CN117123362A - A cascade utilization method of coal gangue - Google Patents

A cascade utilization method of coal gangue Download PDF

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Publication number
CN117123362A
CN117123362A CN202311273470.0A CN202311273470A CN117123362A CN 117123362 A CN117123362 A CN 117123362A CN 202311273470 A CN202311273470 A CN 202311273470A CN 117123362 A CN117123362 A CN 117123362A
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Prior art keywords
coal
gangue
coal gangue
threshold
water
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Inventor
付德亮
高翔
王鑫
姬永涛
强林
张立立
贺丹
孟森
张丽维
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Shaanxi Tiandi Geology Co ltd
Shaanxi Coal Geology Group Co ltd
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Shaanxi Tiandi Geology Co ltd
Shaanxi Coal Geology Group Co ltd
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Priority to CN202311273470.0A priority Critical patent/CN117123362A/en
Publication of CN117123362A publication Critical patent/CN117123362A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03BSEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
    • B03B9/00General arrangement of separating plant, e.g. flow sheets
    • B03B9/005General arrangement of separating plant, e.g. flow sheets specially adapted for coal

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Abstract

The invention discloses a coal gangue cascade utilization method, which relates to the field of coal, and comprises the following steps: step 1, treating untreated coal gangue to separate water, coal slime and coal gangue; step 2, realizing separation of water and coal slime; step 3, crushing and screening the coal gangue; step 4, the crushed and screened gangue enters an impact breaking system to be coarsely broken, particles below a first threshold value are transported into a semi-finished product system through a primary screening system after coarsely broken, particles above the first threshold value enter an impact breaking system to be finely broken, and the finely broken gangue passes through the primary screening system again to transport the particles below the first threshold value into the semi-finished product system, so that the method has the beneficial effects that: according to the invention, through separation of coal gangue, coal slime and water, utilization of the coal slime is realized; after crushing and screening, the utilization of different hardness components in the coal gangue is realized; the coal gangue is utilized in a cascade way, and the comprehensive utilization capacity of the coal gangue is improved.

Description

Coal gangue cascade utilization method
Technical Field
The invention relates to the field of coal, in particular to a coal gangue cascade utilization method.
Background
The coal resource is taken as main energy source of China, the fundamental change can not occur in a short period, and the exploitation of the coal resource is accompanied by the production of a large amount of gangue solid waste. According to incomplete statistics, the total accumulated coal gangue of the national coal mines is about 70 hundred million tons, about 2700 coal gangue hills are arranged, and the occupied land reaches 1.6 ten thousand hectares. Because coal gangue generally contains combustible substances such as residual coal, carbonaceous mudstone, fluid iron ore, crushed wood and the like, spontaneous combustion phenomenon is often generated after long-term open-air accumulation, and a large amount of harmful gases such as CO, CO2, SO2, H2S, NO and the like are discharged, SO that a series of hazards are brought to the surrounding environment. In addition, the gangue contains a large amount of toxic and harmful substances and heavy metal substances, such as Cr, ni, cu, zn, cd, pb, hg and other elements, and after the gangue is subjected to weathering leaching, the harmful substances in the gangue possibly enter soil and underground water, so that water, soil and environment are polluted.
Under the double constraints of a double-carbon target and ecological civilization construction requirement, green disposal of coal gangue has become one of the important problems for limiting high-quality development of coal mine development enterprises. The comprehensive utilization mode of the coal gangue mainly comprises land reclamation, underground filling, coal gangue power generation, building material production by the coal gangue and the like, so that land occupation is reduced, recycling of resources is realized, green development of coal industry is promoted, and important effects are played for alleviating shortage of partial raw materials and improving ecological environment quality.
The existing disposal mode of the coal gangue does not form a cascade utilization mode, but utilizes a one-pot method, and the utilization technical route is mostly similar to a series comprehensive utilization mode of 'coal gangue-combustion power generation-coal ash for manufacturing building materials', 'coal gangue-crushing-adding auxiliary materials-forming fertilizers', 'coal gangue-crushing screening-building materials manufacturing', and the like.
Disclosure of Invention
The invention aims to provide a coal gangue cascade utilization method for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions:
a coal gangue cascade utilization method comprises the following steps:
step 1, treating untreated coal gangue to separate water, coal slime and coal gangue;
step 2, realizing separation of water and coal slime;
step 3, crushing and screening the coal gangue;
step 4, the crushed and screened coal gangue enters an impact breaking system to be coarsely broken, particles below a first threshold value are transported to a semi-finished product system through a primary screening system after the coarse breaking, particles above the first threshold value enter an impact breaking system to be finely broken, the finely broken coal gangue passes through the primary screening system again, particles below the first threshold value are transported to the semi-finished product system, and the step 4 is repeated until all the coal gangue is crushed below the first threshold value;
step 5, the semi-finished coal gangue materials below the first threshold value enter a secondary screening system, particles below the second threshold value enter a fine material bin after being screened, and particles above the second threshold value enter a coarse material bin; the second threshold is less than the first threshold;
step 6, after secondary screening, directly using particles above a second threshold value in the coarse material bin for building stone materials; particles below a second threshold value in the fine material bin are more in argillaceous components, and are prepared into gangue slurry after being added with water, and the gangue slurry is transported through a pipeline and used as a goaf filling material.
As still further aspects of the invention: in the step 1, untreated coal gangue is firstly transported by a screening belt, and under the action of a mud-water separation device and high-pressure water flushing, the separation of water, coal mud and coal gangue is realized.
As still further aspects of the invention: in the step 2, the coal slime is separated and then enters a sedimentation tank for sedimentation, so that the separation of water and the coal slime is realized.
As still further aspects of the invention: in the step 3, the gangue enters a crushing and screening system for crushing and screening, the crushing system is set to be secondary crushing, and the screening system is set to be secondary screening.
As still further aspects of the invention: the first threshold is 4mm and the second threshold is 2.5mm.
As still further aspects of the invention: the pulping water in the step 6 is the desilting water obtained after the coal slime is precipitated in the step 2.
As still further aspects of the invention: in step 6, under the condition of insufficient mud removal water, the water can be supplemented by mine drainage generated in the coal mining process.
Compared with the prior art, the invention has the beneficial effects that: according to the invention, through separation of coal gangue, coal slime and water, utilization of the coal slime is realized; after crushing and screening, the utilization of different hardness components in the coal gangue is realized; the coal gangue is utilized in a cascade way, and the comprehensive utilization capacity of the coal gangue is improved.
Drawings
FIG. 1 is a schematic diagram of a coal gangue step utilization process.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments, and all other embodiments obtained by those skilled in the art without making creative efforts based on the embodiments of the present invention are included in the protection scope of the present invention.
Referring to fig. 1, a coal gangue gradient utilization method includes the following steps:
step 1, treating untreated coal gangue to separate water, coal slime and coal gangue;
step 2, realizing separation of water and coal slime;
step 3, crushing and screening the coal gangue;
step 4, the crushed and screened coal gangue enters an impact breaking system to be coarsely broken, particles below a first threshold value are transported to a semi-finished product system through a primary screening system after the coarse breaking, particles above the first threshold value enter an impact breaking system to be finely broken, the finely broken coal gangue passes through the primary screening system again, particles below the first threshold value are transported to the semi-finished product system, and the step 4 is repeated until all the coal gangue is crushed below the first threshold value;
step 5, the semi-finished coal gangue materials below the first threshold value enter a secondary screening system, particles below the second threshold value enter a fine material bin after being screened, and particles above the second threshold value enter a coarse material bin; the second threshold is less than the first threshold;
step 6, after secondary screening, directly using particles above a second threshold value in the coarse material bin for building stone materials; particles below a second threshold value in the fine material bin are more in argillaceous components, and are prepared into gangue slurry after being added with water, and the gangue slurry is transported through a pipeline and used as a goaf filling material.
In this embodiment: referring to fig. 1, in step 1, untreated coal gangue is first transported by a sieving belt, and under the action of a mud-water separator and high-pressure water flushing, water, coal mud and coal gangue are separated.
In this embodiment: referring to fig. 1, in step 2, the coal slime is separated and then enters a sedimentation tank for sedimentation, so that separation of water and the coal slime is realized.
The coal slime can be used for power generation or other modes after being treated.
In this embodiment: referring to fig. 1, in step 3, coal gangue enters a crushing and screening system for crushing and screening, the crushing system is set to be two-stage crushing, and the screening system is set to be two-stage screening.
The crushing is divided into coarse crushing and fine crushing, and the screening is divided into a first threshold value and a second threshold value.
In this embodiment: referring to fig. 1, the first threshold is 4mm and the second threshold is 2.5mm.
The size of the threshold value can be adjusted according to actual use conditions when the device is actually used, and the size is 4mm and 2.5mm.
In this embodiment: referring to fig. 1, the slurry water in step 6 is the slurry-removing water obtained by the coal slurry precipitation in step 2.
And the sludge removing water is recycled, so that waste is avoided.
In this embodiment: referring to fig. 1, in step 6, in the case of insufficient mud water, the water can be replenished by mine drainage generated in the coal mining process.
Fully utilizes the exploitation resources.
The invention designs a separation scheme of different components of the gangue from the source, and on the basis, specific utilization schemes of the gangue are respectively formulated for gangue components with different properties, so that multi-path parallel cascade comprehensive utilization of the gangue is realized. The utilization mode has lower selectivity to the gangue, can adapt to the composition change of the gangue of different types, and has wider applicability.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.

Claims (7)

1.一种煤矸石梯级利用方法,其特征在于:1. A cascade utilization method of coal gangue, characterized by: 该煤矸石梯级利用方法包括以下步骤:The gangue cascade utilization method includes the following steps: 步骤1,对未处理的煤矸石处理,实现水、煤泥与煤矸石的分离;Step 1: Treat untreated coal gangue to separate water, coal slime and coal gangue; 步骤2,实现水和煤泥的分离;Step 2, realize the separation of water and slime; 步骤3,将煤矸石破碎、筛分;Step 3, crush and screen the coal gangue; 步骤4,破碎、筛分后的煤矸石进入反击破系统进行粗破,粗破后经过一级筛分系统,将第一阈值以下的颗粒运输进入半成品系统,第一阈值以上的颗粒进入冲击破系统进行细破,细破后的煤矸石再次经过一级筛分系统,将第一阈值以下的颗粒运输进入半成品系统,重复步骤4,直至所有煤矸石破碎至第一阈值以下;Step 4: The crushed and screened coal gangue enters the impact crushing system for coarse crushing. After coarse crushing, it passes through the first-level screening system, and the particles below the first threshold are transported into the semi-finished product system, and the particles above the first threshold enter the impact crushing system. The system performs fine crushing, and the finely broken coal gangue passes through the first-level screening system again, and the particles below the first threshold are transported into the semi-finished product system. Step 4 is repeated until all the coal gangue is crushed below the first threshold; 步骤5,第一阈值以下的半成品煤矸石料进入二级筛分系统,将其中第二阈值以下的颗粒筛分后进入细料仓,第二阈值以上的颗粒进入粗料仓;第二阈值小于第一阈值;Step 5: The semi-finished coal gangue material below the first threshold enters the secondary screening system, and the particles below the second threshold are screened and then enter the fine material bin, and the particles above the second threshold enter the coarse material bin; the second threshold is less than first threshold; 步骤6,二级筛分后,其粗料仓内第二阈值以上的颗粒直接用于建筑石子料;细料仓内第二阈值以下的颗粒因为其泥质成分更多,加水后制成煤矸石浆体,经过管道运输,作为采空区充填用料。Step 6: After secondary screening, the particles above the second threshold in the coarse material bin are directly used as construction gravel materials; the particles below the second threshold in the fine material bin are made into coal after adding water because they have more muddy components. Gangue slurry is transported through pipelines and used as filling material in goaf areas. 2.根据权利要求1所述的煤矸石梯级利用方法,其特征在于,步骤1中,未处理的煤矸石首先经过筛分皮带运输,在泥、水分离装置和高压水冲洗作用下,实现水、煤泥与煤矸石的分离。2. The gangue cascade utilization method according to claim 1, characterized in that, in step 1, the untreated coal gangue is first transported through the screening belt, and under the action of the mud and water separation device and high-pressure water flushing, the water is , Separation of coal slime and coal gangue. 3.根据权利要求1所述的煤矸石梯级利用方法,其特征在于,步骤2中,煤泥分离后进入沉淀池内沉淀,实现水和煤泥的分离。3. The coal gangue cascade utilization method according to claim 1, characterized in that in step 2, the coal slime is separated and enters the sedimentation tank to settle, thereby realizing the separation of water and coal slime. 4.根据权利要求1所述的煤矸石梯级利用方法,其特征在于,步骤3中,煤矸石进入破碎筛分系统进行破碎、筛分,破碎系统设置为二级破碎,筛分系统设置为二级筛分。4. The gangue cascade utilization method according to claim 1, characterized in that, in step 3, the coal gangue enters the crushing and screening system for crushing and screening, the crushing system is set to secondary crushing, and the screening system is set to secondary crushing. level screening. 5.根据权利要求1所述的煤矸石梯级利用方法,其特征在于,第一阈值为4mm,第二阈值为2.5mm。5. The coal gangue step utilization method according to claim 1, characterized in that the first threshold is 4mm and the second threshold is 2.5mm. 6.根据权利要求1所述的煤矸石梯级利用方法,其特征在于,步骤6中的制浆水为步骤2经过煤泥沉淀后的除泥水。6. The gangue cascade utilization method according to claim 1, characterized in that the slurrying water in step 6 is the mud removal water after coal slime precipitation in step 2. 7.根据权利要求6所述的煤矸石梯级利用方法,其特征在于,步骤6中,在除泥水不足的情况下,可以通过煤矿开采过程中产生的矿井排水补充。7. The coal gangue cascade utilization method according to claim 6, characterized in that in step 6, when the mud removal water is insufficient, it can be supplemented by mine drainage generated during the coal mining process.
CN202311273470.0A 2023-09-28 2023-09-28 A cascade utilization method of coal gangue Pending CN117123362A (en)

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2868383A1 (en) * 2013-10-30 2015-05-06 Katowicki Holding Weglowy S.A. Method for obtaining aggregate of post-mining gangue and machinery for carrying out the method
CN110125147A (en) * 2019-05-28 2019-08-16 湖南广义节能装备有限公司 A kind of process using gangue production mechanism sand and coal dust
CN212092679U (en) * 2020-03-09 2020-12-08 大同碳谷科技孵化器有限公司 Coal gangue crushing and sorting system
CN212237720U (en) * 2020-03-09 2020-12-29 四川绿矿环保科技有限公司 Argillization waste rock water thick liquids sediment system of arranging among gangue resourceful treatment
CN114226062A (en) * 2021-12-24 2022-03-25 河南天成能源科技有限公司 Mixed separation process of coal and coal slime in particles below 2mm
CN217354471U (en) * 2022-05-11 2022-09-02 中国矿业大学 Coal gangue underground filling system
CN115028383A (en) * 2022-06-07 2022-09-09 兖煤蓝天清洁能源有限公司 A coal-based gangue resource utilization method based on gradient utilization concept
CN115163176A (en) * 2022-07-31 2022-10-11 陕西天地地质有限责任公司 A kind of ground filling method and filling system of coal gangue goaf
CN115159888A (en) * 2022-07-01 2022-10-11 沈阳化工大学 A process method for comprehensive utilization of bulk coal gangue

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2868383A1 (en) * 2013-10-30 2015-05-06 Katowicki Holding Weglowy S.A. Method for obtaining aggregate of post-mining gangue and machinery for carrying out the method
CN110125147A (en) * 2019-05-28 2019-08-16 湖南广义节能装备有限公司 A kind of process using gangue production mechanism sand and coal dust
CN212092679U (en) * 2020-03-09 2020-12-08 大同碳谷科技孵化器有限公司 Coal gangue crushing and sorting system
CN212237720U (en) * 2020-03-09 2020-12-29 四川绿矿环保科技有限公司 Argillization waste rock water thick liquids sediment system of arranging among gangue resourceful treatment
CN114226062A (en) * 2021-12-24 2022-03-25 河南天成能源科技有限公司 Mixed separation process of coal and coal slime in particles below 2mm
CN217354471U (en) * 2022-05-11 2022-09-02 中国矿业大学 Coal gangue underground filling system
CN115028383A (en) * 2022-06-07 2022-09-09 兖煤蓝天清洁能源有限公司 A coal-based gangue resource utilization method based on gradient utilization concept
CN115159888A (en) * 2022-07-01 2022-10-11 沈阳化工大学 A process method for comprehensive utilization of bulk coal gangue
CN115163176A (en) * 2022-07-31 2022-10-11 陕西天地地质有限责任公司 A kind of ground filling method and filling system of coal gangue goaf

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