CN117103585A - Rubber hot-press forming die - Google Patents
Rubber hot-press forming die Download PDFInfo
- Publication number
- CN117103585A CN117103585A CN202311366142.5A CN202311366142A CN117103585A CN 117103585 A CN117103585 A CN 117103585A CN 202311366142 A CN202311366142 A CN 202311366142A CN 117103585 A CN117103585 A CN 117103585A
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- China
- Prior art keywords
- die body
- lower die
- temporary storage
- storage box
- upper die
- Prior art date
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- 238000003860 storage Methods 0.000 claims abstract description 40
- 238000003825 pressing Methods 0.000 claims abstract description 23
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 20
- 239000010959 steel Substances 0.000 claims abstract description 20
- 239000007921 spray Substances 0.000 claims abstract description 16
- 238000000465 moulding Methods 0.000 claims abstract description 14
- 239000002994 raw material Substances 0.000 claims description 8
- 238000000926 separation method Methods 0.000 claims description 8
- 238000002347 injection Methods 0.000 claims description 7
- 239000007924 injection Substances 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 5
- 238000005192 partition Methods 0.000 claims description 5
- 238000005452 bending Methods 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 abstract description 16
- 238000000034 method Methods 0.000 abstract description 15
- 230000000694 effects Effects 0.000 abstract description 4
- 238000005507 spraying Methods 0.000 abstract description 3
- 238000002360 preparation method Methods 0.000 abstract description 2
- 238000000227 grinding Methods 0.000 description 9
- 238000009434 installation Methods 0.000 description 8
- 239000002245 particle Substances 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000001746 injection moulding Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 238000009757 thermoplastic moulding Methods 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/2602—Mould construction elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/0067—Using separating agents during or after moulding; Applying separating agents on preforms or articles, e.g. to prevent sticking to each other
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/2602—Mould construction elements
- B29C45/2606—Guiding or centering means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/72—Heating or cooling
- B29C45/73—Heating or cooling of the mould
- B29C45/7331—Heat transfer elements, e.g. heat pipes
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention relates to the technical field of molding preparation, and particularly discloses a rubber hot-press molding die which comprises a lower die body and an upper die body, wherein a lower die core is arranged in the center of the lower die body; the mounting unit comprises four pairs of locking bars, and a pry bar is fixedly connected with the other side of the locking bars; the jacking unit comprises a temporary storage box, a plurality of pairs of steel pipes are arranged at the top of the temporary storage box, jacking blocks are arranged at the tops of the steel pipes, the jacking blocks movably penetrate through the side wall of the lower die core, and the bottom of the temporary storage box is in sliding connection with the pry bar; according to the invention, the release agent is moved from the smearing unit to the lifting unit by pressing the pressure bag, the smearing effect is achieved by spraying the release agent through the spray head of the lifting unit, and in the process of disassembling in the later demolding process, the lifting unit synchronously ascends to perform lifting and demolding operation on the manufactured workpiece.
Description
Technical Field
The invention belongs to the technical field of molding preparation, and particularly relates to a rubber hot-press molding die.
Background
The mould is a variety of moulds and tools used for injection moulding, blow moulding, extrusion, die casting or forging, smelting, stamping and other methods in industrial production to obtain the required products. In short, a mold is a tool used to make a molded article, which is made up of various parts, with different molds being made up of different parts. The processing of the appearance of the article is realized mainly by changing the physical state of the formed material. At present, plastic is used as a raw material, a product is manufactured through a die in a hot press molding mode, plastic particles are melted at high temperature, so that injection molding operation is finished, and in order to facilitate later demolding treatment, a demolding agent is coated on the surfaces of an upper die and a lower die, and later demolding is facilitated. The demoulding structure on the existing market mould is simpler, the demoulding is carried out by means of the driving of the movable mould and the falling of the dead weight of the workpiece, the demoulding effect is general, the traditional demoulding device does not have the capability of spraying the linkage demoulding agent, and the manual spraying of the demoulding agent is required each time, so that the operation is more complicated, and the rubber hot-press forming mould capable of automatically demoulding and automatically smearing the demoulding agent is provided.
Disclosure of Invention
In order to solve the technical problems, the invention adopts the following technical scheme: the rubber hot-press forming die comprises a lower die body and an upper die body, wherein a lower die core is arranged in the center of the inner part of the lower die body, an upper die core is arranged at the bottom of the upper die body, the lower die core and the upper die core are mutually matched, and an installation unit, a jacking unit and a smearing unit are arranged in the lower die core; the mounting unit comprises four pairs of locking rods, a connecting bracket is arranged at the tail end of each pair of locking rods, a guide wheel is movably arranged at the center of the connecting bracket, a clamping rod is arranged at the bottom of the upper die body, the clamping rods vertically correspond to the side walls of the guide wheel, the four pairs of locking rods are movably arranged on the side walls of the guide wheel, and a pry bar is fixedly connected with the other side of the locking rod; the jacking unit comprises a temporary storage box, a plurality of pairs of steel pipes are arranged at the top of the temporary storage box, a jacking block is arranged at the top of the steel pipes, the jacking block movably penetrates through the side wall of the lower die core, and the bottom of the temporary storage box is in sliding connection with a pry bar; the smearing unit comprises a raw material box, a connecting pipe is arranged at the bottom of the raw material box in a connecting mode, a straight pipe is arranged at the top of the connecting pipe in a connecting mode, a hose is arranged at the top of the straight pipe, and the hose is communicated with the bottom of the temporary storage box.
As a preferred implementation mode of the invention, the lower die core is internally provided with a resistance heating wire in a surrounding manner, the lower die core is internally provided with a plurality of through holes, the through holes are closely matched with the ejector blocks, the upper die body is provided with injection holes, the injection holes are mutually communicated with a cavity formed by the lower die core and the upper die core, the side walls of the lower die body and the upper die body are symmetrically provided with mounting lugs, and the inside of the mounting lugs is provided with positioning holes.
As a preferred embodiment of the invention, the side wall of the upper die body is provided with a separation assembly, the separation assembly comprises a stepping motor, the stepping motor shell is provided with a working support, the tail end of the working support is welded on the side wall of the upper die body, and the area of the joint of the working support and the stepping motor shell is larger than the area of the welding part.
As a preferable implementation mode of the invention, the tail end of the output shaft of the stepping motor is provided with a rotating shaft, the rotating shaft movably penetrates through the upper die body, cams are arranged on the surfaces of the rotating shaft positioned on two sides of the upper die body, the side wall of the lower die body vertically corresponding to the cams is provided with a pressing plate, and the length from the pressing plate to the rotating shaft is smaller than the length from the rotating shaft to the farthest position of the cams.
As a preferred implementation mode of the invention, the surface of the lower die body is provided with a through hole, the through hole is in a straight line shape, the tail end of the through hole is provided with a mounting groove, the mounting groove vertically corresponds to the clamping rod, the clamping rod and the mounting groove are mutually matched in size, the side wall of the through hole is movably provided with a positioning shaft, the surface of the positioning shaft is provided with a locking rod and a pry rod, the surface of the positioning shaft is sleeved with a torsion spring, one side of the torsion spring is clamped at the inner side of the through hole, and one side of the torsion spring is clamped at the side wall of the pry rod.
As a preferred implementation mode of the invention, the prying bar and the locking bar are bending bars, the length of the prying bar is larger than that of the locking bar, the tail end of the prying bar is movably provided with a ball, the tail end of the ball is attached to the bottom of the temporary storage box, two pairs of guide plates are symmetrically arranged at the bottom of the temporary storage box, each pair of guide plates comprises two sub-plates, a gap is reserved between the two sub-plates, the prying bar is slidably arranged in the gap, and the ball is movably arranged in the gap inside the guide plates.
As a preferred implementation mode of the invention, the temporary storage box is hollow, the inner cavity of the temporary storage box is connected with the steel pipe and the hose, a plurality of pairs of spray heads are arranged on the side wall of the top of the steel pipe, and a plurality of pairs of spray heads are arranged on the side wall of the steel pipe in a surrounding mode.
As a preferred implementation mode of the invention, the bottom of the temporary storage box is fixedly provided with the ejector rod, the tail end of the ejector rod is movably inserted and provided with the telescopic sleeve, the tail end of the telescopic sleeve is provided with the baffle plate, the baffle plate is transversely and fixedly arranged in the cavity at the bottom of the lower die body, the telescopic sleeve is internally provided with the reset spring, the other side of the reset spring is connected with the bottom of the ejector rod, and the ejector rod and the telescopic sleeve are in a vertical state.
As a preferred implementation mode of the invention, the side wall of the temporary storage box is provided with the pressing component, the pressing component comprises a pair of swing arms, one side ends of the pair of swing arms are movably hinged to the side wall of the temporary storage box, the other side ends of the pair of swing arms are movably hinged to guide blocks, the pair of swing arms are splayed, the guide blocks are slidably arranged on the surface of a guide rail arranged in the lower die body, a movable rotating shaft is arranged on the guide blocks through bearings, a positioning gear is arranged on the surface of the rotating shaft, a positioning rack is movably meshed with the bottom of the positioning gear, and the bottom of the positioning rack is fixedly arranged in the lower die body.
As a preferable implementation mode of the invention, the central position of the rotating shaft is provided with the rolling roller, the outer surface of the rolling roller is provided with a plurality of bulges, the rolling roller is positioned above the connecting pipe, the joint of the connecting pipe and the straight pipe is provided with the compression bag, the compression bag is made of rubber, and the bottom height of the compression bag is higher than the bottom height of the rolling roller.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, the installation unit is arranged, when the upper die body and the lower die body are mutually close in the installation process, the locking rod and the clamping rod are mutually contacted to drive the locking rod to displace, the prying rod at the tail end is driven to start rotating, the lengths of the locking rod and the prying rod are different, the locking rod is ensured to move for a small distance, the prying rod is moved for a long distance at the moment, the whole jacking unit is driven to start moving upwards, so that the spray head is moved into the lower die core, in the movement process of the jacking unit, the guide block is driven to start moving through the swing arm, the guide block is driven to start moving, the pressing roller is driven to press the pressed bag, so that the release agent is moved from the smearing unit to the jacking unit, the spray head of the jacking unit is sprayed out, the effect of smearing is achieved, and in the later demolding process, the jacking unit is synchronously lifted, so that the manufactured workpiece is subjected to jacking demolding operation in the vertical direction, and the thermoplastic molding manufacturing is simpler.
The following describes the embodiments of the present invention in further detail with reference to the accompanying drawings.
Drawings
In the drawings:
FIG. 1 is a schematic diagram of the overall structure of a rubber hot-press molding die;
FIG. 2 is a bottom view of the upper body of a rubber hot press mold;
FIG. 3 is a top view of the lower body of a rubber hot press molding die;
FIG. 4 is a partial cross-sectional view (one) of a lower die body of a rubber hot press molding die;
FIG. 5 is an enlarged view of the rubber hot press molding die at A of FIG. 4;
FIG. 6 is a front view of FIG. 4 of a rubber hot press molding die;
FIG. 7 is a partial sectional view (II) of a lower die body of a rubber hot press molding die;
fig. 8 is a perspective view of a jacking unit of a rubber hot press molding die.
In the figure:
101. a lower die body; 1011. a lower die core; 1012. a resistance heating wire; 102. an upper die body; 1021. an upper die core; 1022. injection molding holes; 1023. a clamping rod; 103. a mounting ear;
200. a separation assembly; 201. a stepping motor; 2011. a working bracket; 202. a cam; 2021. a rotation shaft; 203. a pressing plate;
300. an installation unit; 301. a through hole; 3011. a mounting groove; 302. a locking lever; 3021. a connecting bracket; 3022. a guide wheel; 303. positioning a shaft; 3031. a torsion spring; 304. a pry bar; 3041. a ball;
400. a jacking unit; 401. a temporary storage box; 402. a steel pipe; 4021. a spray head; 403. a top block; 404. a guide plate; 405. a telescopic sleeve; 4051. a push rod;
500. a painting unit; 501. a raw material box; 5011. a connecting pipe; 502. a pressurized bladder; 5021. a straight pipe; 503. a hose; 504. a partition plate;
600. a pressing assembly; 601. a roller; 6011. a rotating shaft; 602. positioning gears; 6021. positioning a rack; 603. a guide block; 6031. a guide rail; 6032. and (3) swinging arms.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and the following embodiments are used to illustrate the present invention.
Embodiment one. As shown in fig. 1 to 8, a rubber hot-press molding die comprises a lower die body 101 and an upper die body 102, wherein a lower die core 1011 is arranged in the center of the inside of the lower die body 101, an upper die core 1021 is arranged at the bottom of the upper die body 102, the lower die core 1011 and the upper die core 1021 are mutually matched, and an installation unit 300, a jacking unit 400 and a coating unit 500 are arranged in the lower die core 1011; the mounting unit 300 comprises four pairs of locking rods 302, wherein a connecting bracket 3021 is arranged at the tail end of each pair of locking rods 302, a guide wheel 3022 is movably arranged in the center of the connecting bracket 3021, a clamping rod 1023 is arranged at the bottom of the upper die body 102, the clamping rod 1023 corresponds to the side wall of the guide wheel 3022 vertically, the four pairs of locking rods 302 are movably arranged on the side wall of the guide wheel 3022, and a pry bar 304 is fixedly connected with the other side of the locking rod 302; the jacking unit 400 comprises a temporary storage box 401, a plurality of pairs of steel pipes 402 are arranged at the top of the temporary storage box 401, a jacking block 403 is arranged at the top of the steel pipes 402, the jacking block 403 movably penetrates through the side wall of a lower die core 1011, and the bottom of the temporary storage box 401 is in sliding connection with a pry bar 304; the smearing unit 500 comprises a raw material box 501, a connecting pipe 5011 is arranged at the bottom of the raw material box 501 in a connecting way, a straight pipe 5021 is arranged at the connecting pipe 5011 in a connecting way, a hose 503 is arranged at the top of the straight pipe 5021, and the hose 503 is communicated with the bottom of the temporary storage box 401.
Through being provided with the installation unit 300, when upper die body 102 and lower die body 101 carry out the in-process of installing, upper die body 102 and lower die body 101 are close to each other, through locking lever 302 and draw-in bar 1023 contact each other, drive locking lever 302 and take place the displacement, drive terminal pry bar 304 and begin the rotation, and the length difference of locking lever 302 and pry bar 304, guaranteed that locking lever 302 removes very little a section distance, pry bar 304 moving distance at this moment is big, thereby drive whole jacking unit 400 and begin upwards to remove, thereby remove shower nozzle 4021 to lower die mold core 1011 inside, in jacking unit 400 moving process, drive guide block 603 through swing arm 6032 and begin to remove, and guide block 603 moves and drive the grinding roller 601 and begin to remove, press pressurized bag 502, thereby remove the release agent from applying unit 500 to jacking unit 400, shower nozzle 1 blowout through jacking unit 400 has played the effect of 402, and in the later stage drawing of patterns, in the dismantlement in-process, jacking unit 400 synchronous rises, thereby carry out the jacking drawing of patterns operation in the vertical direction to the work piece of making the thermoplastic shaping simpler manufacturing.
As shown in fig. 4 and 5, in a specific embodiment, a resistance heating wire 1012 is arranged inside the lower mold core 1011 in a surrounding manner, a plurality of through holes are formed inside the lower mold core 1011 and are closely matched with the top block 403, injection holes 1022 are formed in the upper mold body 102, the injection holes 1022 are mutually communicated with cavities formed by the lower mold core 1011 and the upper mold core 1021, mounting lugs 103 are symmetrically arranged on the side walls of the lower mold body 101 and the upper mold body 102, positioning holes are formed inside the mounting lugs 103, bolts can be penetrated through the mounting lugs 103, and the bolts are fixed through nuts, so that the purpose of fixing the lower mold body 101 and the upper mold body 102 is achieved, the mutual correspondence of the lower mold core 1011 and the upper mold core 1021 is ensured, and the quality of a formed product is ensured.
As shown in fig. 1, 2 and 3, further, the side wall of the upper die body 102 is provided with a separation assembly 200, the separation assembly 200 comprises a stepper motor 201, a housing of the stepper motor 201 is provided with a working bracket 2011, the tail end of the working bracket 2011 is welded on the side wall of the upper die body 102, and the area of the joint of the working bracket 2011 and the housing of the stepper motor 201 is larger than the area of the welded part. The end of the output shaft of the stepping motor 201 is provided with a rotating shaft 2021, the rotating shaft 2021 movably penetrates through the upper die body 102, cams 202 are arranged on the surfaces of the rotating shafts 2021 positioned on two sides of the upper die body 102, pressing plates 203 are arranged on the side walls of the lower die body 101 vertically corresponding to the cams 202, and the length from the pressing plates 203 to the rotating shaft 2021 is smaller than the length from the rotating shaft 2021 to the farthest position of the cams 202. The stepping motor 201 is started, the rotating shaft 2021 connected with the tail end of the output shaft is driven by the stepping motor 201 to start rotating, the tail end cam 202 is driven to start rotating after the rotating shaft 2021 rotates, when the farthest end of the cam 202 is contacted with the pressing plate 203, the pressing plate 203 is pressed, the pressing plate 203 is positioned in the lower die body 101, the cam 202 is arranged in the upper die body 102, and the upper die body 102 and the lower die body 101 are driven to start separating through the pressing of the cam 202.
Embodiment two. The difference from this embodiment based on the above embodiment is that: as shown in fig. 4 and 5, a through hole 301 is formed in the surface of the lower die body 101, the through hole 301 is in a straight line, a mounting groove 3011 is formed in the tail end of the through hole 301, the mounting groove 3011 vertically corresponds to a clamping rod 1023, the clamping rod 1023 and the mounting groove 3011 are mutually matched in size, a positioning shaft 303 is movably arranged on the side wall of the through hole 301, a locking rod 302 and a prying rod 304 are mounted on the surface of the positioning shaft 303, a torsion spring 3031 is sleeved on the surface of the positioning shaft 303, one side of the torsion spring 3031 is clamped inside the through hole 301, and one side of the torsion spring 3031 is clamped on the side wall of the prying rod 304. Firstly, the lower die body 101 and the upper die body 102 are correspondingly installed, a clamping rod 1023 at the bottom of the upper die body 102 is aligned with an installation unit 300 in the lower die body 101, in the process of downward movement of the clamping rod 1023, the clamping rod 1023 contacts with a guide wheel 3022, and in the process of downward movement, the guide wheel 3022 and the installed locking rod 302 are driven to rotate outwards around a positioning shaft 303, so that the clamping rod 1023 can always move downwards, and after the guide wheel 3022 moves above the clamping rod 1023, the locking rod 302 is conveniently reset through the torsion spring 3031 due to the fact that the torsion spring 3031 is arranged in the positioning shaft 303, and is clamped above the clamping rod 1023.
As shown in fig. 6 and 7, in a specific embodiment, the pry bar 304 and the locking bar 302 are both bending bars, the length of the pry bar 304 is greater than that of the locking bar 302, balls 3041 are movably arranged at the tail end of the pry bar 304, the tail ends of the balls 3041 are attached to the bottom of the temporary storage box 401, two pairs of guide plates 404 are symmetrically arranged at the bottom of the temporary storage box 401, each pair of guide plates 404 internally comprises two sub-plates, a gap is reserved between the two sub-plates, the pry bar 304 is slidably arranged in the gap, and the balls 3041 are movably arranged in the gap inside the guide plates 404. The locking bar 302 in the locking process rotates outwards firstly, rotates inwards when resetting, and the length of the locking bar 302 is smaller than that of the prying bar 304, namely the rotating distance of the tail end of the locking bar 302 becomes large at the tail end of the prying bar 304, the ball 3041 at the tail end of the prying bar 304 slides at the bottom of the jacking unit 400, finally, the steel pipe 402 in the jacking unit 400 is driven to move into the lower die core 1011, and the spray head 4021 is exposed outside.
As shown in fig. 6 and 8, the temporary storage box 401 is hollow, and the inner chamber of the temporary storage box 401 is connected with the steel pipe 402 and the hose 503, the side wall at the top of the steel pipe 402 is provided with a plurality of pairs of spray heads 4021, and the plurality of pairs of spray heads 4021 are circumferentially arranged on the side wall of the steel pipe 402. The ejector rod 4051 is fixed at the bottom of the temporary storage box 401, the tail end of the ejector rod 4051 is movably inserted and provided with the telescopic sleeve 405, the tail end of the telescopic sleeve 405 is provided with the partition plate 504, the partition plate 504 is transversely fixedly arranged in a cavity at the bottom of the lower die body 101, the telescopic sleeve 405 is internally provided with the reset spring, the other side of the reset spring is mutually connected with the bottom of the ejector rod 4051, the ejector rod 4051 and the telescopic sleeve 405 are in vertical states, and the temporary storage box 401 can only vertically move upwards all the time through the telescopic sleeve 405 and the ejector rod 4051.
Embodiment three. The difference from this embodiment based on the above embodiment is that: as shown in fig. 4, fig. 5, fig. 6 and fig. 7, the side wall of the temporary storage box 401 is provided with a pressing assembly 600, the pressing assembly 600 comprises a pair of swing arms 6032, one side end of each of the pair of swing arms 6032 is movably hinged to the side wall of the temporary storage box 401, the other side end of each of the pair of swing arms 6032 is movably hinged to a guide block 603, the pair of swing arms 6032 are splayed, the guide blocks 603 are slidably arranged on the surface of a guide rail 6031 arranged in the lower die body 101, a movable rotating shaft 6011 is mounted on the guide block 603 through a bearing, a positioning gear 602 is mounted on the surface of the rotating shaft 6011, a positioning rack 6021 is movably meshed at the bottom of the positioning gear 602, and the bottom of the positioning rack 6021 is fixedly arranged in the lower die body 101. The pivot 6011 central point puts and is provided with the roller 601 that rolls, and roller 601 surface is provided with a plurality of archs that roll, and rolls roller 601 and be located connecting pipe 5011 top, and connecting pipe 5011 and straight tube 5021 junction is provided with receives press bag 502, receives press bag 502 material and is rubber material, and presses press bag 502 bottom height to be higher than roller 601 bottom height that rolls. In the process of moving up the jacking unit 400, the position of the swing arm 6032 is driven to change, the swing arm 6032 pulls the guide block 603 with the movable end connected to the tail end to move to the center, the rotating shaft 6011 at the center of the guide block 603 synchronously moves to the center, and then the positioning gear 602 at the center of the rotating shaft 6011 is driven to start to horizontally move along the positioning rack 6021, so that the positioning gear 602 and the rotating shaft 6011 are driven to synchronously rotate, the tail end of the rotating shaft 6011 is connected with the grinding roller 601, at the moment, the grinding roller 601 starts to move to the center, the grinding roller 601 starts to autorotate, after the grinding roller 601 is contacted with the pressure-receiving bag 502, the release agent in the pressure-receiving bag 502 starts to be extruded, and then the release agent is driven to spray from the spray head 4021 in the temporary storage box 401, and the release agent is sprayed on the lower die core 1011 in the interior. Namely, after the lower die body 101 and the upper die body 102 are mounted, the release agent is automatically applied.
The implementation principle of the rubber hot-press forming die of the embodiment is as follows: when the device is needed, the lower die body 101 and the upper die body 102 are correspondingly installed, the clamping rod 1023 at the bottom of the upper die body 102 is aligned with the installation unit 300 in the lower die body 101, in the process of downward movement of the clamping rod 1023, the clamping rod 1023 contacts with the guide wheel 3022, the guide wheel 3022 and the installed locking rod 302 are driven to rotate outwards around the positioning shaft 303 in the downward movement process because of the cylindrical shape of the clamping rod 1023, the clamping rod 1023 can be further enabled to move downwards all the time, and after the guide wheel 3022 moves to the position above the clamping rod 1023, the locking rod 302 is conveniently reset through the torsion spring 3031 due to the torsion spring 3031 being connected to the inside of the positioning shaft 303 and is clamped above the clamping rod 1023.
In the above operation, the locking bar 302 is first rotated outwards and rotated inwards when reset, and the length of the locking bar 302 is smaller than the length of the pry bar 304, i.e. the distance by which the end of the locking bar 302 rotates is greatly increased at the end of the pry bar 304, the balls 3041 at the end of the pry bar 304 slide on the bottom of the jacking unit 400, and finally the steel pipe 402 inside the jacking unit 400 is driven to move inside the lower mold core 1011, and the spray head 4021 is also exposed.
In the process of moving up the jacking unit 400, the position of the swing arm 6032 is driven to change, the swing arm 6032 pulls the guide block 603 with the movable end connected to the tail end to move to the center, the rotating shaft 6011 at the center of the guide block 603 synchronously moves to the center, and then the positioning gear 602 at the center of the rotating shaft 6011 is driven to start to horizontally move along the positioning rack 6021, so that the positioning gear 602 and the rotating shaft 6011 are driven to synchronously rotate, the tail end of the rotating shaft 6011 is connected with the grinding roller 601, at the moment, the grinding roller 601 starts to move to the center, the grinding roller 601 starts to autorotate, after the grinding roller 601 is contacted with the pressure-receiving bag 502, the release agent in the pressure-receiving bag 502 starts to be extruded, and then the release agent is driven to spray from the spray head 4021 in the temporary storage box 401, and the release agent is sprayed on the lower die core 1011 in the interior. Namely, after the lower die body 101 and the upper die body 102 are mounted, the release agent is automatically applied.
Then, rubber particles are added to the inside through the injection holes 1022, the resistance heating wire 1012 is started to heat the rubber particles inside, and after the rubber particles are melted, the lower mold core 1011 and the upper mold core 1021 are in the shape of a workpiece, and at this time, a demolding operation is required.
The stepping motor 201 is started, the rotating shaft 2021 connected with the tail end of the output shaft is driven by the stepping motor 201 to start rotating, the tail end cam 202 is driven to start rotating after the rotating shaft 2021 rotates, when the farthest end of the cam 202 is contacted with the pressing plate 203, the pressing plate 203 is pressed, the pressing plate 203 is positioned in the lower die body 101, the cam 202 is arranged in the upper die body 102, and the upper die body 102 and the lower die body 101 are driven to start separating through the pressing of the cam 202.
After the separation starts, the clamping rod 1023 starts to move upwards, drives the locking rod 302 inside the installation unit 300 to start rotating, drives the jacking unit 400 to move upwards through the rotation of the coaxially connected pry bar 304, and the jacking block 403 inside the jacking unit 400 can move upwards to jack the rubber workpiece inside the lower die core 1011, so that the later demoulding operation is facilitated.
Claims (10)
1. The rubber hot-press forming die comprises a lower die body (101) and an upper die body (102) and is characterized in that a lower die core (1011) is arranged in the center of the interior of the lower die body (101), an upper die core (1021) is arranged at the bottom of the upper die body (102), the lower die core (1011) and the upper die core (1021) are mutually matched, and a mounting unit (300), a jacking unit (400) and a smearing unit (500) are arranged in the lower die core (1011);
the mounting unit (300) comprises four pairs of locking bars (302), a connecting bracket (3021) is arranged at the tail end of each pair of locking bars (302), a guide wheel (3022) is movably arranged at the central position of each connecting bracket (3021), a clamping bar (1023) is arranged at the bottom of the upper die body (102), the clamping bars (1023) vertically correspond to the side walls of the guide wheels (3022), the four pairs of locking bars (302) are movably arranged on the side walls of the guide wheels (3022), and a prying bar (304) is fixedly connected to the other side of each locking bar (302);
the jacking unit (400) comprises a temporary storage box (401), a plurality of pairs of steel pipes (402) are arranged at the top of the temporary storage box (401), a jacking block (403) is arranged at the top of the steel pipes (402), the jacking block (403) movably penetrates through the side wall of the lower die core (1011), and the bottom of the temporary storage box (401) is in sliding connection with a pry bar (304);
the smearing unit (500) comprises a raw material box (501), a connecting pipe (5011) is arranged at the bottom of the raw material box (501) in a connecting mode, a straight pipe (5021) is arranged at the connecting pipe (5011) in a connecting mode, a hose (503) is arranged at the top of the straight pipe (5021), and the hose (503) is communicated with the bottom of the temporary storage box (401).
2. The rubber hot-press forming die according to claim 1, wherein a resistance heating wire (1012) is arranged inside the lower die core (1011) in a surrounding manner, a plurality of through holes are formed inside the lower die core (1011), the through holes are tightly matched with the top blocks (403), injection holes (1022) are formed in the upper die body (102), the injection holes (1022) are communicated with cavities formed by the lower die core (1011) and the upper die core (1021), mounting lugs (103) are symmetrically arranged on the side walls of the lower die body (101) and the upper die body (102), and positioning holes are formed inside the mounting lugs (103).
3. The rubber hot-press forming die according to claim 1, wherein a separation assembly (200) is arranged on the side wall of the upper die body (102), the separation assembly (200) comprises a stepping motor (201), a working support (2011) is arranged on a shell of the stepping motor (201), and the tail end of the working support (2011) is welded on the side wall of the upper die body (102).
4. A rubber hot press molding die according to claim 3, wherein a rotating shaft (2021) is provided at the end of the output shaft of the stepping motor (201), the rotating shaft (2021) penetrates through the upper die body (102) actively, cams (202) are mounted on the surfaces of the rotating shaft (2021) located at both sides of the upper die body (102), and pressing plates (203) are provided on the side walls of the lower die body (101) vertically corresponding to the cams (202).
5. The rubber hot-press forming die according to claim 1, wherein a through hole (301) is formed in the surface of the lower die body (101), the through hole (301) is in a straight line shape, a mounting groove (3011) is formed in the tail end of the through hole (301), the mounting groove (3011) vertically corresponds to a clamping rod (1023), the clamping rod (1023) and the mounting groove (3011) are mutually matched in size, a positioning shaft (303) is movably arranged on the side wall of the through hole (301), a locking rod (302) and a prying rod (304) are arranged on the surface of the positioning shaft (303), a torsion spring (3031) is sleeved on the surface of the positioning shaft (303), one side of the torsion spring (3031) is clamped inside the through hole (301), and one side of the torsion spring (3031) is clamped on the side wall of the prying rod (304).
6. The rubber hot-press forming die according to claim 5, wherein the prying bar (304) and the locking bar (302) are both bending bars, balls (3041) are movably arranged at the tail ends of the prying bar (304), the tail ends of the balls (3041) are attached to the bottom of the temporary storage box (401), two pairs of guide plates (404) are symmetrically arranged at the bottom of the temporary storage box (401), each pair of guide plates (404) comprises two sub-plates, a gap is reserved between the two sub-plates, the prying bar (304) is slidably arranged in the gap, and the balls (3041) are movably arranged in the gap inside the guide plates (404).
7. The hot-press forming die for rubber according to claim 1, wherein the temporary storage box (401) is hollow, the inner cavity of the temporary storage box (401) is connected with the steel pipe (402) and the hose (503), a plurality of pairs of spray heads (4021) are arranged on the side wall of the top of the steel pipe (402), and a plurality of pairs of spray heads (4021) are arranged on the side wall of the steel pipe (402) in a surrounding mode.
8. The rubber hot-press forming die according to claim 7, wherein a push rod (4051) is fixed at the bottom of the temporary storage box (401), a telescopic sleeve (405) is movably inserted at the tail end of the push rod (4051), a partition plate (504) is installed at the tail end of the telescopic sleeve (405), the partition plate (504) is transversely and fixedly arranged in a cavity at the bottom of the lower die body (101), a return spring is installed in the telescopic sleeve (405), the other side of the return spring is connected with the bottom of the push rod (4051), and the push rod (4051) and the telescopic sleeve (405) are in a vertical state.
9. The rubber hot-press forming die according to claim 1, wherein the side wall of the temporary storage box (401) is provided with a pressing assembly (600), the pressing assembly (600) comprises a pair of swing arms (6032), one side end of each swing arm (6032) is movably hinged to the side wall of the temporary storage box (401), the other side end of each swing arm (6032) is movably hinged to a guide block (603), the pair of swing arms (6032) are splayed, the guide blocks (603) are slidably arranged on the surface of a guide rail (6031) arranged in the lower die body (101), movable rotating shafts (6011) are mounted on the guide blocks (603) through bearings, positioning gears (602) are mounted on the surface of the rotating shafts (6011), positioning racks (6021) are movably meshed at the bottoms of the positioning gears (602), and the bottoms of the positioning racks (6021) are fixedly arranged in the lower die body (101).
10. The rubber hot-press forming die according to claim 9, wherein a roller (601) is arranged at the center of the rotating shaft (6011), a plurality of protrusions are arranged on the outer surface of the roller (601), the roller (601) is located above the connecting pipe (5011), and a pressed bag (502) is arranged at the joint of the connecting pipe (5011) and the straight pipe (5021).
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CN202311366142.5A CN117103585B (en) | 2023-10-20 | 2023-10-20 | Rubber hot-press forming die |
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CN202311366142.5A CN117103585B (en) | 2023-10-20 | 2023-10-20 | Rubber hot-press forming die |
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CN117103585B CN117103585B (en) | 2024-01-12 |
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CN208558114U (en) * | 2018-06-15 | 2019-03-01 | 安徽意美达实业有限公司 | A kind of release agent automatic spray apparatus of injection mold |
CN211590960U (en) * | 2019-12-27 | 2020-09-29 | 东莞市橡友橡塑科技有限公司 | Easy-demoulding strong self-extinguishing low-smoke flame-retardant silicone rubber preparation equipment |
CN112519131A (en) * | 2020-12-19 | 2021-03-19 | 马红宇 | Intelligent device for automatically correcting upper die and lower die for automobile part injection mold |
CN213321281U (en) * | 2020-08-21 | 2021-06-01 | 深圳市联利达塑胶电子有限公司 | Tablet computer shell machining die |
CN216782510U (en) * | 2021-12-29 | 2022-06-21 | 湖州高源金科技股份有限公司 | Automatic defoaming type injection mold capable of uniformly spraying release agent |
CN115871248A (en) * | 2023-01-13 | 2023-03-31 | 河南流量新材料有限公司 | Carbon fiber propeller hot briquetting device |
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2023
- 2023-10-20 CN CN202311366142.5A patent/CN117103585B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN208558114U (en) * | 2018-06-15 | 2019-03-01 | 安徽意美达实业有限公司 | A kind of release agent automatic spray apparatus of injection mold |
CN211590960U (en) * | 2019-12-27 | 2020-09-29 | 东莞市橡友橡塑科技有限公司 | Easy-demoulding strong self-extinguishing low-smoke flame-retardant silicone rubber preparation equipment |
CN213321281U (en) * | 2020-08-21 | 2021-06-01 | 深圳市联利达塑胶电子有限公司 | Tablet computer shell machining die |
CN112519131A (en) * | 2020-12-19 | 2021-03-19 | 马红宇 | Intelligent device for automatically correcting upper die and lower die for automobile part injection mold |
CN216782510U (en) * | 2021-12-29 | 2022-06-21 | 湖州高源金科技股份有限公司 | Automatic defoaming type injection mold capable of uniformly spraying release agent |
CN115871248A (en) * | 2023-01-13 | 2023-03-31 | 河南流量新材料有限公司 | Carbon fiber propeller hot briquetting device |
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