CN117123766A - Brake disc die sinking gets a equipment - Google Patents

Brake disc die sinking gets a equipment Download PDF

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Publication number
CN117123766A
CN117123766A CN202311135185.2A CN202311135185A CN117123766A CN 117123766 A CN117123766 A CN 117123766A CN 202311135185 A CN202311135185 A CN 202311135185A CN 117123766 A CN117123766 A CN 117123766A
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China
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brake disc
disc body
clamping
conveyor belt
mold box
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CN202311135185.2A
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Chinese (zh)
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CN117123766B (en
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赵振宇
郭文军
王桂法
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Shandong Hongyuan Machinery Casting Co ltd
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Shandong Hongyuan Machinery Casting Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D29/00Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
    • B22D29/04Handling or stripping castings or ingots
    • B22D29/06Strippers actuated by fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D33/00Equipment for handling moulds
    • B22D33/02Turning or transposing moulds
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

本申请涉及一种刹车盘开模取件设备,涉及刹车盘加工技术领域,包括用于输送模具的传送带一,模具包括上模盒和下模盒,上模盒设置于下模盒的上方,上模盒和下模盒间设有已成型的刹车盘本体,所述传送带的一侧设有架体,架体滑动连接有夹具一,夹具一位于上模盒的上方,架体上活动连接有用于夹起刹车盘本体的夹持部,架体背离传送带一的一侧设有传送带二,传送带二与传送带一相互平行设置,架体上设有用于清理刹车盘本体的清理机构。夹具一将上模具盒夹起,利用夹持部将刹车盘本体夹起,操纵夹持部转动,将刹车盘本体向传送带二的方向移动,清理机构跟随夹持部转动,对刹车盘本体进行清理,提高刹车盘本体的加工效率。

The application relates to a brake disc mold opening and picking equipment, which relates to the technical field of brake disc processing and includes a conveyor belt for transporting molds. The mold includes an upper mold box and a lower mold box, and the upper mold box is arranged above the lower mold box. There is a formed brake disc body between the upper mold box and the lower mold box. A frame body is provided on one side of the conveyor belt. The frame body is slidably connected to a clamp. The clamp is located above the upper mold box and is movablely connected to the frame body. There is a clamping part for clamping the brake disc body. A conveyor belt 2 is provided on the side of the frame away from the conveyor belt 1. The conveyor belt 2 and the conveyor belt 1 are arranged parallel to each other. The frame is provided with a cleaning mechanism for cleaning the brake disc body. The clamp 1 clamps the upper mold box, uses the clamping part to clamp the brake disc body, controls the clamping part to rotate, and moves the brake disc body in the direction of the conveyor belt 2, the cleaning mechanism follows the clamping part to rotate, and cleans the brake disc body Clean and improve the processing efficiency of the brake disc body.

Description

一种刹车盘开模取件设备A brake disc mold opening and picking equipment

技术领域Technical field

本申请涉及刹车盘加工技术领域,尤其是涉及一种刹车盘开模取件设备。The present application relates to the technical field of brake disc processing, and in particular to a brake disc mold opening and removal equipment.

背景技术Background technique

目前,人们利用型砂来作为成型刹车盘的模具,成型刹车盘使用型砂的原因是型砂具有较好的透气性和流动性,可以有效地填充刹车盘的模具型腔,从而得到精确的刹车盘零件。此外,型砂还具有较高的耐热性和耐腐蚀性,可以在高温环境下保持稳定,并且对成型刹车盘的力学性能没有负面影响。Currently, people use molding sand as a mold for forming brake discs. The reason why molding sand is used for molding brake discs is that the molding sand has good air permeability and fluidity, and can effectively fill the mold cavity of the brake disc, thereby obtaining accurate brake disc parts. . In addition, the molding sand also has high heat resistance and corrosion resistance, can remain stable in high temperature environments, and has no negative impact on the mechanical properties of the molded brake disc.

在刹车盘铸造成型之后,需要将刹车盘从型砂模具内取出,可利用一些夹具或特殊材质的机械臂将刹车盘取出,然后将刹车盘转运至下一工位上;由于型砂的流动性较强,将刹车盘取出时,型砂难免会附着于刹车盘上,机械手若将刹车盘转运至传送带上,型砂仍会附着于传送带上,后续在对刹车盘进行加工时,还需要单独的对刹车盘进行清理,进而导致刹车盘加工的效率较低。After the brake disc is cast and formed, the brake disc needs to be taken out from the molding sand mold. You can use some clamps or mechanical arms of special materials to take out the brake disc, and then transfer the brake disc to the next station; due to the relatively low fluidity of the molding sand Strong, when the brake disc is taken out, the molding sand will inevitably adhere to the brake disc. If the robot transfers the brake disc to the conveyor belt, the molding sand will still adhere to the conveyor belt. When processing the brake disc later, the brakes need to be processed separately. The disc is cleaned, resulting in less efficient brake disc processing.

发明内容Contents of the invention

为了提高刹车盘的加工效率,本申请提供一种刹车盘开模取件设备。In order to improve the processing efficiency of brake discs, this application provides a brake disc mold opening and removal equipment.

本申请提供一种刹车盘开模取件设备,采用如下的技术方案:This application provides a brake disc mold opening and picking equipment, which adopts the following technical solution:

一种刹车盘开模取件设备,包括用于输送模具的传送带一,模具包括上模盒和下模盒,上模盒设置于下模盒的上方,上模盒和下模盒间设有已成型的刹车盘本体,所述传送带一的上方设有滑轨一和滑轨二,滑轨一上滑动连接有夹具一,传送带一的一侧设有架体,架体滑动连接于滑轨二上,夹具一位于上模盒的上方,架体上活动连接有用于夹起刹车盘本体的夹持部,架体背离传送带一的一侧设有传送带二,传送带二与传送带一相互平行设置,架体上设有用于清理刹车盘本体的清理机构。A brake disc mold opening and picking equipment includes a conveyor belt for transporting a mold. The mold includes an upper mold box and a lower mold box. The upper mold box is arranged above the lower mold box. There is a device between the upper mold box and the lower mold box. The formed brake disc body has a slide rail 1 and a slide rail 2 above the conveyor belt 1. A clamp 1 is slidably connected to the slide rail 1. A frame is provided on one side of the conveyor belt 1, and the frame is slidably connected to the slide rail. On the second, the clamp 1 is located above the upper mold box. The frame is movably connected with a clamping part for clamping the brake disc body. The side of the frame facing away from the conveyor belt 1 is provided with a conveyor belt 2. The conveyor belt 2 and the conveyor belt 1 are arranged parallel to each other. , the frame is equipped with a cleaning mechanism for cleaning the brake disc body.

通过采用上述技术方案,随着传送带一的输送,将模具输送至架体的位置,然后即可操纵传送带一停止,然后即可通过滑动夹具一将上模具盒夹起,此时刹车盘本体露出于下模盒的上端部,然后将夹持部移动至下模盒的上方,利用夹持部将刹车盘本体夹住,然后通过调节夹持部的高度来将刹车盘本体夹起,然后即可操纵夹持部转动,带动刹车盘本体向靠近传送带二的方向移动,此时清理机构可跟随夹持部的转动进行移动,移动的同时对夹持部所夹持的刹车盘本体进行清理,在取出转运刹车盘本体时即可完成对刹车盘本体表面的初步清理,进而提高刹车盘本体的加工效率。By adopting the above technical solution, as the conveyor belt 1 is transported, the mold is transported to the position of the frame, and then the conveyor belt can be controlled to stop, and then the upper mold box can be clamped by the sliding clamp 1, and the brake disc body is exposed at this time At the upper end of the lower mold box, then move the clamping part to the top of the lower mold box, use the clamping part to clamp the brake disc body, and then adjust the height of the clamping part to clamp the brake disc body, and then The clamping part can be controlled to rotate, driving the brake disc body to move in the direction close to the conveyor belt 2. At this time, the cleaning mechanism can follow the rotation of the clamping part to move, and while moving, the brake disc body clamped by the clamping part is cleaned. When the transfer brake disc body is taken out, the initial cleaning of the surface of the brake disc body can be completed, thereby improving the processing efficiency of the brake disc body.

可选的,所述架体竖直设有支撑柱,清理机构包括固定齿轮,固定齿轮套设于支撑柱外,支撑柱的轴心处转动连接有转动轴,清理机构包括延伸杆,延伸杆与转动轴固定连接且相互垂直设置,延伸杆远离转动轴的一端转动连接有从动轴,从动轴与延伸杆相互垂直设置,从动轴外套设有从动齿轮,从动齿轮与固定齿轮相互啮合,从动轴靠近刹车盘本体的一端设有刷板,刷板靠近夹板的一侧布设有刷毛。Optionally, the frame is vertically provided with a support column. The cleaning mechanism includes a fixed gear. The fixed gear is set outside the support column. A rotating shaft is rotatably connected to the axis of the support column. The cleaning mechanism includes an extension rod. The extension rod Fixedly connected to the rotating shaft and arranged perpendicular to each other, the end of the extension rod away from the rotating axis is rotationally connected to a driven shaft, the driven shaft and the extension rod are arranged perpendicular to each other, the driven shaft is provided with a driven gear, and the driven gear and the fixed gear Engaging with each other, the end of the driven shaft close to the brake disc body is provided with a brush plate, and the side of the brush plate close to the splint is provided with bristles.

通过采用上述技术方案,夹持部将刹车盘本体夹紧后,即可操纵夹持部滑动至刷板的位置,将刹车盘本体与刷毛贴合,然后随着驱动电机的转动,进而带动延伸杆进行转动,进而带动从动齿轮绕着固定齿轮进行转动,进而带动刷毛进行转动,进而对夹持部上的刹车盘本体进行清理,可在取出转运刹车盘本体时即可完成对刹车盘本体表面的初步清理,进而提高刹车盘本体的加工效率。By adopting the above technical solution, after the clamping part clamps the brake disc body, the clamping part can be manipulated to slide to the position of the brush plate, fit the brake disc body and the bristles, and then drive the extension as the drive motor rotates. The rod rotates, which drives the driven gear to rotate around the fixed gear, which drives the bristles to rotate, and then cleans the brake disc body on the clamping part. The brake disc body can be cleaned when the transfer brake disc body is taken out. Preliminary cleaning of the surface, thereby improving the processing efficiency of the brake disc body.

可选的,所述固定齿轮的直径大于从动齿轮的直径。Optionally, the diameter of the fixed gear is larger than the diameter of the driven gear.

通过采用上述技术方案,从动齿轮可在固定轮的外侧转更多圈,进而提高对刹车盘本体的清理效果。By adopting the above technical solution, the driven gear can rotate more times outside the fixed wheel, thereby improving the cleaning effect of the brake disc body.

可选的,所述滑轨一上滑动连接有气缸一,气缸一的活塞杆竖直向下设置,气缸一的输出轴与夹具一固定连接,夹具一长度方向的一端水平设有电机一,电机一的输出轴固定连接有双向螺杆,双向螺杆的两端均螺纹连接有用于夹持上模盒的夹板。Optionally, a cylinder is slidably connected to the slide rail. The piston rod of the cylinder is set vertically downward. The output shaft of the cylinder is fixedly connected to the clamp. A motor is horizontally provided at one end of the clamp in the length direction. The output shaft of motor one is fixedly connected with a bidirectional screw, and both ends of the bidirectional screw are threadedly connected with splints for clamping the upper mold box.

通过采用上述技术方案,使用者通过操纵气缸一的活塞杆伸出即可带动夹具一向靠近上模盒的方向移动,然后即可操纵电机一开启带动两个夹板将上模盒夹住,然后配合气缸一将上模盒夹起,结构简单,操纵方便。By adopting the above technical solution, the user can drive the clamp to move closer to the upper mold box by operating the piston rod of cylinder one to extend, and then control the motor to open to drive the two splints to clamp the upper mold box, and then cooperate As soon as the cylinder clamps the upper mold box, it has a simple structure and is easy to operate.

可选的,所述夹持部包括夹持架,夹持架上水平滑动连接有滑动板,转动轴固定连接有气缸二,气缸二与夹持架固定连接。Optionally, the clamping part includes a clamping frame, a sliding plate is horizontally slidingly connected to the clamping frame, a second cylinder is fixedly connected to the rotating shaft, and the second cylinder is fixedly connected to the clamping frame.

通过采用上述技术方案,在夹取刹车盘本体时,通过气缸二的活塞杆伸出,将夹持部置于刹车盘本体的位置,然后通过调整夹持部的位置即可完成对的刹车盘本体的夹紧,然后即可操纵气缸的活塞杆回缩;在运输刹车盘本体的过程中对刹车盘本体进行清理结束后,再次操纵气缸二的活塞杆伸出,将刹车盘本体置于传送带二的上端部即可操纵夹持部取消对刹车盘本体的固定,结构简单,操纵方便,完成对刹车盘本体的传输。By adopting the above technical solution, when clamping the brake disc body, the piston rod of the second cylinder is extended, the clamping part is placed at the position of the brake disc body, and then the position of the clamping part is adjusted to complete the matching of the brake disc. Clamp the main body, and then control the piston rod of the cylinder to retract; after cleaning the brake disc body during transportation of the brake disc body, control the piston rod of cylinder two to extend again, and place the brake disc body on the conveyor belt The upper end of the two can operate the clamping part to cancel the fixation of the brake disc body. The structure is simple and easy to operate, and the transmission of the brake disc body is completed.

可选的,所述夹持架和滑动板的厚度均小于刹车盘本体的厚度。Optionally, the thickness of the clamping frame and the sliding plate is smaller than the thickness of the brake disc body.

通过采用上述技术方案,刷毛可刷到更大面积的刹车盘本体,进而提高对刹车盘本体的清理效果,进而提高刹车盘的加工效率。By adopting the above technical solution, the bristles can brush a larger area of the brake disc body, thereby improving the cleaning effect of the brake disc body, thereby improving the processing efficiency of the brake disc.

可选的,所述清理机构设有两个,两个清理机构对称设置于支撑柱上。Optionally, there are two cleaning mechanisms, and the two cleaning mechanisms are symmetrically arranged on the support column.

通过采用上述技术方案,通过利用两个清理机构来对刹车盘本体上下的两个面进行清理,进而提高对刹车盘本体的清理效果,进而提高刹车盘本体的加工效率。By adopting the above technical solution, two cleaning mechanisms are used to clean the upper and lower surfaces of the brake disc body, thereby improving the cleaning effect of the brake disc body and thereby improving the processing efficiency of the brake disc body.

可选的,所述滑轨二上滑动连接有气缸三,气缸三的活塞杆竖直向下设置,气缸三的活塞杆与架体固定连接。Optionally, a cylinder three is slidably connected to the slide rail two. The piston rod of the cylinder three is set vertically downward, and the piston rod of the cylinder three is fixedly connected to the frame.

通过采用上述技术方案,通过气缸三活塞杆的伸出和回缩即可带动架体和夹持部进行竖直方向的移动,结构简单,操纵方便。By adopting the above technical solution, the frame body and the clamping part can be driven to move in the vertical direction through the extension and retraction of the three-piston rod of the cylinder. The structure is simple and the operation is convenient.

综上所述,本申请包括以下至少一种有益技术效果:To sum up, this application includes at least one of the following beneficial technical effects:

1.随着传送带一的输送,将模具输送至架体的位置,然后即可操纵传送带一停止,然后即可通过滑动夹具一将上模具盒夹起,此时刹车盘本体露出于下模盒的上端部,然后将夹持部移动至下模盒的上方,利用夹持部将刹车盘本体夹住,然后通过调节夹持部的高度来将刹车盘本体夹起,然后即可操纵夹持部转动,带动刹车盘本体向靠近传送带二的方向移动,此时清理机构可跟随夹持部的转动进行移动,移动的同时对夹持部所夹持的刹车盘本体进行清理,在取出转运刹车盘本体时即可完成对刹车盘本体表面的初步清理,进而提高刹车盘本体的加工效率;1. As the conveyor belt 1 is transported, the mold is transported to the position of the frame, and then the conveyor belt 1 can be controlled to stop, and then the upper mold box can be clamped by the sliding clamp 1. At this time, the brake disc body is exposed on the lower mold box the upper end of the clamping part, then move the clamping part to the top of the lower mold box, use the clamping part to clamp the brake disc body, and then adjust the height of the clamping part to clamp the brake disc body, and then the clamping can be manipulated The brake disc body rotates, driving the brake disc body to move in the direction closer to the conveyor belt 2. At this time, the cleaning mechanism can follow the rotation of the clamping portion to move. While moving, it cleans the brake disc body clamped by the clamping portion. After taking out the transfer brake When the disc body is removed, the initial cleaning of the surface of the brake disc body can be completed, thereby improving the processing efficiency of the brake disc body;

2.夹持部将刹车盘本体夹紧后,即可操纵夹持部滑动至刷板的位置,将刹车盘本体与刷毛贴合,然后随着驱动电机的转动,进而带动延伸杆进行转动,进而带动从动齿轮绕着固定齿轮进行转动,进而带动刷毛进行转动,进而对夹持部上的刹车盘本体进行清理,可在取出转运刹车盘本体时即可完成对刹车盘本体表面的初步清理,进而提高刹车盘本体的加工效率。2. After the clamping part clamps the brake disc body, you can control the clamping part to slide to the position of the brush plate, fit the brake disc body and the bristles, and then drive the extension rod to rotate as the drive motor rotates. Then the driven gear is driven to rotate around the fixed gear, which in turn drives the bristles to rotate, thereby cleaning the brake disc body on the clamping part. The initial cleaning of the surface of the brake disc body can be completed when the transfer brake disc body is taken out. , thereby improving the processing efficiency of the brake disc body.

附图说明Description of the drawings

图1是一种刹车盘开模取件设备的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of a brake disc mold opening and removal equipment.

图2是凸显架体的示意图。Figure 2 is a schematic view of the frame body.

图3是图2中A部分的放大示意图。Figure 3 is an enlarged schematic diagram of part A in Figure 2.

图4是凸显夹持部的示意图。Figure 4 is a schematic diagram highlighting the clamping portion.

图5是图4中B部分的放大示意图。FIG. 5 is an enlarged schematic diagram of part B in FIG. 4 .

图6是凸显架体内部结构的剖面示意图。Figure 6 is a schematic cross-sectional view highlighting the internal structure of the frame.

图7是凸显夹持部夹持刹车盘本体的局部放大示意图。FIG. 7 is a partially enlarged schematic view highlighting the clamping portion clamping the brake disc body.

附图标记说明:100、传送带一;200、传送带二;300、模具;400、上模盒;500、下模盒;600、刹车盘本体;1、滑轨一;11、夹具一;111、电机一;112、双向螺杆;113、夹板;12、气缸一;2、滑轨二;21、气缸三;3、架体;31、电机二;32、支撑柱;33、转动轴;4、夹持部;41、夹持架;411、气缸四;42、滑动板;43、气缸二;44、夹紧板;5、固定齿轮;6、延伸杆;61、从动轴;62、从动齿轮;63、刷板;64、刷毛;7、保护箱。Explanation of reference signs: 100. Conveyor belt one; 200. Conveyor belt two; 300. Mold; 400. Upper mold box; 500. Lower mold box; 600. Brake disc body; 1. Slide rail one; 11. Clamp one; 111. Motor one; 112. Two-way screw; 113. Plywood; 12. Cylinder one; 2. Slide rail two; 21. Cylinder three; 3. Frame; 31. Motor two; 32. Support column; 33. Rotating shaft; 4. Clamping part; 41. Clamping frame; 411. Cylinder four; 42. Sliding plate; 43. Cylinder two; 44. Clamping plate; 5. Fixed gear; 6. Extension rod; 61. Driven shaft; 62. Slave Moving gear; 63. Brush plate; 64. Bristles; 7. Protection box.

具体实施方式Detailed ways

以下结合全部附图对本申请作进一步详细说明。The present application will be further described in detail below with reference to all the accompanying drawings.

本申请实施例公开一种刹车盘开模取件设备。The embodiment of the present application discloses a brake disc mold opening and removal equipment.

参照图1和图2,一种刹车盘开模取件设备,包括用于输送模具300的传送带一100,模具300包括上模盒400和下模盒500,上模盒400放置于下模盒500的上方,上模盒400和下模盒500间设有已成型的刹车盘本体600。Referring to Figures 1 and 2, a brake disc mold opening and picking equipment includes a conveyor belt 100 for transporting a mold 300. The mold 300 includes an upper mold box 400 and a lower mold box 500. The upper mold box 400 is placed in the lower mold box. 500, a formed brake disc body 600 is disposed between the upper mold box 400 and the lower mold box 500.

参照图2和图3,传送带一100的上方设有滑轨一1和滑轨二2,滑轨一1上滑动连接有夹具一11,架体3滑动连接于滑轨二2上,夹具一11位于上模盒400的上方。Referring to Figures 2 and 3, a slide rail 1 and a slide rail 2 are provided above the conveyor belt 100. A clamp 11 is slidably connected to the slide rail 1. The frame 3 is slidably connected to the slide rail 2. The clamp 1 11 is located above the upper mold box 400 .

参照图4和图5,传送带一100的一侧设有架体3,架体3上活动连接有用于夹起刹车盘本体600的夹持部4,架体3背离传送带一100的一侧设有传送带二200,传送带二200与传送带一100相互平行设置,架体3上设有用于清理刹车盘本体600的清理机构,在转运刹车盘本体600时,清理机构可对刹车盘本体600进行清理,进而提高后续刹车盘本体600的加工效率。Referring to Figures 4 and 5, a frame 3 is provided on one side of the conveyor belt 100. The frame 3 is movably connected with a clamping portion 4 for clamping the brake disc body 600. The frame 3 is provided on the side away from the conveyor belt 100. There is a second conveyor belt 200. The second conveyor belt 200 and the first conveyor belt 100 are arranged parallel to each other. The frame 3 is provided with a cleaning mechanism for cleaning the brake disc body 600. When the brake disc body 600 is transferred, the cleaning mechanism can clean the brake disc body 600. , thereby improving the processing efficiency of the subsequent brake disc body 600.

参照图2和图3,滑轨一1上滑动连接有气缸一12,气缸一12的活塞杆竖直向下设置,气缸一12的输出轴与夹具一11固定连接;使用者操纵气缸一12的活塞杆伸出,进而带动夹具一11向靠近上模盒400的方向移动;夹具一11长度方向的一端水平设有电机一111,电机一111与夹具一11固定连接,电机一111的输出轴固定连接有双向螺杆112,双向螺杆112的两端均螺纹连接有用于夹持上模盒400的夹板113,夹具一上水平设有与双向螺杆112相互平行的限位杆,两块夹板113均套设于限位杆的外部,使用者操纵电机一111的输出轴进行转动,进而带动两个夹板113向相互靠近的方向移动,进而将上模盒400夹住,然后使用者即可操纵气缸一12的活塞杆回缩,将上模盒400与下模盒500分离,此时刹车盘本体600露出,位于下模盒500的上端部。Referring to Figures 2 and 3, a cylinder 12 is slidably connected to the slide rail 1. The piston rod of the cylinder 12 is set vertically downward. The output shaft of the cylinder 12 is fixedly connected to the clamp 11; the user controls the cylinder 12 The piston rod extends, and then drives the clamp 11 to move in the direction close to the upper mold box 400; one end of the length direction of the clamp 11 is horizontally provided with a motor 111, the motor 111 is fixedly connected to the clamp 11, and the output of the motor 111 The shaft is fixedly connected with a two-way screw 112, and both ends of the two-way screw 112 are threadedly connected with a splint 113 for clamping the upper mold box 400. A limit rod parallel to the two-way screw 112 is horizontally provided on the clamp, and two plywood 113 are set on the outside of the limit rod, and the user controls the output shaft of the motor 111 to rotate, thereby driving the two clamping plates 113 to move toward each other, thereby clamping the upper mold box 400, and then the user can operate The piston rod of the cylinder 12 retracts to separate the upper mold box 400 from the lower mold box 500. At this time, the brake disc body 600 is exposed and is located at the upper end of the lower mold box 500.

参照图5和图6,架体3竖直设有支撑柱32,架体3的上端部设有电机二31,电机二31与支撑柱32固定连接,支撑柱32的轴心处转动连接有转动轴33,电机二31的输出轴与转动轴33固定连接,夹持部4与转动轴33固定连接,使用者操纵电机二31进行转动,进而带动夹持部4进行移动;Referring to Figures 5 and 6, the frame body 3 is vertically provided with a support column 32, and the upper end of the frame body 3 is provided with a second motor 31. The second motor 31 is fixedly connected to the support column 32, and the support column 32 is rotatably connected to its axis. The rotating shaft 33, the output shaft of the second motor 31 is fixedly connected to the rotating shaft 33, the clamping part 4 is fixedly connected to the rotating shaft 33, and the user controls the second motor 31 to rotate, thereby driving the clamping part 4 to move;

参照图5和图7,夹持部4包括夹持架41,夹持架41上水平滑动连接有滑动板42,转动轴33固定连接有气缸二43,气缸二43与夹持架41固定连接,使用者通过调节好夹持架41的位置,然后操纵气缸二43的活塞杆伸出,进而将夹持部4移动至刹车盘本体600的上方。Referring to Figures 5 and 7, the clamping part 4 includes a clamping frame 41, a sliding plate 42 is horizontally slidingly connected to the clamping frame 41, a second cylinder 43 is fixedly connected to the rotating shaft 33, and the second cylinder 43 is fixedly connected to the clamping frame 41. , the user adjusts the position of the clamping frame 41, and then controls the piston rod of the second cylinder 43 to extend, and then moves the clamping part 4 to above the brake disc body 600.

参照图4,滑轨二2上滑动连接有气缸三21,气缸三21的输出轴与电机二31固定连接,使用者操纵气缸三21的活塞杆伸出,将刹车盘本体600置于夹持部4内。Referring to Figure 4, a cylinder three 21 is slidingly connected to the slide rail two 2. The output shaft of the cylinder three 21 is fixedly connected to the motor two 31. The user controls the piston rod of the cylinder three 21 to extend and clamp the brake disc body 600. Within Department 4.

参照图5和图6,夹持架41内水平设有气缸四411,气缸四411的活塞杆与滑动板42固定连接;夹持架41的侧壁设有用于与滑动板42相配合的夹紧板44,滑动板42上也设有夹紧板44,两个夹紧板44相互对称设置,两个夹紧板44均为弧形板;使用者操纵气缸四411的活塞杆伸出,进而将刹车盘本体600夹紧于两个夹紧板44之间,完成刹车盘本体600的夹紧。Referring to Figures 5 and 6, there is a cylinder four 411 horizontally provided in the clamping frame 41, and the piston rod of the cylinder four 411 is fixedly connected to the sliding plate 42; the side wall of the clamping frame 41 is provided with a clamp for matching with the sliding plate 42. The tightening plate 44 and the sliding plate 42 are also provided with a clamping plate 44. The two clamping plates 44 are arranged symmetrically with each other. The two clamping plates 44 are both arc-shaped plates; the user controls the piston rod of the cylinder four 411 to extend. Then, the brake disc body 600 is clamped between the two clamping plates 44 to complete the clamping of the brake disc body 600 .

然后使用者即可操纵气缸三21的活塞杆回缩,架体3和刹车盘本体600向远离下模盒500的方向移动,将刹车盘本体600夹起。Then the user can control the piston rod of the cylinder three 21 to retract, the frame 3 and the brake disc body 600 move away from the lower mold box 500, and clamp the brake disc body 600.

参照图6,清理机构包括固定齿轮5,固定齿轮5套设于支撑柱32的外部,清理机构包括延伸杆6,延伸杆6与转动轴33固定连接且相互垂直设置,延伸杆6远离转动轴33的一端转动连接有从动轴61,从动轴61与延伸杆6相互垂直设置,从动轴61外套设有从动齿轮62,从动齿轮62与固定齿轮5相互啮合,从动齿轮62靠近刹车盘本体600的一端设有刷板63,刷板63靠近夹板113的一侧布设有刷毛64;Referring to Figure 6, the cleaning mechanism includes a fixed gear 5. The fixed gear 5 is sleeved on the outside of the support column 32. The cleaning mechanism includes an extension rod 6. The extension rod 6 is fixedly connected to the rotation axis 33 and is arranged perpendicular to each other. The extension rod 6 is away from the rotation axis. One end of 33 is rotatably connected with a driven shaft 61. The driven shaft 61 and the extension rod 6 are arranged perpendicularly to each other. The driven shaft 61 is provided with a driven gear 62. The driven gear 62 meshes with the fixed gear 5. The driven gear 62 A brush plate 63 is provided at one end close to the brake disc body 600, and bristles 64 are arranged on the side of the brush plate 63 close to the clamping plate 113;

参照图6和图7,然后使用者即可操纵气缸二43的活塞杆回缩,将刹车盘本体600移动至与刷毛64抵接的位置,然后即可操纵电机二31的输出轴进行转动,进而带动夹持部4和刹车盘本体600向靠近传送带二200的方向进行转动。Referring to Figures 6 and 7, the user can then control the piston rod of the second cylinder 43 to retract, move the brake disc body 600 to a position where it contacts the bristles 64, and then control the output shaft of the second motor 31 to rotate. Then, the clamping part 4 and the brake disc body 600 are driven to rotate in a direction approaching the second conveyor belt 200 .

参照图4和图6,从动齿轮62沿固定齿轮5的周向进行转动,进而带动刷板63进行转动,刷毛64对刹车盘本体600的外表面进行清理,固定齿轮5的直径均大于从动齿轮62的直径,从动齿轮62可在固定轮的外侧转更多圈,进而提高对刹车盘本体600的清理效果;Referring to Figures 4 and 6, the driven gear 62 rotates along the circumferential direction of the fixed gear 5, thereby driving the brush plate 63 to rotate. The bristles 64 clean the outer surface of the brake disc body 600. The diameter of the fixed gear 5 is larger than that of the driven gear 5. With the diameter of the moving gear 62, the driven gear 62 can rotate more times outside the fixed wheel, thereby improving the cleaning effect of the brake disc body 600;

参照图6和图7,清洁机构设有两个,两个清洁机构对称设置于支撑柱32上,其中一个清洁机构设于架体3的上端部,另一个清洁机构设于架体3的下端部,其中一个刷板63上的刷毛64可清理到刹车盘本体600的上端面,另一个刷板63上的刷毛64可清理到刹车盘本体600的下端面,进而提高对刹车盘本体600的清理效果。Referring to Figures 6 and 7, there are two cleaning mechanisms. The two cleaning mechanisms are symmetrically arranged on the support column 32. One of the cleaning mechanisms is located at the upper end of the frame 3, and the other cleaning mechanism is located at the lower end of the frame 3. The bristles 64 on one of the brush plates 63 can clean the upper end surface of the brake disc body 600, and the bristles 64 on the other brush plate 63 can clean the lower end surface of the brake disc body 600, thus improving the effectiveness of the brake disc body 600. Cleaning effect.

参照图4和图6,随着延伸杆6转动至与传送带二200垂直的位置时,使用者即可操纵气缸二43的活塞杆伸出,进而带动夹持部4移动至传送带二200的上方。Referring to Figures 4 and 6, as the extension rod 6 rotates to a position perpendicular to the second conveyor belt 200, the user can control the piston rod of the second cylinder 43 to extend, thereby driving the clamping portion 4 to move above the second conveyor belt 200. .

参照图4和图5,使用者即可操纵气缸四411的活塞杆回缩,取消对刹车盘本体600的固定,刹车盘本体600落于传送带二200的上端面,完成对刹车盘本体600的取出、清理及输送,在取出转运刹车盘本体600时即可完成对刹车盘本体600表面的初步清理,进而可提高刹车盘本体600的加工效率。Referring to Figures 4 and 5, the user can control the piston rod of cylinder four 411 to retract, canceling the fixation of the brake disc body 600, and the brake disc body 600 falls on the upper end surface of the conveyor belt two 200, completing the fixation of the brake disc body 600. Taking out, cleaning and transporting, when taking out the transfer brake disc body 600, the initial cleaning of the surface of the brake disc body 600 can be completed, thereby improving the processing efficiency of the brake disc body 600.

参照图1和图2,使用者可在架体3的外部套设用于保护架体3内部结构的保护箱7,可对架体3上连接的结构起到保护作用即可,可提高清理机构的使用寿命。Referring to Figures 1 and 2, the user can set a protective box 7 on the outside of the frame 3 to protect the internal structure of the frame 3, which can protect the structures connected to the frame 3 and improve cleaning. The service life of the organization.

本申请实施例一种刹车盘开模取件设备的实施原理为:首先操纵气缸一12的活塞杆伸出,进而带动夹具一11向靠近上模具300的方向靠近,利用夹具一11将上模具300夹起后,通过气缸一12的活塞杆回缩,进而将上模盒400夹起;然后使用者即可操纵夹持部4将下模盒500内的刹车盘本体600夹紧,然后操纵气缸三21进行回缩,进而将刹车盘本体600从下模盒500内取出,然后使用者即可操纵气缸二43进行回缩,将刹车盘本体600移动至与刷毛64抵接的位置,然后即可操纵电机二31进行转动,进而带动夹持部4和刹车盘本体600向靠近传送带二200的方向进行转动,在转运刹车盘本体600的同时,刷板63带动刷毛64对刹车盘本体600进行清理,进而提高刹车盘本体600的加工效率。The implementation principle of the brake disc mold opening and picking equipment in the embodiment of the present application is as follows: first, the piston rod of the cylinder 12 is operated to extend, and then the clamp 11 is driven to approach the upper mold 300, and the clamp 11 is used to move the upper mold 300 is clamped, the piston rod of the cylinder 12 is retracted, and then the upper mold box 400 is clamped; then the user can operate the clamping part 4 to clamp the brake disc body 600 in the lower mold box 500, and then operate The third cylinder 21 retracts, and then the brake disc body 600 is taken out from the lower mold box 500. Then the user can control the second cylinder 43 to retract, and move the brake disc body 600 to a position where it contacts the bristles 64, and then The second motor 31 can be controlled to rotate, thereby driving the clamping part 4 and the brake disc body 600 to rotate in the direction close to the conveyor belt 200. While the brake disc body 600 is being transferred, the brush plate 63 drives the bristles 64 to move against the brake disc body 600. Cleaning is performed, thereby improving the processing efficiency of the brake disc body 600.

以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application shall be covered by the scope of protection of the present application. Inside.

Claims (8)

1. The utility model provides a brake disc die sinking equipment of getting, is including being used for carrying conveyer belt one (100) of mould (300), and mould (300) include mould box (400) and lower mould box (500), go up mould box (400) and set up in the top of lower mould box (500), go up to be equipped with fashioned brake disc body (600) between mould box (400) and lower mould box (500), its characterized in that: the top of conveyer belt one (100) is equipped with slide rail one (1) and slide rail two (2), sliding connection has anchor clamps one (11) on slide rail one (1), one side of conveyer belt one (100) is equipped with support body (3), support body (3) sliding connection is on slide rail two (2), anchor clamps one (11) are located the top of last diaphragm capsule (400), swing joint has clamping part (4) that are used for holding up brake disc body (600) on support body (3), one side that support body (3) deviate from conveyer belt one (100) is equipped with conveyer belt two (200), conveyer belt two (200) are parallel arrangement each other with conveyer belt one (100), be equipped with the clearance mechanism that is used for clearing up brake disc body (600) on support body (3).
2. The brake disc mold opening and component removing device according to claim 1, wherein: the utility model provides a cleaning device, including support column (32), cleaning mechanism includes fixed gear (5), outside fixed gear (5) cover was located support column (32), the axle center department rotation of support column (32) is connected with axis of rotation (33), cleaning mechanism includes extension pole (6), extension pole (6) and axis of rotation (33) fixed connection and mutually perpendicular set up, one end rotation that axis of rotation (33) was kept away from to extension pole (6) is connected with driven shaft (61), driven shaft (61) and extension pole (6) mutually perpendicular set up, driven shaft (61) overcoat is equipped with driven gear (62), driven gear (62) and fixed gear (5) intermeshing, one end that driven shaft (61) is close to brake disc body (600) is equipped with brush board (63), brush board (63) are close to one side of splint (113) and have been laid brush hair (64).
3. The brake disc mold opening and component removing device according to claim 2, wherein: the diameter of the fixed gear (5) is larger than that of the driven gear (62).
4. The brake disc mold opening and component removing device according to claim 1, wherein: the sliding rail I (1) is connected with a first air cylinder (12) in a sliding manner, a piston rod of the first air cylinder (12) is vertically downwards arranged, an output shaft of the first air cylinder (12) is fixedly connected with a first clamp (11), one end of the first clamp (11) in the length direction is horizontally provided with a first motor (111), an output shaft of the first motor (111) is fixedly connected with a bidirectional screw rod (112), and two ends of the bidirectional screw rod (112) are respectively connected with a clamping plate (113) for clamping an upper die box (400) in a threaded manner.
5. The brake disc mold opening and component removing device according to claim 1, wherein: the clamping part (4) comprises a clamping frame (41), a sliding plate (42) is horizontally and slidably connected to the clamping frame (41), a second cylinder (43) is fixedly connected to the rotating shaft (33), and the second cylinder (43) is fixedly connected with the clamping frame (41).
6. The brake disc mold opening and component removing device according to claim 5, wherein: the thicknesses of the clamping frame (41) and the sliding plate (42) are smaller than the thickness of the brake disc body (600).
7. The brake disc mold opening and component removing device according to claim 1, wherein: the two cleaning mechanisms are symmetrically arranged on the support columns (32).
8. The brake disc mold opening and component removing device according to claim 1, wherein: and a third air cylinder (21) is connected to the second sliding rail (2) in a sliding manner, a piston rod of the third air cylinder (21) is vertically downwards arranged, and the piston rod of the third air cylinder (21) is fixedly connected with the frame body (3).
CN202311135185.2A 2023-09-05 2023-09-05 Brake disc die sinking gets a equipment Active CN117123766B (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62224471A (en) * 1986-03-24 1987-10-02 Daido Steel Co Ltd Method and apparatus for ejecting cast product from metallic mold
CN104858404A (en) * 2014-02-26 2015-08-26 新东工业株式会社 Method and device for lifting out rough castings
KR20160011256A (en) * 2014-07-21 2016-02-01 한주금속(주) Casting device
CN106903273A (en) * 2017-04-10 2017-06-30 山东科技大学 Manipulator for sand core of brake disc
CN207267289U (en) * 2017-08-16 2018-04-24 南京世浩建筑节能科技有限公司 A kind of brick holding machine for insulating brick production
CN215844445U (en) * 2021-09-27 2022-02-18 林津 Brake disc surface cleaning device
CN219466504U (en) * 2023-03-29 2023-08-04 广东百纳智能设备有限公司 Ceramic mold opening turnover machine

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62224471A (en) * 1986-03-24 1987-10-02 Daido Steel Co Ltd Method and apparatus for ejecting cast product from metallic mold
CN104858404A (en) * 2014-02-26 2015-08-26 新东工业株式会社 Method and device for lifting out rough castings
KR20160011256A (en) * 2014-07-21 2016-02-01 한주금속(주) Casting device
CN106903273A (en) * 2017-04-10 2017-06-30 山东科技大学 Manipulator for sand core of brake disc
CN207267289U (en) * 2017-08-16 2018-04-24 南京世浩建筑节能科技有限公司 A kind of brick holding machine for insulating brick production
CN215844445U (en) * 2021-09-27 2022-02-18 林津 Brake disc surface cleaning device
CN219466504U (en) * 2023-03-29 2023-08-04 广东百纳智能设备有限公司 Ceramic mold opening turnover machine

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