CN117145222A - Light concrete grouting method and wall formed by same - Google Patents

Light concrete grouting method and wall formed by same Download PDF

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Publication number
CN117145222A
CN117145222A CN202311403552.2A CN202311403552A CN117145222A CN 117145222 A CN117145222 A CN 117145222A CN 202311403552 A CN202311403552 A CN 202311403552A CN 117145222 A CN117145222 A CN 117145222A
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plate
formwork
baffle
closing section
keel
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CN117145222B (en
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凌浩然
李怀阳
王旭
白申坤
闫承雨
刘双吉
郭喜波
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Beijing Danuo Construction Technology Development Co ltd
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Beijing Danuo Construction Technology Development Co ltd
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast
    • E04G21/04Devices for both conveying and distributing
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84Walls made by casting, pouring, or tamping in situ

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)

Abstract

本发明公开了一种轻混凝土灌浆方法及其形成的墙体,在模壳内部设置分层挡板和限位凸起,分层挡板包括挡板开合段和挡板固定段,挡板开合段可沿转轴转动开合,限位凸起能够限制挡板开合段的旋转角度;当挡板开合段下方的模壳被轻混凝土填满后,挡板开合段能够因受到来自挡板开合段上方的轻混凝土压力和/或来自挡板开合段下方的轻混凝土浮力而闭合。本发明能够有效降低混凝土对模板的挤压,在此基础上,可以实现模板与装饰板的一体化,由此提升轻混凝土墙体的施工精度和施工速度。

The invention discloses a light concrete grouting method and the wall formed therefrom. Layered baffles and limiting protrusions are provided inside the formwork. The layered baffles include baffle opening and closing sections and baffle fixing sections. The baffles The opening and closing section can rotate and open and close along the axis of rotation, and the limiting protrusion can limit the rotation angle of the baffle opening and closing section; when the formwork below the baffle opening and closing section is filled with light concrete, the baffle opening and closing section can be affected by the It is closed by the light concrete pressure from above the baffle opening and closing section and/or the light concrete buoyancy from below the baffle opening and closing section. The invention can effectively reduce the extrusion of concrete on the formwork. On this basis, the formwork and the decorative board can be integrated, thereby improving the construction accuracy and construction speed of the light concrete wall.

Description

一种轻混凝土灌浆方法及其形成的墙体A kind of light concrete grouting method and the wall formed by it

技术领域Technical field

本发明涉及建筑墙体技术领域,具体来说,涉及一种轻混凝土灌浆方法及其形成的墙体。The present invention relates to the technical field of building walls, and specifically to a light concrete grouting method and the wall formed therefrom.

背景技术Background technique

轻混凝土是指表观密度不大于1950kg/m3的混凝土,包括泡沫混凝土、聚苯颗粒混凝土和其他轻骨料混凝土等。轻混凝土常通过灌浆手段灌注到模壳内形成墙体。现有技术中轻混凝土墙体的主要生产工艺是采用轻钢龙骨为支撑,以固定在龙骨上的钢网、木模板、纤维水泥板等构成模壳,模壳内填充轻混凝土。现有技术的轻混凝土墙体形式多变,涵盖建筑外墙与内墙,包括轻钢轻混凝土剪力墙(JGJ 383-2016)、泡沫混凝土轻钢龙骨复合墙体(CECS 406:2015)、轻质混凝土围护墙板(T∕CECS 1170-2022)、轻质保温结构一体化墙板(T∕CECS 1201-2022)、轻钢骨架轻混凝土隔墙(CECS 452-2016)等。Light concrete refers to concrete with an apparent density not greater than 1950kg/ m3 , including foam concrete, polystyrene particle concrete and other lightweight aggregate concrete. Light concrete is often poured into the formwork through grouting to form a wall. The main production process of light concrete walls in the existing technology is to use light steel keels as supports, and use steel mesh, wooden formwork, fiber cement boards, etc. fixed on the keels to form a formwork, and the formwork is filled with light concrete. The existing technology of light concrete walls has various forms, covering building exterior walls and interior walls, including light steel light concrete shear walls (JGJ 383-2016), foam concrete light steel keel composite walls (CECS 406: 2015), Lightweight concrete enclosure wall panels (T/CECS 1170-2022), lightweight thermal insulation structural integrated wall panels (T/CECS 1201-2022), light steel frame light concrete partition walls (CECS 452-2016), etc.

在轻混凝土灌浆过程中,由于混凝土自重原因,模板会因混凝土挤压变形最终造成涨模缺陷的产生。对此,现有技术的解决思路主要包括:(1)加强模板之间或模板与框架之间的连接关系;(2)加强模板的外部支撑;(3)分层浇筑,等待下层混凝土达到一定强度之后再进行上层混凝土灌浆。During the grouting process of light concrete, due to the weight of the concrete, the formwork will be extruded and deformed by the concrete, eventually causing expansion defects. In this regard, existing technical solutions mainly include: (1) strengthening the connection relationship between formwork or between formwork and frame; (2) strengthening the external support of formwork; (3) pouring in layers and waiting for the lower concrete to reach a certain strength The upper layer of concrete is then grouted.

此外,由于现有技术中轻混凝土墙体的模板通常采用螺丝(栓)与龙骨连接,螺丝(栓)会穿透模板,因此模板表面无法预制装饰面,需要在轻混凝土浇筑完成后拆模、找平才能进行装饰面施工。因此,市面上现有的大量外装饰板材品类无法直接应用于轻混凝土墙体施工,极大程度的限制了轻混凝土墙体的推广与发展。In addition, since the formwork of light concrete walls in the existing technology usually uses screws (bolts) to connect to the keel, the screws (bolts) will penetrate the formwork, so the decorative surface cannot be prefabricated on the surface of the formwork, and the formwork needs to be removed after the light concrete is poured. Decorative surface construction can only be carried out after leveling. Therefore, a large number of existing exterior decorative board categories on the market cannot be directly used in the construction of light concrete walls, which greatly limits the promotion and development of light concrete walls.

发明内容Contents of the invention

本发明的目的在于提供一种除加强模板之间连接关系、加强模板外部支撑、分层浇筑之外的解决混凝土灌浆造成涨模问题的全新思路,能够有效降低混凝土对模板的挤压,在此基础上,可以顺利实现模板与装饰板的一体化。The purpose of this invention is to provide a new idea for solving the problem of form expansion caused by concrete grouting, in addition to strengthening the connection relationship between formwork, strengthening the external support of the formwork, and layered pouring, which can effectively reduce the extrusion of concrete on the formwork. Here, Basically, the integration of templates and decorative panels can be smoothly realized.

为了实现本发明的上述目的,特采用以下技术方案:In order to achieve the above objects of the present invention, the following technical solutions are adopted:

本发明提供一种轻混凝土灌浆方法,包括以下步骤:The invention provides a light concrete grouting method, which includes the following steps:

S1. 将龙骨组装成框架;S1. Assemble the keel into a frame;

S2. 在所述框架内部安装分层挡板和限位凸起,所述分层挡板包括挡板开合段和挡板固定段,所述挡板开合段可沿转轴转动开合,所述限位凸起能够限制所述挡板开合段的旋转角度;S2. Install a layered baffle and a limiting protrusion inside the frame. The layered baffle includes a baffle opening and closing section and a baffle fixed section. The baffle opening and closing section can rotate and open and close along the rotating axis, The limiting protrusion can limit the rotation angle of the baffle opening and closing section;

S3. 在所述框架外部安装模板,形成模壳;S3. Install the formwork outside the frame to form a formwork;

S4. 向所述模壳内灌注轻混凝土,所述轻混凝土自所述挡板开合段上方经所述挡板开合段灌入所述挡板开合段下方,当所述挡板开合段下方的模壳被所述轻混凝土填满后,所述挡板开合段因受到来自所述挡板开合段上方的轻混凝土压力和/或来自所述挡板开合段下方的轻混凝土浮力而闭合;S4. Pour light concrete into the formwork. The light concrete is poured from above the baffle opening and closing section through the baffle opening and closing section to below the baffle opening and closing section. When the baffle is opened, After the formwork below the closing section is filled with the light concrete, the baffle opening and closing section is subject to the light concrete pressure from above the baffle opening and closing section and/or the pressure from below the baffle opening and closing section. Light concrete is buoyant and closed;

S5. 继续向所述模壳内灌注轻混凝土,所述轻混凝土在已闭合挡板开合段的分层挡板上层堆积。S5. Continue to pour light concrete into the formwork, and the light concrete is accumulated on the upper layer of the layered baffle that has closed the opening and closing section of the baffle.

优选地,在本发明中,所述分层挡板搭设在横龙骨上。Preferably, in the present invention, the layered baffle is set up on the transverse keel.

优选地,在本发明中,所述挡板固定段设有转轴孔,所述转轴的两端与转轴孔可转动连接。Preferably, in the present invention, the baffle fixed section is provided with a rotating shaft hole, and both ends of the rotating shaft are rotatably connected to the rotating shaft hole.

优选地,在本发明中,所述转轴搭设在所述横龙骨上,所述转轴位于两个所述挡板固定段之间。Preferably, in the present invention, the rotating shaft is set up on the transverse keel, and the rotating shaft is located between the two baffle fixed sections.

优选地,在本发明中,所述模板包括装饰模板,所述装饰模板包括基板,所述基板外侧设有装饰层,所述基板通过平板挂件与所述龙骨连接。Preferably, in the present invention, the template includes a decorative template, the decorative template includes a base plate, a decorative layer is provided on the outside of the base plate, and the base plate is connected to the keel through a flat plate hanger.

优选地,在本发明中,所述基板上侧和/或下侧设有凸起,所述平板挂件的底板与托板形成卡口,所述凸起嵌入所述卡口,所述托板为L型托板、T型托板、燕尾型托板、Y型托板中的一种。Preferably, in the present invention, protrusions are provided on the upper and/or lower sides of the base plate, the bottom plate of the flat plate pendant and the supporting plate form a bayonet, the protrusion is embedded in the bayonet, and the supporting plate It is one of L-shaped pallets, T-shaped pallets, dovetail-shaped pallets, and Y-shaped pallets.

优选地,在本发明中,上下相邻的所述装饰模板之间通过企口拼接,位于上方的所述装饰模板企口盖住位于下方的所述装饰模板企口,所述基板与所述底板之间设有缓冲垫片,所述底板与所述龙骨之间设有隔热垫片,相邻的所述装饰模板拼接处填充有密封胶,相邻的所述装饰模板拼接处粘贴有防水透汽膜,所述防水透汽膜粘贴于所述基板背侧。Preferably, in the present invention, the upper and lower adjacent decorative templates are spliced by tongues and grooves, and the upper decorative template tongues cover the lower decorative template tongues, and the base plate and the Buffer gaskets are provided between the bottom plates, heat insulation gaskets are provided between the bottom plates and the keels, the joints of the adjacent decorative templates are filled with sealant, and the joints of the adjacent decorative templates are pasted with Waterproof and vapor-permeable film, the waterproof and vapor-permeable film is pasted on the back side of the substrate.

优选地,在本发明中,在所述模壳的阴角和阳角处,垂直相交的模板通过阴阳角挂件与所述龙骨连接,所述阴阳角挂件包括内板,所述内板通过连接板与外板连接,所述内板包括不位于同一高度的右内板与左内板,所述外板包括不位于同一高度的右外板与左外板,所述右内板与所述左外板位于同一高度,所述左内板与所述右外板位于同一高度。Preferably, in the present invention, at the inner and outer corners of the formwork, vertically intersecting templates are connected to the keels through inner and outer corner hangers, and the inner and outer corner hangers include inner panels, and the inner panels are connected by The panel is connected to the outer panel. The inner panel includes a right inner panel and a left inner panel that are not located at the same height. The outer panel includes a right outer panel and a left outer panel that are not located at the same height. The right inner panel is connected to the left inner panel. The left outer panel is located at the same height, and the left inner panel and the right outer panel are located at the same height.

优选地,在本发明中,在模壳的阴角处:所述外板通过连接钉与龙骨固定,所述内板与模板的槽口连接,所述外板与所述模板之间设有缓冲垫片,所述外板与所述龙骨之间设有隔热垫片;在模壳的阳角处:所述内板通过连接钉与龙骨固定,所述外板与模板的槽口连接,所述内板与所述模板之间设有缓冲垫片,所述内板与所述龙骨之间设有隔热垫片。Preferably, in the present invention, at the inner corner of the formwork: the outer plate is fixed to the keel through connecting nails, the inner plate is connected to the notch of the formwork, and there is a gap between the outer plate and the formwork. Buffer gasket, a heat insulation gasket is provided between the outer plate and the keel; at the external corner of the formwork: the inner plate is fixed to the keel through connecting nails, and the outer plate is connected to the notch of the formwork , a buffer gasket is provided between the inner panel and the template, and a heat-insulating gasket is provided between the inner panel and the keel.

本发明还提供一种轻混凝土墙体,所述墙体采用所述轻混凝土灌浆方法进行制作。The invention also provides a light concrete wall, which is produced using the light concrete grouting method.

与现有技术相比,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:

(1)本发明所描述的方法不仅适用于建筑外墙、内墙灌浆,也可适用于需要支模的结构柱、构造柱以及其他孔深较大的混凝土构件灌浆。本发明适用于装配式墙体的工厂预制,也可以适用于轻混凝土墙体的现场施工。(1) The method described in the present invention is not only applicable to the grouting of exterior and interior walls of buildings, but also to the grouting of structural columns, structural columns and other concrete components with larger hole depths that require formwork. The invention is suitable for factory prefabrication of prefabricated walls and can also be applied to on-site construction of light concrete walls.

(2)本发明采用分层挡板的设计能够将模壳内的混凝土重量借由分层挡板分摊到龙骨上,由此能够有效降低混凝土对模板的堆积挤压,挡板开合段的设计既能够保障混凝土的顺利灌注又能够实现上下层混凝土之间的隔离。本发明通过阴阳角挂件的运用,能够加强模板阴阳角处的连接关系,使得模板与装饰板一体化成为可能。本发明可以在不增加模板外部支撑的前提下连续灌注作业,在此基础上本发明给出了将模板替换为装饰模板的技术方案。(2) The present invention adopts the design of layered baffles to distribute the weight of concrete in the formwork to the keel through the layered baffles, thereby effectively reducing the accumulation and extrusion of concrete on the formwork, and the opening and closing sections of the baffles The design can not only ensure the smooth pouring of concrete but also achieve the isolation between the upper and lower layers of concrete. Through the use of the yin and yang corner pendants, the present invention can strengthen the connection relationship between the yin and yang corners of the formwork, making it possible to integrate the formwork and the decorative board. The present invention can perform continuous pouring operations without increasing the external support of the formwork. On this basis, the present invention provides a technical solution for replacing the formwork with a decorative formwork.

(3)本发明提供的阴阳角挂件通用性强,既可用于外墙装饰结构如石材干挂,也可适用于内墙装饰结构如快装板布设。本发明提供的阴阳角挂件在灌浆时能够确保模板阴阳角处的连接关系,有效防止胀模、跑浆,并且能够有效避免墙体后期阴阳角处的开裂、变形等破坏外观造型缺陷的产生。本发明提供的阴阳角挂件既可适用于阳角也可适用于阴角。本发明提供的阴阳角挂件可采用钣金工艺制作,制造成本低,材料种类选择多,结构强度有保障。(3) The yin and yang corner pendant provided by the present invention has strong versatility and can be used for exterior wall decoration structures such as stone dry hanging, and can also be applied to interior wall decoration structures such as quick-release panels. The yin and yang corner pendants provided by the invention can ensure the connection relationship between the yin and yang corners of the formwork during grouting, effectively prevent mold expansion and grouting, and can effectively avoid cracking, deformation and other appearance-damaging defects at the yin and yang corners of the wall in the later stage. The yin and yang corner pendant provided by the invention can be applied to both the yin and yang corners. The yin and yang angle pendant provided by the invention can be made by sheet metal technology, has low manufacturing cost, many types of materials to choose from, and guaranteed structural strength.

(4)本发明通过采用装饰模板替换传统模板,可以省去拆模、找平、装饰面施工等步骤,可以节省大量时间和工期。相比于现场施工,装饰模板不仅可以更快速地完成安装,同时装饰模板是在工厂进行制作和检验,能够确保材料的质量和施工的准确性。现场施工容易受到天气等环境因素的干扰,本发明能够规避这些问题,提供更高的质量和工期可控性。(4) By using decorative formwork to replace traditional formwork, the present invention can save steps such as formwork removal, leveling, and decorative surface construction, and can save a lot of time and construction period. Compared with on-site construction, decorative formwork can not only be installed more quickly, but also is produced and inspected in the factory, which can ensure the quality of materials and accuracy of construction. On-site construction is easily disturbed by environmental factors such as weather. The present invention can avoid these problems and provide higher quality and controllability of the construction period.

附图说明Description of the drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some of the drawings of the present invention. Embodiments, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without exerting creative efforts.

图1是根据本发明实施例的框架的示意图;Figure 1 is a schematic diagram of a framework according to an embodiment of the present invention;

图2是根据本发明实施例的分层挡板的示意图一;Figure 2 is a schematic diagram 1 of a layered baffle according to an embodiment of the present invention;

图3是根据本发明实施例的分层挡板的示意图二;Figure 3 is a schematic diagram two of a layered baffle according to an embodiment of the present invention;

图4是根据本发明实施例的分层挡板的示意图三;Figure 4 is a schematic diagram three of a layered baffle according to an embodiment of the present invention;

图5是根据本发明实施例的分层挡板的示意图四;Figure 5 is a schematic diagram 4 of a layered baffle according to an embodiment of the present invention;

图6是根据本发明实施例的分层挡板的示意图五;Figure 6 is a schematic diagram 5 of a layered baffle according to an embodiment of the present invention;

图7是根据本发明实施例的模壳的示意图;Figure 7 is a schematic diagram of a formwork according to an embodiment of the present invention;

图8是根据本发明实施例的转轴与挡板固定段位置关系的示意图一;Figure 8 is a schematic diagram 1 of the positional relationship between the rotating shaft and the baffle fixed section according to the embodiment of the present invention;

图9是根据本发明实施例的转轴与挡板固定段位置关系的示意图二;Figure 9 is a schematic diagram 2 of the positional relationship between the rotating shaft and the baffle fixed section according to the embodiment of the present invention;

图10是根据本发明实施例的轻混凝土墙体的示意图一;Figure 10 is a schematic diagram 1 of a light concrete wall according to an embodiment of the present invention;

图11是图10中A处的放大图;Figure 11 is an enlarged view of point A in Figure 10;

图12是根据本发明实施例的轻混凝土墙体的示意图二;Figure 12 is a schematic diagram two of a light concrete wall according to an embodiment of the present invention;

图13是根据本发明实施例的L型托板的示意图;Figure 13 is a schematic diagram of an L-shaped pallet according to an embodiment of the present invention;

图14是根据本发明实施例的T型托板的示意图;Figure 14 is a schematic diagram of a T-shaped pallet according to an embodiment of the present invention;

图15是根据本发明实施例的燕尾型托板的示意图;Figure 15 is a schematic diagram of a dovetail-type pallet according to an embodiment of the present invention;

图16是根据本发明实施例的Y型托板与模板连接的示意图;Figure 16 is a schematic diagram of the connection between the Y-shaped pallet and the formwork according to an embodiment of the present invention;

图17是根据本发明实施例的T型托板与模板连接的示意图;Figure 17 is a schematic diagram of the connection between a T-shaped pallet and a formwork according to an embodiment of the present invention;

图18是根据本发明实施例的阴阳角挂件的示意图一;Figure 18 is a schematic view of the Yin and Yang angle pendant according to an embodiment of the present invention;

图19是根据本发明实施例的阴阳角挂件的示意图二;Figure 19 is a schematic diagram two of the yin and yang angle pendant according to an embodiment of the present invention;

图20是根据本发明实施例的阴阳角挂件的示意图三;Figure 20 is a schematic diagram three of the Yin and Yang angle pendant according to an embodiment of the present invention;

图21是根据本发明实施例的阴阳角挂件的示意图四;Figure 21 is a schematic diagram 4 of the yin and yang angle pendant according to an embodiment of the present invention;

图22是根据本发明实施例的阴阳角挂件的示意图五;Figure 22 is a schematic diagram 5 of the Yin and Yang angle pendant according to an embodiment of the present invention;

图23是根据本发明实施例的阴阳角挂件的示意图六;Figure 23 is a schematic diagram 6 of the yin and yang angle pendant according to an embodiment of the present invention;

图24是根据本发明实施例的模壳阴角节点的示意图;Figure 24 is a schematic diagram of the inner corner node of the mold shell according to an embodiment of the present invention;

图25是根据本发明实施例的模壳阳角节点的示意图;Figure 25 is a schematic diagram of a mold shell external corner node according to an embodiment of the present invention;

图中:1、龙骨;11、横龙骨;12、竖龙骨;2、分层挡板;21、挡板开合段;211、转轴;22、挡板固定段;221、转轴孔;23、连接块;24、挡板凹口;3、限位凸起;31、限位凸起A;32、限位凸起B;4、模板;41、装饰模板;411、基板;4111、凸起;412、装饰层;42、非装饰模板;5、轻混凝土;6、平板挂件;61、底板;62、托板;621、L型托板;622、T型托板;623、燕尾型托板;624、Y型托板;63、卡口;71、缓冲垫片;72、隔热垫片;73、密封胶;74、防水透汽膜;75、连接钉;8、阴阳角挂件;81、内板;811、右内板;812、左内板;82、连接板;83、外板;831、右外板;832、左外板;9、门窗洞口。In the picture: 1. Keel; 11. Horizontal keel; 12. Vertical keel; 2. Layered baffle; 21. Baffle opening and closing section; 211. Rotating shaft; 22. Baffle fixed section; 221. Rotating shaft hole; 23. Connecting block; 24. Baffle notch; 3. Limiting protrusion; 31. Limiting protrusion A; 32. Limiting protrusion B; 4. Template; 41. Decorative template; 411. Base plate; 4111. Protrusion ; 412. Decorative layer; 42. Non-decorative formwork; 5. Light concrete; 6. Flat plate pendant; 61. Bottom plate; 62. Pallet; 621. L-shaped pallet; 622. T-shaped pallet; 623. Dovetail-type pallet Plate; 624. Y-shaped support plate; 63. Bayonet; 71. Buffer gasket; 72. Insulating gasket; 73. Sealant; 74. Waterproof and breathable membrane; 75. Connecting nails; 8. Yin and Yang angle pendants; 81. Inner panel; 811. Right inner panel; 812. Left inner panel; 82. Connecting panel; 83. Outer panel; 831. Right outer panel; 832. Left outer panel; 9. Door and window openings.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art fall within the scope of protection of the present invention.

如图1~9所示,轻混凝土灌浆方法包括以下步骤:As shown in Figures 1 to 9, the light concrete grouting method includes the following steps:

S1. 将龙骨1组装成框架;S1. Assemble keel 1 into a frame;

S2. 在框架内部安装分层挡板2和限位凸起3,分层挡板2包括挡板开合段21和挡板固定段22,挡板开合段21可沿转轴211转动开合,限位凸起3能够限制挡板开合段21的旋转角度;更近一步地,挡板开合段21闭合时与挡板固定段22平行;转轴211位于挡板开合段21的中部(如图3、5、6所示)或一端(如图4所示);根据墙体高度的不同,分层挡板2的数量可以为一个或多个(如图7所示);挡板开合段21与挡板固定段22之间的位置关系可以有多种形式(如图3~6所示),图中虚线为挡板开合段21能够旋转的角度轨迹;遇到构件(如竖龙骨12)阻拦处,可以设置挡板凹口24,使挡板凹口24卡在构件上;对于图4所示的情况,限位凸起3只有一种;对于图3、5、6所示的情况,限位凸起3包括限位凸起A31和限位凸起B32,限位凸起A限制挡板开合段21的闭合角度,限位凸起B32限制挡板开合段21的开启角度;S2. Install the layered baffle 2 and the limiting protrusion 3 inside the frame. The layered baffle 2 includes a baffle opening and closing section 21 and a baffle fixed section 22. The baffle opening and closing section 21 can rotate and open and close along the rotating shaft 211. , the limiting protrusion 3 can limit the rotation angle of the baffle opening and closing section 21; furthermore, when the baffle opening and closing section 21 is closed, it is parallel to the baffle fixed section 22; the rotating shaft 211 is located in the middle of the baffle opening and closing section 21 (As shown in Figures 3, 5 and 6) or one end (as shown in Figure 4); depending on the height of the wall, the number of layered baffles 2 can be one or more (as shown in Figure 7); The positional relationship between the plate opening and closing section 21 and the baffle fixed section 22 can have many forms (as shown in Figures 3 to 6). The dotted line in the figure is the angular trajectory that the baffle opening and closing section 21 can rotate; when encountering components (such as the vertical keel 12) at the blocking position, the baffle notch 24 can be set so that the baffle notch 24 is stuck on the component; for the situation shown in Figure 4, there is only one type of limiting protrusion 3; for Figures 3 and 5 In the situation shown in 6, the limit protrusion 3 includes the limit protrusion A31 and the limit protrusion B32. The limit protrusion A limits the closing angle of the baffle opening and closing section 21, and the limit protrusion B32 limits the opening of the baffle. The opening angle of the closing section 21;

S3. 在框架外部安装模板4,形成模壳;S3. Install the formwork 4 on the outside of the frame to form a formwork;

S4. 向模壳内灌注轻混凝土5,轻混凝土5自挡板开合段21上方经挡板开合段21灌入挡板开合段21下方,当挡板开合段21下方的模壳被轻混凝土5填满后,挡板开合段21因受到来自挡板开合段21上方的轻混凝土压力和/或来自挡板开合段21下方的轻混凝土浮力而闭合;S4. Pour light concrete 5 into the formwork. Light concrete 5 is poured from above the baffle opening and closing section 21 through the baffle opening and closing section 21 into below the baffle opening and closing section 21. When the formwork below the baffle opening and closing section 21 After being filled with light concrete 5, the baffle opening and closing section 21 is closed due to the light concrete pressure from above the baffle opening and closing section 21 and/or the light concrete buoyancy from below the baffle opening and closing section 21;

S5. 继续向模壳内灌注轻混凝土5,轻混凝土5在已闭合挡板开合段21的分层挡板2上层堆积,直至模壳被灌满。S5. Continue to pour light concrete 5 into the formwork, and the light concrete 5 is accumulated on the upper layer of the layered baffle 2 that has closed the baffle opening and closing section 21 until the formwork is filled.

如图1~11所示,在本发明的一种优选实施方式中,分层挡板2搭设在横龙骨11上。更进一步地,分层挡板2可以采用连接钉与横龙骨11连接,使分层挡板2充当拉结件作用,由此可以省去墙体内拉结件的布设并加强框架的结构强度;连接钉可以是普通螺钉、自攻螺钉、抽芯铆钉;当然,分层挡板2也可以不搭设在横龙骨11上,如采用分层挡板2与横龙骨11、竖龙骨12进行绑扎、锚固等方式;为获取墙体良好的热工性能,分层挡板2宜采用导热系数较低的材料制作,如防腐木、玻璃纤维增强塑料等。As shown in Figures 1 to 11, in a preferred embodiment of the present invention, the layered baffle 2 is set up on the transverse keel 11. Furthermore, the layered baffle 2 can be connected to the transverse keel 11 using connecting nails, so that the layered baffle 2 acts as a tie-in piece, thereby eliminating the need for laying tie-in parts in the wall and strengthening the structural strength of the frame. ; The connecting nails can be ordinary screws, self-tapping screws, and blind rivets; of course, the layered baffle 2 does not need to be set up on the horizontal keel 11, for example, the layered baffle 2 is tied with the horizontal keel 11 and the vertical keel 12. , anchoring, etc.; in order to obtain good thermal performance of the wall, the layered baffle 2 should be made of materials with low thermal conductivity, such as anti-corrosion wood, glass fiber reinforced plastic, etc.

如图8所示,在本发明的一种优选实施方式中,挡板固定段22设有转轴孔221,转轴211的两端与转轴孔221可转动连接。As shown in FIG. 8 , in a preferred embodiment of the present invention, the baffle fixing section 22 is provided with a rotating shaft hole 221 , and both ends of the rotating shaft 211 are rotatably connected to the rotating shaft hole 221 .

如图9所示,在本发明的一种优选实施方式中,转轴211搭设在横龙骨11上,转轴211位于两个挡板固定段22之间。更进一步地,转轴211两侧的挡板固定段22通过连接块23固定,连接块23位于转轴211上方As shown in FIG. 9 , in a preferred embodiment of the present invention, the rotating shaft 211 is set up on the transverse keel 11 , and the rotating shaft 211 is located between the two baffle fixed sections 22 . Furthermore, the baffle fixing sections 22 on both sides of the rotating shaft 211 are fixed through connecting blocks 23, and the connecting blocks 23 are located above the rotating shaft 211.

如图10~17所示,在本发明的一种优选实施方式中,模板4包括装饰模板41,装饰模板41包括基板411,基板411外侧设有装饰层412,基板411通过平板挂件6与龙骨1连接。更进一步地,基板411为硅酸钙板、纤维水泥板、硫氧镁板中的一种;现有技术中的装饰层412选择很多,涂料类如真石漆、仿石漆、乳胶漆、质感漆,也可以采用陶瓷薄板、金属板充当装饰层412。墙体可以两侧都为装饰模板41,也可以一侧为装饰模板41,另一侧为非装饰模板42,非装饰模板42可以直接采用连接钉75或其他方式与龙骨1连接。As shown in Figures 10 to 17, in a preferred embodiment of the present invention, the template 4 includes a decorative template 41. The decorative template 41 includes a base plate 411. A decorative layer 412 is provided on the outside of the base plate 411. The base plate 411 is connected to the keel through the flat plate pendant 6. 1 connection. Furthermore, the substrate 411 is one of calcium silicate board, fiber cement board, and magnesium oxysulfide board; there are many choices for the decorative layer 412 in the prior art, such as real stone paint, imitation stone paint, latex paint, and textured paint. Paint, ceramic sheets or metal plates can also be used as the decorative layer 412. The wall can have decorative formwork 41 on both sides, or it can have decorative formwork 41 on one side and non-decorative formwork 42 on the other side. The non-decorative formwork 42 can be directly connected to the keel 1 using connecting nails 75 or other methods.

如图10~17所示,在本发明的一种优选实施方式中,基板411上侧和/或下侧设有凸起4111,平板挂件6的底板61与托板62形成卡口63,凸起4111嵌入卡口63,托板62为L型托板621、T型托板622、燕尾型托板623、Y型托板624中的一种。底板61与龙骨1之间可采用连接钉75连接As shown in Figures 10 to 17, in a preferred embodiment of the present invention, protrusions 4111 are provided on the upper and/or lower sides of the base plate 411, and the bottom plate 61 of the tablet pendant 6 and the supporting plate 62 form a bayonet 63. Starting from being embedded in the bayonet 63, the supporting plate 62 is one of an L-shaped supporting plate 621, a T-shaped supporting plate 622, a dovetail-shaped supporting plate 623, and a Y-shaped supporting plate 624. The bottom plate 61 and the keel 1 can be connected by connecting nails 75

如图10~17所示,在本发明的一种优选实施方式中,上下相邻的装饰模板41之间通过企口拼接,位于上方的装饰模板41企口盖住位于下方的装饰模板41企口,基板411与底板61之间设有缓冲垫片71,底板61与龙骨1之间设有隔热垫片72,相邻的装饰模板41拼接处填充有密封胶73,相邻的装饰模板41拼接处粘贴有防水透汽膜74,防水透汽膜74粘贴于基板411背侧。As shown in Figures 10 to 17, in a preferred embodiment of the present invention, the upper and lower adjacent decorative templates 41 are spliced by tongues and grooves, and the upper decorative templates 41 cover the lower decorative templates 41. mouth, a buffer gasket 71 is provided between the base plate 411 and the bottom plate 61, a heat insulation gasket 72 is provided between the bottom plate 61 and the keel 1, the joints of the adjacent decorative templates 41 are filled with sealant 73, and the adjacent decorative templates 41 are filled with sealant 73. A waterproof and vapor-permeable film 74 is pasted on the splicing point 41 , and the waterproof and vapor-permeable film 74 is pasted on the back side of the substrate 411 .

如图18~25所示,在本发明的一种优选实施方式中,在模壳的阴角和阳角处,垂直相交的模板4通过阴阳角挂件8与龙骨1连接,阴阳角挂件8包括内板81,内板81通过连接板82与外板83连接,内板81包括不位于同一高度的右内板811与左内板812,外板83包括不位于同一高度的右外板831与左外板832,右内板811与左外板832位于同一高度,左内板812与右外板831位于同一高度。更进一步地,右内板811、左内板812、右外板831、左外板832的数量均为一个(如图18所示)或多个(如图19~22所示);右内板811与右外板831平行,左内板812与左外板832平行,右内811垂直于左内板812。As shown in Figures 18 to 25, in a preferred embodiment of the present invention, at the inner and outer corners of the formwork, the vertically intersecting formwork 4 is connected to the keel 1 through the inner and outer corner hangers 8. The inner and outer corner hangers 8 include The inner panel 81 is connected to the outer panel 83 through the connecting plate 82. The inner panel 81 includes a right inner panel 811 and a left inner panel 812 that are not located at the same height. The outer panel 83 includes a right outer panel 831 and a left inner panel that are not located at the same height. The left outer panel 832, the right inner panel 811 and the left outer panel 832 are located at the same height, and the left inner panel 812 and the right outer panel 831 are located at the same height. Furthermore, the number of the right inner panel 811, the left inner panel 812, the right outer panel 831, and the left outer panel 832 is one (as shown in Figure 18) or multiple (as shown in Figures 19 to 22); The plate 811 is parallel to the right outer plate 831, the left inner plate 812 is parallel to the left outer plate 832, and the right inner plate 811 is perpendicular to the left inner plate 812.

如图18~25所示,在本发明的一种优选实施方式中,在模壳的阴角处(如图24所示):外板83通过连接钉75与龙骨1固定,内板81与模板4的槽口连接,外板83与模板4之间设有缓冲垫片71,外板83与龙骨1之间设有隔热垫片72;在模壳的阳角处(如图25所示):内板81通过连接钉75与龙骨1固定,外板83与模板4的槽口连接,内板81与模板4之间设有缓冲垫片71,内板81与龙骨1之间设有隔热垫片72。As shown in Figures 18 to 25, in a preferred embodiment of the present invention, at the inner corner of the formwork (as shown in Figure 24): the outer plate 83 is fixed to the keel 1 through connecting nails 75, and the inner plate 81 is fixed to the keel 1 through connecting nails 75. The notches of the formwork 4 are connected, a buffer gasket 71 is provided between the outer plate 83 and the formwork 4, and a heat-insulating gasket 72 is provided between the outer plate 83 and the keel 1; at the external corner of the formwork (as shown in Figure 25 (shown): The inner plate 81 is fixed to the keel 1 through connecting nails 75, the outer plate 83 is connected to the notch of the formwork 4, a buffer gasket 71 is provided between the inner plate 81 and the formwork 4, and a buffer gasket 71 is provided between the inner plate 81 and the keel 1. There are thermal insulation pads 72.

综上所述,本发明能够有效降低混凝土对模板的挤压,在此基础上,可以实现模板与装饰板的一体化,由此提升轻混凝土墙体的施工精度和施工速度。In summary, the present invention can effectively reduce the extrusion of concrete on the formwork. On this basis, the formwork and the decorative board can be integrated, thereby improving the construction accuracy and construction speed of the light concrete wall.

在本发明的描述中,需要理解的是,术语“上”、“下”、“左”、“右”、“前”、“后”、“高”、“低”、“横”、“纵”、“顶”、“中”、“底”、“内”、“外”、“周”、“水平”、“竖直”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "left", "right", "front", "rear", "high", "low", "horizontal", " The directions or positional relationships indicated by "vertical", "top", "middle", "bottom", "inside", "outside", "circumference", "horizontal", "vertical", etc. are based on the directions shown in the accompanying drawings or positional relationships are only for the convenience of describing the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention.

在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”、“设有”等术语应做广义理解,例如,可以是固定连接,也可以是活动连接、转动连接、滑动连接、可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连;可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise explicitly stated and limited, the terms "installed", "connected", "connected", "fixed", "provided" and other terms should be understood in a broad sense. For example, it can be a fixed connection or a fixed connection. It can be a movable connection, a rotary connection, a sliding connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be internal to two components A connection or interaction between two elements, unless otherwise expressly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

尽管已用具体实施例来说明和描述了本发明,然而应意识到,在不背离本发明的精神和范围的情况下可以作出许多其它的更改和修改。因此,这意味着在所附权利要求中包括属于本发明范围内的所有这些变化和修改。Although the present invention has been illustrated and described in terms of specific embodiments, it will be appreciated that many other changes and modifications can be made without departing from the spirit and scope of the invention. It is therefore intended to cover in the appended claims all such changes and modifications that fall within the scope of the invention.

Claims (10)

1. A lightweight concrete grouting method, comprising the steps of:
s1, assembling a keel (1) into a frame;
s2, a layered baffle (2) and a limiting protrusion (3) are arranged in the frame, the layered baffle (2) comprises a baffle opening and closing section (21) and a baffle fixing section (22), the baffle opening and closing section (21) can be opened and closed in a rotating mode along a rotating shaft (211), and the limiting protrusion (3) can limit the rotating angle of the baffle opening and closing section (21);
s3, installing a template (4) outside the frame to form a mould shell;
s4, pouring light concrete (5) into the formwork, wherein the light concrete (5) is poured below the baffle opening and closing section (21) from above the baffle opening and closing section (21) through the baffle opening and closing section (21), and after the formwork below the baffle opening and closing section (21) is filled with the light concrete (5), the baffle opening and closing section (21) is closed due to the pressure of the light concrete from above the baffle opening and closing section (21) and/or the buoyancy of the light concrete from below the baffle opening and closing section (21);
s5, continuously pouring light concrete (5) into the mould shell, wherein the light concrete (5) is piled up on the upper layer of the layered baffle (2) of the closed baffle opening and closing section (21).
2. The lightweight concrete grouting method as recited in claim 1, wherein the layered baffle (2) is erected on a cross runner (11).
3. The lightweight concrete grouting method as recited in claim 2, wherein the baffle fixing segment (22) is provided with a rotation shaft hole (221), and both ends of the rotation shaft (211) are rotatably connected with the rotation shaft hole (221).
4. The lightweight concrete grouting method as recited in claim 2, wherein the rotating shaft (211) is erected on the cross runner (11), and the rotating shaft (211) is located between two baffle fixing sections (22).
5. The lightweight concrete grouting method according to claim 1, wherein the formwork (4) comprises a decorative formwork (41), the decorative formwork (41) comprises a base plate (411), a decorative layer (412) is arranged on the outer side of the base plate (411), and the base plate (411) is connected with the keel (1) through a flat plate hanging piece (6).
6. The lightweight concrete grouting method as recited in claim 5, wherein protrusions (4111) are arranged on the upper side and/or the lower side of the base plate (411), a bayonet (63) is formed by a bottom plate (61) of the flat plate hanger (6) and a supporting plate (62), the protrusions (4111) are embedded into the bayonet (63), and the supporting plate (62) is one of an L-shaped supporting plate (621), a T-shaped supporting plate (622), a dovetail-shaped supporting plate (623) and a Y-shaped supporting plate (624).
7. The lightweight concrete grouting method as recited in claim 6, wherein the upper and lower adjacent decorative templates (41) are spliced by a tongue-and-groove, the upper decorative templates (41) are tongue-and-groove covered by the lower decorative templates (41), a buffer gasket (71) is arranged between the base plate (411) and the base plate (61), a heat insulation gasket (72) is arranged between the base plate (61) and the keel (1), a sealing glue (73) is filled at the splicing position of the adjacent decorative templates (41), a waterproof and vapor-permeable membrane (74) is adhered at the splicing position of the adjacent decorative templates (41), and the waterproof and vapor-permeable membrane (74) is adhered on the back side of the base plate (411).
8. The lightweight concrete grouting method as recited in claim 1, wherein at the internal and external corners of the formwork, a vertically intersecting formwork (4) is connected with the keel (1) through a male and female corner hanger (8), the male and female corner hanger (8) includes an inner plate (81), the inner plate (81) is connected with an outer plate (83) through a connecting plate (82), the inner plate (81) includes a right inner plate (811) and a left inner plate (812) which are not located at the same height, the outer plate (83) includes a right outer plate (831) and a left outer plate (832) which are not located at the same height, the right inner plate (811) and the left outer plate (832) are located at the same height, and the left inner plate (812) and the right outer plate (831) are located at the same height.
9. The lightweight concrete grouting method as recited in claim 8, wherein at an inside corner of the formwork: the outer plate (83) is fixed with the keel (1) through a connecting nail (75), the inner plate (81) is connected with a notch of the template (4), a buffer gasket (71) is arranged between the outer plate (83) and the template (4), and a heat insulation gasket (72) is arranged between the outer plate (83) and the keel (1); at the external corner of the formwork: the inner plate (81) is fixed with the keel (1) through a connecting nail (75), the outer plate (83) is connected with a notch of the template (4), a buffer gasket (71) is arranged between the inner plate (81) and the template (4), and a heat insulation gasket (72) is arranged between the inner plate (81) and the keel (1).
10. A lightweight concrete wall, characterized in that the wall is manufactured by the lightweight concrete grouting method according to any one of claims 1 to 9.
CN202311403552.2A 2023-10-27 2023-10-27 Light concrete grouting method and wall formed by same Active CN117145222B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN209760656U (en) * 2019-03-29 2019-12-10 济南市志空间网络科技有限公司 Wall body internal and external corner integrated plate connecting fastener and wallboard
CN214423758U (en) * 2021-02-07 2021-10-19 山东博通新型建材有限公司 Filling wall based on light steel mesh mold
CN215858424U (en) * 2021-04-25 2022-02-18 重庆格上建材有限公司 Foamed ceramic veneer end lock keel system
CN114412020A (en) * 2022-01-12 2022-04-29 湖北金楚新型建材科技有限公司 Preparation method of modular phosphogypsum wall with light steel keel and disassembly-free template
CN219080299U (en) * 2022-11-30 2023-05-26 国网甘肃省电力公司建设分公司 A concrete layered pressure pouring molding device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN209760656U (en) * 2019-03-29 2019-12-10 济南市志空间网络科技有限公司 Wall body internal and external corner integrated plate connecting fastener and wallboard
CN214423758U (en) * 2021-02-07 2021-10-19 山东博通新型建材有限公司 Filling wall based on light steel mesh mold
CN215858424U (en) * 2021-04-25 2022-02-18 重庆格上建材有限公司 Foamed ceramic veneer end lock keel system
CN114412020A (en) * 2022-01-12 2022-04-29 湖北金楚新型建材科技有限公司 Preparation method of modular phosphogypsum wall with light steel keel and disassembly-free template
CN219080299U (en) * 2022-11-30 2023-05-26 国网甘肃省电力公司建设分公司 A concrete layered pressure pouring molding device

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