CN117127417A - Functional multicolor coating trademark tape based on thermal expansion microspheres and preparation process thereof - Google Patents
Functional multicolor coating trademark tape based on thermal expansion microspheres and preparation process thereof Download PDFInfo
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- D—TEXTILES; PAPER
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- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
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- D06N3/0068—Polymeric granules, particles or powder, e.g. core-shell particles, microcapsules
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- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/007—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by mechanical or physical treatments
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- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/12—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
- D06N3/14—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
- D06N3/145—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes two or more layers of polyurethanes
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Abstract
本发明涉及层商标带技术领域,尤其涉及一种基于热膨胀微球的功能性多色涂层商标带及其制备工艺,商标带包括基布层、弹性层和打印层,基布层上下两测都涂覆有弹性层,弹性层远离基布层的一侧涂覆有打印层,工艺步骤包括(1)基布织造;(2)退浆水洗;(3)热定型处理;(4)轧光处理;(5)弹性层涂层;(6)打印层涂层;(7)二次轧光;(8)复卷,分切,解决了现有干法涂层产品无法同时满足高柔软度以及高耐洗性能的问题。
The invention relates to the technical field of layered trademark tapes, and in particular to a functional multi-color coated trademark tape based on thermally expanded microspheres and its preparation process. The trademark tape includes a base fabric layer, an elastic layer and a printing layer. The upper and lower base fabric layers All are coated with an elastic layer, and the side of the elastic layer away from the base fabric layer is coated with a printing layer. The process steps include (1) base fabric weaving; (2) desizing and washing; (3) heat setting treatment; (4) rolling Light treatment; (5) elastic layer coating; (6) printing layer coating; (7) secondary calendering; (8) rewinding and slitting, which solves the problem that existing dry coating products cannot meet the requirements of high softness at the same time. and high wash resistance.
Description
技术领域Technical field
本发明涉及层商标带技术领域,尤其涉及一种基于热膨胀微球的功能性多色涂层商标带及其制备工艺。The present invention relates to the technical field of layered trademark tapes, and in particular to a functional multi-color coated trademark tape based on thermally expanded microspheres and its preparation process.
背景技术Background technique
商标带是指作为纺织类商品标志的小块织物,每一块织物上有商品牌号、制造厂、国名、规格等标志,大小依需要而定。商标带分印刷和提花两类,其中印刷商标带通常用以棉纱,高支棉纱、涤纶丝、锦纶丝或人造丝作经纬线的机织布、手撕布,或无纺布作为基材,经过后续轧光或涂层整理,分切为小规格成品,再由带类商标印刷机印刷而成。现有的商标带多为黑白两色,随着纺织产品的多样化和设备的更新换代,市场对涂层商标带的色彩需求开始凸显,对商标带的柔软度和耐洗性能也提出更高要求。Trademark tape refers to a small piece of fabric used as a symbol of textile products. Each piece of fabric has brand name, manufacturer, country name, specifications and other marks on it. The size depends on the needs. There are two types of trademark tapes: printing and jacquard. Printed trademark tapes are usually made of cotton yarn, high-count cotton yarn, polyester yarn, nylon yarn or rayon as the warp and weft lines of woven fabric, hand-torn fabric, or non-woven fabric as the base material. After subsequent calendering or coating finishing, it is cut into small-sized finished products and then printed by a tape label printing machine. Most of the existing trademark tapes are black and white. With the diversification of textile products and the upgrading of equipment, the market's demand for the color of coated trademark tapes has begun to highlight, and higher softness and washability of trademark tapes have also been proposed. Require.
通过在基布上均匀涂覆一层或多层树脂浆料,填充基布孔隙,赋予商标带良好的平整度和可印刷性,称为涂层商标带。其涂层面通常分为湿法涂层和溶剂型干法涂层,本专利所述为溶剂型干法涂层。干法涂层又分为水性树脂浆料涂层和油性树脂浆料涂层,水性树脂浆料以水作为溶剂,环境友好,但涂层水洗牢度差;油性树脂浆料涂层效果优良,耐水洗,但因树脂中含有DMF,甲苯等有机溶剂,危害环境,正逐步被替代。By evenly coating one or more layers of resin slurry on the base fabric to fill the pores of the base fabric and giving the trademark tape good flatness and printability, it is called a coated trademark tape. The coating surface is usually divided into wet coating and solvent-based dry coating. This patent describes a solvent-based dry coating. Dry coating is divided into water-based resin slurry coating and oil-based resin slurry coating. Water-based resin slurry uses water as the solvent and is environmentally friendly, but the coating has poor washing fastness; oil-based resin slurry coating has excellent effect. It is resistant to water washing, but because the resin contains organic solvents such as DMF and toluene, it is harmful to the environment and is being gradually replaced.
现有干法涂层产品,无法同时满足高柔软度以及高耐洗性能。此外,多色商标带的发展也无法满足市场需求。Existing dry coating products cannot satisfy high softness and high wash resistance at the same time. In addition, the development of multi-color trademark tapes cannot meet market demand.
热膨胀微球是一种热塑性空心聚合物微球,由热塑性聚合物外壳和封入的液态烷烃气体组成,平均直径范围为10~50μm。当加热时,壳内气体压力增加,热塑性外壳软化,从而使膨胀微球体积显著增加。当冷却时,膨胀微球外壳再次变硬,体积固定。其膨胀性能稳定,回弹性高,已在造纸,胶带,汽车涂料,印刷油墨等多个领域得到应用。Thermal expansion microspheres are thermoplastic hollow polymer microspheres, consisting of a thermoplastic polymer shell and enclosed liquid alkane gas, with an average diameter ranging from 10 to 50 μm. When heated, the gas pressure within the shell increases and the thermoplastic shell softens, resulting in a significant increase in the volume of the expanded microspheres. When cooled, the expanded microsphere shell hardens again and has a fixed volume. It has stable expansion properties and high resilience, and has been used in many fields such as papermaking, tapes, automotive coatings, and printing inks.
目前,尚无将热膨胀微球应用于涂层商标带的专利及文献报道。Currently, there are no patents or literature reports on the application of thermally expanded microspheres to coated trademark tapes.
发明内容Contents of the invention
(一)解决的技术问题(1) Technical problems solved
针对现有技术的不足,本发明目的在于提供一种基于热膨胀微球的功能性多色涂层商标带及其制备工艺,解决了现有技术中存在的问题,解决了现有干法涂层产品无法同时满足高柔软度以及高耐洗性能的问题。In view of the shortcomings of the existing technology, the purpose of the present invention is to provide a functional multi-color coated trademark tape based on thermally expanded microspheres and its preparation process, which solves the problems existing in the existing technology and solves the problems of the existing dry coating. The product cannot meet the problems of high softness and high wash resistance at the same time.
(二)技术方案(2) Technical solutions
为实现上述目的,本发明提供如下技术方案:一种基于热膨胀微球的功能性多色涂层商标带制备工艺,包括以下步骤:In order to achieve the above objectives, the present invention provides the following technical solution: a preparation process for functional multi-color coated trademark tapes based on thermally expanded microspheres, including the following steps:
(1)基布织造:采用再生涤纶纤维和再生锦纶纤维混纺得到复合纱线,复合纱线作为经纱和纬纱,经纱和纬纱通过喷水织机织造形成平纹基布;(1) Base fabric weaving: Regenerated polyester fiber and regenerated nylon fiber are blended to obtain composite yarn. The composite yarn is used as warp yarn and weft yarn. The warp yarn and weft yarn are woven through a water-jet loom to form a plain weave base fabric;
(2)退浆水洗:将织造好的基布打卷,退浆水洗,水洗温度88-96℃;(2) Desizing and washing: roll the woven base fabric, desizing and washing, the washing temperature is 88-96°C;
(3)热定型处理:水洗后的基布加热定形,热定型温度160-200℃,定型车速40-80m/min;(3) Heat setting treatment: The washed base fabric is heated and set at a heat setting temperature of 160-200°C and a setting speed of 40-80m/min;
(4)轧光处理:定形后的基布用轧光机进行轧光处理,轧光温度150-200℃,轧光压力5-10MPa,轧光次数正反面各1-5次;(4) Calendering treatment: The shaped base fabric is calendered with a calendering machine. The calendering temperature is 150-200°C, the calendering pressure is 5-10MPa, and the number of calendering times is 1-5 times on both sides;
(5)弹性层涂层:将聚氨酯树脂,加入乙酸乙酯,分散5-10分钟,后加入热膨胀微球,分散10-20分钟,在分散过程中缓慢加入交联剂,将分散好的浆料同时刮涂于基布正反面,送入烘房烘干,烘干温度130-180℃,烘干时间0.5-3min,涂胶量为36-48g/m2;(5) Elastic layer coating: Add ethyl acetate to the polyurethane resin and disperse for 5-10 minutes. Then add thermally expanded microspheres and disperse for 10-20 minutes. During the dispersion process, slowly add the cross-linking agent and disperse the dispersed slurry. The material is scraped onto the front and back of the base fabric at the same time and sent to the drying room for drying. The drying temperature is 130-180°C, the drying time is 0.5-3min, and the glue amount is 36-48g/m2;
(6)打印层涂层:将聚氨酯树脂,加入色浆和乙酸乙酯,分散15-25min,然后加入1000目白炭黑,在分散过程中缓慢加入交联剂,同时刮涂于弹性层正反面,送入烘房烘干,烘干温度130-150℃,烘干时间0.5-3min,涂胶量为18-24g/m2;(6) Printing layer coating: Add the polyurethane resin to the color paste and ethyl acetate, disperse it for 15-25 minutes, then add 1000 mesh white carbon black, slowly add the cross-linking agent during the dispersion process, and apply it on the front and back of the elastic layer at the same time. , sent to the drying room for drying, the drying temperature is 130-150℃, the drying time is 0.5-3min, and the glue amount is 18-24g/m2;
(7)二次轧光:打印层涂层结束后再次进行轧光处理,轧光温度70-100℃,轧光压力5-8MPa,轧光次数正反面各1-5次;(7) Secondary calendering: After the printing layer coating is completed, the calendering process is performed again, the calendering temperature is 70-100°C, the calendering pressure is 5-8MPa, and the number of calendering times is 1-5 times for the front and back sides;
(8)复卷,分切:分切收卷装置将收卷后的商标带进行分切,复卷后进行包装。(8) Rewinding and slitting: The slitting and rewinding device slits the rolled trademark tape and rewinds it for packaging.
优选地,步骤(1)中的基布织造,采用60%再生涤纶纤维和40%再生锦纶纤维混纺得到复合纱线,采用50D的复合纱线作为经纱和纬纱,经纱和纬纱通过喷水织机织造形成平纹基布,基布克重80g/m2,基布厚度0.09mm。Preferably, the base fabric in step (1) is woven using 60% regenerated polyester fiber and 40% regenerated nylon fiber to obtain a composite yarn, and a 50D composite yarn is used as the warp yarn and weft yarn, and the warp yarn and weft yarn are passed through a water-jet loom Weaving to form a plain base fabric, the weight of the base fabric is 80g/m2, and the thickness of the base fabric is 0.09mm.
优选地,步骤(2)中,水洗温度为90℃。Preferably, in step (2), the water washing temperature is 90°C.
优选地,步骤(3)中,热定型温度180℃,定型车速60m/min。Preferably, in step (3), the heat setting temperature is 180°C and the setting speed is 60m/min.
优选地,步骤(4)中,轧光温度为160℃,轧光压力为7MPa,轧光次数正反面各1次。Preferably, in step (4), the calendering temperature is 160°C, the calendering pressure is 7MPa, and the number of calendering times is once for both front and back sides.
优选地,步骤(5)中,弹性层涂层浆料包括40-60份聚氨酯树脂,5-20份热膨胀微球,20-40份有乙酸乙酯,4-10份交联剂。Preferably, in step (5), the elastic layer coating slurry includes 40-60 parts of polyurethane resin, 5-20 parts of heat-expandable microspheres, 20-40 parts of ethyl acetate, and 4-10 parts of cross-linking agent.
优选地,弹性层涂层浆料包括54份聚氨酯树脂,10份热膨胀微球,35份有乙酸乙酯,8份交联剂。Preferably, the elastic layer coating slurry includes 54 parts of polyurethane resin, 10 parts of thermally expanded microspheres, 35 parts of ethyl acetate, and 8 parts of cross-linking agent.
优选地,步骤(6)中,打印层涂层浆料包括40-60份聚氨酯树脂,10-20份色浆,5-10份1000目白炭黑,20-40份乙酸乙酯,4-10份交联剂。Preferably, in step (6), the printing layer coating slurry includes 40-60 parts of polyurethane resin, 10-20 parts of color paste, 5-10 parts of 1000 mesh white carbon black, 20-40 parts of ethyl acetate, 4-10 parts cross-linking agent.
优选地,打印层涂层浆料包括54份聚氨酯树脂,10份色浆,6份1000目白炭黑,30份乙酸乙酯,8份交联剂。Preferably, the printing layer coating slurry includes 54 parts of polyurethane resin, 10 parts of color paste, 6 parts of 1000 mesh white carbon black, 30 parts of ethyl acetate, and 8 parts of cross-linking agent.
一种基于热膨胀微球的功能性多色涂层商标带,包括基布层、弹性层和打印层,基布层上下两测都涂覆有弹性层,弹性层远离基布层的一侧涂覆有打印层。A functional multi-color coated trademark tape based on thermally expanded microspheres, including a base fabric layer, an elastic layer and a printing layer. The upper and lower sides of the base fabric layer are coated with elastic layers, and the side of the elastic layer away from the base fabric layer is coated with Covered with printed layer.
(三)有益效果(3) Beneficial effects
与现有技术相比,本发明具有以下几点有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1.本发明提供一种基于热膨胀微球的功能性多色涂层商标带及其制备工艺,该商标带通过弹性层中的热膨胀微球在一定温度下快速发泡,在基布表面形成致密的泡孔结构,赋予材料优良的弹性和柔软度,以及极强的绒感,1. The present invention provides a functional multi-color coated trademark tape based on thermally expanded microspheres and a preparation process thereof. The trademark tape rapidly foams at a certain temperature through the thermally expanded microspheres in the elastic layer, forming a dense layer on the surface of the base fabric. The cell structure gives the material excellent elasticity and softness, as well as a strong velvety feel.
2.本发明提供一种基于热膨胀微球的功能性多色涂层商标带及其制备工艺,该商标带中打印层涂覆于弹性层的正反两面,通过白炭黑的加入来增加材料的消光性和吸墨性;通过不同颜色色浆的加入,获得多色系产品,丰富商标带种类。2. The present invention provides a functional multi-color coated trademark tape based on thermally expanded microspheres and a preparation process thereof. In the trademark tape, the printing layer is coated on both front and back sides of the elastic layer, and the material is increased by adding white carbon black. It has excellent matting and ink absorbing properties; by adding different color pastes, multi-color products can be obtained and the types of trademark tapes can be enriched.
3.本发明提供一种基于热膨胀微球的功能性多色涂层商标带及其制备工艺,该商标带通过在弹性层涂层和打印层涂层中加入聚氨酯树脂后具有耐水洗特性,且不会污染环境。3. The present invention provides a functional multi-color coated trademark tape based on thermally expanded microspheres and a preparation process thereof. The trademark tape has water-wash resistance by adding polyurethane resin to the elastic layer coating and the printing layer coating, and Will not pollute the environment.
附图说明Description of the drawings
图1为本发明商标带的结构示意图。Figure 1 is a schematic structural diagram of the trademark tape of the present invention.
图中:1-基布层、2-弹性层、3-打印层。In the picture: 1-base fabric layer, 2-elastic layer, 3-printing layer.
具体实施方式Detailed ways
在本申请中,除非另有明确的规定和限定,本申请使用的技术术语应当为所述技术人员所理解的通常意义。术语“相连”“连接”“固定”“设置”等应做广义理解,可以是固定连接,也可以是可拆卸连接,或成一体;可以是直接相连,也可以通过中间媒介间接相连;可以是机械连接、也可以是电连接。除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或通过中间媒介间接接触。而且,第一特征在第二特征“之上”或者“上方”或者“上面”等可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”或“下方”或“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。诸如第一、第二等之类的关系术语仅仅用来将一个实体或者操作与另外一个实体或者操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。描述中使用的术语比如“中心”“横向”“纵向”“长度”“宽度”“厚度”“高度”“前”“后”“左”“右”“上”“下”“竖直”“水平”“顶”“底”“内”“外”“轴向”“径向”“周向”“顺时针”“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或者暗示所指的装置或者原件必须具有特定的方位、以特定的方位构造和操作。In this application, unless otherwise expressly stated and limited, the technical terms used in this application shall have the usual meanings understood by those skilled in the art. The terms "connected", "connected", "fixed" and "set" should be understood in a broad sense. They can be fixed connections, detachable connections, or integrated; they can be directly connected or indirectly connected through intermediate media; they can be Mechanical connection or electrical connection. Unless otherwise expressly stated and limited, a first feature being "on" or "below" a second feature may mean that the first and second features are in direct contact, or in indirect contact through an intermediary. Moreover, the first feature being "above" or "above" or "above" the second feature may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being "below" or "under" or "under" the second feature may mean that the first feature is directly below or diagonally below the second feature, or it may simply mean that the first feature is less horizontally than the second feature. Relational terms such as first, second, etc. are only used to distinguish one entity or operation from another entity or operation and do not necessarily require or imply that any such actual relationship exists between these entities or operations or order. Terms used in the description such as "center", "horizontal", "vertical", "length", "width", "thickness", "height", "front", "back", "left", "right", "up", "down", "vertical" The orientations or positional relationships indicated by "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", "clockwise", "counterclockwise", etc. are based on the orientation or position shown in the drawings. The positional relationship is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or original component mentioned must have a specific orientation, be constructed and operate in a specific orientation.
下面将结合本发明实施例中的附图1对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to Figure 1 in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
实施例1:Example 1:
实一种基于热膨胀微球的功能性多色涂层商标带,包括基布层1,弹性层2和打印层3,基布层1上下两测都涂覆有弹性层2,弹性层2远离基布层的一侧涂覆有打印层3。A functional multi-color coated trademark tape based on thermally expanded microspheres, including a base fabric layer 1, an elastic layer 2 and a printing layer 3. The upper and lower sides of the base fabric layer 1 are coated with elastic layers 2, and the elastic layers 2 are separated from each other. One side of the base fabric layer is coated with printing layer 3.
一种基于热膨胀微球的功能性多色涂层商标带制备工艺,包括以下步骤:A preparation process for functional multi-color coated trademark tapes based on thermally expanded microspheres, including the following steps:
(1)基布织造:由60%的再生涤纶纤维和40%再生锦纶纤维混纺得到复合纱线,采用50D的复合纱线作为经纱和纬纱,经纱和纬纱通过喷水织机织造形成平纹基布,基布克重80g/m2,基布厚度0.09mm;(1) Base fabric weaving: Composite yarn is obtained by blending 60% recycled polyester fiber and 40% recycled nylon fiber. 50D composite yarn is used as warp and weft yarns. The warp yarn and weft yarn are woven through a water-jet loom to form a plain weave base fabric. , base fabric weight is 80g/m2, base fabric thickness is 0.09mm;
(2)退浆水洗:将织造好的基布打卷,退浆水洗,水洗温度90℃;(2) Desizing and washing: roll the woven base fabric, desizing and washing, the washing temperature is 90°C;
(3)热定型处理:水洗后的基布加热定形,热定型温度180℃,定型车速60m/min;(3) Heat setting treatment: The washed base fabric is heated and set at a heat setting temperature of 180°C and a setting speed of 60m/min;
(4)轧光处理:定形后的基布用轧光机进行轧光处理,轧光温度160℃,轧光压力7MPa,轧光次数正反面各1次;(4) Calendering treatment: The shaped base fabric is calendered using a calender, with a calendering temperature of 160°C, a calendering pressure of 7MPa, and a calendering time of 1 on both sides;
(5)弹性层涂层:取54份聚氨酯树脂,加入35份乙酸乙酯,分散10分钟,后加入10份热膨胀微球,分散15分钟,在分散过程中缓慢加入8份交联剂,搅拌机转速为1500r/min,将分散好的浆料同时刮涂于基布正反面,刮刀厚度1.5mm,送入烘房烘干,烘干温度155℃,烘干时间1min,涂胶量为40g/m2;(5) Elastic layer coating: Take 54 parts of polyurethane resin, add 35 parts of ethyl acetate, disperse for 10 minutes, then add 10 parts of thermal expansion microspheres, disperse for 15 minutes, slowly add 8 parts of cross-linking agent during the dispersion process, mixer The rotation speed is 1500r/min. The dispersed slurry is scraped onto the front and back of the base fabric at the same time. The thickness of the scraper is 1.5mm. Send it to the drying room for drying. The drying temperature is 155°C. The drying time is 1 minute. The amount of glue applied is 40g/ m2;
(6)打印层涂层:取54份聚氨酯树脂,加入10份色浆和30份乙酸乙酯,分散20min,然后加入6份1000目白炭黑,在分散过程中缓慢加入8份交联剂,同时刮涂于弹性层正反面,送入烘房烘干,烘干温度140℃,烘干时间1min,涂胶量为20g/m2;(6) Printing layer coating: Take 54 parts of polyurethane resin, add 10 parts of color paste and 30 parts of ethyl acetate, disperse for 20 minutes, then add 6 parts of 1000 mesh silica, and slowly add 8 parts of cross-linking agent during the dispersion process. At the same time, scrape the front and back of the elastic layer and send it to the drying room for drying. The drying temperature is 140°C, the drying time is 1 minute, and the glue amount is 20g/m2;
(7)二次轧光:打印层涂层结束后再次进行轧光处理,轧光温度90℃,轧光压力7MPa,轧光次数正反各1次;(7) Secondary calendering: After the printing layer coating is completed, the calendering process is performed again, the calendering temperature is 90°C, the calendering pressure is 7MPa, and the number of calendering times is 1 positive and negative;
(8)复卷,分切:分切收卷装置将收卷后的商标带进行分切,复卷后进行包装。(8) Rewinding and slitting: The slitting and rewinding device slits the rolled trademark tape and rewinds it for packaging.
实施例2:一种基于热膨胀微球的功能性多色涂层商标带,包括基布层1,弹性层2和打印层3,基布层1上下两测都涂覆有弹性层2,弹性层2远离基布层的一侧涂覆有打印层3。Embodiment 2: A functional multi-color coated trademark tape based on thermally expanded microspheres, including a base fabric layer 1, an elastic layer 2 and a printing layer 3. The upper and lower sides of the base fabric layer 1 are coated with an elastic layer 2. The elastic layer The side of layer 2 away from the base fabric layer is coated with printing layer 3.
一种基于热膨胀微球的功能性多色涂层商标带制备工艺,包括以下步骤:A preparation process for functional multi-color coated trademark tapes based on thermally expanded microspheres, including the following steps:
(1)基布织造:由60%的再生涤纶纤维和40%再生锦纶纤维混纺得到复合纱线,采用50D的复合纱线作为经纱和纬纱,经纱和纬纱通过喷水织机织造形成平纹基布,基布克重80g/m2,基布厚度0.09mm;(1) Base fabric weaving: Composite yarn is obtained by blending 60% recycled polyester fiber and 40% recycled nylon fiber. 50D composite yarn is used as warp and weft yarns. The warp yarn and weft yarn are woven through a water-jet loom to form a plain weave base fabric. , base fabric weight is 80g/m2, base fabric thickness is 0.09mm;
(2)退浆水洗:将织造好的基布打卷,退浆水洗,水洗温度88℃;(2) Desizing and washing: roll the woven base fabric, desizing and washing, the washing temperature is 88°C;
(3)热定型处理:水洗后的基布加热定形,热定型温度177℃,定型车速63m/min;(3) Heat setting treatment: The washed base fabric is heated and set at a heat setting temperature of 177°C and a setting speed of 63m/min;
(4)轧光处理:定形后的基布用轧光机进行轧光处理,轧光温度150℃,轧光压力6MPa,轧光次数正反面各2次;(4) Calendering treatment: The shaped base fabric is calendered using a calender, with a calendering temperature of 150°C, a calendering pressure of 6MPa, and two calendering times for the front and back sides;
(5)弹性层涂层:取54份聚氨酯树脂,加入35份乙酸乙酯,分散5分钟,后加入10份热膨胀微球,分散20分钟,在分散过程中缓慢加入8份交联剂,搅拌机转速为1500r/min,将分散好的浆料同时刮涂于基布正反面,刮刀厚度1.5mm,送入烘房烘干,烘干温度160℃,烘干时间2min,涂胶量为44g/m2;(5) Elastic layer coating: Take 54 parts of polyurethane resin, add 35 parts of ethyl acetate, disperse for 5 minutes, then add 10 parts of thermal expansion microspheres, disperse for 20 minutes, slowly add 8 parts of cross-linking agent during the dispersion process, mixer The rotation speed is 1500r/min. The dispersed slurry is scraped onto the front and back of the base fabric at the same time. The thickness of the scraper is 1.5mm. Send it to the drying room for drying. The drying temperature is 160°C. The drying time is 2 minutes. The amount of glue applied is 44g/ m2;
(6)打印层涂层:取54份聚氨酯树脂,加入10份色浆和30份乙酸乙酯,分散15min,然后加入6份1000目白炭黑,在分散过程中缓慢加入8份交联剂,同时刮涂于弹性层正反面,送入烘房烘干,烘干温度135℃,烘干时间2min,涂胶量为21g/m2;(6) Printing layer coating: Take 54 parts of polyurethane resin, add 10 parts of color paste and 30 parts of ethyl acetate, disperse for 15 minutes, then add 6 parts of 1000 mesh silica, and slowly add 8 parts of cross-linking agent during the dispersion process. At the same time, scrape the front and back of the elastic layer and send it to the drying room for drying. The drying temperature is 135°C, the drying time is 2 minutes, and the glue amount is 21g/m2;
(7)二次轧光:打印层涂层结束后再次进行轧光处理,轧光温度80℃,轧光压力6MPa,轧光次数正反各2次;(7) Secondary calendering: After the printing layer coating is completed, the calendering process is performed again, the calendering temperature is 80°C, the calendering pressure is 6MPa, and the number of positive and negative calendering times is 2 times;
(8)复卷,分切:分切收卷装置将收卷后的商标带进行分切,复卷后进行包装。(8) Rewinding and slitting: The slitting and rewinding device slits the rolled trademark tape and rewinds it for packaging.
实施例3:一种基于热膨胀微球的功能性多色涂层商标带,包括基布层1,弹性层2和打印层3,基布层1上下两测都涂覆有弹性层2,弹性层2远离基布层的一侧涂覆有打印层3。Example 3: A functional multi-color coated trademark tape based on thermally expanded microspheres, including a base fabric layer 1, an elastic layer 2 and a printing layer 3. The upper and lower sides of the base fabric layer 1 are coated with an elastic layer 2. The elasticity The side of layer 2 away from the base fabric layer is coated with printing layer 3.
一种基于热膨胀微球的功能性多色涂层商标带制备工艺,包括以下步骤:A preparation process for functional multi-color coated trademark tapes based on thermally expanded microspheres, including the following steps:
(1)基布织造:由60%的再生涤纶纤维和40%再生锦纶纤维混纺得到复合纱线,采用50D的复合纱线作为经纱和纬纱,经纱和纬纱通过喷水织机织造形成平纹基布,基布克重80g/m2,基布厚度0.09mm;(1) Base fabric weaving: Composite yarn is obtained by blending 60% recycled polyester fiber and 40% recycled nylon fiber. 50D composite yarn is used as warp and weft yarns. The warp yarn and weft yarn are woven through a water-jet loom to form a plain weave base fabric. , base fabric weight is 80g/m2, base fabric thickness is 0.09mm;
(2)退浆水洗:将织造好的基布打卷,退浆水洗,水洗温度92℃;(2) Desizing and washing: roll the woven base fabric, desizing and washing, the washing temperature is 92°C;
(3)热定型处理:水洗后的基布加热定形,热定型温度170℃,定型车速57m/min;(3) Heat setting treatment: The washed base fabric is heated and set at a heat setting temperature of 170°C and a setting speed of 57m/min;
(4)轧光处理:定形后的基布用轧光机进行轧光处理,轧光温度190℃,轧光压力5MPa,轧光次数正反面各3次;(4) Calendering treatment: The shaped base fabric is calendered with a calender, the calendering temperature is 190°C, the calendering pressure is 5MPa, and the number of calendering times is 3 times for the front and back sides;
(5)弹性层涂层:取54份聚氨酯树脂,加入35份乙酸乙酯,分散8分钟,后加入10份热膨胀微球,分散17分钟,在分散过程中缓慢加入8份交联剂,搅拌机转速为1500r/min,将分散好的浆料同时刮涂于基布正反面,刮刀厚度1.5mm,送入烘房烘干,烘干温度180℃,烘干时间3min,涂胶量为45g/m2;(5) Elastic layer coating: Take 54 parts of polyurethane resin, add 35 parts of ethyl acetate, disperse for 8 minutes, then add 10 parts of thermal expansion microspheres, disperse for 17 minutes, slowly add 8 parts of cross-linking agent during the dispersion process, mixer The rotation speed is 1500r/min. The dispersed slurry is scraped onto the front and back of the base fabric at the same time. The thickness of the scraper is 1.5mm. Send it to the drying room for drying. The drying temperature is 180°C. The drying time is 3 minutes. The amount of glue applied is 45g/ m2;
(6)打印层涂层:取54份聚氨酯树脂,加入10份色浆和30份乙酸乙酯,分散25min,然后加入6份1000目白炭黑,在分散过程中缓慢加入8份交联剂,同时刮涂于弹性层正反面,送入烘房烘干,烘干温度130℃,烘干时间3min,涂胶量为24g/m2;(6) Printing layer coating: Take 54 parts of polyurethane resin, add 10 parts of color paste and 30 parts of ethyl acetate, disperse for 25 minutes, then add 6 parts of 1000 mesh silica, and slowly add 8 parts of cross-linking agent during the dispersion process. At the same time, scrape the front and back of the elastic layer and send it to the drying room for drying. The drying temperature is 130°C, the drying time is 3 minutes, and the glue amount is 24g/m2;
(7)二次轧光:打印层涂层结束后再次进行轧光处理,轧光温度100℃,轧光压力8MPa,轧光次数正反各3次;(7) Secondary calendering: After the printing layer coating is completed, calendering is performed again, with a calendering temperature of 100°C, a calendering pressure of 8MPa, and three positive and negative calendering times;
(8)复卷,分切:分切收卷装置将收卷后的商标带进行分切,复卷后进行包装。(8) Rewinding and slitting: The slitting and rewinding device slits the rolled trademark tape and rewinds it for packaging.
该实施例所制备的涂层商标带的技术指标如下:The technical indicators of the coated trademark tape prepared in this example are as follows:
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes, modifications, and substitutions can be made to these embodiments without departing from the principles and spirit of the invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (10)
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