CN117139257B - Pump valve piece processing clean treatment facility - Google Patents
Pump valve piece processing clean treatment facility Download PDFInfo
- Publication number
- CN117139257B CN117139257B CN202311395331.5A CN202311395331A CN117139257B CN 117139257 B CN117139257 B CN 117139257B CN 202311395331 A CN202311395331 A CN 202311395331A CN 117139257 B CN117139257 B CN 117139257B
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- shaft
- valve block
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- 238000004140 cleaning Methods 0.000 claims abstract description 97
- 230000007246 mechanism Effects 0.000 claims abstract description 88
- 238000005406 washing Methods 0.000 claims abstract description 51
- 239000000463 material Substances 0.000 claims abstract description 17
- 230000007306 turnover Effects 0.000 claims abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 47
- 239000007788 liquid Substances 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 11
- 239000004033 plastic Substances 0.000 claims description 6
- 229920003023 plastic Polymers 0.000 claims description 6
- 230000001360 synchronised effect Effects 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 3
- 238000003754 machining Methods 0.000 claims 8
- 230000003028 elevating effect Effects 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000033001 locomotion Effects 0.000 description 16
- 238000005507 spraying Methods 0.000 description 11
- 239000012535 impurity Substances 0.000 description 7
- 230000001680 brushing effect Effects 0.000 description 6
- 230000002457 bidirectional effect Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000001965 increasing effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 210000001503 joint Anatomy 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000002173 cutting fluid Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention relates to the technical field of valve block processing and cleaning, in particular to pump valve block processing and cleaning treatment equipment, which comprises a base body, a switching mechanism, a hole washing mechanism, a material conveying mechanism and a clamping turnover mechanism; one side fixedly connected with pneumatic cylinder of base member, the flexible end fixedly connected with elevating platform of pneumatic cylinder, the inside of elevating platform is provided with the shell cleaning disc of cleaning valve piece surface, the top of base member is equipped with the shifter, one side of shifter is equipped with the hole washing mechanism of a plurality of cleaning valve piece through-holes, and the beneficial effect of the invention is: hole washing mechanisms matched with the through holes of the valve blocks are replaced through the switching mechanisms, so that the valve blocks with the through holes irregularly distributed on a plurality of surfaces can be comprehensively cleaned, cleaning quality is improved, in addition, the valve blocks can be turned through the clamping and turning mechanisms, and the through holes on the surfaces of the valve blocks can be rapidly cleaned by matching with the hole washing mechanisms.
Description
Technical Field
The invention relates to the technical field of valve block processing and cleaning, in particular to pump valve block processing and cleaning treatment equipment.
Background
The pump valve is a generic name of a pump and a valve, the pump is an energy conversion machine, the mechanical energy of a power machine or the energy of other energy sources is transmitted to the liquid to be conveyed, the energy of the liquid is increased for certain operation, meanwhile, the pump can be used for air, such as a vacuum pump and the like, the pump can be divided into various types of pumps, oil pumps, blow-down pumps, centrifugal pumps, slurry pumps and the like, a valve block is a control element in a hydraulic system and is mainly used for controlling the pressure, flow and flow direction of fluid in the hydraulic system, so that the requirements of different actions of various executive elements are met, the valve block is a carrier of other hydraulic elements and is a channel body communicated with an oil way, the valve block is a key part of an integrated hydraulic system, generally adopts a cuboid shape, the materials are generally aluminum or wrought cast iron, mounting holes, oil through holes, connecting threaded holes, positioning pin holes, shared oil holes, connecting holes and the like are distributed on the valve block, dust, cutting fluid, oil stains and the like are attached to the surface and the valve block after the processes of milling, punching, grinding and the like are finished, so that the valve block is required to be cleaned or used for avoiding the influence on the valve after the subsequent inspection.
Chinese patent CN201911049692.8 discloses a pump valve block processing cleaning treatment system, which can clean the through hole on the valve block, but still has some disadvantages:
the valve block is provided with mounting holes, oil holes, connecting threaded holes, positioning pin holes, common oil holes, connecting holes and the like which are related to the hydraulic valve, and when the valve block is designed, the factors of small oil duct pressure loss, compact assembly, convenient operation and the like are considered, so that the through holes are irregularly distributed on the valve block, at present, the valve block with symmetrical through holes can be cleaned by adopting the technical scheme in the patent CN201911049692.8, however, the valve block with the irregularly distributed through holes on a plurality of surfaces still needs to be cleaned by circulating ultrasonic equipment, the valve block is cleaned by the ultrasonic equipment, the consumed time is long, the cleaning efficiency can be improved only by increasing the cleaning quantity, the stacking and the contact between the valve block and the valve block can also influence the cleaning effect of the valve block, and therefore, the existing pump valve block processing and cleaning equipment cannot effectively and rapidly clean the valve block with the irregularly distributed through holes.
In view of the above, the present invention provides a pump valve block processing cleaning apparatus, which is aimed at replacing a hole washing mechanism matched with a valve block through hole by a switching mechanism, so as to clean the valve blocks with irregularly distributed through holes on a plurality of surfaces, thereby improving cleaning quality.
Disclosure of Invention
To above-mentioned problem, this application provides a pump valve piece processing cleaning equipment, has solved mentioning among the above-mentioned background art, and at present to the valve piece of through-hole irregular distribution in a plurality of faces, it is longer to need to have enough to meet the need ultrasonic equipment to wash, and current equipment that washs is processed to pump valve piece, can not carry out the problem of effectively, quick clear up to the valve piece of through-hole irregular distribution:
a pump valve block processing cleaning treatment device comprises a base body, a switching mechanism, a hole washing mechanism, a material conveying mechanism and a clamping turnover mechanism; the device comprises a base body, a lifting seat, a shell cleaning disc, a switching mechanism, a hole cleaning mechanism and a limiting box, wherein a hydraulic cylinder is fixedly connected to one side of the base body, a telescopic end of the hydraulic cylinder is fixedly connected with the lifting seat, the shell cleaning disc for cleaning the outer surface of a valve block is arranged in the lifting seat, the switching mechanism is arranged at the top of the base body, one side of the switching mechanism is provided with a plurality of hole cleaning mechanisms for cleaning through holes of the valve block, and the limiting box for placing the hole cleaning mechanisms is fixedly connected to the inside of the lifting seat through bolts;
the switching mechanism comprises a driving motor, the driving motor is fixedly connected to the top of the base body, one end of an output shaft of the driving motor is fixedly connected with a rotating base, a plurality of first hydraulic rods are fixedly installed in the rotating base, the telescopic ends of the first hydraulic rods are fixedly connected with sliding plates, and electric limiting rods are fixedly installed in the sliding plates;
the hole washing mechanism comprises a main board, the main board is connected with a sliding plate in a sliding mode, the sliding plate is fixed with the main board through an electric limiting rod, the main board is connected with the inside of a limiting box in a sliding mode, the main board is movably clamped inside the limiting box, a first motor is fixedly installed inside the main board, one end of an output shaft of the first motor is fixedly connected with a screw rod, the outer wall of the screw rod is connected with a moving plate in a threaded mode, the moving plate is connected with the limiting box in a sliding mode, a first motor is fixedly installed inside the moving plate, and one end of an output shaft of the first motor is fixedly connected with a spiral hole washing shaft.
Further, the feeding mechanism comprises a motor II, motor II fixed connection is in one side of base member, the one end fixedly connected with lead screw of motor II output shaft, the outer wall threaded connection of lead screw has the motion seat, the inside fixedly connected with hydraulic rod II of motion seat, the flexible end fixedly connected with of hydraulic rod II places the platform, place the inside fixed mounting of platform has the electro-magnet, the inside rotation of motion seat is connected with the rotation shell, the inside sliding connection who rotates the shell has the motion axle, the motion axle with place platform fixed connection, the top fixed mounting of motion seat has the motor III, the one end fixedly connected with driving shaft of motor three output shaft, the outer wall of driving shaft is equipped with the hold-in range, the driving shaft passes through the hold-in range and rotates the shell transmission and is connected, the inside fixedly connected with two guide bars of base member, one of them the guide bar is located the inside of motion seat to rather than sliding connection.
Further, centre gripping tilting mechanism includes motor IV, motor IV fixed connection is in one side of base member, the one end fixedly connected with two-way silk axle of motor IV output shaft, two equal threaded connection of screw thread department of two-way silk axle have the movable block, one side fixedly connected with motor III of movable block, the one end fixedly connected with pivot of motor three output shaft, pivot and movable block rotate and are connected, the outer wall fixedly connected with dwang of pivot, the inside fixedly connected with motor II of dwang, the one end fixedly connected with transmission shaft of motor two output shafts, the one end fixedly connected with grip block of transmission shaft, the grip block is the rubber material, the antiskid stripe has been seted up to one side of grip block, another the guide bar is located the inside of movable block to with its sliding connection.
Further, the lifting seat can be lowered to the inside of the base body through the hydraulic cylinder, a water spraying module is arranged in the lifting seat and comprises a water tank, the water tank is fixedly connected to the top of the lifting seat, a water pipe is inserted into the water outlet end of the water tank, a plurality of high-pressure water guns are fixedly arranged in the lifting seat, the other end of the water pipe is connected with the high-pressure water guns, and cleaning liquid is stored in the water tank.
Further, the inside fixedly connected with mounting bracket of lifting seat, one side fixedly connected with motor five of mounting bracket, the one end fixedly connected with axis of rotation of five output shafts of motor, the one end fixedly connected with shell washs the dish of axis of rotation, the bottom of shell washs the dish is equipped with the cleaning brush of a plurality of plastics materials.
Further, a rectangular window is formed in one side of the base body, an electric door is fixedly connected to one side of the base body, and after the lifting seat descends, the limit box is located on one side of the rectangular window.
Further, the inside sliding connection of base member has the collection box, the collection box is located the below of conveying mechanism, the bottom of collection box is the filter screen.
Further, the inside fixedly connected with header tank of base member, the header tank is located the below of collecting the box, the outlet has been seted up to one side of header tank, the inside grafting of outlet has the drain pipe.
Further, the outer wall of the spiral hole washing shaft is provided with a plurality of cleaning brushes made of plastic materials.
The beneficial effects of the invention are as follows:
(1) According to the pump valve block processing and cleaning equipment, the hole washing mechanism matched with the valve block through holes is replaced through the switching mechanism, so that the valve blocks with the through holes irregularly distributed on a plurality of surfaces can be comprehensively washed, the washing quality is improved, in addition, the valve blocks can be turned through the clamping and turning mechanism, and the through holes on the surfaces of the valve blocks can be rapidly washed in sequence by matching with the hole washing mechanism;
the hole washing mechanism can be provided with more groups to meet the cleaning requirement, and when the current hole washing mechanism does not meet the through hole position of a new batch of valve blocks, the electric door can be opened to disassemble and replace the hole washing mechanism in the limit box, so that the applicability is improved.
(2) According to the pump valve block processing cleaning treatment equipment, the placing table can rotate, so that the flexibility of the placing table is improved, six faces of a valve block can be cleaned, and in addition, the pump valve block processing cleaning treatment equipment comprises three steps for specifically cleaning the valve block: the three steps of spraying cleaning liquid, brushing the outer surface and brushing the through holes can be performed at the same time, so that the cleaning efficiency is further improved, in addition, the spiral hole-cleaning shaft adopts a spiral blade shaft, the outer wall of the spiral hole-cleaning shaft is provided with a cleaning brush, and if the impurities in the through holes are more, the impurities can be discharged along the spiral hole-cleaning shaft.
Drawings
The invention will be further described with reference to the drawings and examples.
FIG. 1 is a schematic view of the overall structure provided by the present invention;
FIG. 2 is a schematic view of another angle structure of the overall structure provided by the present invention;
FIG. 3 is a schematic view of a lifting seat according to the present invention;
FIG. 4 is a cross-sectional view of a lift seat portion provided by the present invention;
FIG. 5 is a cross-sectional view of the switching mechanism and the hole washing mechanism provided by the invention, which takes an electric limiting rod as an axial plane;
FIG. 6 is a cross-sectional view of the switching mechanism and the hole washing mechanism provided by the invention, wherein the screw is taken as an axial plane;
FIG. 7 is a cross-sectional view of a base portion provided by the present invention;
FIG. 8 is a schematic structural diagram of a material conveying mechanism and a clamping turnover mechanism part provided by the invention;
FIG. 9 is a cross-sectional view of a kinematic seat portion provided by the present invention;
FIG. 10 is a cross-sectional view of a turn bar portion provided by the present invention;
FIG. 11 is a schematic diagram of a water spraying module part according to the present invention;
fig. 12 is a schematic structural view of a spiral hole washing shaft part provided by the invention.
In the figure: 1. a base; 2. a hydraulic cylinder; 3. a lifting seat; 4. a water spraying module; 5. a switching mechanism; 501. rotating the base; 502. a first hydraulic rod; 503. a slide plate; 504. an electric limiting rod; 6. a hole washing mechanism; 601. a main board; 602. a first motor; 603. a screw; 604. a motion plate; 605. a first motor; 606. a spiral hole washing shaft; 7. a material conveying mechanism; 701. a second motor; 702. a screw rod; 703. a second hydraulic rod; 704. a motion seat; 705. a third motor; 706. a driving shaft; 707. rotating the shell; 708. a motion axis; 709. a placement table; 8. a clamping turnover mechanism; 801. a fourth motor; 802. a bidirectional wire shaft; 803. a transmission shaft; 804. a motion block; 805. a rotating lever; 806. a clamping plate; 807. a second motor; 9. a collection box; 10. a water collection tank; 11. a limit box; 12. a mounting frame; 13. a fifth motor; 14. a rotating shaft; 15. a housing cleaning plate; 16. an electric door.
Detailed Description
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the present invention will be briefly described below with reference to the accompanying drawings and the description of the embodiments or the prior art, and it is obvious that the following description of the structure of the drawings is only some embodiments of the present invention, and other drawings can be obtained according to these drawings without inventive effort to a person skilled in the art. It should be noted that the description of these examples is for aiding in understanding the present invention, but is not intended to limit the present invention.
Examples:
as shown in fig. 1 to 12, the embodiment of the invention provides a pump valve block processing and cleaning treatment device, which comprises a base body 1, a switching mechanism 5, a hole washing mechanism 6, a material conveying mechanism 7 and a clamping turnover mechanism 8; one side of the base body 1 is fixedly connected with a hydraulic cylinder 2, a telescopic end of the hydraulic cylinder 2 is fixedly connected with a lifting seat 3, a shell cleaning disc 15 for cleaning the outer surface of a valve block is arranged in the lifting seat 3, a switching mechanism 5 is arranged at the top of the base body 1, one side of the switching mechanism 5 is provided with a hole cleaning mechanism 6 for cleaning a plurality of valve block through holes, and a limit box 11 for placing the hole cleaning mechanism 6 is fixedly connected in the lifting seat 3 through bolts;
the switching mechanism 5 comprises a driving motor, wherein the driving motor is fixedly connected to the top of the base body 1, one end of an output shaft of the driving motor is fixedly connected with a rotary base 501, a plurality of first hydraulic rods 502 are fixedly arranged in the rotary base 501, the telescopic ends of the first hydraulic rods 502 are fixedly connected with sliding plates 503, and electric limiting rods 504 are fixedly arranged in the sliding plates 503;
the hole washing mechanism 6 comprises a main plate 601, the main plate 601 is in sliding connection with the sliding plate 503, the sliding plate 503 can be fixed with the main plate 601 through an electric limiting rod 504, the main plate 601 can be in sliding connection with the inside of a limiting box 11, the main plate 601 can be movably clamped in the inside of the limiting box 11, a first motor 602 is fixedly installed in the inside of the main plate 601, one end of an output shaft of the first motor 602 is fixedly connected with a screw 603, an outer wall of the screw 603 is in threaded connection with a moving plate 604, the moving plate 604 is in sliding connection with the limiting box 11, a first motor 605 is fixedly installed in the inside of the moving plate 604, one end of an output shaft of the first motor 605 is fixedly connected with a spiral hole washing shaft 606, the outer wall of the spiral hole washing shaft 606 is provided with a plurality of cleaning brushes made of plastic materials, the cleaning brushes are driven by a driving motor to drive a rotating base 501 to rotate, so that a first hydraulic rod 502 moves, the hole washing mechanism 6 rotates to switch, and then the first hydraulic rod 502 operates, pushing the hole washing mechanism 6 into the limit box 11, after the main board 601 slides into the limit box 11, clamping the main board 11, then releasing the electric limit rod 504, so that the fixing of the main board 601 by the slide plate 503 is released, at the moment, the lifting seat 3 descends again, the slide plate 503 is separated from the main board 601, the hole washing mechanism 6 stays in the limit box 11, and then the motor 602 drives the screw 603 to rotate, so that the moving plate 604 in threaded connection slides in the limit box 11, and drives the spiral hole washing shaft 606 to go deep into the through hole of the valve block for washing, wherein the spiral hole washing shaft 606 rotates through the motor 605, so that the inner wall of the through hole is washed, the hole washing effect is improved, besides, the spiral hole washing shaft 606 adopts a spiral blade shaft, a cleaning brush is arranged on the outer wall of the spiral hole washing shaft, and if the impurities in the through hole are more, the spiral hole washing shaft 606 can be discharged, hole washing mechanism 6 matched with the valve block through holes is replaced through switching mechanism 5, so that valve blocks with through holes irregularly distributed on a plurality of surfaces can be comprehensively washed, and the washing quality is improved.
The material conveying mechanism 7 comprises a motor II 701, the motor II 701 is fixedly connected to one side of the base body 1, one end of an output shaft of the motor II 701 is fixedly connected with a screw rod 702, the outer wall of the screw rod 702 is in threaded connection with a moving seat 704, the inside of the moving seat 704 is fixedly connected with a hydraulic rod II 703, a telescopic end of the hydraulic rod II 703 is fixedly connected with a placing table 709, an electromagnet is fixedly arranged in the placing table 709, a rotating shell 707 is rotatably connected in the moving seat 704, a moving shaft 708 is slidably connected in the rotating shell 707, the moving shaft 708 is fixedly connected with the placing table 709, a motor III 705 is fixedly arranged at the top of the moving seat 704, one end of an output shaft of the motor III 705 is fixedly connected with a driving shaft 706, the outer wall of the driving shaft 706 is provided with a synchronous belt, the driving shaft 706 is in transmission connection with the rotating shell 707 through the synchronous belt, one guide rod is fixedly connected in the inside of the base body 1, one guide rod is located in the moving seat and is slidably connected with the moving seat, a valve block to be cleaned is placed on the placing table 709, the electromagnet is opened, the valve block is fixedly adsorbed, the motor II drives the screw rod 702 to rotate, the motor III is enabled to drive the screw rod 702 to rotate, the moving seat 704 to rotate along the moving seat with the moving seat, one guide rod is in the lifting block 3, and the driving valve block is placed under the rotating seat 709, and can be rotated, and can be completely and rotated, and can be completely, and rotated, and by six driving shafts, and can be rotated by six.
In this embodiment, the synchronous belt is connected to the driving shaft 706 and the rotating housing 707 through pulleys, which are not described in detail herein.
The clamping turnover mechanism 8 comprises a motor IV 801, one end of an output shaft of the motor IV 801 is fixedly connected with a bidirectional screw shaft 802, two threads of the bidirectional screw shaft 802 are connected with a moving block 804 in a threaded mode, one side of the moving block 804 is fixedly connected with a motor III, one end of the motor IV output shaft is fixedly connected with a rotating shaft, the rotating shaft is rotationally connected with the moving block 804, the outer wall of the rotating shaft is fixedly connected with a rotating rod 805, the inside of the rotating rod 805 is fixedly connected with a motor II 807, one end of an output shaft of the motor II 807 is fixedly connected with a transmission shaft 803, one end of the transmission shaft 803 is fixedly connected with a clamping disc 806, the clamping disc 806 is made of rubber, one side of the clamping disc 806 is provided with anti-slip stripes, friction force with a valve block is increased, so that clamping stability is improved, the other guide rod is located inside the moving block 804 and is in sliding connection with the moving block 804, the two moving block 804 are driven by the motor IV 801 to rotate in opposite directions (guide rods) so that the two moving blocks 804 in threaded mode, the two clamping discs 806 are driven to conduct guiding motion along the other guide rods, the two clamping discs 806 can clamp the valve blocks, then the electromagnet can be clamped by the motor II, and the electromagnet can be driven by the motor II, the motor 709 can be driven to move by the motor 709 to move through the motor II, and the motor II, the valve is required to be driven to move by the motor 709 to be placed by the motor 709, and the motor 803 to realize the movement mechanism, and the movement can be realized by the vibration mechanism through the motor 803, and the vibration can be realized.
The lifting seat 3 can be lowered into the base body 1 through the hydraulic cylinder 2, a water spraying module 4 is arranged in the lifting seat 3, the water spraying module 4 comprises a water tank, cleaning liquid for cleaning a valve block is stored in the water tank, the water tank is fixedly connected to the top of the lifting seat 3, a water pipe is inserted into the water outlet end of the water tank, a plurality of high-pressure water guns are fixedly arranged in the lifting seat 3, the other end of the water pipe is connected with the high-pressure water guns, the lifting seat 3 is lowered through the operation of the hydraulic cylinder 2, the water spraying module 4 can be started after the lifting seat 3 is lowered into the base body 1, the valve block is sprayed by the high-pressure water guns, the rotation of the valve block and the lifting of the lifting seat 3 are matched with the clamping disc 806, carry out comprehensive injection cleaning liquid to the valve piece, and then be favorable to following to washing the valve piece, the inside fixedly connected with mounting bracket 12 of elevating seat 3, one side fixedly connected with motor five 13 of mounting bracket 12, the one end fixedly connected with axis of rotation 14 of motor five 13 output shafts, the one end fixedly connected with shell washs dish 15 of axis of rotation 14, the bottom of shell washs dish 15 is equipped with the cleaning brush of a plurality of plastics material, drive shell washs dish 15 through motor five 13 and rotate, thereby can wash the surface of valve piece, this pump valve piece processing cleaning treatment equipment divide into three steps to the specific cleanness of valve piece: the three steps of spraying cleaning liquid, brushing the outer surface and brushing the through holes can be performed at the same time, but the through holes are required to be cleaned after the outer surface is brushed, and finally, the cleaned valve block can be subjected to comprehensive spray cleaning again according to the requirement, and the cleaning valve block can be realized by adding a new water gun and connecting a new water source in the prior art.
Rectangular window has been seted up to one side of base member 1, one side fixedly connected with electrically operated gate 16 of base member 1, after the lifting seat 3 descends, spacing box 11 is located one side of rectangular window, the inside sliding connection of base member 1 has collection box 9, collection box 9 is located the below of feed mechanism 7, the bottom of collection box 9 is the filter screen, the inside fixedly connected with header tank 10 of base member 1, header tank 10 is located the below of collection box 9, the outlet has been seted up to one side of header tank 10, the inside grafting of outlet has the drain pipe, through collection box 9, can collect the tiny particle impurity that drops after the cleaning, and cleaning liquid will fall in header tank 10 through the filter screen, and by the drain pipe discharge, thereby prevent the escape of filth.
In this embodiment, the hole washing mechanism 6 can be set up in more groups to meet the cleaning requirement, in addition, when a new batch of valve blocks need to be cleaned and the current hole washing mechanism 6 does not meet the position of the through hole, the electric door 16 can be opened to detach and replace the hole washing mechanism 6 in the limit box 11, in addition, the pump valve block processing cleaning treatment equipment can be set up on the processing production assembly line, and the conveying guide rail is in butt joint with the movement seat 704, so that automatic cleaning can be realized, and the production efficiency is improved.
The specific working mode is as follows:
when the valve block to be cleaned is placed on the placing table 709, the electromagnet is started to adsorb and fix the valve block, the screw rod 702 is driven to rotate by the motor II 701, so that the screw-connected moving seat 704 runs along one of the guide rods until the screw-connected moving seat is positioned below the lifting seat 3, and then the valve block can be clamped by the clamping turnover mechanism 8;
the motor IV 801 drives the bidirectional screw shaft 802 to rotate, so that the two moving blocks 804 in threaded connection move in opposite directions (are guided along the other guide rod), the two clamping discs 806 are driven to clamp the valve blocks, then the electromagnet can be released, the placing table 709 is driven to descend through the operation of the hydraulic rod II 703, and at the moment, the clamping discs 806 can be driven to rotate through the motor II 807, so that the valve blocks are driven to rotate;
through the operation of the hydraulic cylinder 2, the lifting seat 3 descends, the water spraying module 4 can be started after the lifting seat 3 descends into the base body 1, the high-pressure water gun is used for spraying the valve block, the clamping disc 806 is matched with the rotation of the valve block and the lifting of the lifting seat 3, and the valve block is comprehensively sprayed with cleaning liquid, so that the valve block can be washed later;
after the valve block is comprehensively sprayed with cleaning liquid, the valve block can be washed, the switching mechanism 5 is utilized to replace the hole washing mechanism 6 matched with the through hole of the valve block, specifically, the driving motor drives the rotary base 501 to rotate, so that the first hydraulic rod 502 moves, the hole washing mechanism 6 rotates to switch, then the hole washing mechanism 6 is pushed into the limit box 11 through the operation of the first hydraulic rod 502, the main board 601 slides into the limit box 11 and then is clamped with the limit box 11, then the electric limit rod 504 is released, the fixing of the main board 601 is released by the sliding board 503, at the moment, the lifting seat 3 descends again, the sliding board 503 is separated from the main board 601, and the hole washing mechanism 6 is left in the limit box 11;
the shell cleaning disc 15 is driven to rotate through the motor five 13, so that the outer surface of a valve block can be washed, when the through hole of the valve block needs to be cleaned, the screw 603 is driven to rotate through the motor one 602, so that the moving plate 604 in threaded connection slides in the limit box 11 to drive the spiral hole cleaning shaft 606 to extend into the through hole of the valve block for cleaning, wherein the spiral hole cleaning shaft 606 rotates through the motor one 605, so that the inner wall of the through hole is washed, the hole cleaning effect is improved, in addition, the spiral hole cleaning shaft 606 adopts a spiral blade shaft, a cleaning brush is arranged on the outer wall of the spiral hole cleaning shaft, and if the impurities in the through hole are more, the impurities can be discharged along the spiral hole cleaning shaft 606;
after one surface of the valve block is washed, other hole washing mechanisms 6 can be switched to wash holes on other surfaces until the valve block is cleaned, and the pump valve block processing and cleaning treatment equipment comprises three steps for specifically cleaning the valve block: the three steps of spraying cleaning liquid, brushing the outer surface and brushing the through holes can be performed at the same time, but the through holes are required to be brushed after the outer surface is brushed, and finally, the cleaned valve block can be comprehensively sprayed and cleaned again according to the requirement, and the cleaning can be realized by adding a new water tank;
the driving shaft 706 is driven to rotate by the motor III 705, and the rotating shell 707 is driven to rotate by the synchronous belt, so that the placing table 709 can rotate, the flexibility of the placing table 709 is improved, and six surfaces of the valve block can be cleaned;
finally, the valve block is sent back through the material conveying mechanism 7, and it should be noted that when the material conveying mechanism 7 conveys the valve block, the rotating rod 805 needs to be moved to avoid interference, specifically, the three-drive transmission shaft 803 of the motor is used for realizing the movement of the rotating rod 805;
through the collecting box 9, small particle impurities falling after cleaning can be collected, and cleaning liquid can fall into the water collecting tank 10 through the filter screen and is discharged through the drain pipe, so that the escape of dirt is prevented;
the pump valve block processing cleaning treatment equipment can also be arranged on a processing production assembly line, and the conveying guide rail is in butt joint with the moving seat 704, so that automatic cleaning can be realized, and the production efficiency is improved.
Finally, it should be noted that: the foregoing description is only of the preferred embodiments of the invention and is not intended to limit the scope of the invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. A pump valve block processing cleaning treatment device comprises a base body (1), a switching mechanism (5), a hole washing mechanism (6), a material conveying mechanism (7) and a clamping turnover mechanism (8); one side fixedly connected with pneumatic cylinder (2) of base member (1), flexible end fixedly connected with lifting seat (3) of pneumatic cylinder (2), the inside of lifting seat (3) is provided with shell cleaning disc (15) of cleaning valve piece surface, its characterized in that: the top of the base body (1) is provided with a switching mechanism (5), one side of the switching mechanism (5) is provided with a hole washing mechanism (6) with a plurality of through holes for cleaning valve blocks, and a limit box (11) for placing the hole washing mechanism (6) is fixedly connected inside the lifting seat (3) through bolts;
the switching mechanism (5) comprises a driving motor, the driving motor is fixedly connected to the top of the base body (1), one end of an output shaft of the driving motor is fixedly connected with a rotating base (501), a plurality of first hydraulic rods (502) are fixedly arranged in the rotating base (501), a sliding plate (503) is fixedly connected to the telescopic ends of the first hydraulic rods (502), and an electric limiting rod (504) is fixedly arranged in the sliding plate (503);
hole washing mechanism (6) include mainboard (601), mainboard (601) and slide (503) sliding connection, slide (503) accessible electronic gag lever post (504) are fixed mutually with mainboard (601), but mainboard (601) sliding connection is in the inside of spacing box (11), but mainboard (601) movable joint is in the inside of spacing box (11), the inside fixed mounting of mainboard (601) has motor one (602), one end fixedly connected with screw rod (603) of motor one (602) output shaft, the outer wall threaded connection of screw rod (603) has movable plate (604), movable plate (604) and spacing box (11) sliding connection, the inside fixed mounting of movable plate (604) has motor one (605), one end fixedly connected with spiral hole washing axle (606) of motor one (605) output shaft.
2. A pump valve block machining cleaning treatment apparatus according to claim 1, characterized in that: the conveying mechanism (7) comprises a motor II (701), the motor II (701) is fixedly connected to one side of the base body (1), one end fixedly connected with screw rod (702) of an output shaft of the motor II (701), a motor III (705) is fixedly connected to the outer wall of the screw rod (702), a hydraulic rod II (703) is fixedly connected to the inner part of the motor III (704), a placing table (709) is fixedly connected to the telescopic end of the hydraulic rod II (703), an electromagnet is fixedly installed inside the placing table (709), a rotating shell (707) is connected to the inner part of the motor III (706) in a rotating mode, a moving shaft (708) is connected to the placing table (709) in a sliding mode, a motor III (705) is fixedly installed at the top of the moving seat (704), a driving shaft (706) is fixedly connected to one end of the output shaft of the motor III (705), a synchronous belt is arranged on the outer wall of the driving shaft (706), the driving shaft (706) is connected to the rotating shell (707) in a transmission mode through the synchronous belt, two guide rods (704) are fixedly connected to the inner part of the base body (707), and the guide rods (704) are connected to the guide rods (704) in the sliding mode.
3. A pump valve block machining cleaning treatment apparatus according to claim 2, characterized in that: the clamping turnover mechanism (8) comprises a motor four (801), the motor four (801) is fixedly connected to one side of a base body (1), one end fixedly connected with two-way screw shaft (802) of an output shaft of the motor four (801), two screw thread parts of the two-way screw shaft (802) are all in threaded connection with a moving block (804), one side of the moving block (804) is fixedly connected with a motor three, one end fixedly connected with rotating shaft of the motor three output shaft, the rotating shaft is rotationally connected with the moving block (804), the outer wall of the rotating shaft is fixedly connected with a rotating rod (805), the inside of the rotating rod (805) is fixedly connected with a motor two (807), one end fixedly connected with transmission shaft (803) of an output shaft of the motor two (807), one end fixedly connected with clamping disc (806) of the transmission shaft, the clamping disc (806) is made of rubber, one side of the clamping disc (806) is provided with anti-skid stripes, and the other guide rod is located inside the moving block (804) and is in sliding connection with the same.
4. A pump valve block machining cleaning treatment apparatus according to claim 1, characterized in that: lifting seat (3) accessible pneumatic cylinder (2) descends to the inside of base member (1), the inside of lifting seat (3) is equipped with water spray module (4), water spray module (4) include the water tank, water tank fixed connection is in the top of lifting seat (3), the water outlet end of water tank is pegged graft there is the water pipe, the inside fixed mounting of lifting seat (3) has a plurality of high-pressure squirts, the other end of water pipe is connected with the high-pressure squirt, the storage has clean liquid in the water tank.
5. A pump valve block machining cleaning treatment apparatus according to claim 1, characterized in that: the novel cleaning brush comprises a lifting seat (3), wherein a mounting frame (12) is fixedly connected to the inside of the lifting seat (3), a motor five (13) is fixedly connected to one side of the mounting frame (12), a rotating shaft (14) is fixedly connected to one end of an output shaft of the motor five (13), a shell cleaning disc (15) is fixedly connected to one end of the rotating shaft (14), and a plurality of cleaning brushes made of plastic materials are arranged at the bottom of the shell cleaning disc (15).
6. A pump valve block machining cleaning treatment apparatus according to claim 1, characterized in that: a rectangular window is formed in one side of the base body (1), an electric door (16) is fixedly connected to one side of the base body (1), and after the lifting seat (3) descends, the limit box (11) is located on one side of the rectangular window.
7. A pump valve block machining cleaning treatment apparatus according to claim 1, characterized in that: the inside sliding connection of base member (1) has collection box (9), collection box (9) are located the below of feed mechanism (7), the bottom of collection box (9) is the filter screen.
8. The pump valve block machining cleaning treatment apparatus according to claim 7, wherein: the novel water collecting device is characterized in that a water collecting tank (10) is fixedly connected to the inside of the base body (1), the water collecting tank (10) is located below the collecting box (9), a water outlet is formed in one side of the water collecting tank (10), and a drain pipe is inserted into the water outlet.
9. A pump valve block machining cleaning treatment apparatus according to claim 1, characterized in that: the outer wall of the spiral hole washing shaft (606) is provided with a plurality of cleaning brushes made of plastic materials.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202311395331.5A CN117139257B (en) | 2023-10-26 | 2023-10-26 | Pump valve piece processing clean treatment facility |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311395331.5A CN117139257B (en) | 2023-10-26 | 2023-10-26 | Pump valve piece processing clean treatment facility |
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| CN117139257A CN117139257A (en) | 2023-12-01 |
| CN117139257B true CN117139257B (en) | 2024-02-13 |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118203271B (en) * | 2024-05-20 | 2024-08-06 | 阳信利鑫清真肉类有限公司 | A high pressure cleaning equipment for slaughterhouse |
| CN118988631A (en) * | 2024-10-24 | 2024-11-22 | 河南创峰国际建设有限公司 | Automatic reinforcing bar oiling device for building engineering |
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