CN117102832A - Full-automatic terminal box erection equipment - Google Patents
Full-automatic terminal box erection equipment Download PDFInfo
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- CN117102832A CN117102832A CN202310905609.2A CN202310905609A CN117102832A CN 117102832 A CN117102832 A CN 117102832A CN 202310905609 A CN202310905609 A CN 202310905609A CN 117102832 A CN117102832 A CN 117102832A
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- junction box
- axis driving
- frame
- mechanisms
- feeding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/10—Aligning parts to be fitted together
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Multimedia (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention relates to the technical field of junction box installation, in particular to full-automatic junction box installation equipment, which is characterized in that a junction box is arranged on a conveying mechanism through a feeding mechanism, the junction box is conveyed through the conveying mechanism, meanwhile, the junction box is detected through the conveying mechanism to judge whether the junction box is good or not, a bus bar is righted through a righting mechanism, and the junction box is installed in place through the installation mechanism and the righting mechanism, so that the practicability of the equipment is improved; comprises a frame and a controller; the device also comprises a feeding mechanism, a conveying mechanism, a correcting mechanism and a mounting mechanism, wherein the feeding mechanism, the conveying mechanism, the correcting mechanism, the mounting mechanism and the controller are all mounted on the frame; the feeding mechanism provides a junction box for the conveying mechanism, the conveying mechanism conveys the junction box, the righting mechanism rights the bus bar, and the installing mechanism installs the junction box in place.
Description
Technical Field
The invention relates to the technical field of junction box installation, in particular to full-automatic junction box installation equipment.
Background
The terminal box is the important part on the photovoltaic equipment, and it generally adopts manual operation mode installation terminal box in the installation to visual mode inspection terminal box, wastes time and energy, influences production efficiency, and the workman appears the condition of installation failure in place easily after long-time operation, leads to the defective rate higher, influences the quality of terminal box.
Therefore, a full-automatic junction box installation device disclosed in the invention patent with publication number of CN113023356A mainly comprises a frame, a vibration disc, a junction box feeding mechanism and other parts, and realizes automatic installation of the junction box.
But find in the use, current terminal box erection equipment is inconvenient detects the quality of terminal box, and inconvenient righting is carried out to the busbar to inconvenient cooperation installation mechanism is installed the busbar in the terminal box, influences the installation accuracy, leads to the practicality relatively poor, consequently needs a full-automatic terminal box erection equipment.
Disclosure of Invention
In order to solve the technical problems, the invention provides full-automatic junction box installation equipment, which is characterized in that a junction box is arranged on a conveying mechanism through a feeding mechanism, the junction box is conveyed through the conveying mechanism, the junction box is detected through the conveying mechanism, whether the junction box is good or not is judged, a bus bar is righted through a righting mechanism, and the junction box is installed in place through the installation mechanism and the righting mechanism, so that the practicability of the equipment is improved.
The invention relates to full-automatic junction box installation equipment, which comprises a rack and a controller; the device also comprises a feeding mechanism, a conveying mechanism, a correcting mechanism and a mounting mechanism, wherein the feeding mechanism, the conveying mechanism, the correcting mechanism, the mounting mechanism and the controller are all mounted on the frame;
the feeding mechanism provides a junction box for the conveying mechanism, the conveying mechanism conveys the junction box, the righting mechanism rights the bus bar, and the installing mechanism installs the junction box in place;
the terminal box is arranged on the conveying mechanism through the feeding mechanism, the terminal box is conveyed through the conveying mechanism, meanwhile, the terminal box is detected through the conveying mechanism, whether the terminal box is good or not is judged, the bus bar is righted through the righting mechanism, the terminal box is installed in place through the installation mechanism and the righting mechanism, and therefore the practicability of the device is improved.
Preferably, the feeding mechanism comprises a middle feeding mechanism and two side feeding mechanisms, and the middle feeding mechanism and the two side feeding mechanisms are both arranged on the frame; the first workpiece is conveyed through the middle feeding mechanism, and the second workpiece is conveyed through the feeding mechanisms at two sides, so that the practicability of the equipment is improved.
Preferably, the middle feeding mechanism comprises a vibration disc, a vibration disc assembly line and a first transplanting mechanism, wherein the vibration disc is arranged on the left side of the frame, the vibration disc assembly line is arranged on the frame, and the first transplanting mechanism is arranged on the frame; the first workpiece is aligned and conveyed onto the vibration disc assembly line through the vibration disc, the first workpiece is conveyed onto the first transplanting mechanism through the vibration disc assembly line, and the first workpiece is conveyed onto the conveying mechanism through the first transplanting mechanism, so that the practicability of the device is improved.
Preferably, the two-side feeding mechanism comprises a left wire box feeding mechanism, a right wire box feeding mechanism and a second transplanting mechanism, and the left wire box feeding mechanism, the right wire box feeding mechanism and the second transplanting mechanism are all arranged on the frame;
the left wire box feeding mechanism and the right wire box feeding mechanism are composed of a plurality of groups of magazine;
the second transplanting mechanism comprises a Y-axis driving mechanism, two groups of X-axis driving cylinders and two groups of grabbing mechanisms, wherein the Y-axis driving mechanism is arranged on the frame, the two groups of X-axis driving cylinders are all slidably arranged on the Y-axis driving mechanism, and the two groups of grabbing mechanisms are respectively slidably arranged on the two groups of X-axis driving cylinders; carry remaining parts through left line box feed mechanism and right line box feed mechanism, adjust two sets of positions of snatching the mechanism through Y axle actuating mechanism and two sets of X axle actuating cylinder, later remove the second work piece on left line box feed mechanism and the right line box feed mechanism to conveying mechanism through two sets of snatching the mechanism respectively to improve the practicality of equipment.
Preferably, the magazine comprises a guide rail, a feed cylinder, a lifting mechanism, lifting claws, a magazine material box and a workpiece presence detector, wherein the guide rail is arranged on the frame, the feed cylinder and the lifting mechanism are fixedly arranged on the guide rail, the magazine material box is slidably arranged on the guide rail, one end of the feed cylinder is arranged on the magazine material box, the lifting claws are fixedly arranged on the lifting mechanism, and the workpiece presence detector is arranged on the frame; the magazine is stretched through the reloading cylinder, moves the magazine position, then puts into the magazine with the second work piece, and rethread reloading cylinder resets the magazine, then drives the lift jack catch through elevating system, makes the lift jack catch highly adjust the second work piece, makes things convenient for second transplanting mechanism to remove to conveying mechanism with the second work piece on left line box feed mechanism and the right line box feed mechanism, detects the inside of magazine through the work piece existence detector simultaneously, conveniently in time supplements the second work piece to the inside of magazine to improve the practicality of equipment.
Preferably, the conveying mechanism comprises two groups of two-side conveying mechanisms, a middle conveying mechanism and a visual detection mechanism, wherein the two groups of two-side conveying mechanisms, the middle conveying mechanism and the visual detection mechanism are all arranged on the frame, and the middle conveying mechanism is positioned between the two groups of two-side conveying mechanisms; the second workpiece is conveyed through the two groups of two side conveying mechanisms, the first workpiece is conveyed through the middle conveying mechanism, the first workpiece and the second workpiece are conveyed to the position to be taken, the first workpiece and the second workpiece are photographed and detected through the visual detection mechanism, whether the first workpiece and the second workpiece are good products or not is judged, and positioning is carried out, so that the practicability of the equipment is improved.
Preferably, the straightening mechanism comprises a bus bar Y-axis straightening mechanism, an up-down avoidance cylinder, a plurality of groups of bus bar X-axis straightening mechanisms and a front-back avoidance cylinder, wherein the bus bar Y-axis straightening mechanism and the front-back avoidance cylinder are both arranged on a frame, one end of the front-back avoidance cylinder is arranged on the bus bar Y-axis straightening mechanism, the up-down avoidance cylinder is arranged on the bus bar Y-axis straightening mechanism, and the plurality of groups of bus bar X-axis straightening mechanisms are all arranged on the up-down avoidance cylinder; the position of the X-axis resetting mechanism of the plurality of groups of bus bars is adjusted through the Y-axis resetting mechanism of the bus bars, the position of the bus bars is adjusted and positioned through the X-axis resetting mechanism of the plurality of groups of bus bars, when wiring is carried out after that, the position of the Y-axis resetting mechanism of the bus bars is adjusted through the front and back avoidance cylinder, the position of the X-axis resetting mechanism of the plurality of groups of bus bars is adjusted through the upper and lower avoidance cylinder, avoidance actions are carried out, and the junction box is installed in place by the convenient installation mechanism, so that the practicability of equipment is improved.
Preferably, the mounting mechanism comprises a mounting working head Y-axis driving mechanism, a plurality of groups of mounting working head X-axis driving mechanisms and a plurality of groups of mounting working heads, wherein the mounting working head Y-axis driving mechanisms are mounted on the frame, the plurality of groups of mounting working head X-axis driving mechanisms are all slidably mounted on the mounting working head Y-axis driving mechanisms, and the plurality of groups of mounting working heads are respectively mounted on the plurality of groups of mounting working head X-axis driving mechanisms; the positions of the plurality of groups of installation working heads are adjusted through the Y-axis driving mechanism of the installation working heads and the X-axis driving mechanisms of the plurality of groups of installation working heads, so that the positions of the first workpiece and the second workpiece are adjusted by the plurality of groups of installation working heads, and the first workpiece and the second workpiece are installed in place to form the junction box.
Preferably, the installation working head comprises a Z-axis driving mechanism, a rotating shaft driving mechanism, a wire harness opening cylinder, a wire box claw, a wire harness claw, a pneumatic pressing mechanism and a wire box positioning block, wherein the Z-axis driving mechanism is installed on the X-axis driving mechanism of the installation working head, the rotating shaft driving mechanism is installed on the Z-axis driving mechanism, the wire harness opening cylinder, the wire box claw, the wire harness claw, the pneumatic pressing mechanism and the wire box positioning block are all installed on the rotating shaft driving mechanism, and the wire harness opening cylinder drives the wire harness claw; the height of the rotating shaft driving mechanism is adjusted through the Z-axis driving mechanism, the angle of the wire box claw is adjusted through the rotating shaft driving mechanism, the wire box claw and the wire harness claw are matched to clamp up the first workpiece and the second workpiece, the positions of the first workpiece and the second workpiece are adjusted, meanwhile, the first workpiece and the second workpiece are limited through the wire box positioning block, then the positions of the first workpiece and the second workpiece are adjusted through the Z-axis driving mechanism and the rotating shaft driving mechanism, the first workpiece and the second workpiece are installed in place, a junction box is formed, and in the installation process, the bus bars after positioning are limited through the pneumatic pressing mechanism, so that the practicability of the device is improved.
Compared with the prior art, the invention has the beneficial effects that:
1. the feeding mechanism, the conveying mechanism, the righting mechanism and the mounting mechanism are matched with each other to automatically mount the junction box, so that the workload of workers is reduced;
2. the bus bar is righted through the righting mechanism, the position of the junction box is adjusted through the mounting mechanism, and the junction box is mounted in place through the cooperation of the righting mechanism and the mounting mechanism, so that the mounting precision of the junction box is improved;
3. through the material loading structure of two kinds of differences, the convenience is carried the different parts of terminal box to through carrying first work piece in the centre, through carrying the second work piece in both sides, improve the convenience to first work piece and second work piece equipment.
Drawings
FIG. 1 is a schematic view of a first axial structure of the present invention;
FIG. 2 is a schematic view of a second axial structure of the present invention;
FIG. 3 is a schematic view of the state structure of the invention with the frame removed;
FIG. 4 is a schematic view of a third axial structure of the present invention;
FIG. 5 is a schematic diagram of an axial measurement and amplification structure of the feeding mechanism at two sides of the invention;
FIG. 6 is a schematic diagram of an enlarged axial measurement structure of the magazine of the present invention;
FIG. 7 is an enlarged schematic diagram of the axial measurement structure of the first transplanting mechanism after the vibration plate assembly line of the present invention;
FIG. 8 is an enlarged schematic view of the axial measurement structure of the second transplanting mechanism of the present invention;
FIG. 9 is an enlarged schematic view of the axial measurement structure of the conveying mechanism of the present invention;
FIG. 10 is an enlarged schematic view of the axial measurement structure of the resetting mechanism of the present invention;
FIG. 11 is a schematic view of a first axial enlarged construction of the mounting mechanism of the present invention;
FIG. 12 is a schematic view of a second axial enlarged construction of the mounting mechanism of the present invention;
FIG. 13 is a schematic view of an enlarged axial measurement structure of the mounting head of the present invention;
FIG. 14 is a schematic workflow diagram of the present invention;
the reference numerals in the drawings: 1. a frame; 2. a controller; 3. a vibration plate; 4. a vibration plate assembly line; 5. a first transplanting mechanism; 6. left thread box feed mechanism; 7. a right wire box feeding mechanism; 8. a second transplanting mechanism; 9. a guide rail; 10. a material changing cylinder; 11. a lifting mechanism; 12. lifting claw; 13. magazine; 14. a workpiece presence or absence detector; 15. two-side conveying mechanisms; 16. an intermediate conveying mechanism; 17. a visual detection mechanism; 18. a Y-axis driving mechanism; 19. an X-axis driving cylinder; 20. a grabbing mechanism; 21. a bus bar Y-axis resetting mechanism; 22. an up-down avoidance cylinder; 23. a bus bar X-axis resetting mechanism; 24. front and back avoiding air cylinders; 25. installing a Y-axis driving mechanism of the working head; 26. installing an X-axis driving mechanism of the working head; 27. a Z-axis driving mechanism; 28. a spindle drive mechanism; 29. the wire harness is used for opening the cylinder; 30. a wire box claw; 31. wire harness clamping jaws; 32. a pneumatic pressing mechanism; 33. and a wire box positioning block.
Detailed Description
In order that the invention may be readily understood, a more complete description of the invention will be rendered by reference to the appended drawings. This invention may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Examples
As shown in fig. 1 to 14, includes a chassis 1 and a controller 2; the automatic feeding device also comprises a feeding mechanism, a conveying mechanism, a correcting mechanism and a mounting mechanism, wherein the feeding mechanism, the conveying mechanism, the correcting mechanism, the mounting mechanism and the controller 2 are all mounted on the frame 1;
the feeding mechanism provides a junction box for the conveying mechanism, the conveying mechanism conveys the junction box, the righting mechanism rights the bus bar, and the installing mechanism installs the junction box in place;
the feeding mechanism comprises a middle feeding mechanism and two side feeding mechanisms, and the middle feeding mechanism and the two side feeding mechanisms are arranged on the frame 1;
the middle feeding mechanism comprises a vibration disc 3, a vibration disc assembly line 4 and a first transplanting mechanism 5, wherein the vibration disc 3 is arranged on the left side of the frame 1, the vibration disc assembly line 4 is arranged on the frame 1, and the first transplanting mechanism 5 is arranged on the frame 1;
the two-side feeding mechanism comprises a left wire box feeding mechanism 6, a right wire box feeding mechanism 7 and a second transplanting mechanism 8, and the left wire box feeding mechanism 6, the right wire box feeding mechanism 7 and the second transplanting mechanism 8 are all arranged on the frame 1;
the left wire box feeding mechanism 6 and the right wire box feeding mechanism 7 are composed of a plurality of groups of magazine;
the second transplanting mechanism 8 comprises a Y-axis driving mechanism 18, two groups of X-axis driving air cylinders 19 and two groups of grabbing mechanisms 20, wherein the Y-axis driving mechanism 18 is arranged on the frame 1, the two groups of X-axis driving air cylinders 19 are all slidably arranged on the Y-axis driving mechanism 18, and the two groups of grabbing mechanisms 20 are respectively slidably arranged on the two groups of X-axis driving air cylinders 19;
the magazine comprises a guide rail 9, a feed cylinder 10, a lifting mechanism 11, lifting claws 12, a magazine box 13 and a workpiece presence detector 14, wherein the guide rail 9 is arranged on the frame 1, the feed cylinder 10 and the lifting mechanism 11 are fixedly arranged on the guide rail 9, the magazine box 13 is slidably arranged on the guide rail 9, one end of the feed cylinder 10 is arranged on the magazine box 13, the lifting claws 12 are fixedly arranged on the lifting mechanism 11, and the workpiece presence detector 14 is arranged on the frame 1;
the conveying mechanism comprises two groups of two-side conveying mechanisms 15, a middle conveying mechanism 16 and a visual detection mechanism 17, wherein the two groups of two-side conveying mechanisms 15, the middle conveying mechanism 16 and the visual detection mechanism 17 are all arranged on the frame 1, and the middle conveying mechanism 16 is positioned between the two groups of two-side conveying mechanisms 15;
the bus bar Y-axis resetting mechanism comprises a bus bar Y-axis resetting mechanism 21, an up-down avoidance cylinder 22, a plurality of groups of bus bar X-axis resetting mechanisms 23 and a front-back avoidance cylinder 24, wherein the bus bar Y-axis resetting mechanism 21 and the front-back avoidance cylinder 24 are both arranged on the frame 1, one end of the front-back avoidance cylinder 24 is arranged on the bus bar Y-axis resetting mechanism 21, the up-down avoidance cylinder 22 is arranged on the bus bar Y-axis resetting mechanism 21, and the plurality of groups of bus bar X-axis resetting mechanisms 23 are both arranged on the up-down avoidance cylinder 22;
the mounting mechanism comprises a mounting working head Y-axis driving mechanism 25, a plurality of groups of mounting working head X-axis driving mechanisms 26 and a plurality of groups of mounting working heads, wherein the mounting working head Y-axis driving mechanism 25 is mounted on the frame 1, the plurality of groups of mounting working head X-axis driving mechanisms 26 are all slidably mounted on the mounting working head Y-axis driving mechanism 25, and the plurality of groups of mounting working heads are respectively mounted on the plurality of groups of mounting working head X-axis driving mechanisms 26;
the installation working head comprises a Z-axis driving mechanism 27, a rotating shaft driving mechanism 28, a wire harness opening cylinder 29, a wire box claw 30, a wire harness claw 31, a pneumatic pressing mechanism 32 and a wire box positioning block 33, wherein the Z-axis driving mechanism 27 is arranged on the X-axis driving mechanism 26 of the installation working head, the rotating shaft driving mechanism 28 is arranged on the Z-axis driving mechanism 27, the wire harness opening cylinder 29, the wire box claw 30, the wire harness claw 31, the pneumatic pressing mechanism 32 and the wire box positioning block 33 are all arranged on the rotating shaft driving mechanism 28, and the wire harness opening cylinder 29 drives the wire harness claw 31;
firstly, the first workpiece is aligned and conveyed to a vibration disc assembly line 4 through a vibration disc 3, the first workpiece is conveyed to a first transplanting mechanism 5 through the vibration disc assembly line 4, the first workpiece is conveyed to a conveying mechanism through the first transplanting mechanism 5, the rest parts are conveyed through a left wire box feeding mechanism 6 and a right wire box feeding mechanism 7, the positions of two groups of grabbing mechanisms 20 are regulated through a Y-axis driving mechanism 18 and two groups of X-axis driving cylinders 19, then the second workpiece on the left wire box feeding mechanism 6 and the right wire box feeding mechanism 7 is respectively moved to the conveying mechanism through the two groups of grabbing mechanisms 20, the second workpiece is conveyed through two groups of two-side conveying mechanisms 15, the first workpiece is conveyed through an intermediate conveying mechanism 16, the first workpiece and the second workpiece are conveyed to the position to be taken, the first workpiece and the second workpiece are photographed and detected through a visual detection mechanism 17, judging whether the first workpiece and the second workpiece are good products and positioning, adjusting the positions of a plurality of groups of bus bar X-axis correcting mechanisms 23 through bus bar Y-axis correcting mechanisms 21, adjusting and positioning the positions of the bus bars through the plurality of groups of bus bar X-axis correcting mechanisms 23, adjusting the positions of a plurality of groups of mounting working heads through a mounting working head Y-axis driving mechanism 25 and a plurality of groups of mounting working head X-axis driving mechanisms 26, adjusting the positions of the first workpiece and the second workpiece through the plurality of groups of mounting working heads, moving to a pre-mounting position, adjusting the positions of the bus bar Y-axis correcting mechanisms 21 through front and back avoidance cylinders 24, adjusting the positions of the plurality of groups of bus bar X-axis correcting mechanisms 23 through up and down avoidance cylinders 22, making avoidance actions, limiting the positioned bus bars through a pneumatic pressing mechanism 32, and then the position of the first workpiece and the position of the second workpiece are adjusted by the Z-axis driving mechanism 27 and the rotating shaft driving mechanism 28, and the junction box is installed in place.
The main functions realized by the invention are as follows: automatically installing the junction box, righting the bus bar, and separating and feeding the junction box components;
1. automatically installing the junction box: the automatic feeding, automatic conveying, automatic detection and automatic installation are realized by the mutual matching of the feeding mechanism, the conveying mechanism, the righting mechanism and the installation mechanism;
2. and (3) correcting the bus bar: the position of the bus bar is adjusted through a righting mechanism, and the bus bar is righted;
3. and (3) feeding the junction box parts separately: through the material loading structure of two kinds of differences, carry the different parts of butt joint line box, improve the material loading convenience.
The rack 1, the controller 2, the vibration disc 3, the first transplanting mechanism 5, the second transplanting mechanism 8, the workpiece presence detector 14, the intermediate conveying mechanism 16, the mounting work head Y-axis driving mechanism 25, the mounting work head X-axis driving mechanism 26, the Z-axis driving mechanism 27 and the rotating shaft driving mechanism 28 of the full-automatic junction box mounting device are purchased on the market, and a person skilled in the art only needs to install and operate according to the attached using instructions without creative labor of the person skilled in the art.
The foregoing is merely a preferred embodiment of the present invention, and it should be noted that it will be apparent to those skilled in the art that modifications and variations can be made without departing from the technical principles of the present invention, and these modifications and variations should also be regarded as the scope of the invention.
Claims (9)
1. A full-automatic junction box installation device comprises a frame (1) and a controller (2); the automatic feeding device is characterized by further comprising a feeding mechanism, a conveying mechanism, a correcting mechanism and a mounting mechanism, wherein the feeding mechanism, the conveying mechanism, the correcting mechanism, the mounting mechanism and the controller (2) are all mounted on the frame (1);
the feeding mechanism provides a junction box for the conveying mechanism, the conveying mechanism conveys the junction box, the righting mechanism rights the bus bar, and the installing mechanism installs the junction box in place.
2. A fully automatic junction box mounting apparatus according to claim 1, wherein the feeding mechanism comprises a middle feeding mechanism and two side feeding mechanisms, both of which are mounted on the frame (1).
3. A fully automatic junction box mounting apparatus according to claim 2, wherein the intermediate feeding mechanism comprises a vibration plate (3), a vibration plate assembly line (4) and a first transplanting mechanism (5), the vibration plate (3) is mounted on the left side of the frame (1), the vibration plate assembly line (4) is mounted on the frame (1), and the first transplanting mechanism (5) is mounted on the frame (1).
4. The full-automatic junction box installation equipment according to claim 1, wherein the two-side feeding mechanisms comprise a left wire box feeding mechanism (6), a right wire box feeding mechanism (7) and a second transplanting mechanism (8), and the left wire box feeding mechanism (6), the right wire box feeding mechanism (7) and the second transplanting mechanism (8) are all installed on the frame (1);
the left wire box feeding mechanism (6) and the right wire box feeding mechanism (7) are composed of a plurality of groups of magazine;
the second transplanting mechanism (8) comprises a Y-axis driving mechanism (18), two groups of X-axis driving air cylinders (19) and two groups of grabbing mechanisms (20), wherein the Y-axis driving mechanism (18) is arranged on the frame (1), the two groups of X-axis driving air cylinders (19) are all slidably arranged on the Y-axis driving mechanism (18), and the two groups of grabbing mechanisms (20) are respectively slidably arranged on the two groups of X-axis driving air cylinders (19).
5. The full-automatic junction box installation equipment according to claim 4, wherein the magazine comprises a guide rail (9), a material changing cylinder (10), a lifting mechanism (11), a lifting claw (12), a magazine material box (13) and a workpiece presence detector (14), the guide rail (9) is installed on the frame (1), the material changing cylinder (10) and the lifting mechanism (11) are fixedly installed on the guide rail (9), the magazine material box (13) is slidably installed on the guide rail (9), one end of the material changing cylinder (10) is installed on the magazine material box (13), the lifting claw (12) is fixedly installed on the lifting mechanism (11), and the workpiece presence detector (14) is installed on the frame (1).
6. A fully automatic junction box mounting apparatus according to claim 1, wherein the conveying mechanism includes two sets of two-sided conveying mechanisms (15), an intermediate conveying mechanism (16) and a visual inspection mechanism (17), the two sets of two-sided conveying mechanisms (15), the intermediate conveying mechanism (16) and the visual inspection mechanism (17) are mounted on the frame (1), and the intermediate conveying mechanism (16) is located between the two sets of two-sided conveying mechanisms (15).
7. The full-automatic junction box mounting equipment according to claim 1, wherein the righting mechanism comprises a busbar Y-axis righting mechanism (21), an up-down avoidance cylinder (22), a plurality of groups of busbar X-axis righting mechanisms (23) and a front-back avoidance cylinder (24), the busbar Y-axis righting mechanism (21) and the front-back avoidance cylinder (24) are both mounted on the frame (1), one end of the front-back avoidance cylinder (24) is mounted on the busbar Y-axis righting mechanism (21), the up-down avoidance cylinder (22) is mounted on the busbar Y-axis righting mechanism (21), and the plurality of groups of busbar X-axis righting mechanisms (23) are all mounted on the up-down avoidance cylinder (22).
8. A fully automatic junction box mounting apparatus according to claim 1, wherein the mounting mechanism comprises a mounting head Y-axis driving mechanism (25), a plurality of sets of mounting head X-axis driving mechanisms (26) and a plurality of sets of mounting heads, the mounting head Y-axis driving mechanism (25) being mounted on the frame (1), the plurality of sets of mounting head X-axis driving mechanisms (26) being slidably mounted on the mounting head Y-axis driving mechanism (25), the plurality of sets of mounting heads being mounted on the plurality of sets of mounting head X-axis driving mechanisms (26), respectively.
9. The full-automatic junction box mounting apparatus according to claim 8, wherein the mounting head includes a Z-axis driving mechanism (27), a rotation shaft driving mechanism (28), a harness opening cylinder (29), a harness opening claw (30), a harness opening claw (31), a pneumatic pressing mechanism (32) and a harness opening positioning block (33), the Z-axis driving mechanism (27) is mounted on the mounting head X-axis driving mechanism (26), the rotation shaft driving mechanism (28) is mounted on the Z-axis driving mechanism (27), the harness opening cylinder (29), the harness opening cylinder (30), the harness opening claw (31), the pneumatic pressing mechanism (32) and the harness opening positioning block (33) are mounted on the rotation shaft driving mechanism (28), and the harness opening cylinder (29) drives the harness opening claw (31).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310905609.2A CN117102832A (en) | 2023-07-24 | 2023-07-24 | Full-automatic terminal box erection equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310905609.2A CN117102832A (en) | 2023-07-24 | 2023-07-24 | Full-automatic terminal box erection equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117102832A true CN117102832A (en) | 2023-11-24 |
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ID=88802929
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310905609.2A Pending CN117102832A (en) | 2023-07-24 | 2023-07-24 | Full-automatic terminal box erection equipment |
Country Status (1)
| Country | Link |
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| CN (1) | CN117102832A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117773564A (en) * | 2024-01-23 | 2024-03-29 | 常州东杰自动化设备有限公司 | Automatic feeding and assembling system for photovoltaic panel junction box and production control method of automatic feeding and assembling system |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102773702A (en) * | 2012-07-13 | 2012-11-14 | 东莞市若巴特自动化科技有限公司 | A paint brush automatic assembly equipment |
| CN111843488A (en) * | 2020-08-13 | 2020-10-30 | 昆山智慧谷自动化科技有限公司 | Junction box bus bar tearing and glue assembling integrated machine |
| CN111922719A (en) * | 2020-08-31 | 2020-11-13 | 昆山智慧谷自动化科技有限公司 | Junction box bus bar tearing and glue assembling integrated machine |
| CN217075879U (en) * | 2021-12-22 | 2022-07-29 | 苏州库瑞奇自动化有限公司 | Full-automatic installation terminal box installation unit |
-
2023
- 2023-07-24 CN CN202310905609.2A patent/CN117102832A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102773702A (en) * | 2012-07-13 | 2012-11-14 | 东莞市若巴特自动化科技有限公司 | A paint brush automatic assembly equipment |
| CN111843488A (en) * | 2020-08-13 | 2020-10-30 | 昆山智慧谷自动化科技有限公司 | Junction box bus bar tearing and glue assembling integrated machine |
| CN111922719A (en) * | 2020-08-31 | 2020-11-13 | 昆山智慧谷自动化科技有限公司 | Junction box bus bar tearing and glue assembling integrated machine |
| CN217075879U (en) * | 2021-12-22 | 2022-07-29 | 苏州库瑞奇自动化有限公司 | Full-automatic installation terminal box installation unit |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117773564A (en) * | 2024-01-23 | 2024-03-29 | 常州东杰自动化设备有限公司 | Automatic feeding and assembling system for photovoltaic panel junction box and production control method of automatic feeding and assembling system |
| CN117773564B (en) * | 2024-01-23 | 2024-08-06 | 常州东杰自动化设备有限公司 | Automatic feeding and assembling system for photovoltaic panel junction box and production control method of automatic feeding and assembling system |
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