CN117139820A - Positioning and clamping device for ball cage assembly and assembly method - Google Patents

Positioning and clamping device for ball cage assembly and assembly method Download PDF

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Publication number
CN117139820A
CN117139820A CN202311404871.5A CN202311404871A CN117139820A CN 117139820 A CN117139820 A CN 117139820A CN 202311404871 A CN202311404871 A CN 202311404871A CN 117139820 A CN117139820 A CN 117139820A
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China
Prior art keywords
shaft
ball cage
positioning
clamping
groove
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CN202311404871.5A
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CN117139820B (en
Inventor
王俊伟
沈燚青
高佳庆
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Qianchao Transmission Shaft Co ltd
Wanxiang Qianchao Co Ltd
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Wanxiang Qianchao Co Ltd
Wanxiang Qianchao Transmission Shaft Co Ltd
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Priority to CN202311404871.5A priority Critical patent/CN117139820B/en
Publication of CN117139820A publication Critical patent/CN117139820A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/122Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
    • B23K20/1245Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding characterised by the apparatus
    • B23K20/126Workpiece support, i.e. backing or clamping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/26Auxiliary equipment

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Jigs For Machine Tools (AREA)
  • Automatic Assembly (AREA)

Abstract

The application discloses a positioning and clamping device for a ball cage assembly, which is used for positioning and clamping a shaft head assembled with a ball cage, and comprises: the clamping device comprises a chuck, a clamping jaw mechanism and a driving mechanism, wherein the driving mechanism drives the clamping jaw mechanism to move between a clamping position and a loosening position; the jaw mechanism comprises a body part and a clamping part which are connected with the driving mechanism, and the body part is provided with an avoidance groove; the clamping portion forms a clamping surface configured to abut against an outer peripheral surface of the connecting end of the stub shaft when the jaw mechanism is in the clamped position, and a pressing surface configured to abut against a rear end surface of the connecting end of the stub shaft when the jaw mechanism is in the clamped position. The assembly method for the ball cage assembly, which is realized by the positioning and clamping device, is also disclosed. The application can be used for positioning and clamping the shaft heads assembled with the ball cages, thereby changing the assembly sequence to greatly improve the assembly efficiency and greatly reducing the risk of damaging the shaft heads by the clamp.

Description

一种用于球笼总成的定位夹紧装置及装配方法A positioning clamping device and assembly method for ball cage assembly

技术领域Technical field

本发明属于夹具设备领域,尤其涉及一种用于球笼总成的定位夹紧装置及装配方法。The invention belongs to the field of clamp equipment, and in particular relates to a positioning clamping device and an assembly method for a ball cage assembly.

背景技术Background technique

球笼结构一般用于汽车传动轴上,球笼具有等速性高、传递效率高等优势。球笼总成一般包括球笼、轴头和轴管,装配时一般将轴头的一端通过其上的外花键压入至球笼内的内花键内,轴头的另一端则与后轴管摩擦焊焊接。摩擦焊接是指利用被焊接的两个工件之间相互摩擦所生成的摩擦热使摩擦面受热熔融,再经加压并冷却后,使其连接在一起的方法。The ball cage structure is generally used on automobile transmission shafts. The ball cage has the advantages of high constant speed and high transmission efficiency. The ball cage assembly generally includes a ball cage, a shaft head and a shaft tube. During assembly, one end of the shaft head is generally pressed into the internal splines in the ball cage through the external splines on it, and the other end of the shaft head is connected to the rear Shaft tube friction welding. Friction welding refers to a method that uses the friction heat generated by the mutual friction between two workpieces to be welded to heat and melt the friction surfaces, and then pressurize and cool them to connect them together.

相关技术中球笼总成的装配过程非常复杂,装配效率低且对装配工具的要求高,甚至需要准备多套装配工具。另外,相关技术中在摩擦焊过程中,用于夹紧固定轴头的夹具需要非常大的夹紧作用力才能保证将轴头夹紧以满足摩擦焊的要求,该夹紧作用力的作用下一定概率会造成轴头被挤压损坏。In the related art, the assembly process of the ball cage assembly is very complicated, the assembly efficiency is low, and the requirements for assembly tools are high, and even multiple sets of assembly tools need to be prepared. In addition, in the related art, during the friction welding process, the clamp used to clamp and fix the shaft head requires a very large clamping force to ensure that the shaft head is clamped to meet the requirements of friction welding. Under the action of this clamping force There is a certain probability that the shaft head will be squeezed and damaged.

发明内容Contents of the invention

本申请旨在一定程度上解决相关技术中的技术问题之一。为此,本申请提供了一种用于球笼总成的定位夹紧装置及装配方法。This application aims to solve one of the technical problems in related technologies to a certain extent. To this end, this application provides a positioning clamping device and assembly method for the ball cage assembly.

为了达到上述目的,本申请采用如下技术方案:一种用于球笼总成的定位夹紧装置,用于将与球笼装配至一起的轴头定位夹紧,所述定位夹紧装置包括:卡盘,其包括底座和设置于所述底座上的滑轨;卡爪机构,其设置于所述底座上且滑动设置于滑轨;以及,驱动机构,其设置于卡盘上并与所述卡爪机构连接,以驱动所述卡爪机构沿滑轨在夹紧位置和松开位置之间移动;其中,所述卡爪机构包括与所述驱动机构连接的本体部以及设置于所述本体部的夹紧部,所述本体部形成有避让槽,所述避让槽的内壁在卡爪机构处于夹紧位置时与球笼的外表面之间具有间距;所述夹紧部设置有弧形凹槽,所述弧形凹槽的底壁形成夹紧面且侧壁形成顶压面,所述夹紧面被配置为在卡爪机构处于夹紧位置时抵压于轴头的连接端的外周面,所述顶压面被配置为在卡爪机构处于夹紧位置时抵压于轴头的连接端的后端面。In order to achieve the above purpose, this application adopts the following technical solution: a positioning and clamping device for the ball cage assembly, which is used to position and clamp the shaft head assembled with the ball cage. The positioning and clamping device includes: The chuck includes a base and a slide rail disposed on the base; a claw mechanism, which is disposed on the base and slidably disposed on the slide rail; and a driving mechanism, which is disposed on the chuck and connected to the chuck. The claw mechanism is connected to drive the claw mechanism to move along the slide rail between the clamping position and the releasing position; wherein the claw mechanism includes a body part connected to the driving mechanism and a body part disposed on the body The clamping part of the body part is formed with an escape groove, and the inner wall of the escape groove has a distance from the outer surface of the ball cage when the claw mechanism is in the clamping position; the clamping part is provided with an arc-shaped groove, the bottom wall of the arc-shaped groove forms a clamping surface and the side wall forms a pressing surface, and the clamping surface is configured to press against the outer periphery of the connecting end of the shaft head when the claw mechanism is in the clamping position. The pressing surface is configured to press against the rear end surface of the connecting end of the shaft head when the claw mechanism is in the clamping position.

应用本申请具有以下有益效果:发明人经过研究发现,目前造成球笼总成装配效率低下的主要原因在于现有技术中均是先将轴头与轴管进行摩擦焊接,之后再将焊接得到的轴头轴管结构通过压接拉拔的工艺装配至球笼。由于轴管的规格长度往往不同,就会造成压接拉拔的设备的行程调节范围需要很广,该调节过程耗时费力,而且还可能存在压接拉拔设备不能满足要求的情况。本申请提供的该定位夹紧装置可对将与球笼装配至一起的轴头定位夹紧,如此,可先将轴头压接拉拔装配至球笼内,该过程中由于轴头的长度规格尺寸变化少且整体尺寸不会太长,一般不需要对压接拉拔的设备进行调整或者调整的范围很小,因此可大大提升装配效率。另外,本申请提供的定位夹紧装置还对卡爪机构的端部进行结构改进,通过设置夹紧面和顶压面,利用顶压面承受摩擦焊接过程中的顶锻推力,而夹紧面承受摩擦焊接中的摩擦推力,这样所需的夹紧力的力度减小,大大降低夹具破坏轴头的风险。The application of this application has the following beneficial effects: The inventor found through research that the main reason for the low assembly efficiency of the ball cage assembly at present is that in the prior art, the shaft head and the shaft tube are friction welded first, and then the welding is obtained. The shaft head and shaft tube structure is assembled to the ball cage through a press-fitting and drawing process. Since the lengths of the shaft tubes are often different, the stroke adjustment range of the crimping and drawing equipment needs to be wide. This adjustment process is time-consuming and laborious, and there may also be situations where the crimping and drawing equipment cannot meet the requirements. The positioning clamping device provided by this application can position and clamp the shaft head that will be assembled with the ball cage. In this way, the shaft head can be pressed, drawn, and assembled into the ball cage first. In this process, due to the length of the shaft head The specifications and dimensions change less and the overall size is not too long. Generally, there is no need to adjust the crimping and drawing equipment or the adjustment range is very small, so the assembly efficiency can be greatly improved. In addition, the positioning clamping device provided by this application also structurally improves the end of the claw mechanism. By setting a clamping surface and a pressing surface, the pressing surface is used to withstand the upsetting thrust during the friction welding process, and the clamping surface Withstand the friction thrust in friction welding, so that the required clamping force is reduced, greatly reducing the risk of the clamp damaging the shaft head.

可选的,所述底座沿圆周方向对称设置有三组所述滑轨,所述卡爪机构设置有三组,并且每组所述卡爪机构对应设置于所述滑轨。Optionally, the base is provided with three groups of the slide rails symmetrically along the circumferential direction, and the claw mechanisms are provided with three groups, and each group of the claw mechanisms is correspondingly provided on the slide rails.

可选的,所述底座设置有工装板,所述工装板设置有供用于定位球笼的定位销穿过的定位孔。Optionally, the base is provided with a tooling plate, and the tooling plate is provided with positioning holes for the positioning pins used to position the ball cage to pass through.

可选的,所述定位夹紧装置还包括弹性支撑机构,所述弹性支撑结构包括连接件和设置于所述连接件上的弹性件;所述弧形凹槽的底壁设置有安装槽,所述连接件设置于所述安装槽内,所述弹性件被配置为在卡爪机构处于松开位置时部分伸出所述安装槽且在卡爪机构处于夹紧位置时被压缩至位于所述安装槽内。这样可利用弹性支撑结构对距离卡盘较远的轴头的连接端进行支撑定位,防止轴头的轴线发生偏离。而在之后需要卡爪机构对连接端进行夹紧定位时,夹紧部在驱动作用的驱动下移动并夹紧在连接端上,同时弹性件被压缩缩短并位于安装槽内。Optionally, the positioning clamping device also includes an elastic support mechanism, the elastic support structure includes a connecting piece and an elastic piece provided on the connecting piece; the bottom wall of the arc-shaped groove is provided with a mounting groove, The connecting piece is disposed in the mounting groove, and the elastic member is configured to partially extend out of the mounting groove when the claw mechanism is in the releasing position and is compressed to the position when the claw mechanism is in the clamping position. into the installation slot. In this way, the elastic support structure can be used to support and position the connecting end of the spindle head that is far away from the chuck to prevent the axis of the spindle head from deviating. When the claw mechanism is needed to clamp and position the connecting end, the clamping part is driven by the driving action and moves and is clamped on the connecting end. At the same time, the elastic member is compressed and shortened and located in the installation groove.

可选的,所述连接件为连接轴,所述连接轴通过枢转轴转动连接于所述安装槽的侧壁,并且所述连接轴与安装槽的侧壁之间设置有复位扭簧,所述复位扭簧以使得连接轴上的弹性件具有靠近夹紧部的趋势施压于连接轴。这样在完成摩擦焊接后进行球笼总成与卡盘分离操作的过程中,由于连接轴与安装槽的侧壁转动连接,在球笼总成上的球笼碰到弹性件后就会带动弹性件及连接轴转动,从而实现弹性支撑机构自动避让的效果,避免弹性支撑机构发生损坏或导致装配完成后的球笼总成不易取出。Optionally, the connecting member is a connecting shaft, the connecting shaft is rotationally connected to the side wall of the installation slot through a pivot shaft, and a return torsion spring is provided between the connecting shaft and the side wall of the installation slot, so The return torsion spring exerts pressure on the connecting shaft so that the elastic member on the connecting shaft has a tendency to approach the clamping portion. In this way, during the separation operation of the ball cage assembly and the chuck after the friction welding is completed, due to the rotational connection between the connecting shaft and the side wall of the installation groove, the ball cage on the ball cage assembly will drive the elastic member when it hits the elastic member. The components and the connecting shaft rotate to achieve the automatic avoidance effect of the elastic support mechanism, preventing damage to the elastic support mechanism or making it difficult to take out the ball cage assembly after assembly.

可选的,所述弹性件包括弹性轴和套设于所述弹性轴外的第一弹簧,所述弹性轴垂直设置于连接轴上,并且所述弹性轴与第一弹簧的长度相等。Optionally, the elastic member includes an elastic shaft and a first spring sleeved outside the elastic shaft. The elastic shaft is arranged vertically on the connecting shaft, and the length of the elastic shaft is equal to that of the first spring.

可选的,所述连接轴上垂直设置有刚性安装轴,所述弹性件为第二弹簧,所述第二弹簧套设在所述刚性安装轴外,并且所述刚性安装轴位于所述安装槽内。Optionally, a rigid installation shaft is vertically provided on the connecting shaft, the elastic member is a second spring, the second spring is sleeved outside the rigid installation shaft, and the rigid installation shaft is located on the installation shaft. inside the tank.

可选的,所述驱动机构包括:动力源,其设置于所述卡盘;驱动轴,其贯穿设置于所述卡盘且能够在所述动力源的驱动下沿轴向移动;拨叉,其转动设置于卡盘内;以及,滑块,其滑动设置于所述滑轨内且与所述本体部固定连接;其中,所述拨叉的一端与驱动轴连接且另一端与所述滑块通过导向面配合,以在驱动轴前后移动过程中带动滑块沿滑轨滑动。Optionally, the driving mechanism includes: a power source, which is provided on the chuck; a driving shaft, which is provided through the chuck and can move in the axial direction driven by the power source; a shift fork, Its rotation is set in the chuck; and, a slide block is slidably set in the slide rail and fixedly connected to the body part; wherein one end of the shift fork is connected to the drive shaft and the other end is connected to the slide The block cooperates through the guide surface to drive the slide block to slide along the slide rail during the forward and backward movement of the drive shaft.

可选的,所述拨叉包括基体和形成于所述基体上的第一拨动部以及第二拨动部,所述基体通过转轴转动连接于卡盘,并且所述转轴的轴向与驱动轴的轴向垂直;所述驱动轴设置有第一凹槽,所述第一拨动部的端部伸入至第一凹槽内,所述滑块设置有第二凹槽,所述第二拨动部的端部伸入至第二凹槽内,并且所述第二拨动部的端部设置有导向斜面或导向弧面。Optionally, the shift fork includes a base body and a first dialing part and a second dialing part formed on the base body. The base body is rotatably connected to the chuck through a rotating shaft, and the axial direction of the rotating shaft is consistent with the driving direction. The axial direction of the shaft is vertical; the driving shaft is provided with a first groove, the end of the first dialing part extends into the first groove, the slider is provided with a second groove, and the third The ends of the two dialing parts extend into the second groove, and the ends of the second dialing parts are provided with guide slopes or guide arc surfaces.

此外,本申请还提供了一种用于球笼总成的装配方法,用于将球笼、轴头和轴管装配在一起,所述装配方法包括以下步骤:In addition, this application also provides an assembly method for the ball cage assembly, which is used to assemble the ball cage, the shaft head and the shaft tube together. The assembly method includes the following steps:

步骤S100:将轴头的花键端压装拉拔装入球笼内;Step S100: Press-fit, pull, and install the spline end of the shaft head into the ball cage;

步骤S200:应用如上述技术方案中任一项所述的用于球笼总成的定位夹紧装置将与球笼装配至一起的轴头定位夹紧;Step S200: Use the positioning and clamping device for the ball cage assembly as described in any of the above technical solutions to position and clamp the shaft head assembled with the ball cage;

步骤S300:将轴管的端面与轴头的端面对准接触且通过摩擦焊接固定,得到球笼总成。Step S300: Align and contact the end surface of the shaft tube with the end surface of the shaft head and fix them by friction welding to obtain a ball cage assembly.

本申请所提供的装配方法与前述的定位夹紧装置有益效果推理过程相似,在此不再赘述。The assembly method provided in this application is similar to the aforementioned reasoning process of the beneficial effects of the positioning clamping device, and will not be described again here.

本申请的这些特点和优点将会在下面的具体实施方式以及附图中进行详细的揭露。本申请最佳的实施方式或手段将结合附图来详尽表现,但并非是对本申请技术方案的限制。另外,在每个下文和附图中出现的这些特征、要素和组件是具有多个,并且为了表示方便而标记了不同的符号或数字,但均表示相同或相似构造或功能的部件。These features and advantages of the present application will be disclosed in detail in the following detailed description and drawings. The best implementation mode or means of the present application will be shown in detail in conjunction with the accompanying drawings, but this is not intended to limit the technical solution of the present application. In addition, these features, elements and components appearing in each of the following text and drawings are multiple, and are marked with different symbols or numbers for convenience of presentation, but they all represent parts of the same or similar structure or function.

附图说明Description of the drawings

下面结合附图对本申请作进一步说明:This application will be further described below in conjunction with the accompanying drawings:

图1为本申请实施例提供的一种用于球笼总成的定位夹紧装置在卡爪机构处于松开位置的的主视图;Figure 1 is a front view of a positioning clamping device for a ball cage assembly provided by an embodiment of the present application, with the claw mechanism in the released position;

图2为图1中的定位夹紧装置在卡爪机构处于松开位置时沿A-A方向的剖视图;Figure 2 is a cross-sectional view along the A-A direction of the positioning clamping device in Figure 1 when the claw mechanism is in the released position;

图3为图2中B部分的放大示意图;Figure 3 is an enlarged schematic diagram of part B in Figure 2;

图4为本申请实施例提供的一种用于球笼总成的定位夹紧装置在卡爪机构处于夹紧位置的的主视图;Figure 4 is a front view of a positioning and clamping device for a ball cage assembly provided by an embodiment of the present application, with the claw mechanism in the clamping position;

图5为图4中的定位夹紧装置在卡爪机构处于夹紧位置时沿C-C方向的剖视图;Figure 5 is a cross-sectional view along the C-C direction of the positioning clamping device in Figure 4 when the claw mechanism is in the clamping position;

图6为弹性支撑机构与夹紧部的主视图;Figure 6 is a front view of the elastic support mechanism and the clamping part;

图7为弹性支撑机构与夹紧部的侧面剖视图。Figure 7 is a side cross-sectional view of the elastic support mechanism and the clamping part.

其中,1卡盘;10工装板;11装配槽;12转轴;2卡爪机构;20本体部;200避让槽;21夹紧部;210弧形凹槽;2100夹紧面;2101顶压面;212安装槽;3驱动机构;30驱动轴;300第一凹槽;31拨叉;310基体;311第一拨动部;312第二拨动部;32滑块;320第二凹槽;4弹性支撑机构;40连接轴;41弹性轴;42第一弹簧;5定位销;6轴头;60连接端;7球笼。Among them, 1 chuck; 10 tooling plate; 11 assembly groove; 12 rotating shaft; 2 claw mechanism; 20 body part; 200 avoidance groove; 21 clamping part; 210 arc groove; 2100 clamping surface; 2101 pressing surface ; 212 mounting slot; 3 drive mechanism; 30 drive shaft; 300 first groove; 31 shift fork; 310 base body; 311 first toggle part; 312 second toggle part; 32 slider; 320 second groove; 4 elastic support mechanism; 40 connecting shaft; 41 elastic shaft; 42 first spring; 5 positioning pin; 6 shaft head; 60 connecting end; 7 ball cage.

具体实施方式Detailed ways

下面详细描述本申请的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。基于实施方式中的实施例,旨在用于解释本申请,而不能理解为对本申请的限制。The embodiments of the present application are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The examples in the implementation mode are intended to be used to explain the present application and should not be construed as limitations of the present application.

在本说明书中引用的“一个实施例”或“实例”或“例子”意指结合实施例本身描述的特定特征、结构或特性可被包括在本申请公开的至少一个实施例中。短语“在一个实施例中”在说明书中的各位置的出现不必都是指同一个实施例。Reference in this specification to "one embodiment" or "an example" or "an example" means that a particular feature, structure, or characteristic described in connection with the embodiment itself can be included in at least one embodiment disclosed herein. The appearances of the phrase "in one embodiment" in various places in the specification are not necessarily all referring to the same embodiment.

本申请的第一个方面提供了一种用于球笼总成的定位夹紧装置,如图1、图2、图3、图4和图5中所示,该定位夹紧装置用于将与球笼装配至一起的轴头定位夹紧。该定位夹紧装置包括卡盘1、卡爪机构2和驱动机构3,其中卡盘1包括底座和设置于底座上的滑轨(图中未示出),卡爪机构2设置于底座上且滑动设置于滑轨,驱动机构3设置于卡盘1上并与卡爪机构2连接,以驱动卡爪机构2沿滑轨在夹紧位置和松开位置之间移动。本实施例中的卡爪机构2包括与驱动机构3连接的本体部20以及设置于本体部20的夹紧部21,本体部20形成有避让槽200,避让槽200的内壁在卡爪机构2处于夹紧位置时与球笼7的外表面之间具有间距;夹紧部21设置有弧形凹槽210,弧形凹槽210的底壁形成夹紧面2100且侧壁形成顶压面2101,夹紧面2100被配置为在卡爪机构2处于夹紧位置时抵压于轴头6的连接端60的外周面,顶压面2101被配置为在卡爪机构2处于夹紧位置时抵压于轴头6的连接端60的后端面。A first aspect of the present application provides a positioning clamping device for a ball cage assembly, as shown in Figures 1, 2, 3, 4 and 5. The positioning clamping device is used to The shaft head is positioned and clamped together with the ball cage. The positioning and clamping device includes a chuck 1, a claw mechanism 2 and a driving mechanism 3. The chuck 1 includes a base and a slide rail (not shown in the figure) arranged on the base. The claw mechanism 2 is arranged on the base and The slide is provided on the slide rail, and the driving mechanism 3 is provided on the chuck 1 and connected with the claw mechanism 2 to drive the claw mechanism 2 to move along the slide rail between the clamping position and the releasing position. The claw mechanism 2 in this embodiment includes a body part 20 connected to the driving mechanism 3 and a clamping part 21 provided on the body part 20. The body part 20 is formed with an escape groove 200, and the inner wall of the escape groove 200 is in the claw mechanism 2. When in the clamping position, there is a distance from the outer surface of the ball cage 7; the clamping part 21 is provided with an arc groove 210, the bottom wall of the arc groove 210 forms the clamping surface 2100 and the side wall forms the pressing surface 2101 , the clamping surface 2100 is configured to press against the outer peripheral surface of the connecting end 60 of the shaft head 6 when the claw mechanism 2 is in the clamping position, and the pressing surface 2101 is configured to press against the outer peripheral surface of the connecting end 60 of the shaft head 6 when the claw mechanism 2 is in the clamping position. It is pressed against the rear end surface of the connecting end 60 of the shaft head 6 .

发明人经过研究发现,目前造成球笼总成装配效率低下的主要原因在于现有技术中均是先将轴头与轴管进行摩擦焊接,之后再将焊接得到的轴头轴管结构通过压接拉拔的工艺装配至球笼。由于轴管的规格长度往往不同,就会造成压接拉拔的设备的行程调节范围需要很广,该调节过程耗时费力,而且还可能存在压接拉拔设备不能满足要求的情况。本申请提供的该定位夹紧装置可对将与球笼装配至一起的轴头定位夹紧,如此,可先将轴头压接拉拔装配至球笼内,该过程中由于轴头的长度规格尺寸变化少且整体尺寸不会太长,一般不需要对压接拉拔的设备进行调整或者调整的范围很小,因此可大大提升装配效率。另外,本申请提供的定位夹紧装置还对卡爪机构2的端部进行结构改进,通过设置夹紧面2100和顶压面2101,利用顶压面2101承受摩擦焊接过程中的顶锻推力,而夹紧面2100承受摩擦焊接中的摩擦推力,这样所需的夹紧力的力度减小,大大降低夹具破坏轴头的风险。The inventor found through research that the main reason for the low assembly efficiency of the ball cage assembly is that in the prior art, the shaft head and the shaft tube are first friction welded, and then the welded shaft head and shaft tube structure is crimped. The drawing process is used to assemble the ball cage. Since the lengths of the shaft tubes are often different, the stroke adjustment range of the crimping and drawing equipment needs to be wide. This adjustment process is time-consuming and laborious, and there may also be situations where the crimping and drawing equipment cannot meet the requirements. The positioning clamping device provided by this application can position and clamp the shaft head that will be assembled with the ball cage. In this way, the shaft head can be pressed, drawn, and assembled into the ball cage first. In this process, due to the length of the shaft head The specifications and dimensions change less and the overall size is not too long. Generally, there is no need to adjust the crimping and drawing equipment or the adjustment range is very small, so the assembly efficiency can be greatly improved. In addition, the positioning clamping device provided by this application also structurally improves the end of the claw mechanism 2. By setting the clamping surface 2100 and the pressing surface 2101, the pressing surface 2101 is used to withstand the upsetting thrust force during the friction welding process. The clamping surface 2100 bears the friction thrust during friction welding, so the required clamping force is reduced and the risk of the clamp damaging the shaft head is greatly reduced.

本实施例中的底座沿圆周方向对称设置有三组滑轨,卡爪机构2设置有三组,并且每组卡爪机构2对应设置于滑轨。容易理解的是,在可选的实施方式中,也可以将滑轨及卡爪机构的数量均设置为两组或四组及以上,理论上,卡爪机构的数量设置的越多,对于轴头的夹紧定位效果越好,但也需要考虑该夹紧定位装置的制造成本,因此优选的将卡爪机构设置为三组。The base in this embodiment is provided with three sets of slide rails symmetrically along the circumferential direction, and three sets of claw mechanisms 2 are provided, and each set of claw mechanisms 2 is correspondingly provided on the slide rails. It is easy to understand that in optional embodiments, the number of slide rails and claw mechanisms can also be set to two or four groups or more. Theoretically, the more the number of claw mechanisms is set, the better the stability of the shaft. The better the clamping and positioning effect of the head, but the manufacturing cost of the clamping and positioning device also needs to be considered, so it is preferred to set the claw mechanism into three groups.

本实施例中还在底座上设置有工装板10,工装板10设置有供用于定位球笼7的定位销5穿过的定位孔。由于相关技术中的此类夹具设备只用于对轴头进行夹紧固定,并不考虑球笼,因此相关技术中的此类设备一般直接利用卡爪夹紧轴头即可,并不考虑对于球笼的定位。本申请中在底座上设置有工装板10,在工装板10上设置有定位孔(图中未示出),在装配时将球笼放置到使得球笼上的耳部的相应通孔对准上述定位孔,再使用定位销5插入即可对球笼实现定位。In this embodiment, a tooling plate 10 is also provided on the base. The tooling plate 10 is provided with positioning holes for the positioning pins 5 used to position the ball cage 7 to pass through. Since such clamping equipment in the related art is only used to clamp and fix the shaft head, and does not consider the ball cage, such equipment in the related art generally directly uses the claws to clamp the shaft head, and does not consider the ball cage. Positioning of the ball cage. In this application, a tooling plate 10 is provided on the base, and a positioning hole (not shown in the figure) is provided on the tooling plate 10. During assembly, the ball cage is placed so that the corresponding through holes of the ears on the ball cage are aligned. The ball cage can be positioned by inserting the positioning pin 5 into the above positioning hole.

由于本申请中是先将轴头与球笼装配完成后再进行摩擦焊接,因此相较于相关技术中的此类操作而言,本申请在将轴头与球笼装配在一起后得到的结构沿轴向上的长度更长,在将轴头与球笼装配在一起后得到的结构布置到本申请提供的该夹紧定位装置上时更需要注意保持轴头的轴线与卡盘1的中心具有较高的重合度。为避免距离卡盘1较远的轴头6的连接端60在重力作用下发生轻微偏移,本实施例提供的该定位夹紧装置还包括弹性支撑机构4,结合图6和图7中所示,弹性支撑结构包括连接件和设置于连接件上的弹性件;弧形凹槽210的底壁设置有安装槽212,连接件设置于安装槽212内,弹性件被配置为在卡爪机构2处于松开位置时部分伸出安装槽212且在卡爪机构2处于夹紧位置时被压缩至位于安装槽212内。Since in this application, the shaft head and the ball cage are assembled first and then friction welding is performed, compared with such operations in the related art, the structure obtained after the shaft head and the ball cage are assembled together in this application is The length along the axial direction is longer. When the structure obtained after assembling the shaft head and the ball cage is arranged on the clamping positioning device provided by this application, more attention needs to be paid to maintaining the axis of the shaft head and the center of the chuck 1 Has a high degree of overlap. In order to prevent the connecting end 60 of the spindle head 6 that is far away from the chuck 1 from being slightly deflected under the action of gravity, the positioning clamping device provided in this embodiment also includes an elastic support mechanism 4, combined with what is shown in Figures 6 and 7 As shown, the elastic support structure includes a connecting piece and an elastic piece arranged on the connecting piece; the bottom wall of the arc-shaped groove 210 is provided with a mounting slot 212, the connecting piece is arranged in the mounting slot 212, and the elastic piece is configured to be in the claw mechanism. 2 partially extends out of the mounting groove 212 when it is in the release position, and is compressed into the mounting groove 212 when the claw mechanism 2 is in the clamping position.

通过上述设置,在将轴头6与球笼7装配在一起后得到的结构布置到本申请提供的该夹紧定位装置上时,沿卡盘1的轴向将上述结构中的球笼7贴合至卡盘1上的工装板10上,之后使用定位销5对球笼7进行定位。与此同时,利用弹性支撑结构对距离卡盘1较远的轴头6的连接端60进行支撑定位。而在之后需要卡爪机构2对连接端60进行夹紧定位时,夹紧部21在驱动作用的驱动下移动并夹紧在连接端60上,同时弹性件被压缩缩短并位于安装槽212内。Through the above arrangement, when the structure obtained after assembling the spindle head 6 and the ball cage 7 is arranged on the clamping and positioning device provided by the application, the ball cage 7 in the above structure is attached to the axial direction of the chuck 1 Close it to the tooling plate 10 on the chuck 1, and then use the positioning pin 5 to position the ball cage 7. At the same time, the elastic support structure is used to support and position the connecting end 60 of the spindle head 6 that is far away from the chuck 1 . When the claw mechanism 2 is required to clamp and position the connecting end 60 later, the clamping part 21 is driven by the driving action to move and clamp on the connecting end 60, and at the same time, the elastic member is compressed and shortened and located in the installation groove 212. .

进一步的,本申请中的连接件为连接轴40,连接轴40通过枢转轴转动连接于安装槽212的侧壁,并且连接轴40与安装槽212的侧壁之间设置有复位扭簧,复位扭簧以使得连接轴40上的弹性件具有靠近夹紧部21的趋势施压于连接轴40。这样设置,在完成摩擦焊接后需要取出装配得到的球笼总成时,先通过驱动机构3控制卡爪机构2移动至松开位置,再取下定位销5,最后沿轴向使得球笼总成相对卡盘1分离。在球笼总成与卡盘1分离过程中,由于连接轴40与安装槽212的侧壁转动连接,在球笼总成上的球笼7碰到弹性件后就会带动弹性件及连接轴40转动,从而实现弹性支撑机构4自动避让的效果,避免弹性支撑机构4发生损坏或导致装配完成后的球笼总成不易取出。Further, the connecting member in this application is a connecting shaft 40. The connecting shaft 40 is rotationally connected to the side wall of the installation slot 212 through a pivot axis, and a return torsion spring is provided between the connecting shaft 40 and the side wall of the installation slot 212. The torsion spring presses the connecting shaft 40 so that the elastic member on the connecting shaft 40 has a tendency to approach the clamping portion 21 . With this arrangement, when the assembled ball cage assembly needs to be taken out after friction welding is completed, the claw mechanism 2 is first controlled to move to the release position through the driving mechanism 3, and then the positioning pin 5 is removed, and finally the ball cage assembly is moved along the axial direction. Separate into relative chuck 1. During the separation process of the ball cage assembly and the chuck 1, since the connecting shaft 40 is rotationally connected to the side wall of the installation groove 212, the ball cage 7 on the ball cage assembly will drive the elastic member and the connecting shaft when it hits the elastic member. 40 rotation, thereby achieving the automatic avoidance effect of the elastic support mechanism 4, preventing the elastic support mechanism 4 from being damaged or making it difficult to take out the ball cage assembly after assembly.

容易理解的是,当连接轴被设计为可相对安装槽的侧壁转动的情况下,轴头与球笼装配在一起后得到的结构在安装至卡盘上时,就需要向外转动弹性件以避让球7进入,在球笼进入后再将弹性件复位转回,使得弹性件对轴头的连接端起到支撑定位的作用。而在一些可选的实施方式中,也可以将连接轴固定连接在安装槽的侧壁,该种情况下可利用外部工件对弹性件进行压缩,以避让球笼的进出。It is easy to understand that when the connecting shaft is designed to rotate relative to the side wall of the installation slot, the structure obtained after the shaft head and the ball cage are assembled together requires the elastic member to be rotated outward when the structure is installed on the chuck. To prevent the ball 7 from entering, the elastic member is reset and rotated back after the ball cage enters, so that the elastic member plays a supporting and positioning role for the connecting end of the shaft head. In some optional embodiments, the connecting shaft can also be fixedly connected to the side wall of the installation groove. In this case, an external workpiece can be used to compress the elastic member to avoid the entry and exit of the ball cage.

本实施例中的弹性件包括弹性轴41和套设于弹性轴41外的第一弹簧42,弹性轴41垂直设置于连接轴40上,并且弹性轴41与第一弹簧42的长度相等。这样设置一方面在夹紧部21对轴头6的连接端60进行夹紧时,弹性轴41和第一弹簧42均可以被压缩,不影响夹紧定位;另一方面通过弹性轴41可保证第一弹簧42的装配稳定性,避免第一弹簧42从连接件上脱出。弹性轴41可以选用橡胶制成,也可以选用其它弹性高分子材质制成。在其它可选的实施方式中,弹性件也可以仅包括弹簧结构,为便于描述,在可选的实施方式中,弹性件为第二弹簧,连接轴上垂直设置有刚性安装轴,第二弹簧套设在刚性安装轴外,并且刚性安装轴位于安装槽内。这样刚性安装轴位于安装槽内并不会影响球笼的进出,也不会影响夹紧部对轴头的连接端的夹紧定位,同时也能够实现第二弹簧的装配。The elastic member in this embodiment includes an elastic shaft 41 and a first spring 42 sleeved outside the elastic shaft 41. The elastic shaft 41 is vertically disposed on the connecting shaft 40, and the lengths of the elastic shaft 41 and the first spring 42 are equal. With this arrangement, on the one hand, when the clamping part 21 clamps the connecting end 60 of the shaft head 6, both the elastic shaft 41 and the first spring 42 can be compressed without affecting the clamping positioning; on the other hand, the elastic shaft 41 can ensure The assembly stability of the first spring 42 prevents the first spring 42 from coming out of the connecting piece. The elastic shaft 41 can be made of rubber or other elastic polymer materials. In other optional embodiments, the elastic member may only include a spring structure. For convenience of description, in an optional embodiment, the elastic member is a second spring, and a rigid mounting shaft is vertically arranged on the connecting shaft. The second spring The sleeve is set outside the rigid installation shaft, and the rigid installation shaft is located in the installation groove. In this way, the rigid installation shaft is located in the installation groove and will not affect the entry and exit of the ball cage, nor will it affect the clamping position of the connecting end of the shaft head by the clamping part. At the same time, the assembly of the second spring can also be realized.

结合图1、图2、图4和图5中所示,本实施例中的驱动机构3包括动力源(图中未示出)、驱动轴30、拨叉31和滑块32。其中,动力源设置于卡盘1,驱动轴30贯穿设置于卡盘1且能够在动力源的驱动下沿轴向移动,拨叉31转动设置于卡盘1内,滑块32滑动设置于滑轨内且与本体部20固定连接。拨叉31的一端与驱动轴30连接且另一端与滑块32通过导向面配合,以在驱动轴30前后移动过程中带动滑块32沿滑轨滑动。具体的,可以选用液压缸或电机作为动力源,将动力源的动力输出端与驱动轴30连接,就能够实现驱动驱动轴30相对卡盘1沿驱动轴30的轴向移动。拨叉31相对卡盘1转动设置,这样当驱动轴30在移动过程中带动拨叉31的一端动作时,拨叉31整体发生转动,拨叉31的另一端就会带动滑块32动作,利用两者之间的导向面的配合关系将拨叉31的转动动作转换为滑块32的直线移动动作,进而带动卡爪机构2沿滑轨平移。As shown in FIGS. 1 , 2 , 4 and 5 , the driving mechanism 3 in this embodiment includes a power source (not shown), a driving shaft 30 , a shift fork 31 and a slider 32 . Among them, the power source is arranged in the chuck 1, the driving shaft 30 is arranged in the chuck 1 and can move in the axial direction under the driving of the power source, the shift fork 31 is rotatably arranged in the chuck 1, and the slider 32 is slidably arranged in the slider. in the rail and fixedly connected with the body part 20. One end of the shift fork 31 is connected to the drive shaft 30 and the other end cooperates with the slide block 32 through the guide surface to drive the slide block 32 to slide along the slide rail when the drive shaft 30 moves forward and backward. Specifically, a hydraulic cylinder or a motor can be used as the power source, and the power output end of the power source is connected to the drive shaft 30 to realize the axial movement of the drive shaft 30 relative to the chuck 1 along the drive shaft 30 . The fork 31 is rotated relative to the chuck 1, so that when the drive shaft 30 drives one end of the fork 31 to move during the movement, the entire fork 31 rotates, and the other end of the fork 31 drives the slider 32 to move. The cooperative relationship between the guide surfaces between the two converts the rotational movement of the shift fork 31 into the linear movement of the slider 32, thereby driving the claw mechanism 2 to translate along the slide rail.

本实施例中的拨叉31包括基体310和形成于基体310上的第一拨动部311以及第二拨动部312,基体310通过转轴12转动连接于卡盘1,相应的,在卡盘1上设置有装配槽11,将转轴12转动设置于装配槽11的内壁上即可。转轴12的轴向与驱动轴30的轴向垂直,此处转轴12的轴向与驱动轴30的轴向垂直所要达到的效果就是:当驱动轴30沿其自身轴向前后移动时,会带动拨叉31沿着转轴12转动。在驱动轴30上设置有第一凹槽300,第一拨动部311的端部伸入至第一凹槽300内,在滑块32上设置有第二凹槽320,第二拨动部312的端部伸入至第二凹槽320内,并且第二拨动部312的端部设置有导向斜面或者是导向弧面。这样当驱动轴30沿其自身轴向前后移动时,第一凹槽300的内壁就会作用于第一拨动部311的端部,进而带动拨叉31绕转轴12转动。这样就会使得第二拨动部312的端部作用于第二凹槽320的内壁,由于两者之间有导向面配合,且滑块32滑动设置于滑轨内,就会将第二拨动部312的端部的转动动作转换为滑块32的直线移动动作,进而带动卡爪机构2实现平移,使得卡爪机构2能够在松开位置与夹紧位置之间切换。The shift fork 31 in this embodiment includes a base body 310 and a first dialing part 311 and a second dialing part 312 formed on the base body 310. The base body 310 is rotationally connected to the chuck 1 through the rotating shaft 12. Correspondingly, in the chuck 1 is provided with an assembly groove 11, and the rotating shaft 12 is rotated and arranged on the inner wall of the assembly groove 11. The axial direction of the rotating shaft 12 is perpendicular to the axial direction of the driving shaft 30. The effect to be achieved here is that when the driving shaft 30 moves forward and backward along its own axis, it will drive The shift fork 31 rotates along the rotating shaft 12 . The driving shaft 30 is provided with a first groove 300, and the end of the first dialing portion 311 extends into the first groove 300. The slider 32 is provided with a second groove 320, and the second dialing portion The end of the second turning part 312 extends into the second groove 320, and the end of the second dialing part 312 is provided with a guide slope or a guide arc surface. In this way, when the driving shaft 30 moves forward and backward along its own axis, the inner wall of the first groove 300 will act on the end of the first dialing part 311, thereby driving the fork 31 to rotate around the rotating shaft 12. This will cause the end of the second dial part 312 to act on the inner wall of the second groove 320. Since there is a guide surface between the two and the slider 32 is slidably disposed in the slide rail, the second dial part 312 will be moved. The rotation of the end of the moving part 312 is converted into a linear movement of the slider 32, which in turn drives the claw mechanism 2 to achieve translation, so that the claw mechanism 2 can switch between the releasing position and the clamping position.

本申请的第二个方面提供了一种用于球笼总成的装配方法,用于将球笼、轴头和轴管装配在一起,该装配方法包括以下步骤:A second aspect of the present application provides an assembly method for a ball cage assembly, for assembling the ball cage, axle head and axle tube together. The assembly method includes the following steps:

步骤S100:将轴头的花键端压装拉拔装入球笼内;该步骤中轴头与球笼使用压装拉拔工艺进行装配属于现有技术,此处不再赘述。Step S100: Press-fit and draw the spline end of the shaft head into the ball cage; in this step, the shaft head and the ball cage are assembled using a press-fit and drawing process, which is an existing technology and will not be described again here.

步骤S200:应用本申请的第一个方面提供的一种用于球笼总成的定位夹紧装置将与球笼装配至一起的轴头定位夹紧;该步骤中将装配在一起的球笼与轴头中的球笼通过定位销定位于工装板上,并将轴头利用夹紧部夹紧。Step S200: Use the positioning and clamping device for the ball cage assembly provided in the first aspect of the present application to position and clamp the shaft head assembled with the ball cage; in this step, the ball cage assembled together The ball cage in the shaft head is positioned on the tooling plate through positioning pins, and the shaft head is clamped by the clamping part.

步骤S300:将轴管的端面与轴头的端面对准接触且通过摩擦焊接固定,得到球笼总成。Step S300: Align and contact the end surface of the shaft tube with the end surface of the shaft head and fix them by friction welding to obtain a ball cage assembly.

应用该装配方法时,先将轴头压接拉拔装配至球笼内,再利用该定位夹紧装置将与球笼装配至一起的轴头定位夹紧,最后进行摩擦焊接操作。由于将轴头与球笼的装配操作放在最前面,该过程中由于轴头的长度规格尺寸变化少且整体尺寸不会太长,一般不需要对压接拉拔的设备进行调整或者调整的范围很小,因此可大大提升装配效率。同时,利用夹紧部上的顶压面承受摩擦焊接过程中的顶锻推力,利用夹紧部上的夹紧面承受摩擦焊接中的摩擦推力,这样所需的夹紧力的力度减小,大大降低夹具破坏轴头的风险。When applying this assembly method, first crimp and pull the shaft head into the ball cage, then use the positioning clamping device to position and clamp the shaft head assembled with the ball cage, and finally perform friction welding operations. Since the assembly operation of the shaft head and the ball cage is placed at the front, there is little change in the length and size of the shaft head during this process and the overall size is not too long. Generally, there is no need to adjust or adjust the crimping and drawing equipment. The range is small, so assembly efficiency can be greatly improved. At the same time, the pressing surface on the clamping part is used to bear the upsetting thrust during friction welding, and the clamping surface on the clamping part is used to bear the friction thrust during friction welding, so that the required clamping force is reduced. Greatly reduces the risk of the clamp damaging the shaft head.

以上,仅为本申请的具体实施方式,但本申请的保护范围并不局限于此,熟悉该本领域的技术人员应该明白本申请包括但不限于附图和上面具体实施方式中描述的内容。任何不偏离本申请的功能和结构原理的修改都将包括在权利要求书的范围中。The above are only specific embodiments of the present application, but the protection scope of the present application is not limited thereto. Those skilled in the art should understand that the present application includes, but is not limited to, the contents described in the accompanying drawings and the above specific embodiments. Any modifications that do not depart from the functional and structural principles of the application are intended to be included in the scope of the claims.

Claims (10)

1.一种用于球笼总成的定位夹紧装置,其特征在于,用于将与球笼装配至一起的轴头定位夹紧,所述定位夹紧装置包括:1. A positioning and clamping device for a ball cage assembly, characterized in that it is used to position and clamp the shaft head assembled with the ball cage. The positioning and clamping device includes: 卡盘(1),其包括底座和设置于所述底座上的滑轨;Chuck (1), which includes a base and a slide rail arranged on the base; 卡爪机构(2),其设置于所述底座上且滑动设置于滑轨;以及,Claw mechanism (2), which is provided on the base and slidably provided on the slide rail; and, 驱动机构(3),其设置于卡盘(1)上并与所述卡爪机构(2)连接,以驱动所述卡爪机构(2)沿滑轨在夹紧位置和松开位置之间移动;A driving mechanism (3), which is provided on the chuck (1) and connected with the claw mechanism (2) to drive the claw mechanism (2) along the slide rail between the clamping position and the releasing position. move; 其中,所述卡爪机构(2)包括与所述驱动机构(3)连接的本体部(20)以及设置于所述本体部(20)的夹紧部(21),所述本体部(20)形成有避让槽(200),所述避让槽(200)的内壁在卡爪机构(2)处于夹紧位置时与球笼的外表面之间具有间距;The claw mechanism (2) includes a body part (20) connected to the driving mechanism (3) and a clamping part (21) provided on the body part (20). The body part (20) ) is formed with an escape groove (200), and the inner wall of the escape groove (200) has a distance from the outer surface of the ball cage when the claw mechanism (2) is in the clamping position; 所述夹紧部(21)设置有弧形凹槽(210),所述弧形凹槽(210)的底壁形成夹紧面(2100)且侧壁形成顶压面(2101),所述夹紧面(2100)被配置为在卡爪机构(2)处于夹紧位置时抵压于轴头的连接端的外周面,所述顶压面(2101)被配置为在卡爪机构(2)处于夹紧位置时抵压于轴头的连接端的后端面。The clamping part (21) is provided with an arc-shaped groove (210), the bottom wall of the arc-shaped groove (210) forms a clamping surface (2100) and the side wall forms a pressing surface (2101). The clamping surface (2100) is configured to press against the outer peripheral surface of the connecting end of the shaft head when the claw mechanism (2) is in the clamping position, and the pressing surface (2101) is configured to press against the outer circumferential surface of the connecting end of the claw mechanism (2). When in the clamping position, it presses against the rear end surface of the connecting end of the shaft head. 2.如权利要求1所述的用于球笼总成的定位夹紧装置,其特征在于,所述底座沿圆周方向对称设置有三组所述滑轨,所述卡爪机构(2)设置有三组,并且每组所述卡爪机构(2)对应设置于所述滑轨。2. The positioning and clamping device for the ball cage assembly according to claim 1, characterized in that the base is provided with three sets of slide rails symmetrically along the circumferential direction, and the claw mechanism (2) is provided with three sets of slide rails. groups, and the claw mechanisms (2) of each group are correspondingly arranged on the slide rails. 3.如权利要求1所述的用于球笼总成的定位夹紧装置,其特征在于,所述底座设置有工装板(10),所述工装板(10)设置有供用于定位球笼的定位销穿过的定位孔。3. The positioning clamping device for the ball cage assembly according to claim 1, characterized in that the base is provided with a tooling plate (10), and the tooling plate (10) is provided with a tool for positioning the ball cage. The positioning pin passes through the positioning hole. 4.如权利要求1至3中任一项所述的用于球笼总成的定位夹紧装置,其特征在于,所述定位夹紧装置还包括弹性支撑机构(4),所述弹性支撑结构包括连接件和设置于所述连接件上的弹性件;4. The positioning and clamping device for the ball cage assembly according to any one of claims 1 to 3, characterized in that the positioning and clamping device further includes an elastic support mechanism (4), and the elastic support The structure includes a connecting piece and an elastic member provided on the connecting piece; 所述弧形凹槽(210)的底壁设置有安装槽(212),所述连接件设置于所述安装槽(212)内,所述弹性件被配置为在卡爪机构(2)处于松开位置时部分伸出所述安装槽(212)且在卡爪机构(2)处于夹紧位置时被压缩至位于所述安装槽(212)内。The bottom wall of the arc-shaped groove (210) is provided with a mounting slot (212), the connecting piece is arranged in the mounting slot (212), and the elastic member is configured to be in the position of the claw mechanism (2). When the claw mechanism (2) is in the clamping position, it partially extends out of the mounting groove (212) and is compressed into the mounting groove (212). 5.如权利要求4所述的用于球笼总成的定位夹紧装置,其特征在于,所述连接件为连接轴(40),所述连接轴(40)通过枢转轴转动连接于所述安装槽(212)的侧壁,并且所述连接轴(40)与安装槽(212)的侧壁之间设置有复位扭簧,所述复位扭簧以使得连接轴(40)上的弹性件具有靠近夹紧部(21)的趋势施压于连接轴(40)。5. The positioning and clamping device for the ball cage assembly according to claim 4, characterized in that the connecting member is a connecting shaft (40), and the connecting shaft (40) is rotationally connected to the ball cage assembly through a pivot axis. The side wall of the installation groove (212), and a return torsion spring is provided between the connecting shaft (40) and the side wall of the installation groove (212). The return torsion spring is such that the elasticity of the connecting shaft (40) The piece has a tendency to approach the clamping portion (21) and exert pressure on the connecting shaft (40). 6.如权利要求5所述的用于球笼总成的定位夹紧装置,其特征在于,所述弹性件包括弹性轴(41)和套设于所述弹性轴(41)外的第一弹簧(42),所述弹性轴(41)垂直设置于连接轴(40)上,并且所述弹性轴(41)与第一弹簧(42)的长度相等。6. The positioning and clamping device for the ball cage assembly according to claim 5, characterized in that the elastic member includes an elastic shaft (41) and a first set of elastic shafts (41). Spring (42), the elastic shaft (41) is arranged vertically on the connecting shaft (40), and the length of the elastic shaft (41) is equal to the first spring (42). 7.如权利要求5所述的用于球笼总成的定位夹紧装置,其特征在于,所述连接轴(40)上垂直设置有刚性安装轴,所述弹性件为第二弹簧,所述第二弹簧套设在所述刚性安装轴外,并且所述刚性安装轴位于所述安装槽(212)内。7. The positioning clamping device for the ball cage assembly according to claim 5, characterized in that a rigid mounting shaft is vertically provided on the connecting shaft (40), and the elastic member is a second spring, so The second spring is sleeved outside the rigid installation shaft, and the rigid installation shaft is located in the installation groove (212). 8.如权利要求1所述的用于球笼总成的定位夹紧装置,其特征在于,所述驱动机构(3)包括:8. The positioning and clamping device for the ball cage assembly according to claim 1, characterized in that the driving mechanism (3) includes: 动力源,其设置于所述卡盘(1);A power source, which is arranged on the chuck (1); 驱动轴(30),其贯穿设置于所述卡盘(1)且能够在所述动力源的驱动下沿轴向移动;A driving shaft (30), which is provided through the chuck (1) and can move in the axial direction driven by the power source; 拨叉(31),其转动设置于卡盘(1)内;以及,The shift fork (31) is rotated in the chuck (1); and, 滑块(32),其滑动设置于所述滑轨内且与所述本体部(20)固定连接;A slider (32) is slidably provided in the slide rail and fixedly connected to the body part (20); 其中,所述拨叉(31)的一端与驱动轴(30)连接且另一端与所述滑块(32)通过导向面配合,以在驱动轴(30)前后移动过程中带动滑块(32)沿滑轨滑动。One end of the shift fork (31) is connected to the drive shaft (30) and the other end cooperates with the slider (32) through a guide surface to drive the slider (32) when the drive shaft (30) moves forward and backward. ) slide along the slide rail. 9.如权利要求8所述的用于球笼总成的定位夹紧装置,其特征在于,所述拨叉(31)包括基体(310)和形成于所述基体(310)上的第一拨动部(311)以及第二拨动部(312),所述基体(310)通过转轴(12)转动连接于卡盘(1),并且所述转轴(12)的轴向与驱动轴(30)的轴向垂直;9. The positioning clamping device for the ball cage assembly according to claim 8, characterized in that the shift fork (31) includes a base body (310) and a first groove formed on the base body (310). The dialing part (311) and the second dialing part (312), the base (310) is rotatably connected to the chuck (1) through the rotating shaft (12), and the axial direction of the rotating shaft (12) is consistent with the driving shaft (12). 30) The axis is vertical; 所述驱动轴(30)设置有第一凹槽(300),所述第一拨动部(311)的端部伸入至第一凹槽(300)内,所述滑块(32)设置有第二凹槽(320),所述第二拨动部(312)的端部伸入至第二凹槽(320)内,并且所述第二拨动部(312)的端部设置有导向斜面或导向弧面。The driving shaft (30) is provided with a first groove (300), the end of the first dialing part (311) extends into the first groove (300), and the slider (32) is provided with a first groove (300). There is a second groove (320), the end of the second dialing part (312) extends into the second groove (320), and the end of the second dialing part (312) is provided with Guide bevel or guide arc. 10.一种用于球笼总成的装配方法,用于将球笼、轴头和轴管装配在一起,其特征在于,所述装配方法包括以下步骤:10. An assembly method for a ball cage assembly, used to assemble the ball cage, axle head and axle tube together, characterized in that the assembly method includes the following steps: 步骤S100:将轴头的花键端压装拉拔装入球笼内;Step S100: Press-fit, pull, and install the spline end of the shaft head into the ball cage; 步骤S200:应用如权利要求1至9中任一项所述的用于球笼总成的定位夹紧装置将与球笼装配至一起的轴头定位夹紧;Step S200: Apply the positioning and clamping device for the ball cage assembly as described in any one of claims 1 to 9 to position and clamp the shaft head assembled with the ball cage; 步骤S300:将轴管的端面与轴头的端面对准接触且通过摩擦焊接固定,得到球笼总成。Step S300: Align and contact the end surface of the shaft tube with the end surface of the shaft head and fix them by friction welding to obtain a ball cage assembly.
CN202311404871.5A 2023-10-27 2023-10-27 Positioning and clamping device for ball cage assembly and assembly method Active CN117139820B (en)

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CN1987038A (en) * 2006-07-11 2007-06-27 陈月辉 Automatic drilling machine for hand held water drill
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