CN117153547A - Transformer processing system and method - Google Patents
Transformer processing system and method Download PDFInfo
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- CN117153547A CN117153547A CN202311346058.7A CN202311346058A CN117153547A CN 117153547 A CN117153547 A CN 117153547A CN 202311346058 A CN202311346058 A CN 202311346058A CN 117153547 A CN117153547 A CN 117153547A
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- 238000000034 method Methods 0.000 title description 16
- 238000004804 winding Methods 0.000 claims abstract description 52
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 40
- 229910052802 copper Inorganic materials 0.000 claims abstract description 28
- 239000010949 copper Substances 0.000 claims abstract description 28
- 230000005540 biological transmission Effects 0.000 claims abstract description 17
- 238000003672 processing method Methods 0.000 claims abstract description 7
- 239000004744 fabric Substances 0.000 claims description 14
- 238000003825 pressing Methods 0.000 claims description 11
- 235000014676 Phragmites communis Nutrition 0.000 claims description 10
- 229920000742 Cotton Polymers 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 6
- 238000009413 insulation Methods 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/094—Tensioning or braking devices
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Coil Winding Methods And Apparatuses (AREA)
Abstract
The invention discloses a transformer processing system and a transformer processing method, which belong to the technical field of transformer manufacturing and comprise a frame, wherein a driving motor is arranged on the frame, the driving motor is rotationally connected with a winding roller, two vertical plates are fixedly arranged on the frame, a sliding rod and a threaded rod are arranged between the two vertical plates, and the threaded rod is connected with the output end of the driving motor through belt transmission; further comprises: the folding assembly is arranged on the sliding rod and the threaded rod together, a plurality of copper wires are inserted into the folding blocks, the folding blocks can tightly gather a plurality of scattered copper wires from large to small in caliber, the copper wires are gathered together after passing between the extension plate and the pressure plate, the pressure plate is orderly arranged, the output end of the driving motor drives the horizontal rod to conduct winding, meanwhile, the rotating force is transmitted to the threaded rod through a belt to enable the threaded rod to rotate, a thread seat arranged on the threaded rod drives the folding blocks to advance, and therefore copper wires are wound on a winding roller in sequence, and the tightness among turns of the copper wires is guaranteed.
Description
Technical Field
The invention relates to the technical field of transformer manufacturing, in particular to a transformer processing system and a transformer processing method.
Background
The transformer is a voltage conversion device, and is one of core devices of a power network. The larger the capacity of the transformer used at present, the higher the requirements on safety and stability. The transformer is required to have reliable electrical performance, mechanical stability and short circuit resistance. The safety and stability are mainly expressed in the control of the manufacturing process of the coil, and the high-voltage coil and the low-voltage coil are required to be in electromagnetic balance, and the axial turns are compact and distributed uniformly. Therefore, the coil winding process is required to be radially wound up and axially closely arranged.
The coil coiling process is to install the pay-off reel around which the enameled wire is wound on the pay-off device, the iron core of the enameled wire to be coiled is installed on the tensioning device, the tensioning device rotates to wind the enameled wire, the existing pay-off device can meet the paying-off requirement to a certain extent, but the compactness between the axial turns of the coil is difficult to ensure, and the potential safety hazard is greatly increased.
Disclosure of Invention
The invention aims to solve the problem that the potential safety hazard is greatly increased because the tightness between the axial turns of a coil is difficult to ensure although the paying-off device in the prior art can meet the paying-off requirement to a certain extent.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the transformer processing system comprises a frame, wherein a driving motor is fixedly installed on the frame, the output end of the driving motor is rotationally connected with a winding roller, two vertical plates are fixedly installed on the frame, a sliding rod and a threaded rod are arranged between the two vertical plates, and the threaded rod is in transmission connection with the output end of the driving motor through a belt; further comprises: the folding assembly is arranged on the sliding rod and the threaded rod together and used for folding a plurality of scattered copper wires together.
In order to wind the copper wire neatly around the winding roller 3, the drawing assembly preferably includes: the lower connecting seat is internally provided with a pressing block in a sliding manner, the pressing block is fixedly provided with a folding rod, the folding rod is fixedly provided with an upper connecting seat, the upper connecting seat is provided with a thread seat in a sliding manner, and the thread seat is rotatably arranged on the threaded rod; the lower connecting seat is provided with a furling block, and the caliber of the furling block is gradually increased from inside to outside.
In order to gather copper wires, an extension plate is extended from one side of the gathering block, which is close to the winding roller, bolts are fixedly arranged on two sides of the extension plate, and a pressure plate is arranged between the bolts on two sides in a sliding manner; the bolt is sleeved with a first spring, and two ends of the first spring are respectively abutted with the extension plate and the pressure plate.
In order to make the winding more fit with the winding roller 3, further, it further comprises: the support frame is fixedly arranged on the threaded seat, a second disc is rotatably arranged on the support frame, a connecting pin is eccentrically arranged on the second disc, and a flange which can be abutted with the connecting pin is fixedly arranged on the upper connecting seat; the sleeve on the screw seat is rotationally installed, the sliding pin matched with the threaded rod is fixedly installed in the sleeve, the connecting shaft is rotationally installed on the supporting frame, one end of the connecting shaft is connected with the sleeve through belt transmission, and the other end of the connecting shaft is connected with the second disc through gear transmission.
In order to drive the folding rod to reset, further, a second spring is sleeved on the folding rod, and two ends of the second spring are respectively in butt joint with the upper connecting seat and the supporting frame.
In order to improve coil stability and insulativity, further, the support frame is rotatably provided with a cloth roller, and cotton cloth strips are wound on the cloth roller.
In order to reset the threaded seat driven by the threaded rod rotating reversely, repeated operation is facilitated, further, a case is fixedly installed on the frame, the driving motor is fixedly installed in the case, a connecting sleeve is fixedly installed on the case, and one end of the winding roller is rotatably installed in the connecting sleeve and fixedly connected with a reed between the inner wall of the connecting sleeve.
In order to achieve the purposes of adjusting the inner diameter of the winding and facilitating the disassembly of the winding, preferably, the winding roller comprises: the horizontal rod is movably arranged on the rack, a sliding sleeve is slidably arranged on the horizontal rod, a connecting plate is fixedly arranged on the outer edge surface of the sliding sleeve, a first disc is fixedly arranged on the horizontal rod, an adjusting plate is slidably arranged on the first disc, and an adjusting arm is rotationally connected between the connecting plate and the adjusting plate; one end of the horizontal rod, which is positioned outside the sliding sleeve, is provided with threads and a threaded sliding ring matched with the threads, and the threaded sliding ring is abutted with the sliding sleeve.
In order to fix the winding roller, further, an adjusting rod is arranged on the rack in a threaded manner, and a slot matched with the adjusting rod is formed in the horizontal rod.
A transformer processing method comprises the following operation steps:
step 1: firstly, axially winding a copper wire;
step 2: then, knocking the wound copper wire to improve the suitability with a die;
step 3: and finally, wrapping and blanking the wound copper wire.
Compared with the prior art, the invention provides a transformer processing system and a transformer processing method, which have the following beneficial effects:
1. according to the transformer processing system and method, a plurality of copper wires are inserted into a gathering block, the gathering block can tightly gather a plurality of scattered copper wires from large to small caliber, the copper wires are gathered together after passing through between an extension plate and a pressure plate, the copper wires gathered together are orderly arranged by the pressure plate, and finally the output end of a driving motor drives a horizontal rod to carry out winding; simultaneously, the rotating force is transmitted to the threaded rod through the belt to enable the threaded rod to rotate, and the thread seat arranged on the threaded rod drives the gathering block to advance, so that the copper wire is wound on the winding roller in sequence, and the turn-to-turn compactness of the copper wire is ensured;
2. according to the transformer processing system and method, a threaded seat pushes a sleeve when moving on a threaded rod, a sliding pin in the sleeve rotates along threads arranged on the threaded rod and transmits rotating force to the sleeve, the rotating sleeve drives a connecting shaft to rotate in a transmission manner through a belt, the rotating connecting shaft drives a disc to rotate in a gear transmission manner, a connecting pin eccentrically arranged on the disc intermittently presses a flange on the upper connecting seat, a second spring is extruded and contracted, a gathering rod drives a pressing block to strike a copper wire, the copper wire and a winding roller are more attached together, and after the connecting pin releases the restriction on the flange, the second spring drives the pressing block to reset so as to prepare for secondary knocking;
3. according to the transformer processing system and the transformer processing method, during the working period of the driving motor, the reed is gradually tightened along with the rotation of the winding roller, when the driving motor stops working, the reed resets and drives the winding roller to reversely rotate, and at the moment, cotton strips on the cloth roller are wound on copper wires to improve the coil stability and insulation; meanwhile, the threaded rod which rotates reversely drives the threaded seat to reset, so that repeated operation is facilitated.
Drawings
Fig. 1 is a schematic structural diagram of a transformer processing system and method according to the present invention;
fig. 2 is a schematic diagram of an internal structure of a winding roller of a transformer processing system and method according to the present invention;
FIG. 3 is a schematic diagram illustrating an internal structure of a chassis of a transformer processing system and method according to the present invention;
FIG. 4 is a schematic view of a structure of an adjusting rod of a system and a method for processing a transformer according to the present invention;
FIG. 5 is a schematic diagram of a lower connection base of a transformer processing system and method according to the present invention;
FIG. 6 is a schematic view illustrating an internal structure of a sleeve of a transformer processing system and method according to the present invention;
FIG. 7 is a schematic diagram of a portion A of FIG. 1 illustrating a transformer processing system and method according to the present invention;
fig. 8 is a schematic structural diagram of a portion B in fig. 5 of a transformer processing system and method according to the present invention.
In the figure: 1. a frame; 101. a chassis; 102. connecting sleeves; 103. a reed; 104. an adjusting rod; 2. a driving motor; 3. a wire winding roller; 301. a horizontal bar; 3011. a slot; 302. a sliding sleeve; 303. a splice plate; 304. a first disc; 305. an adjusting plate; 306. an adjusting arm; 307. a threaded slip ring; 4. a slide bar; 5. a threaded rod; 6. a lower connecting seat; 601. folding the blocks; 602. an extension plate; 603. a bolt; 604. a pressure plate; 605. a first spring; 7. pressing blocks; 8. folding the rod; 801. a second spring; 9. an upper connecting seat; 901. a flange; 10. a screw seat; 11. a support frame; 1101. a connecting shaft; 12. a second disc; 1201. a connecting pin; 13. a sleeve; 1301. a slide pin; 14. a cloth roller; 15. and a vertical plate.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Example 1:
referring to fig. 1-8, a transformer processing system comprises a frame 1 with a U-shaped structure, wherein a driving motor 2 is fixedly installed on the frame 1, the output end of the driving motor 2 is rotationally connected with a winding roller 3, two vertical plates 15 are fixedly installed on the frame 1, a sliding rod 4 and a threaded rod 5 are arranged between the two vertical plates 15, and the threaded rod 5 is in transmission connection with the output end of the driving motor 2 through a belt; further comprises: the folding assembly is arranged on the sliding rod 4 and the threaded rod 5 together and is used for folding a plurality of scattered copper wires together.
In this embodiment, the sliding rod 4 is fixedly installed between the two vertical plates 15, the threaded rod 5 is rotatably installed between the two vertical plates 15, during the operation of the driving motor 2, the output end of the driving motor 2 drives the threaded rod 5 to rotate in a following manner in a belt transmission manner, and the folding assembly is simultaneously slidably installed on the sliding rod 4 to restrict the rotation degree of the folding assembly, so that the folding assembly can move linearly on the threaded rod 5.
Referring to fig. 1 and 2, the winding roller 3 includes: the horizontal rod 301 is movably arranged on the frame 1, the sliding sleeve 302 is slidably arranged on the horizontal rod 301, the joint plate 303 is fixedly arranged on the outer edge surface of the sliding sleeve 302, the first disc 304 is fixedly arranged on the horizontal rod 301, the adjusting plate 305 is slidably arranged on the first disc 304, and the adjusting arm 306 is rotatably connected between the joint plate 303 and the adjusting plate 305; one end of the horizontal rod 301, which is located outside the sliding sleeve 302, is provided with a thread and a threaded sliding ring 307 which is matched with the thread, and the threaded sliding ring 307 is abutted with the sliding sleeve 302.
An adjusting rod 104 is arranged on the rack 1 in a threaded manner, and a slot 3011 matched with the adjusting rod 104 is arranged on the horizontal rod 301.
Through the arrangement of the structure, the horizontal rod 301 is rotatably installed on the frame 1 by abutting the horizontal rod 301 through the rotary adjusting rod 104, the sliding sleeve 302 is pushed by the rotary threaded sliding ring 307 according to the diameter of the winding coil, the connecting plate 303 on the sliding sleeve 302 pushes the adjusting plate 305 sliding in the first disc 304 through the adjusting arm 306 in the moving process, in the embodiment, the number of the connecting plate 303 is consistent with that of the adjusting plate 305, preferably 4-6, therefore, when the adjusting plate 305 moves outwards on the first disc 304, the purpose of adjusting the inner diameter of the winding is achieved, and when the adjusting plate 305 moves inwards on the first disc 304, the purpose of conveniently removing the winding is achieved.
Referring to fig. 1 and 5 and 8, the folding assembly includes: the lower connecting seat 6 is internally and slidably provided with a pressing block 7, a folding rod 8 is fixedly arranged on the pressing block 7, an upper connecting seat 9 is fixedly arranged on the folding rod 8, a thread seat 10 is slidingly arranged on the upper connecting seat 9, and the thread seat 10 is rotatably arranged on the threaded rod 5; the lower connecting seat 6 is provided with a furling block 601, and the caliber of the furling block 601 is gradually increased from inside to outside. An extension plate 602 is extended from one side of the gathering block 601, which is close to the winding roller 3, bolts 603 are fixedly arranged on two sides of the extension plate 602, and a pressure plate 604 is arranged between the bolts 603 on two sides in a sliding manner;
the bolt 603 is sleeved with a first spring 605, and two ends of the first spring 605 are respectively abutted with the extension plate 602 and the pressure plate 604.
Through the arrangement of the structure, a plurality of copper wires are inserted into the gathering block 601 before winding, the gathering block 601 can tightly gather a plurality of scattered copper wires from large caliber to small caliber, the copper wires gathered together are orderly arranged by the pressure plate 604 after passing through the extending plate 602 and the pressure plate 604, and finally the output end of the driving motor 2 drives the horizontal rod 301 to perform winding; simultaneously, the rotating force is transmitted to the threaded rod 5 through the belt to enable the threaded rod 5 to rotate, and the thread seat 10 arranged on the threaded rod 5 drives the drawing block 601 to advance, so that the copper wires are orderly wound on the winding roller 3.
Example 2:
referring to fig. 1 to 8, substantially the same as embodiment 1, the whole technical solution is further optimized based on embodiment 1.
Referring to fig. 1 and 7, embodiments for making the winding and the winding roller 3 more fit together are added, and further include: a support frame 11 fixedly mounted on the screw seat 10, a second disc 12 is rotatably mounted on the support frame 11, a connecting pin 1201 is eccentrically mounted on the second disc 12, and a flange 901 capable of abutting against the connecting pin 1201 is fixedly mounted on the upper connecting seat 9; the sleeve 13 arranged on the screw seat 10 is rotated, the sliding pin 1301 matched with the threaded rod 5 is fixedly arranged in the sleeve 13, the support frame 11 is rotatably provided with the connecting shaft 1101, one end of the connecting shaft 1101 is connected with the sleeve 13 through belt transmission, and the other end of the connecting shaft 1101 is connected with the second disc 12 through gear transmission.
The second spring 801 is sleeved on the folding rod 8, and two ends of the second spring 801 are respectively abutted with the upper connecting seat 9 and the supporting frame 11.
Through the setting of above-mentioned structure, the screw thread seat 10 promotes sleeve 13 when moving on threaded rod 5, the inside sliding pin 1301 of sleeve 13 is rotatory along the screw thread that is equipped with on threaded rod 5 and with rotatory power transmission to sleeve 13 on, rotatory sleeve 13 passes through the belt and drives connecting axle 1101 transmission rotation, rotatory connecting axle 1101 passes through gear drive's mode and drives second disc 12 rotation, the flange 901 on connecting seat 9 is pressed to eccentric mounting's connecting pin 1201 on the second disc 12 intermittent type nature, the second spring 801 is extruded the shrink, draw in the pole 8 and drive butt briquetting 7 and strike copper line, make copper line and wire winding roller 3 laminate together more, after the restriction to flange 901 is relieved to connecting pin 1201, second spring 801 drives butt briquetting 7 and resets, prepare for the secondary to strike.
Example 3:
referring to fig. 1 to 8, substantially the same as embodiment 2, the whole technical solution is further optimized based on embodiment 2.
Referring to fig. 1 and 7, a specific embodiment for improving the coil stability and insulation is added, a cloth roll 14 is rotatably mounted on a support frame 11, and cotton cloth strips are wound on the cloth roll 14.
The machine frame 1 is fixedly provided with a machine case 101, the driving motor 2 is fixedly arranged in the machine case 101, the machine case 101 is fixedly provided with a connecting sleeve 102, one end of the winding roller 3 is rotatably arranged in the connecting sleeve 102, and a reed 103 is fixedly connected between the winding roller and the inner wall of the connecting sleeve 102.
Through the arrangement of the structure, during the working period of the driving motor 2, the reed 103 is gradually tightened along with the rotation of the winding roller 3, when the driving motor 2 stops working, the reed 103 resets and drives the winding roller 3 to reversely rotate, and at the moment, the cotton cloth strips on the cloth roller 14 are wound on the copper wires to improve the coil stability and the insulation property; meanwhile, the threaded rod 5 which rotates reversely drives the threaded seat 10 to reset, so that repeated operation is facilitated.
A transformer processing method comprises the following operation steps:
step 1: firstly, according to the diameter of a winding coil, a threaded sliding ring 307 is rotated to push a sliding sleeve 302, an engagement plate 303 on the sliding sleeve 302 pushes an adjusting plate 305 sliding in a first disc 304 through an adjusting arm 306 in the moving process, and the purpose of adjusting the inner diameter of the winding is achieved when the adjusting plate 305 moves outwards on the first disc 304;
step 2: then, a plurality of copper wires are inserted into the gathering block 601, the gathering block 601 can tightly gather a plurality of scattered copper wires from large caliber to small caliber, the copper wires are gathered together after passing through the space between the extension plate 602 and the pressure plate 604, the copper wires gathered together are orderly arranged by the pressure plate 604, and finally, the output end of the driving motor 2 drives the horizontal rod 301 to carry out winding; simultaneously, the rotating force is transmitted to the threaded rod 5 through the belt to enable the threaded rod 5 to rotate, and the thread seat 10 arranged on the threaded rod 5 drives the furling block 601 to advance, so that the copper wire is sequentially wound on the winding roller 3;
step 3: secondly, when the screw seat 10 moves on the threaded rod 5, the sleeve 13 is pushed by the sliding pin 1301 in the sleeve 13 to rotate along the threads arranged on the threaded rod 5 and transmit the rotating force to the sleeve 13, the rotating sleeve 13 drives the connecting shaft 1101 to rotate in a transmission manner through a belt, the rotating connecting shaft 1101 drives the second disc 12 to rotate in a gear transmission manner, the connecting pin 1201 eccentrically arranged on the second disc 12 intermittently presses the flange 901 on the upper connecting seat 9, the second spring 801 is extruded and contracted, the gathering rod 8 drives the pressing block 7 to strike copper wires, the copper wires are more attached to the winding roller 3, and after the restriction on the flange 901 is released by the connecting pin 1201, the second spring 801 drives the pressing block 7 to reset so as to prepare for secondary striking;
step 4: then, during the operation of the driving motor 2, the reed 103 gradually tightens along with the rotation of the winding roller 3, when the driving motor 2 stops working, the reed 103 resets and drives the winding roller 3 to reversely rotate, and at the moment, cotton strips on the cloth roller 14 are wound on copper wires to improve the coil stability and insulation; meanwhile, the threaded rod 5 which rotates reversely drives the threaded seat 10 to reset, so that repeated operation is facilitated;
step 5: finally, the threaded slip ring 307 is rotated in the opposite direction, which achieves the purpose of facilitating the removal of the windings when the adjustment plate 305 is moved inward on the first disk 304.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (10)
1. The transformer processing system comprises a frame (1), and is characterized in that a driving motor (2) is fixedly arranged on the frame (1), a winding roller (3) is rotationally connected to the output end of the driving motor (2), two vertical plates (15) are fixedly arranged on the frame (1), a sliding rod (4) and a threaded rod (5) are arranged between the two vertical plates (15), and the threaded rod (5) is connected with the output end of the driving motor (2) through belt transmission; further comprises:
the folding assembly is arranged on the sliding rod (4) and the threaded rod (5) together and is used for folding a plurality of scattered copper wires together.
2. The transformer tooling system of claim 1, wherein the biasing assembly comprises:
the lower connecting seat (6), the lower connecting seat (6) is internally and slidably provided with a pressing block (7), a folding rod (8) is fixedly arranged on the pressing block (7), an upper connecting seat (9) is fixedly arranged on the folding rod (8), a threaded seat (10) is slidingly arranged on the upper connecting seat (9), and the threaded seat (10) is rotatably arranged on the threaded rod (5);
the lower connecting seat (6) is provided with a furling block (601), and the caliber of the furling block (601) is gradually increased from inside to outside.
3. The transformer processing system according to claim 2, wherein an extension plate (602) extends from one side of the gathering block (601) close to the winding roller (3), bolts (603) are fixedly arranged at two sides of the extension plate (602), and a pressure plate (604) is slidably arranged between the bolts (603) at two sides;
the bolt (603) is sleeved with a first spring (605), and two ends of the first spring (605) are respectively abutted against the extension plate (602) and the pressure plate (604).
4. The transformer tooling system of claim 2, further comprising:
the support frame (11) is fixedly arranged on the thread seat (10), a second disc (12) is rotatably arranged on the support frame (11), a connecting pin (1201) is eccentrically arranged on the second disc (12), and a flange (901) which can be abutted with the connecting pin (1201) is fixedly arranged on the upper connecting seat (9);
the sleeve (13) on the screw seat (10) is rotationally installed, the sliding pin (1301) matched with the threaded rod (5) is fixedly installed in the sleeve (13), the connecting shaft (1101) is rotationally installed on the supporting frame (11), one end of the connecting shaft (1101) is connected with the sleeve (13) through belt transmission, and the other end of the connecting shaft (1101) is connected with the second disc (12) through gear transmission.
5. The transformer processing system according to claim 4, wherein the folding rod (8) is sleeved with a second spring (801), and two ends of the second spring (801) are respectively abutted against the upper connecting seat (9) and the supporting frame (11).
6. The transformer processing system according to claim 4, wherein the support frame (11) is rotatably provided with a cloth roller (14), and cotton cloth strips are wound on the cloth roller (14).
7. The transformer processing system according to claim 6, wherein a case (101) is fixedly installed on the frame (1), the driving motor (2) is fixedly installed in the case (101), a connecting sleeve (102) is fixedly installed on the case (101), and one end of the winding roller (3) is rotatably installed in the connecting sleeve (102) and fixedly connected with a reed (103) between the winding roller and the inner wall of the connecting sleeve (102).
8. A transformer processing system according to claim 1, wherein the winding roller (3) comprises:
the horizontal rod (301) is movably mounted on the frame (1), a sliding sleeve (302) is slidably mounted on the horizontal rod (301), a connecting plate (303) is fixedly mounted on the outer edge surface of the sliding sleeve (302), a first disc (304) is fixedly mounted on the horizontal rod (301), an adjusting plate (305) is slidably mounted on the first disc (304), and an adjusting arm (306) is rotatably connected between the connecting plate (303) and the adjusting plate (305);
one end of the horizontal rod (301) positioned outside the sliding sleeve (302) is provided with threads and a threaded sliding ring (307) matched with the threads, and the threaded sliding ring (307) is abutted with the sliding sleeve (302).
9. The transformer processing system according to claim 8, wherein the rack (1) is provided with an adjusting rod (104) in a threaded manner, and the horizontal rod (301) is provided with a slot (3011) adapted to the adjusting rod (104).
10. A transformer processing method, employing a transformer processing system according to any one of claims 1-9, characterized by the following steps:
step 1: firstly, axially winding a copper wire;
step 2: then, knocking the wound copper wire to improve the suitability with a die;
step 3: and finally, wrapping and blanking the wound copper wire.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311346058.7A CN117153547A (en) | 2023-10-18 | 2023-10-18 | Transformer processing system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311346058.7A CN117153547A (en) | 2023-10-18 | 2023-10-18 | Transformer processing system and method |
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| Publication Number | Publication Date |
|---|---|
| CN117153547A true CN117153547A (en) | 2023-12-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311346058.7A Pending CN117153547A (en) | 2023-10-18 | 2023-10-18 | Transformer processing system and method |
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| CN (1) | CN117153547A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118692818A (en) * | 2024-08-29 | 2024-09-24 | 保定中亿电气集团有限公司 | A coil winding system for a transformer and a transformer thereof |
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2023
- 2023-10-18 CN CN202311346058.7A patent/CN117153547A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118692818A (en) * | 2024-08-29 | 2024-09-24 | 保定中亿电气集团有限公司 | A coil winding system for a transformer and a transformer thereof |
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Application publication date: 20231201 |