CN117139314A - High-speed second grade glass cleaning machine - Google Patents

High-speed second grade glass cleaning machine Download PDF

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Publication number
CN117139314A
CN117139314A CN202311147492.2A CN202311147492A CN117139314A CN 117139314 A CN117139314 A CN 117139314A CN 202311147492 A CN202311147492 A CN 202311147492A CN 117139314 A CN117139314 A CN 117139314A
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brush
spray
filter
fixed
cover
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林贺兵
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Luoyang Jingdi Machinery Equipment Co ltd
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Luoyang Jingdi Machinery Equipment Co ltd
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Priority to CN202311147492.2A priority Critical patent/CN117139314A/en
Publication of CN117139314A publication Critical patent/CN117139314A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B11/00Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto
    • B08B11/04Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto specially adapted for plate glass, e.g. prior to manufacture of windshields
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • B08B3/022Cleaning travelling work
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/004Nozzle assemblies; Air knives; Air distributors; Blow boxes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Cleaning In General (AREA)

Abstract

The invention discloses a high-speed secondary glass cleaning machine which comprises a feeding part, two groups of hairbrush parts, a drying part and a discharging part which are transversely and sequentially connected to form a cleaning assembly line, wherein a plurality of groups of conveying rubber rollers for transversely moving and cleaning bearing glass from the feeding part to the discharging part are transversely and uniformly arranged in the middle of the cleaning assembly line, two groups of inclined air knives extending obliquely are arranged in the drying part, and two groups of hairbrush rollers and one group of straight air knives which are transversely arranged are arranged in the hairbrush part. The beneficial effects are that: according to the invention, the pre-spraying part is matched with the pre-treatment air knife to pre-clean the surface impurities of the glass plate, so that the damage to the surface of the glass caused by the existence of large particle impurities on the surface of the glass plate in the subsequent rotary cleaning and cleaning process of the brush part is avoided, the subsequent cleaning difficulty is reduced, and the cleaning efficiency is improved; and the brush rollers and the straight air knives which are vertically and symmetrically distributed on the two sides outside the glass plate are arranged in the brush part, the brush rollers are utilized to rotationally brush and sweep the surface of the glass plate, and the swept impurities are blown away from the glass plate by the straight air knives, so that the cleaning effect is better.

Description

一种高速二级玻璃清洗机A high-speed secondary glass cleaning machine

技术领域Technical field

本发明涉及玻璃生产设备领域,具体涉及一种高速二级玻璃清洗机。The invention relates to the field of glass production equipment, and in particular to a high-speed secondary glass cleaning machine.

背景技术Background technique

在玻璃生产过程中,玻璃表面处理具有重要作用,玻璃制品产出后对其表面进行清洁处理,玻璃表面的清洁效果不仅影响着玻璃制品的美观度,也便于在后续玻璃产品透光性、平整度的合格率检验时具有重要意义,因此玻璃清洗是玻璃生产过程中必不可少的工序之一,目前所使用的清洗方法大多是喷射清洗,通过喷出运动流体施加于玻璃表面,通过流体喷出的剪切力破坏污染物与玻璃表面的粘附力,污染物脱离玻璃表面再被流体带走,然而目前所使用的此类喷射清洗机在清洗玻璃之后,其垂直于玻璃输送方向设置的风刀难以将作为清洗流体的水液吹干,尤其是在玻璃输送速度较快时更为明显,且单纯使用冲洗配合风刀吹干的形式对于顽固污渍也难以去除,造成后续玻璃制品表面容易存在水迹和污渍,清洗效率低,影响产品外观光洁度,且后续维护过程中难以对作为玻璃输送部件的胶辊进行清洁维护,使用不便。In the glass production process, glass surface treatment plays an important role. The surface of glass products is cleaned after they are produced. The cleaning effect of the glass surface not only affects the aesthetics of the glass products, but also facilitates the translucency and smoothness of subsequent glass products. The qualification rate inspection of the degree is of great significance. Therefore, glass cleaning is one of the essential processes in the glass production process. Most of the cleaning methods currently used are spray cleaning, which is applied to the glass surface by spraying moving fluid. The shear force generated destroys the adhesion between the contaminants and the glass surface, and the contaminants break away from the glass surface and are taken away by the fluid. However, after the currently used jet cleaning machine cleans the glass, it is set perpendicular to the glass conveying direction. It is difficult for the air knife to dry the water used as the cleaning fluid, especially when the glass conveying speed is fast, and it is difficult to remove stubborn stains simply by washing and drying with the air knife, causing the surface of subsequent glass products to be easily There are water marks and stains, and the cleaning efficiency is low, which affects the appearance of the product. In the subsequent maintenance process, it is difficult to clean and maintain the rubber roller as a glass conveying component, making it inconvenient to use.

发明内容Contents of the invention

本发明的目的就在于为了解决上述问题而提供一种高速二级玻璃清洗机,通过预喷淋部配合预处理风刀对玻璃板表面杂质进行预先清洁,避免后续毛刷部旋转清扫清洁过程中玻璃板表面存在大颗粒杂质而损伤玻璃表面,且降低后续清洁难度,提高清洁效率;并在毛刷部内置上下对称分布到玻璃板外两侧的毛刷辊以及直风刀,利用毛刷辊旋转刷扫玻璃板表面,并通过直风刀将扫除的杂质吹离玻璃板,清洁效果更好,详见下文阐述。The purpose of the present invention is to provide a high-speed two-stage glass cleaning machine to solve the above problems. The pre-spray part cooperates with the pre-treatment air knife to pre-clean the impurities on the surface of the glass plate to avoid the subsequent rotating cleaning process of the brush part. There are large particles of impurities on the surface of the glass plate that damage the glass surface, and reduce the difficulty of subsequent cleaning and improve the cleaning efficiency; and the brush part has built-in brush rollers and straight air knives that are symmetrically distributed up and down to both sides of the glass plate. Using the brush roller The rotating brush sweeps the surface of the glass plate, and the swept impurities are blown away from the glass plate through a straight air knife. The cleaning effect is better, as detailed below.

为实现上述目的,本发明提供了以下技术方案:In order to achieve the above objects, the present invention provides the following technical solutions:

本发明提供的一种高速二级玻璃清洗机,包括横向依次连接组成清洗流水线的进料部、两组毛刷部、吹干部和出料部,所述清洗流水线中部横向均匀设置有多组承托玻璃从进料部向出料部横向移动清洗的输送胶辊,所述吹干部内部设置有两组倾斜延伸的斜风刀,所述毛刷部内部设置有横向排列的两组毛刷辊和一组直风刀,两组所述毛刷部下侧设置有压滤水箱,且所述进料部底侧设置有过滤水箱,所述吹干部上方设置有连通直风刀和斜风刀的风机,且所述毛刷部和所述吹干部底侧设置有升降机架。The invention provides a high-speed two-level glass cleaning machine, which includes a feeding part, two sets of brush parts, a drying part and a discharging part that are connected in sequence laterally to form a cleaning assembly line. Multiple sets of bearings are evenly arranged transversely in the middle of the cleaning assembly line. The conveying rubber roller for cleaning is moved laterally from the feeding part to the discharging part by supporting the glass. There are two sets of inclined air knives extending obliquely inside the drying part, and two sets of brush rollers arranged laterally are set inside the brush part. and a set of straight air knives. A pressure filter water tank is provided on the lower side of the brush parts of the two groups, a filter water tank is provided on the bottom side of the feed part, and a filter connecting the straight air knife and the inclined air knife is provided above the drying part. A blower is provided, and a lifting frame is provided on the bottom side of the brush part and the drying part.

采用上述一种高速二级玻璃清洗机,在使用时,包括如下步骤:When using the above-mentioned high-speed two-level glass cleaning machine, the following steps are included:

a、入料、预喷淋洗和预处理风刀赶水:将需要清洁的玻璃板置入进料部顶侧,通过横向均布排布的输送胶辊承托玻璃板横向移动,在玻璃板移动到预喷淋部下侧位置时,通过过滤水箱的液泵向进料部位置的预喷管供水,通过预喷管向玻璃板上下侧表面进行喷水除去杂质,进行第一次预喷淋动作,同时利用外界气泵连通预处理风刀并向玻璃板表面吹风,通过预处理风刀在进料部和毛刷部之间形成气幕从而阻挡喷淋水跟随玻璃板向毛刷部方向移动;a. Feeding, pre-spray washing and pre-treatment air knife flushing: Place the glass plate that needs to be cleaned on the top side of the feeding part, and support the glass plate to move laterally through the transversely evenly arranged transport rubber rollers. When the plate moves to the lower position of the pre-spray part, water is supplied to the pre-spray pipe at the feed part through the liquid pump of the filtered water tank, and water is sprayed through the pre-spray pipe to the upper and lower surfaces of the glass plate to remove impurities, and the first pre-spray is performed. At the same time, an external air pump is used to connect the pretreatment air knife and blow air to the surface of the glass plate. The pretreatment air knife forms an air curtain between the feed part and the brush part to prevent the spray water from following the glass plate towards the brush part. move;

b、毛刷清洁:玻璃板移动到毛刷部位置时,通过外界电机驱动毛刷辊旋转,进而利用毛刷辊对玻璃板上下表面进行清扫清洁,同时利用风机向直风刀内供风,以利用直风刀将毛刷辊清扫下来的杂质吹离玻璃板;b. Brush cleaning: When the glass plate moves to the position of the brush part, the external motor drives the brush roller to rotate, and then uses the brush roller to clean the upper and lower surfaces of the glass plate. At the same time, the fan is used to supply air to the straight air knife. Use a straight air knife to blow the impurities swept away by the brush roller away from the glass plate;

c、二次喷水清洁:玻璃板跟随输送胶辊移动到吹干部位置时,利用压滤水箱的水泵将压滤罐内过滤后的冲洗液通过喷淋管喷出到玻璃板上下侧表面,通过高速喷出的喷淋液对玻璃板表面进行二次喷水清洁,同时通过连通风机的斜风刀向玻璃板表面喷出倾斜延伸的高速气流,利用气流阻挡喷淋液继续跟随玻璃板脱出吹干部,从而通过斜风刀将喷出到玻璃板表面的喷淋液吹离玻璃板;c. Secondary water spray cleaning: When the glass plate follows the conveying rubber roller and moves to the blow-drying position, the water pump of the filter pressure water tank is used to spray the filtered flushing liquid in the filter pressure tank through the spray pipe to the upper and lower surfaces of the glass plate. The surface of the glass plate is cleaned twice by high-speed spraying liquid. At the same time, the inclined air knife connected to the fan sprays an obliquely extending high-speed airflow to the surface of the glass plate, and the airflow is used to block the spraying liquid from continuing to follow the glass plate. The drying part blows the spray liquid sprayed onto the surface of the glass plate away from the glass plate through the inclined air knife;

d、喷淋液循环使用:喷淋液向下落入收集罩内,利用连通收集罩的引导槽将喷淋液导入压滤水箱内,通过滤网进行第一次喷淋液过滤,通过滤筒进行第二次喷淋液过滤,并通过水泵将压滤水箱中的喷淋液泵入压滤罐内,通过压滤罐中的滤芯进行第三次过滤,过滤除杂后的喷淋液沿上方出口以及外部管道回流到喷淋管内进行重复喷淋的循环过程。d. Recycling of spray liquid: The spray liquid falls downward into the collection cover, and the guide groove connected to the collection cover is used to introduce the spray liquid into the pressure filter water tank. The first spray liquid is filtered through the filter screen and passes through the filter cartridge. Carry out the second filtration of the spray liquid, and pump the spray liquid in the filter water tank into the filter tank through the water pump. Perform the third filtration through the filter element in the filter tank. The spray liquid after filtering and removing impurities is filtered along the The upper outlet and external pipes flow back into the spray pipe to perform a repeated spray cycle.

作为优选,所述升降机架内侧设置有支撑毛刷部和吹干部的底梁,所述升降机架包括多组竖向延伸的固定端,所述底梁固定于所述固定端内侧,且所述固定端顶侧可升降设置有伸缩端。Preferably, the lifting frame is provided with a bottom beam supporting the brush part and the blow-drying part on the inside, the lifting frame includes multiple sets of vertically extending fixed ends, the bottom beam is fixed on the inside of the fixed end, and the The top side of the fixed end can be lifted and lowered with a telescopic end.

作为优选,所述底梁内侧固定有定位架,所述毛刷部顶侧设置有毛刷罩,每组所述毛刷辊和直风刀数量均为两组且上下并列设置于所述定位架和所述毛刷罩之间,所述毛刷罩外侧的所述吹干部顶侧设置有吹干罩,所述毛刷罩和所述吹干罩内侧均固定于所述伸缩端顶部,每组所述斜风刀数量均为两组且分别设置于所述定位架和所述吹干罩内侧。Preferably, a positioning frame is fixed on the inner side of the bottom beam, and a brush cover is provided on the top side of the brush part. Each group of brush rollers and straight air knives are two sets and are arranged in parallel up and down on the positioning frame. Between the frame and the brush cover, a blow-drying cover is provided on the top side of the blow-drying part outside the brush cover, and the brush cover and the inside of the blow-drying cover are fixed to the top of the telescopic end, There are two sets of inclined air knives in each group and they are respectively arranged inside the positioning frame and the blow-drying cover.

作为优选,所述毛刷罩和所述吹干罩内侧前后侧均横向固定有安装到所述伸缩端顶侧的顶梁,所述顶梁和所述底梁相对侧均固定有调节毛刷辊竖向高度位置的调节部,所述底梁和所述顶梁相对侧均设置有支撑输送胶辊旋转的轴承座,所述输送胶辊中部同轴贯穿有纵向贯穿轴承座并与该轴承座转动配合的输送轴。Preferably, a top beam mounted to the top side of the telescopic end is transversely fixed on the front and rear sides of the brush cover and the blow-drying cover, and an adjusting brush is fixed on the opposite side of the top beam and the bottom beam. The adjustment part for the vertical height position of the roller. The opposite sides of the bottom beam and the top beam are equipped with bearing seats that support the rotation of the conveying rubber roller. A longitudinal penetrating bearing seat coaxially runs through the middle of the conveying rubber roller and is connected with the bearing. The conveyor shaft has a rotationally matched seat.

作为优选,所述调节部包括固定于所述顶梁或所述底梁外侧并横向排列的两组支板,两组支板上下端部均横向连接有定位板,所述定位板配合所述支板组成矩形框体,该矩形框体内部竖向滑动配合有支撑毛刷辊旋转的滑动座,所述毛刷辊中部同轴固定有毛刷轴,所述毛刷轴与所述滑动座通过轴承转动配合,所述毛刷部外侧设置有驱动毛刷轴旋转的电机。Preferably, the adjustment part includes two sets of support plates fixed on the outside of the top beam or the bottom beam and arranged laterally. The upper and lower ends of the two sets of support plates are laterally connected with positioning plates, and the positioning plates cooperate with the The support plates form a rectangular frame, and a sliding seat that supports the rotation of the brush roller is slid vertically inside the rectangular frame. A brush shaft is coaxially fixed in the middle of the brush roller, and the brush shaft and the sliding seat Through the rotational fit of the bearing, a motor driving the rotation of the brush shaft is provided on the outside of the brush part.

作为优选,所述滑动座底部转动配合有竖向贯穿所述支板的螺杆,所述螺杆与所述支板螺纹配合以调节所述滑动座在所述矩形框体内的竖向高度,所述毛刷辊为外圆周密布尼龙毛刷的圆柱体,所述斜风刀倾斜延伸,且同一横向位置的两组上下对称排布的斜风刀相对侧均设置有开口相对的斜风口,所述直风刀纵向延伸,且同一横向位置的两组上下对称排布的直风刀相对侧均设置有开口相对的直风口,所述直风刀和所述斜风刀外端部均固定有竖向连接到所述底梁外侧的撑杆。Preferably, the bottom of the sliding seat is rotatably fitted with a screw rod that vertically penetrates the support plate. The screw rod is threadedly matched with the support plate to adjust the vertical height of the sliding seat within the rectangular frame. The brush roller is a cylinder with an outer circumference densely covered with nylon brushes. The inclined air knives extend obliquely, and the opposite sides of the two sets of symmetrically arranged inclined air knives at the same lateral position are equipped with inclined air outlets with opposite openings. The straight air knives extend longitudinally, and the opposite sides of two groups of straight air knives arranged symmetrically up and down at the same transverse position are provided with straight air outlets with opposite openings. The outer ends of the straight air knives and the inclined air knives are fixed with vertical To the struts connected to the outside of the sill.

作为优选,所述进料部上方设置有预喷淋部,所述进料部和所述预喷淋部内侧均设置有预喷管,上下两组预喷管相对侧均密布有喷口,所述过滤水箱顶侧设置有出水端连通所述预喷管的液泵,所述过滤水箱底部四角均设置有万向轮,所述预喷淋部靠近所述毛刷部一侧设置有预处理风刀,该预处理风刀为纵向延伸且底部设置风口以向底侧输送胶辊上方玻璃产品上吹风的风筒结构,所述进料部底侧设置有收集预喷淋部喷出水液并向过滤水箱内侧输送的废水罩。Preferably, a pre-spray part is provided above the feed part, and pre-spray pipes are provided inside the feed part and the pre-spray part, and the upper and lower sets of pre-spray pipes are densely covered with nozzles on opposite sides, so The top side of the filtered water tank is provided with a liquid pump whose water outlet is connected to the pre-spray pipe. Universal wheels are provided at the four corners of the bottom of the filtered water tank. The pre-spray part is provided with a pre-treatment device on one side close to the brush part. Air knife, the pretreatment air knife is an air duct structure that extends longitudinally and is provided with an air outlet at the bottom to blow air onto the glass product above the conveying rubber roller on the bottom side. The bottom side of the feed part is provided with a collection of water liquid sprayed from the pre-spray part. And the waste water cover is sent to the inside of the filtered water tank.

作为优选,所述吹干部下侧设置有收集罩,所述收集罩和所述吹干罩内部均设置有上下对称分布的喷淋管,且横向同一位置的两组所述喷淋管相对侧均纵向密布有喷孔,所述收集罩底侧设置有引导清洗废水向压滤水箱中输送的排放孔,所述收集罩顶部设置有连通所述排放孔的引导槽,引导槽为引导废水向压滤水箱中输送的引导通道,所述引导槽底端向后方倾斜延伸到所述压滤水箱顶部开口处。Preferably, a collection cover is provided on the lower side of the blow-drying part, and spray pipes distributed symmetrically up and down are provided inside the collection cover and the blow-drying cover, and two sets of spray pipes at the same position on opposite sides of the horizontal direction There are spray holes densely distributed longitudinally. The bottom side of the collection cover is provided with a discharge hole that guides the cleaning wastewater to be transported to the filtered water tank. The top of the collection cover is provided with a guide groove connected to the discharge hole. The guide groove is used to guide the wastewater to the filter water tank. The guide channel conveyed in the filtered water tank, the bottom end of the guide groove extends rearwardly to the top opening of the filtered water tank.

作为优选,所述压滤水箱内顶部开口处设置有滤网,所述压滤水箱内侧底端设置有圆筒状的滤筒,所述滤筒后端部连通有螺纹配合所述压滤水箱后侧壁的拆装环,所述压滤水箱底部后侧固定有侧架,该侧架顶部外侧固定有进水端连通所述拆装环的水泵,所述侧架顶侧中部固定有压滤罐,所述压滤罐内部设置有滤芯,所述压滤罐顶端开口处可开启设置有罐盖,所述压滤罐顶端设置有通过管道连通所述水泵出水端的进水口,所述压滤水箱顶部后侧设置有通过管道连通所述喷淋管的管道接头,该压滤罐底端前侧设置有通过管道依次连通所述管道接头和所述喷淋管实现喷淋水循环的出水口。Preferably, a filter screen is provided at the top opening of the filter press water tank, a cylindrical filter cartridge is provided at the bottom end of the inside of the filter press water tank, and the rear end of the filter cartridge is connected with a thread to match the filter press water tank. A disassembly and assembly ring on the rear side wall. A side frame is fixed on the rear side of the bottom of the pressure filter water tank. A water pump with a water inlet end connected to the disassembly and assembly ring is fixed on the outside of the top of the side frame. A pressure filter is fixed on the middle part of the top side of the side frame. A filter tank, a filter core is provided inside the filter tank, a tank lid can be opened at the top opening of the filter tank, and a water inlet connected to the water outlet of the water pump through a pipeline is provided at the top of the filter tank. The rear side of the top of the water filter tank is provided with a pipe joint connected to the spray pipe through a pipe, and the front side of the bottom end of the filter tank is provided with a water outlet connected through the pipe in sequence to the pipe joint and the spray pipe to realize spray water circulation. .

作为优选,所述底梁外侧固定有驱动电机,所述底梁外侧转动设置有横向延伸的同步轴,所述驱动电机输出端设置有驱动同步轴旋转的驱动机构,该驱动机构包括两组分别固定于所述驱动电机输出端和所述同步轴外侧的链轮,两组链轮外侧传动连接有链条,所述输送轴前端部固定有传动齿轮,所述同步轴外侧对应输送轴设置有多组啮合所述传动齿轮以驱动所述输送胶辊旋转的驱动齿轮。Preferably, a drive motor is fixed on the outside of the bottom beam, and a transversely extending synchronization shaft is provided for rotation on the outside of the bottom beam. The output end of the drive motor is provided with a drive mechanism that drives the synchronization shaft to rotate. The drive mechanism includes two groups, respectively. The sprocket is fixed on the output end of the drive motor and the outside of the synchronization shaft. A chain is connected to the outside of the two groups of sprockets. A transmission gear is fixed on the front end of the conveyor shaft. There are multiple gears on the outside of the synchronization shaft corresponding to the conveyor shaft. and a driving gear that meshes with the transmission gear to drive the conveying rubber roller to rotate.

有益效果在于:本发明通过在玻璃板进料位置设置预喷淋部,通过预喷淋部配合预处理风刀对玻璃板表面杂质进行预先清洁,避免后续毛刷部旋转清扫清洁过程中玻璃板表面存在大颗粒杂质而损伤玻璃表面,且降低后续清洁难度,提高清洁效率;The beneficial effect is that the present invention sets a pre-spray part at the glass plate feeding position, and uses the pre-spray part to cooperate with the pre-treatment air knife to pre-clean the impurities on the surface of the glass plate, thereby avoiding the subsequent rotation of the brush part to clean the glass plate. The presence of large particle impurities on the surface damages the glass surface, reduces the difficulty of subsequent cleaning and improves cleaning efficiency;

并在毛刷部内置上下对称分布到玻璃板外两侧的毛刷辊以及直风刀,利用毛刷辊旋转刷扫玻璃板表面,并通过直风刀将扫除的杂质吹离玻璃板,清洁效果更好;The brush part has built-in brush rollers and straight air knives that are symmetrically distributed up and down on both sides of the glass plate. The brush roller is used to rotate and brush the surface of the glass plate, and the swept impurities are blown away from the glass plate through the straight air knife, making it clean. Better results;

以及在毛刷部后侧设置带有斜风刀和喷淋管的吹干部,通过循环使用喷淋液的压滤水箱配合喷淋管对玻璃板表面进行二次喷水清洁,清洗更加彻底,另外设置倾斜延伸的斜风管有助于将喷淋液向玻璃板一侧吹离,从而将喷淋液沿玻璃板一侧吹落到收集罩内再次排入压滤水箱,从而通过压滤罐对喷淋液进行过滤循环使用,节约用水,更加环保。And a blow-drying section with an inclined air knife and a spray pipe is provided on the back side of the brush section. The pressure filter water tank that circulates the spray liquid and the spray pipe are used to clean the surface of the glass plate with secondary water spray, making the cleaning more thorough. In addition, setting up an inclined air duct that extends obliquely helps to blow the spray liquid away from the side of the glass plate, so that the spray liquid is blown down along the side of the glass plate into the collection cover and then discharged into the filter press water tank, thereby passing through the filter press. The spray tank filters and recycles the spray liquid, saving water and making it more environmentally friendly.

附图说明Description of the drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting creative efforts.

图1是本发明的主视结构图;Figure 1 is a front structural view of the present invention;

图2是本发明的立体结构图;Figure 2 is a three-dimensional structural view of the present invention;

图3是本发明的结构拆分图;Figure 3 is a structural exploded view of the present invention;

图4是本发明进料部的立体结构图;Figure 4 is a three-dimensional structural view of the feeding part of the present invention;

图5是本发明进料部的结构拆分图;Figure 5 is an exploded view of the structure of the feeding part of the present invention;

图6是本发明另一方向的立体结构图;Figure 6 is a three-dimensional structural view of the present invention in another direction;

图7是本发明另一方向的结构拆分图;Figure 7 is an exploded structural view of another aspect of the present invention;

图8是图7的A处结构放大图;Figure 8 is an enlarged view of the structure at point A in Figure 7;

图9是本发明毛刷部与吹干部的立体结构图;Figure 9 is a three-dimensional structural view of the brush part and the blow drying part of the present invention;

图10是本发明毛刷罩与吹干罩的立体结构图;Figure 10 is a three-dimensional structural view of the brush cover and blow drying cover of the present invention;

图11是本发明毛刷罩与吹干罩的内侧结构示意图;Figure 11 is a schematic diagram of the inner structure of the brush cover and blow drying cover of the present invention;

图12是本发明斜风刀的俯视结构图;Figure 12 is a top structural view of the inclined air knife of the present invention;

图13是本发明吹干部与毛刷部的结构拆分图;Figure 13 is an exploded view of the structure of the drying part and the brush part of the present invention;

图14是图13的B处结构放大图;Figure 14 is an enlarged view of the structure at B in Figure 13;

图15是本发明收集罩的立体结构图;Figure 15 is a three-dimensional structural view of the collection cover of the present invention;

图16是本发明喷淋管的立体结构图;Figure 16 is a three-dimensional structural view of the spray pipe of the present invention;

图17是本发明压滤水箱的结构拆分图;Figure 17 is an exploded view of the structure of the filter water tank of the present invention;

图18是本发明升降机架的立体结构图。Figure 18 is a three-dimensional structural view of the lifting frame of the present invention.

附图标记说明如下:The reference symbols are explained as follows:

1、进料部;101、废水罩;102、预喷管;2、毛刷部;201、毛刷罩;3、吹干部;301、吹干罩;4、斜风刀;401、斜风口;402、撑杆;5、压滤水箱;501、滤网;502、滤筒;502a、拆装环;503、侧架;503a、地轮;504、管道接头;505、水泵;506、压滤罐;507、罐盖;508、滤芯;6、毛刷辊;601、毛刷轴;7、预喷淋部;8、直风刀;801、直风口;9、预处理风刀;10、出料部;11、过滤水箱;11a、液泵;11b、万向轮;12、升降机架;12a、固定端;12b、伸缩端;12c、纵梁;13、风机;13a、出风端;13b、空气过滤器;13c、挑空架;14、底梁;14a、定位架;14b、轴承座;14c、同步轴;14d、驱动齿轮;15、顶梁;16、输送胶辊;16a、输送轴;16b、传动齿轮;17、驱动电机;17a、驱动机构;18、喷淋管;18a、喷孔;19、收集罩;19a、排放孔;20、引导槽;21、调节部;21a、支板;21b、滑动座;21c、定位板;21d、螺杆。1. Feeding part; 101. Wastewater cover; 102. Pre-nozzle pipe; 2. Brush part; 201. Brush cover; 3. Blow-drying part; 301. Blow-drying cover; 4. Inclined air knife; 401. Inclined air outlet ; 402. Support rod; 5. Pressure filter water tank; 501. Filter; 502. Filter cartridge; 502a. Disassembly and assembly ring; 503. Side frame; 503a. Ground wheel; 504. Pipe joint; 505. Water pump; 506. Pressure Filter tank; 507, tank cover; 508, filter element; 6, brush roller; 601, brush shaft; 7, pre-spray part; 8, straight air knife; 801, straight air outlet; 9, pretreatment air knife; 10 , discharge part; 11. filtered water tank; 11a, liquid pump; 11b, universal wheel; 12. lifting frame; 12a, fixed end; 12b, telescopic end; 12c, longitudinal beam; 13. fan; 13a, air outlet end ; 13b, air filter; 13c, overhead frame; 14, bottom beam; 14a, positioning frame; 14b, bearing seat; 14c, synchronized shaft; 14d, driving gear; 15, top beam; 16, conveying rubber roller; 16a , Conveyor shaft; 16b, transmission gear; 17, drive motor; 17a, drive mechanism; 18, spray pipe; 18a, spray hole; 19, collection cover; 19a, discharge hole; 20, guide groove; 21, adjustment part; 21a, support plate; 21b, sliding seat; 21c, positioning plate; 21d, screw rod.

具体实施方式Detailed ways

为使本发明的目的、技术方案和优点更加清楚,下面将对本发明的技术方案进行详细的描述。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所得到的所有其它实施方式,都属于本发明所保护的范围。In order to make the purpose, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be described in detail below. Obviously, the described embodiments are only some of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other implementations obtained by those of ordinary skill in the art without any creative work fall within the scope of protection of the present invention.

参见图1-图18所示,本发明提供了一种高速二级玻璃清洗机,包括横向依次连接组成清洗流水线的进料部1、两组毛刷部2、吹干部3和出料部10,清洗流水线中部横向均匀设置有多组承托玻璃从进料部1向出料部10横向移动清洗的输送胶辊16,输送胶辊16为硫化橡胶全包胶不锈钢轴结构,确保输送胶辊16能够对玻璃板进行稳定承托输送,吹干部3内部设置有两组倾斜延伸的斜风刀4,毛刷部2内部设置有横向排列的两组毛刷辊6和一组直风刀8,两组毛刷部2下侧设置有压滤水箱5,且进料部1底侧设置有过滤水箱11,吹干部3上方设置有连通直风刀8和斜风刀4的风机13,且毛刷部2和吹干部3底侧设置有升降机架12。Referring to Figures 1 to 18, the present invention provides a high-speed two-level glass cleaning machine, which includes a feed part 1, two sets of brush parts 2, a blow-drying part 3 and a discharging part 10 that are connected in sequence laterally to form a cleaning assembly line. , in the middle of the cleaning line, multiple sets of supporting glass are evenly disposed transversely from the feed part 1 to the discharging part 10. The conveying rubber rollers 16 are laterally moved from the feed part 1 to the discharging part 10. The conveying rubber rollers 16 are vulcanized rubber fully covered stainless steel shaft structures to ensure that the conveying rubber rollers 16 The glass plate can be stably supported and transported. The drying part 3 is provided with two sets of inclined air knives 4 extending obliquely. The brush part 2 is provided with two sets of brush rollers 6 and a set of straight air knives 8 arranged laterally. A filtered water tank 5 is provided on the lower side of the two sets of brush parts 2, and a filtered water tank 11 is provided on the bottom side of the feed part 1. A fan 13 connecting the straight air knife 8 and the inclined air knife 4 is provided above the drying part 3, and the hair dryer 1 is provided with a filtered water tank 5. A lifting frame 12 is provided on the bottom side of the brush part 2 and the drying part 3.

作为可选的实施方式,升降机架12内侧设置有支撑毛刷部2和吹干部3的底梁14,升降机架12包括多组竖向延伸的固定端12a,底梁14固定于固定端12a内侧,且固定端12a顶侧可升降设置有伸缩端12b,升降机架12为气缸或推杆电机设备,能够将输送胶辊16上方的毛刷部2和吹干部3向上脱离顶起,便于清洗输送胶辊16方便设备维修保养,底梁14内侧固定有定位架14a,毛刷部2顶侧设置有毛刷罩201,每组毛刷辊6和直风刀8数量均为两组且上下并列设置于定位架14a和毛刷罩201之间,毛刷罩201外侧的吹干部3顶侧设置有吹干罩301,毛刷罩201和吹干罩301内侧均固定于伸缩端12b顶部,每组斜风刀4数量均为两组且分别设置于定位架14a和吹干罩301内侧,毛刷罩201和吹干罩301内侧前后侧均横向固定有安装到伸缩端12b顶侧的顶梁15,顶梁15和底梁14相对侧均固定有调节毛刷辊6竖向高度位置的调节部21,便于通过调节部21调整毛刷辊6高度位置,以调整毛刷辊6对玻璃板表面的抵紧接触程度,底梁14和顶梁15相对侧均设置有支撑输送胶辊16旋转的轴承座14b,输送胶辊16中部同轴贯穿有纵向贯穿轴承座14b并与该轴承座14b转动配合的输送轴16a,通过轴承座14b支撑输送轴16a和输送胶辊16转动,从而承托玻璃板进行输送移动清洁;As an optional embodiment, a bottom beam 14 is provided inside the lifting frame 12 to support the brush part 2 and the drying part 3. The lifting frame 12 includes multiple sets of vertically extending fixed ends 12a, and the bottom beam 14 is fixed to the inside of the fixed ends 12a. , and a telescopic end 12b is provided on the top side of the fixed end 12a that can be raised and lowered. The lifting frame 12 is a cylinder or a push rod motor device, which can lift the brush part 2 and the blow drying part 3 above the conveying rubber roller 16 upward to facilitate cleaning and transportation. The rubber roller 16 is convenient for equipment maintenance. A positioning frame 14a is fixed on the inside of the bottom beam 14. A brush cover 201 is provided on the top side of the brush part 2. The number of each group of brush rollers 6 and straight air knives 8 is two sets and they are arranged up and down. It is arranged between the positioning frame 14a and the brush cover 201. A blow-drying cover 301 is provided on the top side of the blow-drying part 3 outside the brush cover 201. The brush cover 201 and the inside of the blow-drying cover 301 are fixed on the top of the telescopic end 12b. There are two sets of inclined air knives 4 and they are respectively arranged inside the positioning frame 14a and the blow-drying cover 301. The front and rear sides of the brush cover 201 and the blow-drying cover 301 are laterally fixed with a top beam installed to the top side of the telescopic end 12b. 15. The adjusting portion 21 for adjusting the vertical height position of the brush roller 6 is fixed on the opposite sides of the top beam 15 and the bottom beam 14. It is convenient to adjust the height position of the brush roller 6 through the adjusting portion 21 to adjust the position of the brush roller 6 against the glass plate. The opposite sides of the bottom beam 14 and the top beam 15 are provided with bearing seats 14b that support the rotation of the conveying rubber roller 16, and a longitudinal penetrating bearing seat 14b coaxially runs through the middle of the conveying rubber roller 16 and is connected with the bearing seat 14b The rotationally matched conveying shaft 16a supports the rotation of the conveying shaft 16a and the conveying rubber roller 16 through the bearing seat 14b, thereby supporting the glass plate for conveying, moving and cleaning;

调节部21包括固定于顶梁15或底梁14外侧并横向排列的两组支板21a,两组支板21a上下端部均横向连接有定位板21c,定位板21c配合支板21a组成矩形框体,该矩形框体内部竖向滑动配合有支撑毛刷辊6旋转的滑动座21b,毛刷辊6中部同轴固定有毛刷轴601,毛刷轴601与滑动座21b通过轴承转动配合,毛刷部2外侧设置有驱动毛刷轴601旋转的电机,滑动座21b底部转动配合有竖向贯穿支板21a的螺杆21d,螺杆21d与支板21a螺纹配合以调节滑动座21b在矩形框体内的竖向高度,进而单独改变毛刷辊6的高度位置,毛刷辊6为外圆周密布尼龙毛刷的圆柱体,斜风刀4倾斜延伸,且同一横向位置的两组上下对称排布的斜风刀4相对侧均设置有开口相对的斜风口401,利用分布于输送胶辊16上下侧的斜风刀4对输送胶辊16上方承托移动的玻璃板上下表面进行吹风清洁,确保玻璃板表面的喷淋液能够被斜风刀4吹落,实现玻璃板的清洁过程,直风刀8纵向延伸,且同一横向位置的两组上下对称排布的直风刀8相对侧均设置有开口相对的直风口801,直风刀8和斜风刀4外端部均固定有竖向连接到底梁14外侧的撑杆402,进料部1上方设置有预喷淋部7,进料部1和预喷淋部7内侧均设置有预喷管102,上下两组预喷管102相对侧均密布有喷口,过滤水箱11顶侧设置有出水端连通预喷管102的液泵11a,过滤水箱11内部设置有网板作为过滤部件,如此设置,能够通过液泵11a将网板过滤后的水液导入预喷管102中进行过滤,过滤水箱11底部四角均设置有万向轮11b,预喷淋部7靠近毛刷部2一侧设置有预处理风刀9,该预处理风刀9为纵向延伸且底部设置风口以向底侧输送胶辊16上方玻璃产品上吹风的风筒结构,进料部1底侧设置有收集预喷淋部7喷出水液并向过滤水箱11内侧输送的废水罩101;The adjustment part 21 includes two sets of support plates 21a fixed on the outside of the top beam 15 or the bottom beam 14 and arranged laterally. The upper and lower ends of the two sets of support plates 21a are transversely connected with positioning plates 21c. The positioning plates 21c cooperate with the support plates 21a to form a rectangular frame. The rectangular frame has a sliding seat 21b that supports the rotation of the brush roller 6, and a brush shaft 601 is coaxially fixed in the middle of the brush roller 6. The brush shaft 601 and the sliding seat 21b are rotated and matched through bearings. The outside of the brush part 2 is provided with a motor that drives the brush shaft 601 to rotate. The bottom of the sliding seat 21b is rotated with a screw rod 21d that vertically penetrates the support plate 21a. The screw rod 21d is threaded with the support plate 21a to adjust the sliding seat 21b in the rectangular frame. The vertical height of the brush roller 6 can be changed individually. The brush roller 6 is a cylinder with an outer circumference densely covered with nylon brushes. The oblique air knife 4 extends obliquely, and two groups of the same horizontal position are arranged symmetrically up and down. Opposite sides of the inclined air knives 4 are provided with inclined air inlets 401 with opposite openings. The inclined air knives 4 distributed on the upper and lower sides of the conveying rubber roller 16 are used to blow and clean the upper and lower surfaces of the glass plate supporting the movement above the conveying rubber roller 16 to ensure that the glass The spray liquid on the surface of the plate can be blown off by the oblique air knife 4 to realize the cleaning process of the glass plate. The straight air knife 8 extends longitudinally, and two groups of vertical air knife 8 arranged symmetrically up and down at the same transverse position are provided with opposite sides. The straight air inlets 801 with opposite openings, the outer ends of the straight air knife 8 and the inclined air knife 4 are fixed with struts 402 vertically connected to the outside of the bottom beam 14. A pre-spray part 7 is provided above the feed part 1, and the feed part 1 and the pre-spray part 7 are provided with pre-spray pipes 102 on the inside. The upper and lower sets of pre-spray pipes 102 are densely covered with nozzles on the opposite sides. A liquid pump 11a is provided on the top side of the filtered water tank 11 with a water outlet connected to the pre-spray pipe 102. The filter A mesh plate is provided inside the water tank 11 as a filter component. With this arrangement, the water filtered by the mesh plate can be introduced into the pre-nozzle pipe 102 for filtration through the liquid pump 11a. Universal wheels 11b are provided at the four corners of the bottom of the filtered water tank 11. The spray part 7 is provided with a pretreatment air knife 9 on the side close to the brush part 2. The pretreatment air knife 9 is an air duct structure that extends longitudinally and is provided with an air outlet at the bottom to blow air on the glass product above the bottom conveying rubber roller 16. The bottom side of the feed part 1 is provided with a waste water cover 101 that collects the water sprayed from the pre-spray part 7 and transports it to the inside of the filtered water tank 11;

吹干部3下侧设置有收集罩19,收集罩19和吹干罩301内部均设置有上下对称分布的喷淋管18,且横向同一位置的两组喷淋管18相对侧均纵向密布有喷孔18a,另外,收集罩19底侧设置有引导清洗废水向压滤水箱5中输送的排放孔19a,收集罩19顶部设置有连通排放孔19a的引导槽20,引导槽20为引导废水向压滤水箱5中输送的引导通道,引导槽20底端向后方倾斜延伸到压滤水箱5顶部开口处,压滤水箱5内顶部开口处设置有过滤喷淋液内杂质的滤网501,压滤水箱5内侧底端设置有圆筒状的滤筒502,滤筒502为外壁密布网孔的圆筒结构,滤筒502后端部连通有螺纹配合压滤水箱5后侧壁的拆装环502a,压滤水箱5底部后侧固定有侧架503,该侧架503顶部外侧固定有进水端连通拆装环502a的水泵505,侧架503顶侧中部固定有压滤罐506,压滤罐506内部设置有滤芯508,压滤罐506顶端开口处可开启设置有罐盖507,压滤罐506顶端设置有通过管道连通水泵505出水端的进水口,压滤水箱5顶部后侧设置有通过管道连通喷淋管18的管道接头504,该压滤罐506底端前侧设置有通过管道依次连通管道接头504和喷淋管18实现喷淋水循环的出水口,通过水泵505将喷淋液自上方进水口输入压滤罐506内,通过压滤罐506中将该压滤罐506分为上下两组腔体的滤芯508作为过滤结构,以将喷淋液过滤后通过下方出水口排出进行循环喷淋,降低水量消耗。A collection cover 19 is provided on the lower side of the blow-drying part 3. There are spray pipes 18 distributed symmetrically up and down inside the collection cover 19 and the blow-drying cover 301, and two sets of spray pipes 18 at the same position in the transverse direction are densely covered with spray pipes on opposite sides in the vertical direction. hole 18a. In addition, the bottom side of the collection cover 19 is provided with a discharge hole 19a that guides the cleaning wastewater to be transported to the pressure filter water tank 5. The top of the collection cover 19 is provided with a guide groove 20 that communicates with the discharge hole 19a. The guide groove 20 is for guiding the wastewater to the pressure filter tank 5. In the guide channel conveyed in the filter water tank 5, the bottom end of the guide groove 20 tilts backward and extends to the top opening of the pressure filter water tank 5. A filter screen 501 for filtering impurities in the spray liquid is provided at the top opening of the pressure filter water tank 5. The pressure filter A cylindrical filter cartridge 502 is provided at the inner bottom of the water tank 5. The filter cartridge 502 is a cylindrical structure with a dense mesh on the outer wall. The rear end of the filter cartridge 502 is connected with a disassembly ring 502a that is threaded to fit the rear side wall of the filtered water tank 5. , a side frame 503 is fixed on the rear side of the bottom of the pressure filter water tank 5. A water pump 505 with a water inlet end connected to a disassembly ring 502a is fixed on the top outside of the side frame 503. A filter pressure tank 506 is fixed in the middle of the top side of the side frame 503. The filter tank 506 is provided with a filter element 508 inside, and a tank cover 507 is provided at the top opening of the filter tank 506 which can be opened. The top of the filter tank 506 is provided with a water inlet connected to the water outlet of the water pump 505 through a pipeline, and a pipeline is provided at the rear side of the top of the filter tank 5 The pipe joint 504 is connected to the spray pipe 18. The front side of the bottom end of the filter tank 506 is provided with a water outlet that connects the pipe joint 504 and the spray pipe 18 through the pipe to realize the spray water circulation. The spray liquid is pumped from above through the water pump 505. The water inlet is input into the filter tank 506, and the filter element 508 in the filter tank 506, which divides the filter tank 506 into two upper and lower chambers, is used as a filter structure to filter the spray liquid and discharge it through the lower water outlet for cyclic spraying. Drenching reduces water consumption.

底梁14外侧固定有驱动电机17,底梁14外侧转动设置有横向延伸的同步轴14c,驱动电机17输出端设置有驱动同步轴14c旋转的驱动机构17a,该驱动机构17a包括两组分别固定于驱动电机17输出端和同步轴14c外侧的链轮,两组链轮外侧传动连接有链条,输送轴16a前端部固定有传动齿轮16b,同步轴14c外侧对应输送轴16a设置有多组啮合传动齿轮16b以驱动输送胶辊16旋转的驱动齿轮14d,确保同步轴14c能够在驱动电机17的带动下驱动多组输送轴16a同步旋转,风机13顶部进气口位置设置多组作为进气过滤部件的空气过滤器13b,且风机13前部设置向斜风刀4和直风刀8供气的出风端13a,另外风机13底部设置有将其架设到吹干部3上方的挑空架13c,以便于风机13能够方便调整位置。A driving motor 17 is fixed on the outside of the bottom beam 14. A transversely extending synchronizing shaft 14c is provided for rotation on the outside of the bottom beam 14. The output end of the driving motor 17 is provided with a driving mechanism 17a that drives the synchronizing shaft 14c to rotate. The driving mechanism 17a includes two groups fixed respectively. Between the output end of the drive motor 17 and the sprockets outside the synchronization shaft 14c, the two sets of sprockets are connected with chains on the outside. A transmission gear 16b is fixed at the front end of the conveyor shaft 16a. There are multiple sets of meshing transmissions on the outside of the synchronization shaft 14c corresponding to the conveyor shaft 16a. The gear 16b is a driving gear 14d that drives the conveying rubber roller 16 to rotate, ensuring that the synchronous shaft 14c can drive multiple sets of conveying shafts 16a to rotate synchronously under the driving of the driving motor 17, and multiple sets are provided at the air inlet position on the top of the fan 13 as air inlet filter components. The air filter 13b is provided, and the front part of the fan 13 is provided with an air outlet 13a that supplies air to the oblique air knife 4 and the straight air knife 8. In addition, the bottom of the fan 13 is provided with an overhead frame 13c for erecting it above the drying part 3. So that the position of the fan 13 can be adjusted conveniently.

采用上述结构,在使用时,包括如下步骤:Using the above structure, when using it, the following steps are included:

a、入料、预喷淋洗和预处理风刀9赶水:将需要清洁的玻璃板置入进料部1顶侧,通过横向均布排布的输送胶辊16承托玻璃板横向移动,在玻璃板移动到预喷淋部7下侧位置时,通过过滤水箱11的液泵11a向进料部1位置的预喷管102供水,通过预喷管102向玻璃板上下侧表面进行喷水除去杂质,进行第一次预喷淋动作,同时利用外界气泵连通预处理风刀9并向玻璃板表面吹风,通过预处理风刀9在进料部1和毛刷部2之间形成气幕从而阻挡喷淋水跟随玻璃板向毛刷部2方向移动;a. Feeding, pre-spray washing and pre-treatment air knife 9 water removal: Place the glass plate that needs to be cleaned on the top side of the feeding part 1, and support the glass plate to move laterally through the transversely evenly arranged transport rubber rollers 16 , when the glass plate moves to the lower position of the pre-spray part 7, water is supplied to the pre-spray pipe 102 at the position of the feed part 1 through the liquid pump 11a of the filtered water tank 11, and the upper and lower surfaces of the glass plate are sprayed through the pre-spray pipe 102. The water removes impurities and performs the first pre-spraying action. At the same time, an external air pump is used to connect the pretreatment air knife 9 and blow air to the surface of the glass plate. The pretreatment air knife 9 forms air between the feed part 1 and the brush part 2. The curtain thus blocks the spray water from following the glass plate to move toward the brush part 2;

b、毛刷清洁:玻璃板移动到毛刷部2位置时,通过外界电机驱动毛刷辊6旋转,进而利用毛刷辊6对玻璃板上下表面进行清扫清洁,同时利用风机13向直风刀8内供风,以利用直风刀8将毛刷辊6清扫下来的杂质吹离玻璃板;b. Brush cleaning: When the glass plate moves to the position of brush part 2, the brush roller 6 is driven by an external motor to rotate, and then the brush roller 6 is used to clean the upper and lower surfaces of the glass plate, and the fan 13 is used to direct the straight air knife 8 is provided with internal air to blow the impurities cleaned by the brush roller 6 away from the glass plate using the straight air knife 8;

c、二次喷水清洁:玻璃板跟随输送胶辊16移动到吹干部3位置时,利用压滤水箱5的水泵505将压滤罐506内过滤后的冲洗液通过喷淋管18喷出到玻璃板上下侧表面,通过高速喷出的喷淋液对玻璃板表面进行二次喷水清洁,同时通过连通风机13的斜风刀4向玻璃板表面喷出倾斜延伸的高速气流,利用气流阻挡喷淋液继续跟随玻璃板脱出吹干部3,从而通过斜风刀4将喷出到玻璃板表面的喷淋液吹离玻璃板;c. Secondary water spray cleaning: When the glass plate follows the conveyor rubber roller 16 and moves to the drying part 3 position, the water pump 505 of the filter press tank 5 is used to spray the filtered flushing liquid in the filter press tank 506 through the spray pipe 18 to On the upper and lower surfaces of the glass plate, the surface of the glass plate is cleaned by secondary water spraying with high-speed spray liquid. At the same time, the oblique air knife 4 connected to the fan 13 sprays an obliquely extending high-speed airflow to the surface of the glass plate, using the airflow to block the surface. The spray liquid continues to follow the glass plate out of the blowing part 3, so that the spray liquid sprayed on the surface of the glass plate is blown away from the glass plate through the inclined air knife 4;

d、喷淋液循环使用:喷淋液向下落入收集罩19内,利用连通收集罩19的引导槽20将喷淋液导入压滤水箱5内,通过滤网501进行第一次喷淋液过滤,通过滤筒502进行第二次喷淋液过滤,并通过水泵505将压滤水箱5中的喷淋液泵11a入压滤罐506内,通过压滤罐506中的滤芯508进行第三次过滤,过滤除杂后的喷淋液沿上方出口以及外部管道回流到喷淋管18内进行重复喷淋的循环过程。d. The spray liquid is recycled: the spray liquid falls downward into the collection cover 19, and the guide groove 20 connected to the collection cover 19 is used to introduce the spray liquid into the pressure filter water tank 5, and the first spray liquid is passed through the filter screen 501 Filter, perform the second spray filtration through the filter cartridge 502, and pump the spray liquid 11a in the filter tank 5 into the filter tank 506 through the water pump 505, and perform the third filter through the filter element 508 in the filter tank 506. Once filtered, the spray liquid after filtering and removing impurities flows back into the spray pipe 18 along the upper outlet and external pipes to perform a repeated spray cycle process.

通过在玻璃板进料位置设置预喷淋部7,通过预喷淋部7配合预处理风刀9对玻璃板表面杂质进行预先清洁,避免后续毛刷部2旋转清扫清洁过程中玻璃板表面存在大颗粒杂质而损伤玻璃表面,且降低后续清洁难度,提高清洁效率;By arranging the pre-spray part 7 at the glass plate feeding position, the pre-spray part 7 cooperates with the pre-treatment air knife 9 to pre-clean the impurities on the surface of the glass plate to avoid the presence of impurities on the surface of the glass plate during the subsequent rotation cleaning process of the brush part 2 Large particles of impurities damage the glass surface, reduce the difficulty of subsequent cleaning, and improve cleaning efficiency;

并在毛刷部2内置上下对称分布到玻璃板外两侧的毛刷辊6以及直风刀8,利用毛刷辊6旋转刷扫玻璃板表面,并通过直风刀8将扫除的杂质吹离玻璃板,清洁效果更好;The brush part 2 has built-in brush rollers 6 and straight air knives 8 that are symmetrically distributed up and down on both sides of the glass plate. The brush rollers 6 are used to rotate and brush the surface of the glass plate, and the swept impurities are blown by the straight air knives 8. away from the glass plate, the cleaning effect is better;

以及在毛刷部2后侧设置带有斜风刀4和喷淋管18的吹干部3,通过循环使用喷淋液的压滤水箱5配合喷淋管18对玻璃板表面进行二次喷水清洁,清洗更加彻底,另外设置倾斜延伸的斜风管有助于将喷淋液向玻璃板一侧吹离,从而将喷淋液沿玻璃板一侧吹落到收集罩19内再次排入压滤水箱5,从而通过压滤罐506对喷淋液进行过滤循环使用,节约用水,更加环保。And a drying part 3 with an inclined air knife 4 and a spray pipe 18 is provided on the back side of the brush part 2, and the filtered water tank 5 that circulates the spray liquid cooperates with the spray pipe 18 to spray water twice on the surface of the glass plate. Clean, the cleaning is more thorough. In addition, the inclined extending inclined air duct is arranged to help blow the spray liquid away from the side of the glass plate, thereby blowing the spray liquid down along the side of the glass plate into the collection cover 19 and then discharged into the pressure The water filter tank 5 is used to filter and recycle the spray liquid through the filter tank 506, thereby saving water and being more environmentally friendly.

以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以所述权利要求的保护范围为准。The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the present invention. should be covered by the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.

Claims (10)

1.一种高速二级玻璃清洗机,其特征在于:包括横向依次连接组成清洗流水线的进料部(1)、两组毛刷部(2)、吹干部(3)和出料部(10),所述清洗流水线中部横向均匀设置有多组承托玻璃从进料部(1)向出料部(10)横向移动清洗的输送胶辊(16),所述吹干部(3)内部设置有两组倾斜延伸的斜风刀(4),所述毛刷部(2)内部设置有横向排列的两组毛刷辊(6)和一组直风刀(8),两组所述毛刷部(2)下侧设置有压滤水箱(5),且所述进料部(1)底侧设置有过滤水箱(11),所述吹干部(3)上方设置有连通直风刀(8)和斜风刀(4)的风机(13),且所述毛刷部(2)和所述吹干部(3)底侧设置有升降机架(12)。1. A high-speed two-stage glass cleaning machine, which is characterized by: including a feeding part (1), two sets of brush parts (2), a blowing part (3) and a discharging part (10) that are connected laterally to form a cleaning assembly line. ), a plurality of sets of conveying rubber rollers (16) are evenly arranged in the middle of the cleaning line to move the cleaning laterally from the feeding part (1) to the discharging part (10), and the drying part (3) is provided inside There are two sets of inclined air knives (4) extending obliquely, and two sets of transversely arranged brush rollers (6) and a set of straight air knives (8) are provided inside the brush part (2). A filtered water tank (5) is provided on the lower side of the brush part (2), a filtered water tank (11) is provided on the bottom side of the feed part (1), and a connected straight air knife (11) is provided above the drying part (3). 8) and the fan (13) of the inclined air knife (4), and a lifting frame (12) is provided on the bottom side of the brush part (2) and the drying part (3). 2.根据权利要求1所述一种高速二级玻璃清洗机,其特征在于:所述升降机架(12)内侧设置有支撑毛刷部(2)和吹干部(3)的底梁(14),所述升降机架(12)包括多组竖向延伸的固定端(12a),所述底梁(14)固定于所述固定端(12a)内侧,且所述固定端(12a)顶侧可升降设置有伸缩端(12b)。2. A high-speed secondary glass cleaning machine according to claim 1, characterized in that: a bottom beam (14) supporting the brush part (2) and the blow-drying part (3) is provided inside the lifting frame (12). , the lifting frame (12) includes multiple sets of vertically extending fixed ends (12a), the bottom beam (14) is fixed on the inside of the fixed end (12a), and the top side of the fixed end (12a) can The lift is provided with a telescopic end (12b). 3.根据权利要求2所述一种高速二级玻璃清洗机,其特征在于:所述底梁(14)内侧固定有定位架(14a),所述毛刷部(2)顶侧设置有毛刷罩(201),每组所述毛刷辊(6)和直风刀(8)数量均为两组且上下并列设置于所述定位架(14a)和所述毛刷罩(201)之间,所述毛刷罩(201)外侧的所述吹干部(3)顶侧设置有吹干罩(301),所述毛刷罩(201)和所述吹干罩(301)内侧均固定于所述伸缩端(12b)顶部,每组所述斜风刀(4)数量均为两组且分别设置于所述定位架(14a)和所述吹干罩(301)内侧。3. A high-speed two-level glass cleaning machine according to claim 2, characterized in that: a positioning frame (14a) is fixed on the inside of the bottom beam (14), and a hair brush is provided on the top side of the brush part (2). Brush cover (201), the number of each group of brush rollers (6) and straight air knives (8) is two groups, and they are arranged side by side between the positioning frame (14a) and the brush cover (201). During the period, a blow-drying cover (301) is provided on the top side of the blow-drying part (3) outside the brush cover (201), and the brush cover (201) and the inside of the blow-drying cover (301) are fixed On the top of the telescopic end (12b), there are two sets of inclined air knives (4) in each group and they are respectively arranged inside the positioning frame (14a) and the blow-drying cover (301). 4.根据权利要求3所述一种高速二级玻璃清洗机,其特征在于:所述毛刷罩(201)和所述吹干罩(301)内侧前后侧均横向固定有安装到所述伸缩端(12b)顶侧的顶梁(15),所述顶梁(15)和所述底梁(14)相对侧均固定有调节毛刷辊(6)竖向高度位置的调节部(21),所述底梁(14)和所述顶梁(15)相对侧均设置有支撑输送胶辊(16)旋转的轴承座(14b),所述输送胶辊(16)中部同轴贯穿有纵向贯穿轴承座(14b)并与该轴承座(14b)转动配合的输送轴(16a)。4. A high-speed two-level glass cleaning machine according to claim 3, characterized in that: the brush cover (201) and the blow-drying cover (301) are laterally fixed to the telescopic glass on both the inner and front sides. There is a top beam (15) on the top side of the end (12b). The opposite sides of the top beam (15) and the bottom beam (14) are fixed with adjustment parts (21) for adjusting the vertical height position of the brush roller (6). , the opposite sides of the bottom beam (14) and the top beam (15) are equipped with bearing seats (14b) that support the rotation of the conveyor rubber roller (16), and the middle part of the conveyor rubber roller (16) is coaxially penetrated with a longitudinal The conveying shaft (16a) penetrates the bearing seat (14b) and rotates with the bearing seat (14b). 5.根据权利要求4所述一种高速二级玻璃清洗机,其特征在于:所述调节部(21)包括固定于所述顶梁(15)或所述底梁(14)外侧并横向排列的两组支板(21a),两组支板(21a)上下端部均横向连接有定位板(21c),所述定位板(21c)配合所述支板(21a)组成矩形框体,该矩形框体内部竖向滑动配合有支撑毛刷辊(6)旋转的滑动座(21b),所述毛刷辊(6)中部同轴固定有毛刷轴(601),所述毛刷轴(601)与所述滑动座(21b)通过轴承转动配合,所述毛刷部(2)外侧设置有驱动毛刷轴(601)旋转的电机。5. A high-speed two-level glass cleaning machine according to claim 4, characterized in that: the adjustment part (21) includes components fixed on the outside of the top beam (15) or the bottom beam (14) and arranged laterally. There are two sets of support plates (21a). The upper and lower ends of the two sets of support plates (21a) are transversely connected with positioning plates (21c). The positioning plates (21c) cooperate with the support plates (21a) to form a rectangular frame. A sliding seat (21b) that supports the rotation of the brush roller (6) is vertically slid inside the rectangular frame. A brush shaft (601) is coaxially fixed in the middle of the brush roller (6). The brush shaft (601) 601) rotates with the sliding seat (21b) through bearings, and a motor driving the rotation of the brush shaft (601) is provided outside the brush part (2). 6.根据权利要求5所述一种高速二级玻璃清洗机,其特征在于:所述滑动座(21b)底部转动配合有竖向贯穿所述支板(21a)的螺杆(21d),所述螺杆(21d)与所述支板(21a)螺纹配合以调节所述滑动座(21b)在所述矩形框体内的竖向高度,所述毛刷辊(6)为外圆周密布尼龙毛刷的圆柱体,所述斜风刀(4)倾斜延伸,且同一横向位置的两组上下对称排布的斜风刀(4)相对侧均设置有开口相对的斜风口(401),所述直风刀(8)纵向延伸,且同一横向位置的两组上下对称排布的直风刀(8)相对侧均设置有开口相对的直风口(801),所述直风刀(8)和所述斜风刀(4)外端部均固定有竖向连接到所述底梁(14)外侧的撑杆(402)。6. A high-speed two-level glass cleaning machine according to claim 5, characterized in that: the bottom of the sliding seat (21b) is rotated with a screw (21d) that vertically penetrates the support plate (21a). The screw (21d) is threaded with the support plate (21a) to adjust the vertical height of the sliding seat (21b) in the rectangular frame. The brush roller (6) has an outer circumference densely covered with nylon brushes. Cylindrical, the inclined air knives (4) extend obliquely, and the opposite sides of the two groups of inclined air knives (4) arranged symmetrically up and down at the same lateral position are provided with inclined air outlets (401) with opposite openings. The knife (8) extends longitudinally, and two sets of straight air knives (8) arranged symmetrically up and down at the same transverse position are provided with straight air outlets (801) with opposite openings on opposite sides. The straight air knife (8) and the The outer ends of the inclined air knives (4) are fixed with struts (402) vertically connected to the outside of the bottom beam (14). 7.根据权利要求6所述一种高速二级玻璃清洗机,其特征在于:所述进料部(1)上方设置有预喷淋部(7),所述进料部(1)和所述预喷淋部(7)内侧均设置有预喷管(102),上下两组预喷管(102)相对侧均密布有喷口,所述过滤水箱(11)顶侧设置有出水端连通所述预喷管(102)的液泵(11a),所述过滤水箱(11)底部四角均设置有万向轮(11b),所述预喷淋部(7)靠近所述毛刷部(2)一侧设置有预处理风刀(9),该预处理风刀(9)为纵向延伸且底部设置风口以向底侧输送胶辊(16)上方玻璃产品上吹风的风筒结构,所述进料部(1)底侧设置有收集预喷淋部(7)喷出水液并向过滤水箱(11)内侧输送的废水罩(101)。7. A high-speed two-level glass cleaning machine according to claim 6, characterized in that: a pre-spray part (7) is provided above the feeding part (1), and the feeding part (1) and the Pre-spray pipes (102) are provided on the inner side of the pre-spray part (7), and the upper and lower sets of pre-spray pipes (102) are densely covered with nozzles on the opposite sides. The top side of the filtered water tank (11) is provided with a water outlet connecting point. The liquid pump (11a) of the pre-spray pipe (102), the four corners of the bottom of the filtered water tank (11) are equipped with universal wheels (11b), and the pre-spray part (7) is close to the brush part (2 ) is provided with a pretreatment air knife (9) on one side. The pretreatment air knife (9) is an air duct structure that extends longitudinally and has an air outlet at the bottom to blow air on the glass product above the bottom conveying rubber roller (16). The bottom side of the feed part (1) is provided with a waste water cover (101) that collects the water sprayed from the pre-spray part (7) and transports it to the inside of the filtered water tank (11). 8.根据权利要求7所述一种高速二级玻璃清洗机,其特征在于:所述吹干部(3)下侧设置有收集罩(19),所述收集罩(19)和所述吹干罩(301)内部均设置有上下对称分布的喷淋管(18),且横向同一位置的两组所述喷淋管(18)相对侧均纵向密布有喷孔(18a),所述收集罩(19)底侧设置有引导清洗废水向压滤水箱(5)中输送的排放孔(19a),所述收集罩(19)顶部设置有连通所述排放孔(19a)的引导槽(20),引导槽(20)为引导废水向压滤水箱(5)中输送的引导通道,所述引导槽(20)底端向后方倾斜延伸到所述压滤水箱(5)顶部开口处。8. A high-speed two-level glass cleaning machine according to claim 7, characterized in that: a collection cover (19) is provided on the lower side of the blow-drying part (3), and the collection cover (19) and the blow-drying part The cover (301) is equipped with spray pipes (18) symmetrically distributed up and down, and the opposite sides of the two sets of spray pipes (18) at the same transverse position are densely covered with spray holes (18a) longitudinally. The collection cover (19) The bottom side is provided with a discharge hole (19a) that guides the cleaning wastewater to be transported into the filtered water tank (5). The top of the collection cover (19) is provided with a guide groove (20) connected to the discharge hole (19a). , The guide groove (20) is a guide channel that guides wastewater to be transported into the filtered water tank (5). The bottom end of the guide groove (20) extends tilted backward to the top opening of the filtered water tank (5). 9.根据权利要求8所述一种高速二级玻璃清洗机,其特征在于:所述压滤水箱(5)内顶部开口处设置有滤网(501),所述压滤水箱(5)内侧底端设置有圆筒状的滤筒(502),所述滤筒(502)后端部连通有螺纹配合所述压滤水箱(5)后侧壁的拆装环(502a),所述压滤水箱(5)底部后侧固定有侧架(503),该侧架(503)顶部外侧固定有进水端连通所述拆装环(502a)的水泵(505),所述侧架(503)顶侧中部固定有压滤罐(506),所述压滤罐(506)内部设置有滤芯(508),所述压滤罐(506)顶端开口处可开启设置有罐盖(507),所述压滤罐(506)顶端设置有通过管道连通所述水泵(505)出水端的进水口,所述压滤水箱(5)顶部后侧设置有通过管道连通所述喷淋管(18)的管道接头(504),该压滤罐(506)底端前侧设置有通过管道依次连通所述管道接头(504)和所述喷淋管(18)实现喷淋水循环的出水口。9. A high-speed secondary glass cleaning machine according to claim 8, characterized in that: a filter screen (501) is provided at the top opening of the filter pressure water tank (5), and a filter screen (501) is provided inside the filter pressure water tank (5). A cylindrical filter cartridge (502) is provided at the bottom end, and the rear end of the filter cartridge (502) is connected with a disassembly ring (502a) that is threaded to fit the rear side wall of the pressure filter water tank (5). A side frame (503) is fixed on the rear side of the bottom of the water filter tank (5), and a water pump (505) with a water inlet end connected to the disassembly ring (502a) is fixed on the outside of the top of the side frame (503). The side frame (503) ) A filter press tank (506) is fixed in the middle of the top side. A filter element (508) is provided inside the filter press tank (506). A tank cover (507) is openable at the top opening of the filter press tank (506). The top of the pressure filter tank (506) is provided with a water inlet connected to the water outlet of the water pump (505) through a pipeline, and the rear side of the top of the pressure filter water tank (5) is provided with a pipeline connected to the spray pipe (18). Pipe joint (504), the front side of the bottom end of the filter tank (506) is provided with a water outlet that sequentially connects the pipe joint (504) and the spray pipe (18) through pipes to realize spray water circulation. 10.根据权利要求4所述一种高速二级玻璃清洗机,其特征在于:所述底梁(14)外侧固定有驱动电机(17),所述底梁(14)外侧转动设置有横向延伸的同步轴(14c),所述驱动电机(17)输出端设置有驱动同步轴(14c)旋转的驱动机构(17a),该驱动机构(17a)包括两组分别固定于所述驱动电机(17)输出端和所述同步轴(14c)外侧的链轮,两组链轮外侧传动连接有链条,所述输送轴(16a)前端部固定有传动齿轮(16b),所述同步轴(14c)外侧对应输送轴(16a)设置有多组啮合所述传动齿轮(16b)以驱动所述输送胶辊(16)旋转的驱动齿轮(14d)。10. A high-speed two-level glass cleaning machine according to claim 4, characterized in that: a driving motor (17) is fixed on the outside of the bottom beam (14), and a transverse extension is provided for rotation on the outside of the bottom beam (14). The output end of the driving motor (17) is provided with a driving mechanism (17a) that drives the synchronous shaft (14c) to rotate. The driving mechanism (17a) includes two groups that are respectively fixed to the driving motor (17). ) output end and the sprocket outside the synchronization shaft (14c). The two sets of sprockets are connected with a chain on the outside. A transmission gear (16b) is fixed at the front end of the conveyor shaft (16a). The synchronization shaft (14c) Corresponding to the conveying shaft (16a) on the outer side, there are multiple sets of driving gears (14d) that mesh with the transmission gears (16b) to drive the conveying rubber roller (16) to rotate.
CN202311147492.2A 2023-09-07 2023-09-07 High-speed second grade glass cleaning machine Pending CN117139314A (en)

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CN108556374A (en) * 2018-04-09 2018-09-21 德安(常州)自动化科技有限公司 A kind of plank membrane pressure production line
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CN215676358U (en) * 2021-09-14 2022-01-28 衢州市优尼新材料科技有限公司 A conveying device for glass panel drying process
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CN119076510A (en) * 2024-09-02 2024-12-06 深圳市博硕科技股份有限公司 Automatic membrane cleaning device
CN120102259A (en) * 2025-05-07 2025-06-06 常州同泰高导新材料有限公司 A high-speed flaw detection device for internal defects of copper rod and its working method
CN120696137A (en) * 2025-08-22 2025-09-26 潍坊丰东热处理有限公司 Single-row continuous push-plate carburizing heat treatment pre-cleaning machine and production line and treatment method

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