication signal to prompt the base transmission mechanism 20 to stop running, thereby making the base 3 Let it stand and position it at the base assembly station. Then, the robotic arm structure 50 clamps the box 2 and places the box 2 above the base 3, completing the automatic assembly between the base 3 and the box 2.

可见,本发明的底座3仅在底座传送机构20上通过第二限位结构70进行一次定位即可,不需要从底座传送机构20上移动至其他位置后再定位,这是因为,机械臂结构50能够夹持住箱体2,并带动箱体2在水平面内的任一方向上移动,只需要根据预设的箱体状态调整工位和底座装配工位之间的位置关系为机械臂结构50预先设置运动轨迹即可将箱体2精准地装配在底座3的上方。也就是说,本发明通过机械臂结构50替代现有的箱体翻转结构,不但简化了用于翻转箱体2的结构,而且还简化了底座3的定位结构,提高了底座3与箱体2之间的装配精度。It can be seen that the base 3 of the present invention only needs to be positioned once on the base transmission mechanism 20 through the second limiting structure 70, and does not need to be moved from the base transmission mechanism 20 to other positions and then positioned again. This is because the mechanical arm structure 50 can clamp the box 2 and drive the box 2 to move in any direction in the horizontal plane. It only needs to adjust the positional relationship between the work station and the base assembly station according to the preset box state. The robot arm structure 50 By setting the motion trajectory in advance, the box 2 can be accurately assembled above the base 3. That is to say, the present invention replaces the existing box flipping structure with the robotic arm structure 50, which not only simplifies the structure for flipping the box 2, but also simplifies the positioning structure of the base 3, improving the connection between the base 3 and the box 2 assembly accuracy.

具体地,第二限位结构70可以为限位传感器,其可以通过发射和接收光信号的方式检测底座3是否处于底座装配工位,也可以通过触发的方式检测底座3是否处于底座装配工位。Specifically, the second limiting structure 70 can be a limit sensor, which can detect whether the base 3 is in the base assembly station by emitting and receiving light signals, or can detect whether the base 3 is in the base assembly station by triggering. .

优选地,第二限位结构70可设置在底座传送机构20的传送末端。底座传送机构20和箱体传送机构10布置成使得二者的传送方向相互垂直,可缩短底座自动装配设备的总长度,且便于箱体2和底座3之间的装配。Preferably, the second limiting structure 70 can be provided at the transmission end of the base transmission mechanism 20 . The base conveying mechanism 20 and the box conveying mechanism 10 are arranged so that their conveying directions are perpendicular to each other, which can shorten the total length of the automatic base assembly equipment and facilitate assembly between the box 2 and the base 3 .

图3是根据本发明一个实施例的机械臂结构的示意性结构图。在一些实施例中,机械臂结构50具体可包括依次相连的机械臂底座51、机械臂转轴连杆52、机械臂升降连杆53、机械臂旋转装置54和机械臂夹持装置55。Figure 3 is a schematic structural diagram of a robotic arm structure according to an embodiment of the present invention. In some embodiments, the robot arm structure 50 may specifically include a robot arm base 51 , a robot arm rotating shaft link 52 , a robot arm lifting link 53 , a robot arm rotating device 54 and a robot arm clamping device 55 that are connected in sequence.

进一步地,机械臂底座51水平放置。具体地,机械臂底座51可固定支撑于地面或位于地面的支撑物上。Further, the robot arm base 51 is placed horizontally. Specifically, the robot arm base 51 may be fixedly supported on the ground or a support located on the ground.

进一步地,机械臂转轴连杆52的一端配置成绕竖直转轴可转动地连接于机械臂底座51,以相对于机械臂底座51在水平面内转动,从而调节箱体2在水平方向上的位置。具体地,可根据箱体2的翻转过程和箱体2的平移过程预先设置机械臂转轴连杆52实际所需的转动角度范围。理论上,机械臂转轴连杆52可以在水平面内360度旋转。Further, one end of the robot arm rotating shaft link 52 is configured to be rotatably connected to the robot arm base 51 around a vertical axis, so as to rotate in a horizontal plane relative to the robot arm base 51 to adjust the position of the box 2 in the horizontal direction. . Specifically, the actual required rotation angle range of the mechanical arm rotating shaft link 52 can be set in advance according to the flipping process of the box 2 and the translation process of the box 2 . Theoretically, the robot arm shaft link 52 can rotate 360 degrees in the horizontal plane.

进一步地,机械臂升降连杆53的一端配置成绕水平转轴可转动地连接于机械臂转轴连杆52的另一端,以相对于机械臂转轴连杆52在竖直平面内转动,从而调节箱体2在竖直方向上的高度。具体地,可根据箱体2的翻转过程和箱体2的平移过程预估箱体2的最大升降幅度,从而预先设置机械臂升降连杆53的转动角度范围。理论上,机械臂升降连杆53可相对于机械臂转轴连杆52在竖直平面内360度旋转。Further, one end of the robot arm lifting link 53 is configured to be rotatably connected to the other end of the robot arm rotating shaft link 52 around the horizontal axis, so as to rotate in a vertical plane relative to the robot arm rotating shaft link 52 to adjust the box. The height of body 2 in the vertical direction. Specifically, the maximum lifting amplitude of the box 2 can be estimated based on the flipping process of the box 2 and the translation process of the box 2, thereby setting the rotation angle range of the robotic arm lifting link 53 in advance. Theoretically, the robot arm lifting link 53 can rotate 360 degrees in a vertical plane relative to the robot arm rotating shaft link 52 .

进一步地,机械臂旋转装置54配置成绕与机械臂升降连杆53的长度方向平行的连接轴57可转动地连接于机械臂升降连杆53的另一端,以相对于机械臂升降连杆53在垂直于连接轴57的平面内转动,从而调节箱体2的方位姿态。具体地,可根据箱体2的翻转过程预先设置机械臂旋转装置54的旋转角度范围。理论上,机械臂旋转装置54可相对于机械臂升降连杆53在垂直于上述连接轴的平面内360度旋转。Further, the robot arm rotating device 54 is configured to be rotatably connected to the other end of the robot arm lifting link 53 around a connecting shaft 57 parallel to the length direction of the robot arm lifting link 53 to rotate relative to the robot arm lifting link 53 Rotate in a plane perpendicular to the connecting axis 57 to adjust the orientation and attitude of the box 2 . Specifically, the rotation angle range of the robotic arm rotation device 54 can be preset according to the turning process of the box 2 . Theoretically, the robot arm rotation device 54 can rotate 360 degrees relative to the robot arm lifting link 53 in a plane perpendicular to the above-mentioned connection axis.

进一步地,机械臂夹持装置55与机械臂旋转装置54固定连接,以随机械臂旋转装置54同步转动。机械臂夹持装置55用于夹持箱体2,且机械臂夹持装置55的用于与箱体2接触的内侧设有吸盘装置56。一方面,可通过吸盘装置56增加机械臂夹持装置55对箱体2的保持作用力,避免箱体2与机械臂夹持装置55之间产生相对位移;另一方面,吸盘装置56的材质较软,不易刮伤箱体2外表面。Further, the robotic arm clamping device 55 is fixedly connected to the robotic arm rotating device 54 so as to rotate synchronously with the robotic arm rotating device 54 . The robot arm clamping device 55 is used to clamp the box 2 , and a suction cup device 56 is provided on the inside of the robot arm clamping device 55 for contacting the box 2 . On the one hand, the suction cup device 56 can be used to increase the holding force of the robot arm clamping device 55 on the box 2 to avoid relative displacement between the box 2 and the robot arm clamping device 55; on the other hand, the material of the suction cup device 56 It is soft and not easy to scratch the outer surface of the box 2.

在一些实施例中,自动上底座结构40包括用于将不同类型的底座3输送至底座传送机构20的多个自动上底座单元41,图4是根据本发明一个实施例的自动上底座单元的示意性结构图,图5是根据本发明一个实施例的自动上底座单元的示意性结构分解图。参见图4和图5,每个自动上底座单元41均包括底座工装411、底座升降推铲机构412、底座限位机构413和底座夹持机构414。In some embodiments, the automatic base loading structure 40 includes a plurality of automatic base loading units 41 for transporting different types of bases 3 to the base transfer mechanism 20. FIG. 4 is an automatic base loading unit according to an embodiment of the present invention. Schematic structural diagram. Figure 5 is a schematic structural exploded view of an automatic base unit according to an embodiment of the present invention. Referring to FIGS. 4 and 5 , each automatic base unit 41 includes a base tool 411 , a base lifting and lowering shovel mechanism 412 , a base limiting mechanism 413 and a base clamping mechanism 414 .

进一步地,底座升降推铲机构412用于将搁置在其上的多个底座3推送至底座工装411内部。底座限位机构413用于选择性地支撑由底座升降推铲机构412推送至底座工装411内部的底座3。底座夹持机构414用于夹持支撑在底座限位机构413上的除处在最下方的底座3之外的其他底座3,从而在底座限位机构413处于未支撑底座3的状态时释放最下方的底座3,被释放的底座3通过底座传送机构20传送至底座装配工位等待与箱体2装配。Further, the base lift and shovel mechanism 412 is used to push the plurality of bases 3 resting thereon to the inside of the base tool 411 . The base limiting mechanism 413 is used to selectively support the base 3 pushed to the inside of the base tool 411 by the base lifting and lowering shovel mechanism 412 . The base clamping mechanism 414 is used to clamp other bases 3 supported on the base limiting mechanism 413 except the lowest base 3, so as to release the lowest base 3 when the base limiting mechanism 413 is in a state of not supporting the base 3. The released base 3 is transported to the base assembly station through the base transfer mechanism 20 to wait for assembly with the box 2.

为了提升装配效率,装配人员通常一次性地将多个底座3同时叠放在底座升降推铲机构412中,底座升降推铲机构412将多个底座3同时推送至底座工装411内部,不必每装配一个底座3都需要底座升降推铲机构412执行一次工序,节省了装配时间,提高了装配效率。In order to improve assembly efficiency, assemblers usually stack multiple bases 3 in the base lifting and shoveling mechanism 412 at one time. The base lifting and pushing shovel mechanism 412 pushes the multiple bases 3 to the inside of the base tooling 411 at the same time. It is not necessary to assemble them each time. Each base 3 requires the base lifting and shoveling mechanism 412 to perform one process, which saves assembly time and improves assembly efficiency.

在一些实施例中,底座限位机构413的数量为两个,两个底座限位机构413在水平方向上相对设置,以分别用于支撑底座3的相对两侧,提高了底座3的支撑稳定性。图6是根据本发明一个实施例的底座限位机构的示意性结构图。每个底座限位机构413均包括限位支撑板4131和用于驱动限位支撑板4131在两个底座限位机构413的排列方向上往复运动的限位气缸4132。In some embodiments, the number of the base limiting mechanisms 413 is two. The two base limiting mechanisms 413 are arranged oppositely in the horizontal direction to respectively support the opposite sides of the base 3, thereby improving the support stability of the base 3. sex. Figure 6 is a schematic structural diagram of a base limiting mechanism according to an embodiment of the present invention. Each base limiting mechanism 413 includes a limiting support plate 4131 and a limiting cylinder 4132 for driving the limiting support plate 4131 to reciprocate in the arrangement direction of the two base limiting mechanisms 413 .

具体地,限位气缸4132可配置成在底座升降推铲机构412将底座3推送至底座工装411内部后受控地驱动限位支撑板4131朝靠近另一底座限位机构413的方向伸出以通过限位支撑板4131支撑底座3、在底座夹持机构414夹持除处在最下方的底座3之外的其他底座3后受控地驱动限位支撑板4131朝远离另一底座限位机构413的方向回缩以释放处在最下方的底座3。当处在最下方的底座3被释放后,限位气缸4132再次驱动限位支撑板4131伸入底座工装411的内部空间,以使得底座限位机构413能够重新支撑余下的底座3。Specifically, the limit cylinder 4132 can be configured to controllably drive the limit support plate 4131 to extend in a direction close to the other base limit mechanism 413 after the base lift shovel mechanism 412 pushes the base 3 into the interior of the base tool 411. The base 3 is supported by the limiting support plate 4131. After the base clamping mechanism 414 clamps the other bases 3 except the bottom base 3, the limiting supporting plate 4131 is controlled to drive away from the other base limiting mechanism. The direction of 413 is retracted to release the base 3 at the bottom. When the bottom base 3 is released, the limit cylinder 4132 drives the limit support plate 4131 again to extend into the internal space of the base tool 411 so that the base limit mechanism 413 can support the remaining bases 3 again.

进一步地,两个底座限位机构413的限位气缸4132可同步动作。也即是,当两个底座限位机构413的两个限位气缸4132同时驱动两个限位支撑板4131相向移动时,两个限位支撑板4131伸入底座工装411的内部空间,能够支撑位于底座工装411内的底座3;当两个底座限位机构413的两个限位气缸4132同时驱动两个限位支撑板4131相背移动时,两个限位支撑板4131由底座工装411的内部空间向外收缩复位,不能够支撑位于底座工装411内的底座3。Furthermore, the limiting cylinders 4132 of the two base limiting mechanisms 413 can act synchronously. That is to say, when the two limiting cylinders 4132 of the two base limiting mechanisms 413 drive the two limiting support plates 4131 to move toward each other at the same time, the two limiting supporting plates 4131 extend into the internal space of the base tool 411 and can support The base 3 is located in the base tool 411; when the two limit cylinders 4132 of the two base limit mechanisms 413 drive the two limit support plates 4131 to move away from each other at the same time, the two limit support plates 4131 are moved by the base tool 411. The internal space shrinks and resets outward, and cannot support the base 3 located in the base tool 411.

在一些实施例中,底座夹持机构414的数量为两个,两个底座夹持机构414在水平方向上相对设置,以用于向底座3的相对两侧施加相向的夹紧力。图7是根据本发明一个实施例的底座夹持机构的示意性结构图。每个底座夹持机构414均包括竖直延伸的定位夹持板4141和用于驱动定位夹持板4141在两个底座夹持机构414的排列方向上往复运动的夹持气缸4142。由于底座3叠放后具有较高的高度,因此竖向延伸的定位夹持板4141能够同时对多个底座3进行夹持。In some embodiments, the number of the base clamping mechanisms 414 is two, and the two base clamping mechanisms 414 are arranged oppositely in the horizontal direction for applying opposing clamping forces to opposite sides of the base 3 . Figure 7 is a schematic structural diagram of a base clamping mechanism according to an embodiment of the present invention. Each base clamping mechanism 414 includes a vertically extending positioning clamping plate 4141 and a clamping cylinder 4142 for driving the positioning clamping plate 4141 to reciprocate in the arrangement direction of the two base clamping mechanisms 414 . Since the bases 3 have a relatively high height when stacked, the vertically extending positioning clamping plates 4141 can clamp multiple bases 3 at the same time.

具体地,夹持气缸4142可配置成在底座3支撑在底座限位机构413后受控地驱动定位夹持板4141向除处在最下方的底座3之外的其他底座3施加夹紧力以在底座限位机构413对其他底座3的支撑作用消失后仍然能够保持住其他底座3、在底座限位机构413释放最下方的底座3后并重新处于能够支撑余下底座3的状态时解除对其他底座3的夹持作用以允许其他底座3下落至底座限位机构413上,此时底座夹持机构414再次夹持除处在最下方的底座3之外的其他底座3,如此反复。Specifically, the clamping cylinder 4142 may be configured to controllably drive the positioning clamping plate 4141 after the base 3 is supported on the base limiting mechanism 413 to apply clamping force to other bases 3 except the base 3 located at the bottom. After the support effect of the base limiting mechanism 413 on other bases 3 disappears, it can still hold other bases 3 . After the base limiting mechanism 413 releases the lowermost base 3 and is in a state that can support the remaining bases 3 again, the support for other bases 3 is released. The clamping function of the base 3 allows other bases 3 to drop to the base limiting mechanism 413. At this time, the base clamping mechanism 414 clamps the other bases 3 except the lowest base 3 again, and so on.

在一些实施例中,两个底座限位机构413和两个底座夹持机构414均分别位于底座工装411的在底座传送机构20的传送方向上的相对两侧。In some embodiments, the two base limiting mechanisms 413 and the two base clamping mechanisms 414 are respectively located on opposite sides of the base tool 411 in the conveying direction of the base conveying mechanism 20 .

图8是根据本发明一个实施例的底座升降推铲机构的示意性结构图。在一些实施例中,底座升降推铲机构412处于底座工装411的外部,且底座升降推铲机构412包括底座平台4121、升降气缸4122、第三限位结构4123、底座推铲4124和推铲气缸4125。Figure 8 is a schematic structural diagram of a base lifting and lowering shovel mechanism according to an embodiment of the present invention. In some embodiments, the base lifting and lowering blade mechanism 412 is located outside the base tool 411, and the base lifting and lowering blade mechanism 412 includes a base platform 4121, a lifting cylinder 4122, a third limiting structure 4123, a base blade 4124 and a blade cylinder. 4125.

进一步地,底座平台4121水平延伸以用于供底座3搁置于其上。升降气缸4122用于驱动底座平台4121升降。第三限位结构4123用于在底座平台4121上升至预设最高位置后产生第三指示信号,该第三指示信号用于促使升降气缸4122停止运行,以使得底座平台4121保持在预设最高位置。底座推铲4124竖直设置在底座平台4121的旁侧,且随底座平台4121同步升降,用于推送底座平台4121上的底座3。推铲气缸4125用于选择性地驱动底座推铲4124向底座工装411内部移动或驱动底座推铲4124向底座工装411外部移动。Further, the base platform 4121 extends horizontally for the base 3 to rest on it. The lifting cylinder 4122 is used to drive the base platform 4121 to lift. The third limiting structure 4123 is used to generate a third indication signal after the base platform 4121 rises to the preset highest position. The third indication signal is used to prompt the lifting cylinder 4122 to stop running, so that the base platform 4121 remains at the preset highest position. . The base push shovel 4124 is arranged vertically on the side of the base platform 4121, and rises and falls synchronously with the base platform 4121, and is used to push the base 3 on the base platform 4121. The dozer cylinder 4125 is used to selectively drive the base dozer 4124 to move inside the base tool 411 or to drive the base dozer 4124 to move outside the base tool 411 .

具体地,升降气缸4122配置成在接收到相应指令后将底座平台4121抬升至预设最高位置。推铲气缸4125用于在底座平台4121保持在预设最高位置后受控地驱动底座推铲4124向底座工装411内部移动以通过底座推铲4124将底座平台4121上的底座3推送至底座工装411内部、并在底座平台4121上的底座3支撑于底座限位机构413后受控地驱动底座推铲4124向底座工装411外部移动复位,接着,升降气缸4122下降复位。Specifically, the lifting cylinder 4122 is configured to lift the base platform 4121 to a preset highest position after receiving the corresponding instruction. The dozer cylinder 4125 is used to controlly drive the base dozer 4124 to move toward the inside of the base tool 411 after the base platform 4121 remains at the preset highest position to push the base 3 on the base platform 4121 to the base tool 411 through the base dozer 4124. The base 3 inside and on the base platform 4121 is supported by the base limiting mechanism 413, and then the base shovel 4124 is controlled to move toward the outside of the base tool 411 and reset. Then, the lifting cylinder 4122 lowers and resets.

进一步地,底座夹持机构414对底座3产生的夹持作用力与底座升降推铲机构412向底座工装411内推送底座的方向相垂直,以避免底座升降推铲机构412与底座夹持机构414产生结构干涉。Further, the clamping force generated by the base clamping mechanism 414 on the base 3 is perpendicular to the direction in which the base lifting and lowering shovel mechanism 412 pushes the base into the base tool 411 to prevent the base lifting and lowering shovel mechanism 412 from colliding with the base clamping mechanism 414 produce structural interference.

在一些实施例中,自动上底座结构40还包括传送带42,传送带42贯穿各个自动上底座单元41,并位于各个自动上底座单元41的底座限位机构413的下方,以承接各个底座限位机构413释放的底座3,并将各个底座限位机构413释放的底座3传送至底座传送机构20。In some embodiments, the automatic upper base structure 40 also includes a conveyor belt 42 that runs through each automatic upper base unit 41 and is located below the base limiting mechanism 413 of each automatic upper base unit 41 to receive each base limiting mechanism. 413 releases the base 3, and transfers the base 3 released by each base limiting mechanism 413 to the base transfer mechanism 20.

具体地,传送带42的传送方向可与底座传送机构20的传送方向一致,以便于传送带42上的底座3落在底座传送机构20上。Specifically, the conveying direction of the conveyor belt 42 may be consistent with the conveying direction of the base conveying mechanism 20 so that the base 3 on the conveyor belt 42 falls on the base conveying mechanism 20 .

在一些实施例中,每个自动上底座单元41还包括急停开关415,急停开关415配置成受到触发后产生用于促使自动上底座结构40停止运行的急停信号。在自动上底座单元41运行时,若遇到紧急情况,可通过操控急停开关415迫使整个自动上底座单元41停止运行,避免产生安全隐患。In some embodiments, each automatic base loading unit 41 further includes an emergency stop switch 415 , and the emergency stop switch 415 is configured to generate an emergency stop signal for prompting the automatic base loading structure 40 to stop operating when triggered. When the automatic base unit 41 is running, if an emergency occurs, the entire automatic base unit 41 can be forced to stop operating by manipulating the emergency stop switch 415 to avoid potential safety hazards.

具体地,急停开关415可设置在底座升降推铲机构412的背离底座工装411的外侧表面,以便于装配人员接近和操控。Specifically, the emergency stop switch 415 can be provided on the outer surface of the base lifting and lowering shovel mechanism 412 away from the base tool 411 to facilitate access and manipulation by assembly personnel.

在一些实施例中,每个自动上底座单元41还包括底座定位板416和底座定位柱417。底座工装411具有允许底座3进入其内部的底座推入口,底座定位板416设置在底座工装411的与底座推入口相对的一侧,以抵接推送至底座工装411内的底座3,从而对底座3进行定位,保证多个底座3整齐地叠放在底座工装411内部,且便于后续对底座3的定位。底座定位柱417分布在底座工装411内部的四周,以对推送至底座工装411内的底座四周进行定位,以进一步确保底座3的整洁。In some embodiments, each automatic base unit 41 further includes a base positioning plate 416 and a base positioning post 417 . The base tool 411 has a base push-in port that allows the base 3 to enter its interior. The base positioning plate 416 is provided on the side of the base tool 411 opposite to the base push-in port to abut the base 3 pushed into the base tool 411, thereby positioning the base 3 is positioned to ensure that multiple bases 3 are neatly stacked inside the base tooling 411, and to facilitate subsequent positioning of the bases 3. The base positioning posts 417 are distributed around the inside of the base tool 411 to position the surroundings of the base pushed into the base tool 411 to further ensure the cleanliness of the base 3 .

本发明实施例所描述的底座自动装配设备1的工作流程如下:The work flow of the base automatic assembly equipment 1 described in the embodiment of the present invention is as follows:

箱体2发泡后经箱体传送机构10送出,当箱体2经过识别装置30时,识别装置30识别箱体2的类型,用于控制底座自动装配设备1的PLC控制系统根据箱体2的类型匹配相应的底座3,并向自动上底座结构40发送相应的指令。After the box 2 is foamed, it is sent out through the box conveying mechanism 10. When the box 2 passes through the identification device 30, the identification device 30 identifies the type of the box 2. The PLC control system used to control the base automatic assembly equipment 1 is based on the box 2 The type matches the corresponding base 3, and sends corresponding instructions to the automatic upper base structure 40.

当箱体2在箱体传送机构10的带动下移动至第一限位结构60时,箱体传送机构10停止运行,箱体2静置在箱体状态调整工位,机械臂结构50动作,机械臂结构50夹持、翻转箱体2,将箱体2调整为直立状态并悬空。When the box 2 moves to the first limiting structure 60 driven by the box conveying mechanism 10, the box conveying mechanism 10 stops running, the box 2 rests at the box state adjustment station, and the robotic arm structure 50 moves. The robotic arm structure 50 clamps and flips the box 2, and adjusts the box 2 to an upright state and suspends it in the air.

自动上底座结构40接收到相应的指令后,触发相对应的自动上底座单元41执行一系列动作:底座升降推铲机构412将底座3推送至底座工装411内部,底座限位机构413支撑底座3,底座夹持机构414夹持除处于最下方的底座3之外的其他底座3,底座限位机构413解除支撑作用以将处于最下方的底座3释放至传送带42,然后底座限位机构413恢复支撑底座3的状态,底座夹持机构414解除夹持作用以释放余下的底座3,余下的底座3落在底座限位机构413上,底座夹持机构414重新夹持除处于最下方的底座3之外的其他底座3。After receiving the corresponding instruction, the automatic base uppering structure 40 triggers the corresponding automatic base uppering unit 41 to perform a series of actions: the base lifting and lowering shovel mechanism 412 pushes the base 3 to the inside of the base tooling 411, and the base limiting mechanism 413 supports the base 3 , the base clamping mechanism 414 clamps other bases 3 except the base 3 at the bottom, the base limiting mechanism 413 releases the supporting function to release the base 3 at the bottom to the conveyor belt 42, and then the base limiting mechanism 413 recovers In the state of supporting the base 3, the base clamping mechanism 414 releases the clamping function to release the remaining base 3. The remaining base 3 falls on the base limiting mechanism 413, and the base clamping mechanism 414 re-clamps the base 3 except for the bottom one. Other than base 3.

被释放的底座3在底座传送机构20的带动下移动,当底座3移动至第二限位结构70时,底座传送机构20停止运行,底座3静置在底座装配工位。此时,机械臂结构50将其夹持的直立箱体2移动至底座3的上方并降落箱体2,以使箱体2装配在底座3上。The released base 3 is driven by the base transmission mechanism 20 to move. When the base 3 moves to the second limiting structure 70 , the base transmission mechanism 20 stops running, and the base 3 rests at the base assembly station. At this time, the robot arm structure 50 moves the upright box 2 held by it to above the base 3 and lowers the box 2 so that the box 2 is assembled on the base 3 .

优选地,机械臂结构50夹持翻转箱体2的动作可以与自动上底座结构40自动筛选并输出底座3的动作同时进行,以节省装配时间,提高装配效率。Preferably, the action of the robotic arm structure 50 clamping and flipping the box 2 can be performed simultaneously with the action of the automatic upper base structure 40 automatically screening and outputting the base 3, so as to save assembly time and improve assembly efficiency.

需要说明的是,在本发明的描述中,术语“中心”、“上”、“下”、“顶部”“底部”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示方向或位置关系的术语是基于附图所示的方向或位置关系,这仅仅是为了便于描述,而不是指示或暗示所述装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。It should be noted that in the description of the present invention, the terms "center", "upper", "lower", "top", "bottom", "left", "right", "vertical", "horizontal", " Terms indicating directions or positional relationships, such as "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings. This is only for convenience of description and does not indicate or imply that the device or element must have a specific orientation. Specific orientations of construction and operation are therefore not to be construed as limitations of the invention. Furthermore, the terms “first”, “second” and “third” are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

至此,本领域技术人员应认识到,虽然本文已详尽示出和描述了本发明的多个示例性实施例,但是,在不脱离本发明精神和范围的情况下,仍可根据本发明公开的内容直接确定或推导出符合本发明原理的许多其他变型或修改。因此,本发明的范围应被理解和认定为覆盖了所有这些其他变型或修改。By now, those skilled in the art will appreciate that, although a number of exemplary embodiments of the present invention have been shown and described in detail herein, the disclosed embodiments may still be practiced in accordance with the present invention without departing from the spirit and scope of the present invention. The content directly identifies or leads to many other variations or modifications consistent with the principles of the invention. Accordingly, the scope of the present invention should be understood and deemed to cover all such other variations or modifications.

Claims (11)

1.一种用于冰箱的底座自动装配设备,用于将底座装配至冰箱的箱体,其特征在于,所述底座自动装配设备包括:1. An automatic base assembly equipment for a refrigerator, used for assembling the base to the box of the refrigerator, characterized in that the automatic base assembly equipment includes: 箱体传送机构,用于承载箱体,并带动所述箱体移动;A box transmission mechanism is used to carry the box and drive the box to move; 底座传送机构,用于承载底座,并带动所述底座移动;A base transmission mechanism is used to carry the base and drive the base to move; 识别装置,用于获取处在所述箱体传送机构上的所述箱体的参数信息,以识别所述箱体的型号;An identification device used to obtain parameter information of the box on the box conveying mechanism to identify the model of the box; 自动上底座结构,配置成根据所述识别装置识别出的所述箱体的型号自动地选择相匹配的底座并输出至所述底座传送机构;以及An automatic base loading structure configured to automatically select a matching base according to the model of the box identified by the identification device and output it to the base transfer mechanism; and 机械臂结构,用于将处在所述箱体传送机构上的所述箱体调整为直立姿态,并将处于直立姿态的所述箱体放置在所述底座上。A mechanical arm structure is used to adjust the box on the box conveying mechanism to an upright position, and place the box in the upright position on the base. 2.根据权利要求1所述的底座自动装配设备,其特征在于,还包括:2. The base automatic assembly equipment according to claim 1, further comprising: 第一限位结构,配置成当所述箱体在所述箱体传送机构的带动下移动至预设的箱体状态调整工位时产生第一指示信号,所述第一指示信号用于促使所述箱体传送机构停止运行,以使得所述箱体静置在所述箱体状态调整工位;且The first limiting structure is configured to generate a first indication signal when the box moves to a preset box state adjustment station driven by the box conveying mechanism, and the first indication signal is used to prompt The box conveying mechanism stops operating so that the box rests at the box state adjustment station; and 所述机械臂结构配置成在所述箱体静置在所述箱体状态调整工位后受控地将所述箱体调整为直立姿态。The robotic arm structure is configured to controllably adjust the box to an upright posture after the box rests at the box state adjustment station. 3.根据权利要求1所述的底座自动装配设备,其特征在于,还包括:3. The base automatic assembly equipment according to claim 1, further comprising: 第二限位结构,配置成当所述底座在所述底座传送机构的带动下移动至预设的底座装配工位时产生第二指示信号,所述第二指示信号用于促使所述底座传送机构停止运行,以使得所述底座静置在所述底座装配工位;且The second limiting structure is configured to generate a second indication signal when the base moves to the preset base assembly station driven by the base transfer mechanism, and the second indication signal is used to prompt the base to transfer The mechanism stops operating so that the base rests at the base assembly station; and 所述机械臂结构配置成在所述底座静置在所述底座装配工位后受控地将处于直立状态的所述箱体放置在所述底座上。The robotic arm structure is configured to controllably place the box in an upright state on the base after the base rests at the base assembly station. 4.根据权利要求1所述的底座自动装配设备,其特征在于,4. The base automatic assembly equipment according to claim 1, characterized in that, 所述机械臂结构包括依次相连的机械臂底座、机械臂转轴连杆、机械臂升降连杆、机械臂旋转装置和机械臂夹持装置,所述机械臂夹持装置用于夹持所述箱体,且所述机械臂夹持装置的用于与所述箱体接触的内侧设有吸盘装置;The robotic arm structure includes a robotic arm base, a robotic arm rotating shaft link, a robotic arm lifting link, a robotic arm rotating device, and a robotic arm clamping device that are connected in sequence. The robotic arm clamping device is used to clamp the box. body, and a suction cup device is provided on the inside of the robot arm clamping device for contact with the box; 所述机械臂底座水平放置;所述机械臂转轴连杆的一端配置成绕竖直转轴可转动地连接于所述机械臂底座;所述机械臂升降连杆的一端配置成绕水平转轴可转动地连接于所述机械臂转轴连杆的另一端;所述机械臂旋转装置配置成绕与所述机械臂升降连杆的长度方向平行的连接轴可转动地连接于所述机械臂升降连杆的另一端;所述机械臂夹持装置与所述机械臂旋转装置固定连接,以随所述机械臂旋转装置同步转动。The robotic arm base is placed horizontally; one end of the robotic arm rotating shaft link is configured to be rotatably connected to the robotic arm base around a vertical rotating axis; one end of the robotic arm lifting link is configured to be rotatable around a horizontal rotating axis Groundly connected to the other end of the robot arm rotating shaft link; the robot arm rotation device is configured to be rotatably connected to the robot arm lifting link around a connecting shaft parallel to the length direction of the robot arm lifting link. The other end of the mechanical arm clamping device is fixedly connected to the mechanical arm rotating device to rotate synchronously with the mechanical arm rotating device. 5.根据权利要求1所述的底座自动装配设备,其特征在于,5. The base automatic assembly equipment according to claim 1, characterized in that, 所述自动上底座结构包括用于将不同类型的所述底座输送至所述底座传送机构的多个自动上底座单元,每个所述自动上底座单元均包括底座工装、底座升降推铲机构、底座限位机构和底座夹持机构;其中The automatic base loading structure includes a plurality of automatic base loading units for transporting different types of bases to the base transmission mechanism. Each of the automatic base loading units includes a base tooling, a base lifting shovel mechanism, base limiting mechanism and base clamping mechanism; among which 所述底座升降推铲机构用于将搁置在其上的多个底座推送至所述底座工装内部;所述底座限位机构用于选择性地支撑由所述底座升降推铲机构推送至所述底座工装内部的底座;所述底座夹持机构用于夹持支撑在所述底座限位机构上的除处在最下方的底座之外的其他底座。The base lifting and lowering shovel mechanism is used to push multiple bases resting on it to the inside of the base tooling; the base limiting mechanism is used to selectively support the base lifting and pushing shovel mechanism pushed to the The base inside the base tool; the base clamping mechanism is used to clamp other bases supported on the base limiting mechanism except the base at the bottom. 6.根据权利要求5所述的底座自动装配设备,其特征在于,6. The base automatic assembly equipment according to claim 5, characterized in that, 所述底座限位机构的数量为两个,两个所述底座限位机构在水平方向上相对设置,以分别用于支撑所述底座的相对两侧;且The number of the base limiting mechanisms is two, and the two base limiting mechanisms are arranged oppositely in the horizontal direction to respectively support opposite sides of the base; and 每个所述底座限位机构均包括限位支撑板和用于驱动所述限位支撑板在两个所述底座限位机构的排列方向上往复运动的限位气缸。Each of the base limiting mechanisms includes a limiting support plate and a limiting cylinder for driving the limiting support plate to reciprocate in the arrangement direction of the two base limiting mechanisms. 7.根据权利要求5所述的底座自动装配设备,其特征在于,7. The base automatic assembly equipment according to claim 5, characterized in that, 所述底座夹持机构的数量为两个,两个所述底座夹持机构在水平方向上相对设置,以用于向所述底座的相对两侧施加相向的夹紧力;且The number of the base clamping mechanisms is two, and the two base clamping mechanisms are arranged oppositely in the horizontal direction for applying opposing clamping forces to opposite sides of the base; and 每个所述底座夹持机构均包括竖直延伸的定位夹持板和用于驱动所述定位夹持板在两个所述底座夹持机构的排列方向上往复运动的夹持气缸。Each of the base clamping mechanisms includes a vertically extending positioning clamping plate and a clamping cylinder for driving the positioning clamping plate to reciprocate in the arrangement direction of the two base clamping mechanisms. 8.根据权利要求5所述的底座自动装配设备,其特征在于,8. The base automatic assembly equipment according to claim 5, characterized in that, 所述底座升降推铲机构处于所述底座工装的外部,且所述底座升降推铲机构包括底座平台、升降气缸、第三限位结构、底座推铲和推铲气缸;其中The base lift and push shovel mechanism is located outside the base tooling, and the base lift and push shovel mechanism includes a base platform, a lifting cylinder, a third limiting structure, a base push shovel, and a push shovel cylinder; wherein 所述底座平台水平延伸以用于供底座搁置于其上;所述升降气缸用于驱动所述底座平台升降;所述第三限位结构用于在所述底座平台上升至预设最高位置后产生第三指示信号,所述第三指示信号用于促使所述升降气缸停止运行,以使得所述底座平台保持在所述预设最高位置;所述底座推铲竖直设置在所述底座平台的旁侧,且随所述底座平台同步升降,用于推送所述底座平台上的底座;所述推铲气缸用于选择性地驱动所述底座推铲向所述底座工装内部移动或驱动所述底座推铲向所述底座工装外部移动。The base platform extends horizontally for the base to rest on it; the lifting cylinder is used to drive the base platform to lift; and the third limiting structure is used to lift the base platform to a preset highest position. Generate a third indication signal, the third indication signal is used to prompt the lifting cylinder to stop operating, so that the base platform remains at the preset highest position; the base pusher blade is vertically arranged on the base platform to the side, and rises and falls synchronously with the base platform to push the base on the base platform; the shovel cylinder is used to selectively drive the base push shovel to move inside the base tooling or drive all The base push shovel moves toward the outside of the base tooling. 9.根据权利要求5所述的底座自动装配设备,其特征在于,9. The base automatic assembly equipment according to claim 5, characterized in that, 所述自动上底座结构还包括传送带,所述传送带贯穿各个所述自动上底座单元,并位于各个所述自动上底座单元的所述底座限位机构的下方,以承接各个所述底座限位机构释放的底座,并将各个所述底座限位机构释放的底座传送至所述底座传送机构。The automatic upper base structure also includes a conveyor belt that runs through each of the automatic upper base units and is located below the base limiting mechanism of each automatic upper base unit to receive each of the base limiting mechanisms. The base is released, and each base released by the base limiting mechanism is transferred to the base transmission mechanism. 10.根据权利要求5所述的底座自动装配设备,其特征在于,10. The base automatic assembly equipment according to claim 5, characterized in that, 每个所述自动上底座单元还包括急停开关,所述急停开关配置成受到触发后产生用于促使所述自动上底座结构停止运行的急停信号。Each of the automatic upper base units further includes an emergency stop switch, and the emergency stop switch is configured to generate an emergency stop signal for prompting the automatic upper base structure to stop operating after being triggered. 11.根据权利要求5所述的底座自动装配设备,其特征在于,11. The base automatic assembly equipment according to claim 5, characterized in that, 每个所述自动上底座单元还包括底座定位板和底座定位柱;Each of the automatic base units also includes a base positioning plate and a base positioning column; 所述底座工装具有允许所述底座进入其内部的底座推入口,所述底座定位板设置在所述底座工装的与所述底座推入口相对的一侧,以抵接推送至所述底座工装内的底座,从而对所述底座进行定位;The base tool has a base push-in opening that allows the base to enter its interior. The base positioning plate is provided on the side of the base tool opposite to the base push-in port to abut and push into the base tool. the base to position the base; 所述底座定位柱分布在所述底座工装内部的四周,以对推送至所述底座工装内的底座四周进行定位。The base positioning posts are distributed around the inside of the base tooling to position the base pushed into the base tooling.
CN202210594447.0A 2022-05-27 2022-05-27 Automatic base assembly equipment for refrigerator Pending CN117161705A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118682457A (en) * 2024-08-27 2024-09-24 昆山楷徽自动化科技有限公司 Refrigerator compressor back panel automatic assembly equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118682457A (en) * 2024-08-27 2024-09-24 昆山楷徽自动化科技有限公司 Refrigerator compressor back panel automatic assembly equipment
CN118682457B (en) * 2024-08-27 2024-12-03 昆山楷徽自动化科技有限公司 Automatic assembling equipment for refrigerator compressor backboard

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