CN117160647A - An efficient crushing system for limestone - Google Patents

An efficient crushing system for limestone Download PDF

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Publication number
CN117160647A
CN117160647A CN202311357593.2A CN202311357593A CN117160647A CN 117160647 A CN117160647 A CN 117160647A CN 202311357593 A CN202311357593 A CN 202311357593A CN 117160647 A CN117160647 A CN 117160647A
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plate
limestone
dust suppression
closing plate
hydraulic push
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周宗军
李兴玉
兰利新
李茂才
苏超
张明伟
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Chengde Dingxin Automation Engineering Co ltd
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Chengde Dingxin Automation Engineering Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/40Production or processing of lime, e.g. limestone regeneration of lime in pulp and sugar mills

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Abstract

本发明公开了一种用于石灰石的高效破碎系统,包括底座,底座的顶端安装有进料斗,进料斗的底端安装有固定筒,固定筒的内侧转动安装有转动柱,转动柱的外侧端面焊接有右开合板,进料斗的底端与右开合板对称位置处安装有左开合板,通过流量雷达会对输送带顶部的石灰石粉末的高度进行检测,当石灰石规格过大时,粉碎后产生的粉末量会增大,则控制第二液压推杆和第一液压推杆回缩,减少掉落的石灰石块数量,当同一批次的石块较小时,则控制右开合板和左开合板在打开更大的角度,从而增加石块流量,以控制粉碎机始终都在一个均衡负荷进行工作,保证石灰石制品的制造效率平稳,从而可以提前对产能进行合理控制,进而进行经济利益最大化。

The invention discloses an efficient crushing system for limestone, which includes a base. A feed hopper is installed on the top of the base. A fixed cylinder is installed on the bottom of the feed hopper. A rotating column is installed on the inside of the fixed cylinder. The rotating column is mounted on the inside of the fixed cylinder. A right opening and closing plate is welded to the outer end face, and a left opening and closing plate is installed at the bottom end of the feed hopper at a symmetrical position with the right opening and closing plate. The height of the limestone powder at the top of the conveyor belt will be detected by the flow radar. When the limestone size is too large, The amount of powder produced after crushing will increase, then control the retraction of the second hydraulic push rod and the first hydraulic push rod to reduce the number of falling limestone blocks. When the same batch of stones is smaller, control the right opening and closing plate and The left opening and closing plate opens at a larger angle, thereby increasing the flow of stones to control the crusher to always work at a balanced load, ensuring stable manufacturing efficiency of limestone products, so that production capacity can be reasonably controlled in advance, and economic benefits can be achieved maximize.

Description

一种用于石灰石的高效破碎系统An efficient crushing system for limestone

技术领域Technical field

本发明涉及石灰石破碎技术领域,具体为一种用于石灰石的高效破碎系统。The present invention relates to the technical field of limestone crushing, specifically an efficient crushing system for limestone.

背景技术Background technique

石灰石破碎系统主要包含石灰石卸车仓、板喂机、破碎机、输送线、喷雾抑尘等主要设备组成,通过将石灰石原石运输到下料机构,然后再通过输送带输送到破碎机,从而将大块的石灰石原石进行破碎,方便后续加工成其他的石灰石制品,就是整个石灰石破碎系统的主要工作;The limestone crushing system mainly consists of limestone unloading warehouse, plate feeder, crusher, conveyor line, spray dust suppression and other major equipment. By transporting the raw limestone to the unloading mechanism, and then transporting it to the crusher through the conveyor belt, the large amount of limestone is crushed. The main task of the entire limestone crushing system is to crush blocks of raw limestone to facilitate subsequent processing into other limestone products;

但是现有的石灰石破碎系统,缺少统一的流量控制系统,从而导致石灰石原石不定量的被加注到破碎机内,就会导致有时破碎机高功率运行,而有时又会空机运行,大大降低了石灰石的破碎效率,为避免上述技术问题,确有必要提供一种用于石灰石的高效破碎系统以克服现有技术中的所述缺陷。However, the existing limestone crushing system lacks a unified flow control system, which results in irregular amounts of raw limestone being added to the crusher. This results in the crusher sometimes running at high power and sometimes running empty, which greatly reduces the cost. In order to avoid the above technical problems, it is necessary to provide an efficient crushing system for limestone to overcome the defects in the prior art.

发明内容Contents of the invention

本发明提供一种用于石灰石的高效破碎系统,可以有效解决上述背景技术中提出的现有的石灰石破碎系统,缺少统一的流量控制系统,从而导致石灰石原石不定量的被加注到破碎机内,就会导致有时破碎机高功率运行,而有时又会空机运行,大大降低了石灰石的破碎效率的问题。The present invention provides an efficient crushing system for limestone, which can effectively solve the problem that the existing limestone crushing system proposed in the above-mentioned background technology lacks a unified flow control system, resulting in an irregular amount of raw limestone being added to the crusher. , which will lead to the problem that sometimes the crusher runs at high power, and sometimes it runs empty, which greatly reduces the limestone crushing efficiency.

为实现上述目的,本发明提供如下技术方案:一种用于石灰石的高效破碎系统,包括底座,所述底座的顶端安装有控流组件;In order to achieve the above object, the present invention provides the following technical solution: an efficient crushing system for limestone, including a base, and a flow control assembly is installed on the top of the base;

所述控流组件包括进料斗、固定筒、转动柱、右开合板、左开合板、固定座、转动座、第一液压推杆、连接座、第一隔板、第二隔板、进料腔、第二液压推杆、安装腔、安装板、监控摄像、板链机、粉碎机、流量雷达和输送带;The flow control assembly includes a feed hopper, a fixed cylinder, a rotating column, a right opening and closing plate, a left opening and closing plate, a fixed seat, a rotating seat, a first hydraulic push rod, a connecting seat, a first partition, a second partition, an inlet Material chamber, second hydraulic push rod, installation chamber, installation plate, surveillance camera, plate chain machine, crusher, flow radar and conveyor belt;

所述底座的顶端安装有进料斗,所述进料斗的底端安装有固定筒,所述固定筒的内侧转动安装有转动柱,所述转动柱的外侧端面焊接有右开合板,所述进料斗的底端与右开合板对称位置处安装有左开合板,所述进料斗的内侧安装有固定座,所述固定座的内侧转动安装有转动座,所述转动座的内侧安装有第一液压推杆,所述右开合板的顶端安装有连接座;A feed hopper is installed at the top of the base, and a fixed cylinder is installed at the bottom of the feed hopper. A rotating column is installed on the inside of the fixed cylinder, and a right opening and closing plate is welded to the outer end of the rotating column. A left opening and closing plate is installed at the bottom end of the feed hopper at a position symmetrical to the right opening and closing plate. A fixed seat is installed on the inner side of the feed hopper. A rotating base is installed on the inner side of the fixed base. The rotating base is installed on the inner side of the rotating base. A first hydraulic push rod is installed, and a connecting seat is installed on the top of the right opening and closing plate;

所述进料斗的内侧安装有第一隔板,所述进料斗的内侧与第一隔板对称位置处安装有第二隔板,所述第一隔板和第二隔板之间形成有进料腔,所述进料斗的内侧与第一液压推杆对称位置处安装有第二液压推杆,所述第一隔板与进料斗之间形成有安装腔,所述进料斗的顶端安装有安装板,所述安装板的底端安装有监控摄像,所述进料斗的底部设置有板链机,所述板链机的一侧设置有粉碎机,所述粉碎机的一侧设置有流量雷达,所述粉碎机的底部设置有输送带。A first partition is installed on the inner side of the feed hopper, and a second partition is installed on the inner side of the feed hopper at a position symmetrical to the first partition, and a formation is formed between the first partition and the second partition. There is a feeding chamber, and a second hydraulic push rod is installed on the inside of the feeding hopper at a position symmetrical to the first hydraulic push rod. An installation cavity is formed between the first partition and the feeding hopper. A mounting plate is installed on the top of the bucket, and a surveillance camera is installed on the bottom of the mounting plate. A plate chain machine is provided at the bottom of the feed hopper, and a crusher is provided on one side of the plate chain machine. The crusher A flow radar is provided on one side of the crusher, and a conveyor belt is provided on the bottom of the crusher.

优选的,所述第一液压推杆的伸缩端与连接座转动连接,所述连接座设置有两个,两个连接座对称安装在右开合板的顶端。Preferably, the telescopic end of the first hydraulic push rod is rotatably connected to a connecting seat. There are two connecting seats, and the two connecting seats are symmetrically installed on the top of the right opening and closing plate.

优选的,所述固定筒的内侧与转动柱对应位置处开设有活动孔,所述转动柱通过活动孔与固定筒转动连接。Preferably, a movable hole is provided on the inner side of the fixed cylinder at a position corresponding to the rotating column, and the rotating column is rotatably connected to the fixed cylinder through the movable hole.

优选的,所述安装腔设置有两个,两个安装腔对称形成在进料斗的内侧位置处,两个所述第一液压推杆均安装在安装腔的内侧位置处。Preferably, there are two installation cavities, the two installation cavities are symmetrically formed at the inner position of the feed hopper, and the two first hydraulic push rods are installed at the inner position of the installation cavity.

优选的,所述固定座设置有两个,两个固定座对称安装在进料斗的内壁,所述监控摄像、板链机、粉碎机、流量雷达和输送带的输入端均与外部控制器的输出端电性连接。Preferably, there are two fixed seats, and the two fixed seats are symmetrically installed on the inner wall of the feed hopper. The input ends of the monitoring camera, plate chain machine, crusher, flow radar and conveyor belt are all connected to the external controller. The output terminal is electrically connected.

优选的,所述进料斗的顶端安装有抑尘组件;Preferably, a dust suppression component is installed on the top of the feed hopper;

所述第一喷头槽板包括抑尘喷头、第二喷头槽板、进水管、定位板、增压泵、限位板、抑尘玻璃、喷射管、分流管、喷射孔、回收槽板、废水槽和废水管;The first nozzle trough plate includes a dust suppression nozzle, a second nozzle trough plate, a water inlet pipe, a positioning plate, a booster pump, a limit plate, a dust suppression glass, an injection pipe, a diverter pipe, an injection hole, a recovery trough plate, a waste sinks and waste pipes;

所述进料斗的顶端安装有第一喷头槽板,所述第一喷头槽板的一侧端面安装有抑尘喷头,所述进料斗的顶端与第一喷头槽板对称位置处安装有第二喷头槽板,所述第一喷头槽板的进水端连接有进水管,所述进料斗的一侧端面安装有定位板,所述定位板的顶端安装有增压泵,所述安装板的一侧端面安装有限位板,所述限位板的底端安装有抑尘玻璃,所述抑尘玻璃的一侧端面安装有喷射管,所述喷射管的进水端连接有分流管,所述喷射管的外侧开设有喷射孔,所述抑尘玻璃的另一侧端面安装有回收槽板,所述回收槽板的一侧端面与抑尘玻璃对应位置处开设有废水槽,所述回收槽板的出水端连接有废水管。A first nozzle trough plate is installed on the top of the feed hopper, a dust suppression nozzle is installed on one end face of the first nozzle trough plate, and a dust suppression nozzle is installed on the top of the feed hopper at a symmetrical position with the first nozzle trough plate. The second nozzle trough plate has a water inlet pipe connected to the water inlet end of the first nozzle trough plate, a positioning plate is installed on one end of the feed hopper, and a booster pump is installed on the top of the positioning plate. A limit plate is installed on one end of the installation plate. A dust suppression glass is installed on the bottom end of the limit plate. A spray pipe is installed on one end of the dust suppression glass. The water inlet end of the spray pipe is connected to a shunt. pipe, a spray hole is provided on the outside of the spray pipe, a recovery tank plate is installed on the other end surface of the dust suppression glass, and a waste water tank is provided on one end surface of the recycling tank plate at a position corresponding to the dust suppression glass. The water outlet end of the recovery tank plate is connected to a wastewater pipe.

优选的,所述抑尘喷头设置有若干个,若干个抑尘喷头等距安装在第一喷头槽板的一侧端面,所述进水管的进水端与增压泵的出水端相连接。Preferably, there are several dust suppression nozzles, and the plurality of dust suppression nozzles are equidistantly installed on one end surface of the first nozzle slot plate, and the water inlet end of the water inlet pipe is connected to the water outlet end of the booster pump.

优选的,所述喷射孔开设有若干个,若干个喷射孔等距开设在喷射管的一侧端面与抑尘玻璃的对应位置处,所述增压泵的进水端与外部水源相连接,所述增压泵的输入端与外部控制器的输出端电性连接。Preferably, there are several injection holes, and the plurality of injection holes are equidistantly located at the corresponding position between one end face of the injection pipe and the dust suppression glass, and the water inlet end of the booster pump is connected to an external water source. The input end of the booster pump is electrically connected to the output end of the external controller.

与现有技术相比,本发明的有益效果:本发明结构科学合理,使用安全方便:Compared with the existing technology, the beneficial effects of the present invention are: the structure of the present invention is scientific and reasonable, and it is safe and convenient to use:

1、设置有控流组件,通过流量雷达会对输送带顶部的石灰石粉末的高度进行检测,当石灰石规格过大时,粉碎后产生的粉末量会增大,则控制第二液压推杆和第一液压推杆回缩,减少掉落的石灰石块数量,当同一批次的石块较小时,则控制右开合板和左开合板在打开更大的角度,从而增加石块流量,以控制粉碎机始终都在一个均衡负荷进行工作,并且保证可以持续的对石灰石粉末进行粉碎,保证石灰石制品的制造效率平稳,从而可以提前对产能进行合理控制,进而进行经济利益最大化。1. A flow control component is provided. The height of the limestone powder at the top of the conveyor belt is detected through the flow radar. When the size of the limestone is too large, the amount of powder produced after crushing will increase, and the second hydraulic push rod and the third hydraulic push rod are controlled. A hydraulic push rod retracts to reduce the number of falling limestone blocks. When the stones in the same batch are smaller, the right and left opening and closing plates are controlled to open at a larger angle, thereby increasing the flow of stones to control crushing. The machine always works at a balanced load, and ensures continuous crushing of limestone powder, ensuring stable manufacturing efficiency of limestone products, so that production capacity can be reasonably controlled in advance, and economic benefits can be maximized.

2、设置有抑尘组件,通过细密的水雾将石灰石扬起的尘土进行抑制,此时在抑制时细小的水雾在降落过程中就会快速蒸发,从而达到抑尘的目的,防止粉尘会损害操作人员的健康,分流管内部的水会进入到喷射管的内侧,此时混合液会通过喷射孔喷射向抑尘玻璃的表面,随后这些混合液会缓慢的将抑尘玻璃表面的粉尘冲向废水槽位置处从而进入到回收槽板的内侧,然后再通过废水管排向外部的废水系统。2. A dust suppression component is installed to suppress the dust raised by the limestone through fine water mist. At this time, the fine water mist will evaporate quickly during the landing process, thereby achieving the purpose of dust suppression and preventing dust from being evaporated. Harmful to the health of the operator, the water inside the shunt pipe will enter the inside of the spray pipe. At this time, the mixed liquid will be sprayed through the spray hole to the surface of the dust suppression glass, and then the mixed liquid will slowly wash away the dust on the surface of the dust suppression glass. To the waste water tank, it enters the inside of the recovery tank plate, and then is discharged to the external waste water system through the waste water pipe.

附图说明Description of drawings

附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。The drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.

在附图中:In the attached picture:

图1是本发明的结构示意图;Figure 1 is a schematic structural diagram of the present invention;

图2是本发明控流组件的结构示意图;Figure 2 is a schematic structural diagram of the flow control assembly of the present invention;

图3是本发明第二隔板的安装结构示意图;Figure 3 is a schematic diagram of the installation structure of the second partition of the present invention;

图4是本发明安装板的安装结构示意图;Figure 4 is a schematic diagram of the installation structure of the installation plate of the present invention;

图5是本发明粉碎机的安装结构示意图;Figure 5 is a schematic diagram of the installation structure of the pulverizer of the present invention;

图6是本发明抑尘组件的结构示意图;Figure 6 is a schematic structural diagram of the dust suppression assembly of the present invention;

图7是本发明废水管的安装结构示意图;Figure 7 is a schematic diagram of the installation structure of the wastewater pipe of the present invention;

图中标号:1、底座;Numbers in the figure: 1. Base;

2、控流组件;201、进料斗;202、固定筒;203、转动柱;204、右开合板;205、左开合板;206、固定座;207、转动座;208、第一液压推杆;209、连接座;210、第一隔板;211、第二隔板;212、进料腔;213、第二液压推杆;214、安装腔;215、安装板;216、监控摄像;217、板链机;218、粉碎机;219、流量雷达;220、输送带;2. Flow control component; 201. Feed hopper; 202. Fixed cylinder; 203. Rotating column; 204. Right opening and closing plate; 205. Left opening and closing plate; 206. Fixed seat; 207. Rotating seat; 208. First hydraulic pusher Rod; 209, connecting seat; 210, first partition; 211, second partition; 212, feed chamber; 213, second hydraulic push rod; 214, installation chamber; 215, installation plate; 216, surveillance camera; 217. Plate chain machine; 218. Crusher; 219. Flow radar; 220. Conveyor belt;

3、抑尘组件;301、第一喷头槽板;302、抑尘喷头;303、第二喷头槽板;304、进水管;305、定位板;306、增压泵;307、限位板;308、抑尘玻璃;309、喷射管;310、分流管;311、喷射孔;312、回收槽板;313、废水槽;314、废水管。3. Dust suppression component; 301. First nozzle trough plate; 302. Dust suppression nozzle; 303. Second nozzle trough plate; 304. Water inlet pipe; 305. Positioning plate; 306. Booster pump; 307. Limit plate; 308. Dust suppression glass; 309. Injection pipe; 310. Diverter pipe; 311. Injection hole; 312. Recovery tank plate; 313. Waste water tank; 314. Waste water pipe.

具体实施方式Detailed ways

以下结合附图对本发明的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本发明,并不用于限定本发明。The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.

实施例:如图1-7所示,本发明提供一种技术方案,一种用于石灰石的高效破碎系统,包括底座1,底座1的顶端安装有控流组件2;Embodiment: As shown in Figures 1-7, the present invention provides a technical solution, an efficient crushing system for limestone, including a base 1, with a flow control assembly 2 installed on the top of the base 1;

控流组件2包括进料斗201、固定筒202、转动柱203、右开合板204、左开合板205、固定座206、转动座207、第一液压推杆208、连接座209、第一隔板210、第二隔板211、进料腔212、第二液压推杆213、安装腔214、安装板215、监控摄像216、板链机217、粉碎机218、流量雷达219和输送带220;The flow control assembly 2 includes a feed hopper 201, a fixed cylinder 202, a rotating column 203, a right opening and closing plate 204, a left opening and closing plate 205, a fixed seat 206, a rotating seat 207, a first hydraulic push rod 208, a connecting seat 209, and a first partition. Plate 210, second partition 211, feed chamber 212, second hydraulic push rod 213, installation chamber 214, installation plate 215, surveillance camera 216, plate chain machine 217, crusher 218, flow radar 219 and conveyor belt 220;

底座1的顶端安装有进料斗201,进料斗201的底端安装有固定筒202,固定筒202的内侧转动安装有转动柱203,固定筒202的内侧与转动柱203对应位置处开设有活动孔,转动柱203通过活动孔与固定筒202转动连接,有利于右开合板204匀速转动,转动柱203的外侧端面焊接有右开合板204,进料斗201的底端与右开合板204对称位置处安装有左开合板205,进料斗201的内侧安装有固定座206,固定座206的内侧转动安装有转动座207,转动座207的内侧安装有第一液压推杆208,右开合板204的顶端安装有连接座209,第一液压推杆208的伸缩端与连接座209转动连接,连接座209设置有两个,两个连接座209对称安装在右开合板204的顶端,方便快速开合右开合板204和左开合板205;A feed hopper 201 is installed at the top of the base 1, and a fixed cylinder 202 is installed at the bottom of the feed hopper 201. A rotating column 203 is installed on the inside of the fixed cylinder 202, and a rotating column 203 is installed on the inner side of the fixed cylinder 202 at a position corresponding to the rotating column 203. The movable hole, the rotating column 203 is connected to the fixed cylinder 202 through the movable hole, which is conducive to the uniform rotation of the right opening and closing plate 204. The right opening and closing plate 204 is welded to the outer end face of the rotating column 203, and the bottom end of the feed hopper 201 and the right opening and closing plate 204 A left opening and closing plate 205 is installed at a symmetrical position, a fixed base 206 is installed inside the feed hopper 201, a rotating base 207 is installed on the inner side of the fixed base 206, and a first hydraulic push rod 208 is installed on the inner side of the rotating base 207. The right opening A connecting seat 209 is installed on the top of the closing plate 204. The telescopic end of the first hydraulic push rod 208 is rotationally connected to the connecting seat 209. There are two connecting seats 209. The two connecting seats 209 are symmetrically installed on the top of the right opening and closing plate 204 for convenience. Quickly open and close the right opening and closing plate 204 and the left opening and closing plate 205;

进料斗201的内侧安装有第一隔板210,进料斗201的内侧与第一隔板210对称位置处安装有第二隔板211,第一隔板210和第二隔板211之间形成有进料腔212,进料斗201的内侧与第一液压推杆208对称位置处安装有第二液压推杆213,第一隔板210与进料斗201之间形成有安装腔214,安装腔214设置有两个,两个安装腔214对称形成在进料斗201的内侧位置处,两个第一液压推杆208均安装在安装腔214的内侧位置处,防止石灰石会砸坏第一液压推杆208和第二液压推杆213,进料斗201的顶端安装有安装板215,安装板215的底端安装有监控摄像216,进料斗201的底部设置有板链机217,板链机217的一侧设置有粉碎机218,粉碎机218的一侧设置有流量雷达219,粉碎机218的底部设置有输送带220,固定座206设置有两个,两个固定座206对称安装在进料斗201的内壁,监控摄像216、板链机217、粉碎机218、流量雷达219和输送带220的输入端均与外部控制器的输出端电性连接,方便运输石灰石。A first partition 210 is installed on the inside of the feed hopper 201. A second partition 211 is installed on the inside of the feed hopper 201 at a position symmetrical to the first partition 210. Between the first partition 210 and the second partition 211 A feed cavity 212 is formed, a second hydraulic push rod 213 is installed at a position symmetrical to the first hydraulic push rod 208 on the inside of the feed hopper 201, and an installation cavity 214 is formed between the first partition 210 and the feed hopper 201. There are two installation cavities 214. The two installation cavities 214 are symmetrically formed at the inner position of the feed hopper 201. The two first hydraulic push rods 208 are installed at the inner position of the installation cavity 214 to prevent the limestone from damaging the first hydraulic push rod. A hydraulic push rod 208 and a second hydraulic push rod 213, a mounting plate 215 is installed at the top of the feed hopper 201, a monitoring camera 216 is installed at the bottom of the installation plate 215, and a plate chain machine 217 is installed at the bottom of the feed hopper 201. A crusher 218 is provided on one side of the plate chain machine 217, a flow radar 219 is provided on one side of the crusher 218, a conveyor belt 220 is provided at the bottom of the crusher 218, and two fixed seats 206 are provided, and the two fixed seats 206 are symmetrical Installed on the inner wall of the feed hopper 201, the input ends of the surveillance camera 216, the plate chain machine 217, the crusher 218, the flow radar 219 and the conveyor belt 220 are all electrically connected to the output end of the external controller to facilitate the transportation of limestone.

进料斗201的顶端安装有抑尘组件3;A dust suppression component 3 is installed on the top of the feed hopper 201;

第一喷头槽板301包括抑尘喷头302、第二喷头槽板303、进水管304、定位板305、增压泵306、限位板307、抑尘玻璃308、喷射管309、分流管310、喷射孔311、回收槽板312、废水槽313和废水管314;The first nozzle slot plate 301 includes a dust suppression nozzle 302, a second nozzle slot plate 303, a water inlet pipe 304, a positioning plate 305, a booster pump 306, a limit plate 307, a dust suppression glass 308, an injection pipe 309, a diverter pipe 310, Spray hole 311, recovery tank plate 312, waste water tank 313 and waste water pipe 314;

进料斗201的顶端安装有第一喷头槽板301,第一喷头槽板301的一侧端面安装有抑尘喷头302,进料斗201的顶端与第一喷头槽板301对称位置处安装有第二喷头槽板303,第一喷头槽板301的进水端连接有进水管304,抑尘喷头302设置有若干个,若干个抑尘喷头302等距安装在第一喷头槽板301的一侧端面,进水管304的进水端与增压泵306的出水端相连接,有利于防止粉尘飞溅,进料斗201的一侧端面安装有定位板305,定位板305的顶端安装有增压泵306,安装板215的一侧端面安装有限位板307,限位板307的底端安装有抑尘玻璃308,抑尘玻璃308的一侧端面安装有喷射管309,喷射管309的进水端连接有分流管310,喷射管309的外侧开设有喷射孔311,喷射孔311开设有若干个,若干个喷射孔311等距开设在喷射管309的一侧端面与抑尘玻璃308的对应位置处,增压泵306的进水端与外部水源相连接,增压泵306的输入端与外部控制器的输出端电性连接,有利于更加清楚的对石灰石堆积情况进行观测,抑尘玻璃308的另一侧端面安装有回收槽板312,回收槽板312的一侧端面与抑尘玻璃308对应位置处开设有废水槽313,回收槽板312的出水端连接有废水管314。A first nozzle trough plate 301 is installed on the top of the feed hopper 201. A dust suppression nozzle 302 is installed on one side of the first nozzle trough plate 301. A symmetrical position between the top of the feed hopper 201 and the first nozzle trough plate 301 is installed. In the second nozzle trough plate 303, the water inlet end of the first nozzle trough plate 301 is connected with a water inlet pipe 304. There are several dust suppression nozzles 302, and several dust suppression nozzles 302 are installed at equal intervals on one side of the first nozzle trough plate 301. On the side end face, the inlet end of the water inlet pipe 304 is connected to the outlet end of the booster pump 306, which is helpful to prevent dust splashing. A positioning plate 305 is installed on one end face of the feed hopper 201, and a booster pump is installed on the top of the positioning plate 305. Pump 306, a limit plate 307 is installed on one end of the installation plate 215, a dust suppression glass 308 is installed on the bottom of the limit plate 307, a spray pipe 309 is installed on one end of the dust suppression glass 308, and the water inlet of the spray pipe 309 A shunt pipe 310 is connected to the end of the injection pipe 309. There are injection holes 311 on the outside of the injection pipe 309. There are several injection holes 311. Several injection holes 311 are equidistantly opened at the corresponding positions of one end surface of the injection pipe 309 and the dust suppression glass 308. At , the water inlet end of the booster pump 306 is connected to the external water source, and the input end of the booster pump 306 is electrically connected to the output end of the external controller, which is conducive to more clear observation of the limestone accumulation situation, and the dust suppression glass 308 A recovery chute plate 312 is installed on the other end face of the recovery chute plate 312. A waste water tank 313 is provided on one end face of the recovery chute plate 312 at a position corresponding to the dust suppression glass 308. A waste water pipe 314 is connected to the outlet end of the recovery chute plate 312.

本发明的工作原理及使用流程:首先,操作人员控制第一液压推杆208和第二液压推杆213向外伸缩,从而控制右开合板204和左开合板205向外打开,此时进料斗201的底部会打开,然后通过外部运输车大块石灰石倾倒入进料斗201的内侧,随着右开合板204和左开合板205的打开,这些石灰石会掉落到板链机217的顶部位置处,此时板链机217会将石灰石板链运输到粉碎机218的顶部位置处,然后粉碎机218会对石灰石进行粉碎,随后这些粉碎后的石灰石会掉落到输送带220的顶部位置处向下一工序输送,此时流量雷达219会对输送带220顶部的石灰石粉末的高度进行检测,当粉末达到预定高度时,则说明粉碎机218内部的石灰石处于足量的状态,此时不需要调整第一液压推杆208和第二液压推杆213的伸缩长度,然后外部的运输车辆可以继续将大块的石灰石倒入进料腔212的内部,随后因为石灰石的大小规格不同,当石灰石规格过大时,粉碎后产生的粉末量会增大,此时粉碎机218会功率全开,从而导致输送带220顶部的粉末高度会增加,此时在流量雷达219检测到数据后,则控制第二液压推杆213和第一液压推杆208回缩,减少掉落的石灰石块数量,从而防止粉碎机218高负荷运载损坏,在大石块粉碎后,流量会重新趋平,此时可以重新打开右开合板204和左开合板205的角度,此时可以重新增加流量,随后当同一批次的石块较小时,则控制右开合板204和左开合板205在打开更大的角度,从而增加石块流量;The working principle and usage process of the present invention: First, the operator controls the first hydraulic push rod 208 and the second hydraulic push rod 213 to expand and contract outward, thereby controlling the right opening and closing plate 204 and the left opening and closing plate 205 to open outward. At this time, the material is fed The bottom of the bucket 201 will be opened, and then large pieces of limestone will be poured into the inside of the feed hopper 201 through the external transporter. As the right opening and closing plate 204 and the left opening and closing plate 205 open, these limestones will fall to the top of the plate chain machine 217 position, at this time the plate chain machine 217 will transport the limestone plate chain to the top position of the crusher 218, and then the crusher 218 will crush the limestone, and then the crushed limestone will fall to the top position of the conveyor belt 220 is transported to the next process. At this time, the flow radar 219 will detect the height of the limestone powder at the top of the conveyor belt 220. When the powder reaches the predetermined height, it means that the limestone inside the crusher 218 is in a sufficient state. At this time, it is not necessary to It is necessary to adjust the telescopic lengths of the first hydraulic push rod 208 and the second hydraulic push rod 213, and then the external transport vehicle can continue to pour large pieces of limestone into the inside of the feed chamber 212. Then, because the sizes of the limestone are different, when the limestone When the specification is too large, the amount of powder produced after crushing will increase. At this time, the crusher 218 will be fully powered, causing the height of the powder at the top of the conveyor belt 220 to increase. At this time, after the flow radar 219 detects the data, the control The second hydraulic push rod 213 and the first hydraulic push rod 208 retract to reduce the number of falling limestone blocks, thereby preventing the crusher 218 from being damaged due to high-load transportation. After the large rocks are crushed, the flow rate will level off again. At this time, Re-open the angles of the right opening and closing plate 204 and the left opening and closing plate 205. At this time, the flow rate can be increased again. Then when the stones of the same batch are smaller, the right opening and closing plate 204 and the left opening and closing plate 205 are controlled to open to a larger angle. thereby increasing stone flow;

接着,通过流量雷达219会对输送带220顶部的石灰石粉末的高度进行检测,当石灰石规格过大时,粉碎后产生的粉末量会增大,则控制第二液压推杆213和第一液压推杆208回缩,减少掉落的石灰石块数量,当同一批次的石块较小时,则控制右开合板204和左开合板205在打开更大的角度,从而增加石块流量,以控制粉碎机218始终都在一个均衡负荷进行工作,并且保证可以持续的对石灰石粉末进行粉碎,保证石灰石制品的制造效率平稳,从而可以提前对产能进行合理控制,进而进行经济利益最大化;Next, the height of the limestone powder at the top of the conveyor belt 220 is detected by the flow radar 219. When the size of the limestone is too large, the amount of powder produced after crushing will increase, and the second hydraulic push rod 213 and the first hydraulic push rod are controlled. The rod 208 retracts to reduce the number of falling limestone blocks. When the stones of the same batch are smaller, the right opening and closing plate 204 and the left opening and closing plate 205 are controlled to open at a larger angle, thereby increasing the flow of stones to control crushing. Machine 218 always works at a balanced load, and ensures continuous crushing of limestone powder, ensuring stable manufacturing efficiency of limestone products, so that production capacity can be reasonably controlled in advance, and economic benefits can be maximized;

接着,在每次运输车倾倒石灰石的时候,会产生大量的粉尘,此时控制增压泵306启动,从而将外部的水源输入到进水管304的内侧,此时将清水输入到第一喷头槽板301和第二喷头槽板303的内侧,然后将酒精混合液通过抑尘喷头302喷射向进料腔212的内侧,通过细密的水雾将石灰石扬起的尘土进行抑制,此时在抑制时细小的水雾在降落过程中就会快速蒸发,从而达到抑尘的目的,防止粉尘会损害操作人员的健康,接着在抑尘的过程中,分流管310内部的水会进入到喷射管309的内侧,此时混合液会通过喷射孔311喷射向抑尘玻璃308的表面,随后这些混合液会缓慢的将抑尘玻璃308表面的粉尘冲向废水槽313位置处从而进入到回收槽板312的内侧,然后再通过废水管314排向外部的废水系统。Then, every time the transport truck dumps limestone, a large amount of dust will be generated. At this time, the booster pump 306 is controlled to start, thereby inputting the external water source into the inside of the water inlet pipe 304. At this time, the clean water is input into the first nozzle tank. plate 301 and the inside of the second nozzle slot plate 303, and then the alcohol mixture is sprayed to the inside of the feed chamber 212 through the dust suppression nozzle 302, and the dust raised by the limestone is suppressed through fine water mist. At this time, during suppression The fine water mist will evaporate quickly during the landing process, thereby achieving the purpose of dust suppression and preventing the dust from harming the health of the operator. Then during the dust suppression process, the water inside the shunt pipe 310 will enter the spray pipe 309 Inside, at this time, the mixed liquid will be sprayed to the surface of the dust suppression glass 308 through the injection hole 311, and then the mixed liquid will slowly rush the dust on the surface of the dust suppression glass 308 to the position of the waste water tank 313 and then enter the recovery tank plate 312. inside, and then discharged to the external wastewater system through the wastewater pipe 314.

最后应说明的是:以上所述仅为本发明的优选实例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above are only preferred examples of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still Modify the technical solutions described in the foregoing embodiments, or make equivalent replacements for some of the technical features. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims (8)

1. A high-efficiency crushing system for limestone, comprising a base (1), characterized in that: the top end of the base (1) is provided with a flow control assembly (2);
the flow control assembly (2) comprises a feed hopper (201), a fixed cylinder (202), a rotating column (203), a right opening and closing plate (204), a left opening and closing plate (205), a fixed seat (206), a rotating seat (207), a first hydraulic push rod (208), a connecting seat (209), a first partition plate (210), a second partition plate (211), a feeding cavity (212), a second hydraulic push rod (213), a mounting cavity (214), a mounting plate (215), a monitoring camera (216), a plate link machine (217), a pulverizer (218), a flow radar (219) and a conveying belt (220);
the utility model discloses a novel automatic feeding device for a plastic material, which comprises a base (1), wherein a feeding hopper (201) is arranged at the top end of the base (1), a fixed cylinder (202) is arranged at the bottom end of the feeding hopper (201), a rotating column (203) is arranged at the inner side of the fixed cylinder (202) in a rotating way, a right opening and closing plate (204) is welded on the outer side end face of the rotating column (203), a left opening and closing plate (205) is arranged at the symmetrical position of the bottom end of the feeding hopper (201) and the right opening and closing plate (204), a fixing seat (206) is arranged at the inner side of the feeding hopper (201), a rotating seat (207) is arranged at the inner side of the fixing seat (206) in a rotating way, a first hydraulic push rod (208) is arranged at the inner side of the rotating seat (207), and a connecting seat (209) is arranged at the top end of the right opening and closing plate (204);
first baffle (210) are installed to the inboard of feeder hopper (201), second baffle (211) are installed with first baffle (210) symmetry position department to the inboard of feeder hopper (201), be formed with feed cavity (212) between first baffle (210) and second baffle (211), second hydraulic push rod (213) are installed with first hydraulic push rod (208) symmetry position department to the inboard of feeder hopper (201), be formed with install cavity (214) between first baffle (210) and feeder hopper (201), mounting panel (215) are installed on the top of feeder hopper (201), surveillance camera (216) are installed to the bottom of mounting panel (215), the bottom of feeder hopper (201) is provided with plate chain machine (217), one side of plate chain machine (217) is provided with rubbing crusher (218), one side of rubbing crusher (218) is provided with flow radar (219), the bottom of rubbing crusher (218) is provided with conveyer belt (220).
2. A high efficiency crushing system for limestone as claimed in claim 1, wherein: the telescopic end of the first hydraulic push rod (208) is rotationally connected with the connecting seats (209), the two connecting seats (209) are arranged, and the two connecting seats (209) are symmetrically arranged at the top end of the right opening and closing plate (204).
3. A high efficiency crushing system for limestone as claimed in claim 1, wherein: the inner side of the fixed cylinder (202) is provided with a movable hole at a position corresponding to the rotary column (203), and the rotary column (203) is rotationally connected with the fixed cylinder (202) through the movable hole.
4. A high efficiency crushing system for limestone as claimed in claim 1, wherein: the two mounting cavities (214) are symmetrically formed at the inner side positions of the feeding hopper (201), and the two first hydraulic push rods (208) are mounted at the inner side positions of the mounting cavities (214).
5. A high efficiency crushing system for limestone as claimed in claim 1, wherein: the two fixing seats (206) are arranged, the two fixing seats (206) are symmetrically arranged on the inner wall of the feeding hopper (201), and the input ends of the monitoring camera (216), the plate link chain machine (217), the crusher (218), the flow radar (219) and the conveying belt (220) are electrically connected with the output end of the external controller.
6. A high efficiency crushing system for limestone as claimed in claim 1, wherein: the top end of the feed hopper (201) is provided with a dust suppression component (3);
the first nozzle groove plate (301) comprises a dust suppression nozzle (302), a second nozzle groove plate (303), a water inlet pipe (304), a positioning plate (305), a booster pump (306), a limiting plate (307), dust suppression glass (308), an injection pipe (309), a shunt pipe (310), an injection hole (311), a recovery groove plate (312), a wastewater groove (313) and a wastewater pipe (314);
first shower nozzle frid (301) are installed on the top of feeder hopper (201), dust suppression shower nozzle (302) are installed to one side terminal surface of first shower nozzle frid (301), second shower nozzle frid (303) are installed with first shower nozzle frid (301) symmetry position department in the top of feeder hopper (201), inlet end of first shower nozzle frid (301) is connected with inlet tube (304), locating plate (305) are installed to one side terminal surface of feeder hopper (201), booster pump (306) are installed on the top of locating plate (305), limiting plate (307) are installed to one side terminal surface of mounting panel (215), dust suppression glass (308) are installed to the bottom of limiting plate (307), injection pipe (309) are installed to one side terminal surface of dust suppression glass (308), injection hole (311) are seted up in the outside of injection pipe (309), recovery frid (312) are installed to the opposite side terminal surface of dust suppression glass (308), recovery frid (312) are connected with waste water channel (312) in position (313) are corresponding to one side terminal surface of dust suppression glass (308).
7. A high efficiency crushing system for limestone as claimed in claim 6, wherein: the dust suppression spray heads (302) are provided with a plurality of dust suppression spray heads (302), the dust suppression spray heads (302) are equidistantly arranged on one side end face of the first spray head groove plate (301), and the water inlet end of the water inlet pipe (304) is connected with the water outlet end of the booster pump (306).
8. A high efficiency crushing system for limestone as claimed in claim 6, wherein: the dust suppression device is characterized in that a plurality of injection holes (311) are formed, the injection holes (311) are formed in the corresponding positions of one side end face of the injection pipe (309) and dust suppression glass (308) at equal intervals, the water inlet end of the booster pump (306) is connected with an external water source, and the input end of the booster pump (306) is electrically connected with the output end of an external controller.
CN202311357593.2A 2023-10-19 2023-10-19 An efficient crushing system for limestone Pending CN117160647A (en)

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