CN117102286A - Casting shaping production line and its production process - Google Patents

Casting shaping production line and its production process Download PDF

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Publication number
CN117102286A
CN117102286A CN202310958664.8A CN202310958664A CN117102286A CN 117102286 A CN117102286 A CN 117102286A CN 202310958664 A CN202310958664 A CN 202310958664A CN 117102286 A CN117102286 A CN 117102286A
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CN
China
Prior art keywords
plate
fixedly connected
casting
castings
production line
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310958664.8A
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Chinese (zh)
Inventor
季川兵
孔德勇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chaohu Yian Yunhai Technology Co ltd
Original Assignee
Chaohu Yian Yunhai Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chaohu Yian Yunhai Technology Co ltd filed Critical Chaohu Yian Yunhai Technology Co ltd
Priority to CN202310958664.8A priority Critical patent/CN117102286A/en
Publication of CN117102286A publication Critical patent/CN117102286A/en
Pending legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D3/00—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
    • B21D3/10—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts between rams and anvils or abutments
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34—Sorting according to other particular properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B07C5/361—Processing or control devices therefor, e.g. escort memory
    • B07C5/362—Separating or distributor mechanisms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B07C5/38—Collecting or arranging articles in groups
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02—Advancing work in relation to the stroke of the die or tool
    • B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
    • B21D43/105—Manipulators, i.e. mechanical arms carrying a gripper element having several degrees of freedom
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
    • B07C2501/0063—Using robots

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Devices For Molds (AREA)

Abstract

The invention discloses a casting shaping production line and a production process thereof, wherein the production line comprises a base, a supporting rod is fixedly connected to the base, and a third fixing plate is fixedly connected to one side of the supporting rod; the rack moves to drive the push plate, the clamping plate and the plug-in block to move, the plug-in block is separated from the plug-in groove, the lower template and the upper template can be taken down, different templates can be replaced, and the application range is improved; detect the foundry goods through the monitor, detect qualified time at the foundry goods, carry out the centre gripping to qualified foundry goods, first electric putter promotes first fixed plate motion, makes it drop to first joint incasement, and unqualified foundry goods moves to the side along with conveying assembly, is convenient for distinguish qualified foundry goods and unqualified foundry goods.

Description

Casting shaping production line and production process thereof
Technical Field
The invention relates to the technical field of casting shaping, in particular to a casting shaping production line and a production process thereof.
Background
In the die casting production process, due to production environment factors, uneven ejection stress, improper control of dwell time, uneven control of die temperature, overlapping collision in the transfer process and stress release of part structural factors occur during die casting, the factors can cause distortion deformation of die casting parts, particularly the deformation probability of thin-wall die casting parts is higher, the normal production of the parts is influenced, and the casting needs to be shaped and corrected.
In the prior art, for example, the Chinese patent number is: the rotary casting heat treatment rotary extrusion shaping mechanism of CN216262795U is characterized in that a horizontal bottom plate is fixed on a workbench, a round bottom plate counter bore is arranged in the center of the horizontal bottom plate, a bottom plate center hole is arranged in the center of the bottom counter bore, a platform rotary cover is supported on the bottom wall of the bottom plate counter bore through a plane bearing, a tray is coaxially fixed above the platform rotary cover, and a casting is embedded in the tray; the bottom center of the workbench is provided with an adjusting motor for driving the platform rotating cover to rotate, the outer side of the platform rotating cover is provided with a plurality of adjusting frames in a central symmetry mode, the bottom of each adjusting frame is supported on a horizontal bottom plate, an adjusting frame vertical groove is formed in the height direction of each adjusting frame, a plurality of positioning blocks are arranged in the height direction of each adjusting frame vertical groove, positioning block tenons on two sides of each positioning block are respectively embedded in horizontal caulking grooves on the side walls of each adjusting frame vertical groove, and each positioning block faces one end of a casting and is provided with a roller.
In the above patent, the castings are shaped by using the plurality of groups of rollers at normal temperature, but the shaping device is only suitable for some castings with simpler structures, has poor shaping effect on the castings with more complicated thin walls, has poor consistency and low qualification rate, and can generate stress rebound after being stored for a period of time, and the parts need to be reworked again, so that the quality of the parts cannot be guaranteed.
Disclosure of Invention
The invention aims to provide a casting shaping production line and a production process thereof, which are used for solving the problems that the prior art proposes to shape castings by using a plurality of groups of rollers at normal temperature, but the prior art is only suitable for some castings with simpler structures, has poor shaping effect on castings with more complex thin walls, has poor consistency and low qualification rate, and parts stored for a period can generate stress rebound and need reworking, so that the quality of the parts cannot be guaranteed.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a foundry goods plastic production line, includes the base, fixedly connected with bracing piece on the base, one side fixedly connected with third fixed plate of bracing piece, the one end sliding connection of bracing piece has the punching press board, the lower extreme of punching press board and the upper end of third fixed plate all are provided with installation mechanism, one of them installation mechanism's upper end is provided with the lower bolster, another installation mechanism's lower extreme is provided with the cope match-plate pattern, installation mechanism includes the installation case, two installation case is fixedly connected with respectively in the upper end of third fixed plate and the lower extreme of punching press board, be provided with the installation piece in the installation case, the jack-in groove has all been seted up to the both sides of installation piece, one side fixedly connected with grip block of jack-in, the both sides of installation case all are provided with the push pedal, one end of push pedal passes one side and the grip block fixed connection, two the other end of push pedal is all fixedly connected with connecting plate, one side fixedly connected with rack of connecting plate, the meshing has first gear between the rack, first gear connection has the motor, first gear connection has the rotation axis of rotation, the gear connection is in one side of rotation, the first gear connection has the first template, one side of rotation meter is provided with one side of the first gear connection, one side of the inside the first gear meter is fixed with the template.
Preferably, one side fixedly connected with sliding block of connecting plate, the inside of sliding block has cup jointed the second guide post, sliding connection between second guide post and the sliding block, the equal fixedly connected with connecting block in second guide post both ends, two the equal fixedly connected with of connecting block is in mounting box one side.
Preferably, the lower end of the lower template and the upper end of the upper template are fixedly connected with mounting blocks.
Preferably, one end fixedly connected with roof of bracing piece, the upper end fixedly connected with cylinder of roof, the output of cylinder passes roof fixed connection on the stamping plate.
Preferably, the two sides of the bottom of the lower template are respectively provided with a lapping plate, and four corners of each lapping plate are respectively connected with the supporting rods in a sliding manner.
Preferably, the upper end of base is provided with the conveying subassembly, one side fixedly connected with connecting seat of conveying subassembly, one side fixedly connected with monitor of connecting seat, one side of connecting seat is provided with fixture.
Preferably, the clamping mechanism comprises a first electric push rod, the first electric push rod is fixedly connected to one side of the connecting seat, one side of the first electric push rod penetrates through the first fixed plate fixedly connected with the connecting seat, one side of the first fixed plate is fixedly connected with a second fixed plate, a first guide post is sleeved inside the second fixed plate, the second fixed plate is fixedly connected with the first guide post, moving plates are fixedly connected to two sides of the first guide post in a sliding manner, a second electric push rod is fixedly connected to one side of the moving plate, the second electric push rod is sleeved in the second fixed plate, and the second push rod is fixedly connected with the second fixed plate.
Preferably, the other side of the conveying assembly is fixedly connected with a first connecting box.
Preferably, the upper end of the base is fixedly connected with a second connecting box, and one side of the second connecting box is provided with a mechanical claw.
A casting shaping production process comprises the following steps:
s1, placing a produced casting on a conveying assembly, and detecting the casting when the conveying assembly works to drive the casting to move and passes through a monitor;
s2, when the casting is detected to be qualified, the first electric push rod works to push the first fixed plate to move, the two second electric push rods push the movable plates to move, the movable plates slide on the first guide posts in sliding connection, so that the moving paths of the movable plates are fixed, the distance between the two movable plates is changed, the qualified casting is clamped, meanwhile, the first electric push rod pushes the first fixed plate to move to convey the casting to the upper part of the first connecting box, the second electric push rod pushes the distance between the two movable plates to be increased, the casting is loosened to fall into the first connecting box, the unqualified casting moves to the side along with the conveying component and falls into the second connecting box, and the mechanical claw works to clamp and convey the unqualified casting in the second connecting box to the inside of the lower template;
s3, heating components are arranged in the lower die plate and the upper die plate, so that unqualified castings can be heated, a thermometer is arranged outside the lower die plate, the temperature can be monitored, the temperature can be adjusted when the temperature is too high, the unqualified castings are prevented from being shaped due to the fact that the temperature is too high, a stamping plate is pushed to move through the operation of an air cylinder, the upper die plate arranged on the stamping plate is driven to move, and the unqualified castings are shaped by matching between the upper die plate and the lower die plate;
s4, when different castings need to be shaped, starting a motor, driving a first gear to rotate by working of the motor, driving racks meshed on two sides to move by rotating of the first gear, enabling a connecting plate to move along with the racks, enabling a sliding block to move on a second guide post in sliding connection, enabling a moving path of the connecting plate to be fixed, enabling the connecting plate to move to sequentially drive a pushing plate, a clamping plate and a plug-in block to move, separating the plug-in block from a plug-in groove in the plug-in connection, taking down a lower die plate and an upper die plate, and replacing different casting die plates.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the unqualified castings can be heated through the heating components arranged in the lower die plate and the upper die plate, the thermometer is arranged outside the lower die plate, the temperature is monitored, the temperature is adjusted when the temperature is overhigh, the unqualified castings are prevented from being shaped due to the overhigh temperature, the unqualified castings are matched between the upper die plate and the lower die plate to be shaped, the castings with complex thin walls can be shaped thermally, and the shaping effect is improved;
2. according to the invention, the motor works to drive the first gear to rotate, the first gear rotates to drive racks meshed at two sides to move, the connecting plate moves along with the racks, the push plate, the clamping plate and the plug block are sequentially driven to move, the plug block is separated from the plug groove in the plug, the lower die plate and the upper die plate can be taken down, the die plates suitable for different castings are replaced, different castings are shaped, and the application range is increased;
3. according to the invention, the castings are detected through the monitor, when the castings are detected to be qualified, the two second electric push rods push the movable plates to clamp the combined castings, meanwhile, the first electric push rods push the first fixed plates to move, the castings are sent to the upper part of the first connecting box, the distance between the two movable plates is increased, the castings are loosened, the castings fall into the first connecting box, the unqualified castings move to the side along with the conveying assembly, and the qualified castings and the unqualified castings are conveniently distinguished.
Drawings
FIG. 1 is a schematic view of a first perspective structure of a casting shaping line according to the present invention;
FIG. 2 is a schematic view of a second perspective of a casting shaping line according to the present invention;
FIG. 3 is a schematic view of a mounting mechanism and lower die plate mounting structure of a casting shaping production line of the present invention;
FIG. 4 is a schematic diagram showing the installation of the installation mechanism and the lower die plate dismantling structure of the casting shaping production line;
FIG. 5 is a schematic view of a first gear and rack connection structure of a casting shaping line of the present invention;
FIG. 6 is a schematic plan view of a casting shaping line according to the present invention;
FIG. 7 is a schematic view of a first guide post connection structure of a casting shaping line according to the present invention;
FIG. 8 is a schematic view showing the internal structure of a lower die plate of a casting shaping production line according to the present invention.
In the figure: 1. a transfer assembly; 2. a connecting seat; 3. a clamping mechanism; 301. a first electric push rod; 302. a first fixing plate; 303. a first guide post; 304. a moving plate; 305. a second electric push rod; 306. a second fixing plate; 4. a monitor; 5. a first connection box; 6. a base; 7. a mechanical claw; 8. a third fixing plate; 9. a mounting mechanism; 91. a first gear; 92. a sliding block; 93. a connecting plate; 94. a motor; 95. a clamping plate; 96. a plug block; 97. a mounting box; 98. a push plate; 99. a connecting block; 910. a second guide post; 911. a rack; 912. a plug-in groove; 913. a mounting block; 914. a rotating shaft; 915. a second gear; 10. a lower template; 11. a stamping plate; 12. a support rod; 13. a top plate; 14. a cylinder; 15. a second connection box; 16. a lapping plate; 17. an upper template; 18. a thermometer; 19. and a heating assembly.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is evident that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples
Referring to fig. 1-8: the utility model provides a foundry goods plastic production line, including base 6, fixedly connected with bracing piece 12 on the base 6, one side fixedly connected with third fixed plate 8 of bracing piece 12, the one end sliding connection of bracing piece 12 has punching press board 11, the lower extreme of punching press board 11 and the upper end of third fixed plate 8 all are provided with mounting mechanism 9, the upper end of one of them mounting mechanism 9 is provided with lower bolster 10, the lower extreme of another mounting mechanism 9 is provided with cope match-plate pattern 17, mounting mechanism 9 includes mounting box 97, two mounting boxes 97 are fixedly connected with respectively in the upper end of third fixed plate 8 and the lower extreme of punching press board 11, be provided with installation piece 913 in the mounting box 97, the jack-in groove 912 has all been seted up to the both sides of installation piece 913, the jack-in groove inserts has jack-in 96, one side fixedly connected with grip block 95 of jack-in 96, the both sides of mounting box 97 all are provided with push pedal 98, one end of push pedal 98 passes one side and grip block 95 fixed connection, the other end of two push pedal 98 all fixedly connected with connecting plate 93, one side fixedly connected with 911 of connecting plate 93, the first gear 915 is provided with a motor 915 of rack 915, the first gear 91 is meshed with a first gear 91, first gear 915 is connected with a gear wheel 94, the inside of rotation shaft 91 is connected with a gear assembly of a gear 94, the inside is fixedly connected with a gear assembly of a gear 94, a gear assembly of a first gear 94 is connected with a gear assembly of a gear 94 is arranged at one side 10, a gear assembly of a gear is arranged in the inside is connected with a gear assembly of a gear assembly is arranged at one side 10, and is connected with a gear assembly of a gear is arranged at 10, and is connected with a gear 10.
One side fixedly connected with sliding block 92 of connecting plate 93, the inside of sliding block 92 has cup jointed second guide post 910, sliding connection between second guide post 910 and the sliding block 92, and the equal fixedly connected with connecting block 99 in second guide post 910 both ends, two equal fixedly connected with of connecting block 99 are in mounting box 97 one side.
The lower end of the lower template 10 and the upper end of the upper template 17 are fixedly connected with mounting blocks 913.
When different castings need to be shaped, the motor 94 is started, the first gear 91 rotates through the engagement between the second gear 914 and the first gear 91, racks 911 engaged at two sides are driven to move, the two connecting plates 93 move in opposite directions simultaneously, the sliding block 92 moves on the second guide post 910 in sliding connection, the moving paths of the connecting plates 93 are convenient to fix, the connecting plates 93 move to sequentially drive the push plate 98, the clamping plate 95 and the inserting blocks 96 to move, the inserting blocks 96 are separated from the inserting grooves 912 in insertion, the lower die plate 10 and the upper die plate 17 are taken down, and different casting die plates are replaced.
One end of the supporting rod 12 is fixedly connected with a top plate 13, the upper end of the top plate 13 is fixedly connected with a cylinder 14, and the output end of the cylinder 14 passes through the top plate 13 and is fixedly connected to the stamping plate 11.
The two sides of the bottom of the lower template 10 are provided with the lapping plates 16, and four corners of the lapping plates 16 are slidably connected with the support rods 12.
The upper end of base 6 is provided with transport assembly 1, and one side fixedly connected with connecting seat 2 of transport assembly 1, one side fixedly connected with monitor 4 of connecting seat 2, one side of connecting seat 2 is provided with fixture 3.
The fixture 3 includes first electric putter 301, first electric putter 301 fixed connection is in connecting seat 2 one side, connecting seat 2 fixedly connected with first fixed plate 302 is passed to one side of first electric putter 301, one side fixedly connected with second fixed plate 306 of first fixed plate 302, first guide post 303 has been cup jointed to the inside cover of second fixed plate 306, fixed connection between second fixed plate 306 and first guide post 303, the both sides of first guide post 303 all sliding connection has movable plate 304, one side of two movable plates 304 all fixed connection has second electric putter 305, second electric putter 305 cup joints in second fixed plate 306, fixed connection between second putter 305 and the second fixed plate 306.
The other side of the conveying component 1 is fixedly connected with a first connecting box 5.
The upper end of the base 6 is fixedly connected with a second connecting box 15, and one side of the second connecting box 15 is provided with a mechanical claw 7.
When the casting is detected to be qualified, the first electric push rod 301 works to push the first fixing plate 302 to move, the two second electric push rods 305 push the moving plates 304 to move, the moving plates 304 slide on the first guide posts 303 in sliding connection, the moving paths of the moving plates 304 are convenient to fix, the distance between the two moving plates 304 is changed to clamp the qualified casting, meanwhile, the first electric push rod 301 pushes the first fixing plate 302 to move to convey the casting to the upper side of the first connecting box 5, the second electric push rod 305 pushes the distance between the two moving plates 304 to be increased, the casting is loosened to fall into the first connecting box 5, the unqualified casting moves to the side along with the conveying assembly 1 and falls into the second connecting box 15, and the mechanical claw 7 works to clamp the unqualified casting inside the second connecting box 15 to the lower die plate 10.
A casting shaping production process comprises the following steps:
step one, placing the produced castings on a conveying assembly 1, and detecting the castings when the conveying assembly 1 works to drive the castings to move and pass through a monitor 4.
Step two, when the casting is detected to be qualified, the first electric push rod 301 works to push the first fixed plate 302 to move, the two second electric push rods 305 push the movable plate 304 to move, the movable plate 304 slides on the first guide post 303 in sliding connection, the moving path of the movable plate 304 is fixed, the distance between the two movable plates 304 is changed, the qualified casting is clamped, meanwhile, the first electric push rod 301 pushes the first fixed plate 302 to move, the casting is sent to the upper side of the first connecting box 5, the second electric push rod 305 pushes the distance between the two movable plates 304 to be increased, the casting is loosened, the casting falls into the first connecting box 5, the unqualified casting moves to the side along with the conveying component 1 and falls into the second connecting box 15, and the mechanical claw 7 works to clamp the unqualified casting in the second connecting box 15 to the lower die plate 10;
step three, through the heating components 19 arranged in the lower die plate 10 and the upper die plate 17, unqualified castings can be heated, the thermometer 18 is arranged outside the lower die plate 10, the temperature can be monitored, when the temperature is too high, a worker adjusts the heating components 19, the temperature is adjusted, the unqualified castings are prevented from being shaped due to the fact that the temperature is too high, the stamping plate 11 is pushed to move through the operation of the air cylinder 14, the upper die plate 17 arranged on the stamping plate 11 is driven to move, and the unqualified castings are shaped by matching between the upper die plate 17 and the lower die plate 10;
step four, when different castings need to be shaped, a motor 94 is started, the motor 94 works to drive a first gear 91 to rotate, the first gear 91 rotates to drive racks 911 meshed on two sides to move, a connecting plate 93 moves along with the racks, a sliding block 92 moves on a second guide post 910 in sliding connection, the moving path of the connecting plate 93 is convenient to fix, the connecting plate 93 moves to drive a push plate 98, a clamping plate 95 and a plug-in block 96 to move in sequence, the plug-in block 96 is separated from a plug-in groove 912 in plug-in connection, the lower die plate 10 and the upper die plate 17 are taken down, and different casting die plates are replaced.
The working principle and the using method of the device are as follows: firstly, the produced castings are placed on a conveying assembly 1, the conveying assembly 1 works to drive the castings to move, the castings are detected when passing through a monitor 4, when the castings are detected to be qualified, a first electric push rod 301 works to push a first fixing plate 302 to move, two second electric push rods 305 push a moving plate 304 to move, the moving plate 304 slides on a first guide post 303 which is in sliding connection, the moving path of the moving plate 304 is convenient to fix, the distance between the two moving plates 304 is changed to clamp the qualified castings, meanwhile, the first electric push rod 301 pushes the first fixing plate 302 to move, the castings are sent to the upper part of a first connecting box 5, the distance between the two moving plates 304 is increased, the castings are loosened to fall into the first connecting box 5, the unqualified castings fall into the inside of a second connecting box 15 along with the movement of the conveying assembly 1 to the side, the mechanical claw 7 works to clamp and convey the unqualified castings in the second connecting box 15 into the lower die plate 10, the heating components 19 are arranged in the lower die plate 10 and the upper die plate 17, the unqualified castings can be heated, the thermometer 18 is arranged outside the lower die plate 10, the temperature can be monitored, when the temperature is too high, a worker adjusts the temperature in the lower die plate 10 by adjusting the heating components 19, the unqualified castings are prevented from being shaped due to the too high temperature, the air cylinder 14 works to push the stamping plate 11 to move, the upper die plate 17 arranged on the stamping plate 11 is driven to move, the upper die plate 17 and the lower die plate 10 cooperate to thermally shape the unqualified castings, when different castings are needed to be shaped, the motor 94 is started, the second gear 914 and the first gear 91 are simultaneously driven to rotate by the movement of the motor 94 through the meshing of the first gear 91 and the second gear 914, the first gear 91 rotates to drive racks 911 meshed on two sides to move in opposite directions simultaneously, the connecting plate 93 moves along with the racks 911, the sliding block 92 moves on the second guide post 910 in sliding connection, the moving path of the connecting plate 93 is fixed, the connecting plate 93 moves to sequentially drive the push plate 98, the clamping plate 95 and the inserting block 96 to move, the inserting block 96 is separated from the inserting groove 912 in inserting, the lower template 10 and the upper template 17 can be taken down, templates suitable for different castings are replaced, different castings are shaped, and the application range is increased.
Although the present invention has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present invention.

Claims (10)

1.一种铸件整形生产线，包括底座（6），其特征在于：所述底座（6）上固定连接有支撑杆（12），所述支撑杆（12）的一侧固定连接有第三固定板（8），所述支撑杆（12）的一端滑动连接有冲压板（11），所述冲压板（11）的下端和第三固定板（8）的上端均设置有安装机构（9），其中一个所述安装机构（9）的上端设置有下模板（10），另一个所述安装机构（9）的下端设置有上模板（17），所述安装机构（9）包括安装箱（97），两个所述安装箱（97）分别固定连接在第三固定板（8）的上端和冲压板（11）的下端，所述安装箱（97）内设置有安装块（913），所述安装块（913）的两侧均开设有插接槽（912），所述插接槽（912）内插接有插接块（96），所述插接块（96）的一侧固定连接有夹持板（95），所述安装箱（97）的两侧均设置有推板（98），所述推板（98）的一端穿过安装箱（97）的一侧与夹持板（95）固定连接，两个所述推板（98）的另一端均固定连接有连接板（93），所述连接板（93）的一侧固定连接有齿条（911），所述齿条（911）之间啮合有第一齿轮（91），所述第一齿轮（91）内部固定连接有转动轴（915），所述转动轴（915）转动连接在安装箱（97）一侧，所述第一齿轮（91）的一侧啮合有第二齿轮（914），所述第二齿轮（914）的一侧固定连接有电机（94），所述电机（94）固定连接在安装箱（97）的一侧，所述下模板（10）的一侧设置有温度计（18），所述下模板（10）内部设置有加热组件（19）。1. A casting shaping production line, including a base (6), characterized in that: a support rod (12) is fixedly connected to the base (6), and a third fixation is fixedly connected to one side of the support rod (12). plate (8), one end of the support rod (12) is slidably connected to a stamping plate (11), and the lower end of the stamping plate (11) and the upper end of the third fixed plate (8) are both provided with an installation mechanism (9) , the upper end of one of the installation mechanisms (9) is provided with a lower template (10), and the lower end of the other installation mechanism (9) is provided with an upper template (17). The installation mechanism (9) includes an installation box ( 97), the two installation boxes (97) are fixedly connected to the upper end of the third fixed plate (8) and the lower end of the stamping plate (11) respectively, and a mounting block (913) is provided in the installation box (97). Plug-in slots (912) are provided on both sides of the installation block (913), and a plug-in block (96) is plugged into the plug-in slot (912). One side of the plug-in block (96) A clamping plate (95) is fixedly connected, and push plates (98) are provided on both sides of the installation box (97). One end of the push plate (98) passes through one side of the installation box (97) and is connected to the clamp. The holding plate (95) is fixedly connected, the other ends of the two push plates (98) are fixedly connected with a connecting plate (93), and one side of the connecting plate (93) is fixedly connected with a rack (911), so A first gear (91) is meshed with the racks (911), a rotating shaft (915) is fixedly connected inside the first gear (91), and the rotating shaft (915) is rotationally connected to the installation box (97) On one side, a second gear (914) is engaged with one side of the first gear (91), a motor (94) is fixedly connected to one side of the second gear (914), and the motor (94) is fixedly connected. On one side of the installation box (97), a thermometer (18) is provided on one side of the lower template (10), and a heating component (19) is provided inside the lower template (10). 2.根据权利要求1所述的一种铸件整形生产线，其特征在于：所述连接板（93）的一侧固定连接有滑动块（92），所述滑动块（92）的内部套接有第二导向柱（910），所述第二导向柱（910）与滑动块（92）之间滑动连接，所述第二导向柱（910）两端均固定连接有连接块（99），两个所述连接块（99）均固定连接在安装箱（97）一侧。2. A casting shaping production line according to claim 1, characterized in that: a sliding block (92) is fixedly connected to one side of the connecting plate (93), and a sliding block (92) is sleeved inside the sliding block (92). The second guide column (910) is slidingly connected to the sliding block (92). Both ends of the second guide column (910) are fixedly connected with connecting blocks (99). Each of the connecting blocks (99) is fixedly connected to one side of the installation box (97). 3.根据权利要求1所述的一种铸件整形生产线，其特征在于：两个所述安装块（913）分别与下模板（10）下端和上模板（17）上端固定连接。3. A casting shaping production line according to claim 1, characterized in that: the two mounting blocks (913) are fixedly connected to the lower end of the lower template (10) and the upper end of the upper template (17) respectively. 4.根据权利要求1所述的一种铸件整形生产线，其特征在于：所述支撑杆（12）的一端固定连接有顶板（13），所述顶板（13）的上端固定连接有气缸（14），所述气缸（14）的输出端穿过顶板（13）固定连接在冲压板（11）上。4. A casting shaping production line according to claim 1, characterized in that: a top plate (13) is fixedly connected to one end of the support rod (12), and a cylinder (14) is fixedly connected to the upper end of the top plate (13). ), the output end of the cylinder (14) passes through the top plate (13) and is fixedly connected to the stamping plate (11). 5.根据权利要求1所述的一种铸件整形生产线，其特征在于：所述下模板（10）底部两侧均设置有搭接板（16），所述搭接板（16）四个角部均与支撑杆（12）滑动连接。5. A casting shaping production line according to claim 1, characterized in that: overlapping plates (16) are provided on both sides of the bottom of the lower template (10), and the four corners of the overlapping plates (16) All parts are slidingly connected with the support rod (12). 6.根据权利要求1所述的一种铸件整形生产线，其特征在于：所述底座（6）的上端设置有传送组件（1），所述传送组件（1）的一侧固定连接有连接座（2），所述连接座（2）的一侧固定连接有监测器（4），所述连接座（2）的一侧设置有夹持机构（3）。6. A casting shaping production line according to claim 1, characterized in that: the upper end of the base (6) is provided with a transmission assembly (1), and one side of the transmission assembly (1) is fixedly connected with a connecting seat. (2), a monitor (4) is fixedly connected to one side of the connection base (2), and a clamping mechanism (3) is provided on one side of the connection base (2). 7.根据权利要求6所述的一种铸件整形生产线，其特征在于：所述夹持机构（3）包括第一电动推杆（301），所述第一电动推杆（301）固定连接在连接座（2）一侧，所述第一电动推杆（301）的一侧穿过连接座（2）固定连接有第一固定板（302），所述第一固定板（302）的一侧固定连接有第二固定板（306），所述第二固定板（306）内部套接有第一导向柱（303），所述第二固定板（306）和第一导向柱（303）间固定连接，所述第一导向柱（303）的两侧均滑动连接有移动板（304），两个所述移动板（304）的一侧均固定连接有第二电动推杆（305），所述第二电动推杆（305）套接在第二固定板（306）内，所述第二电动推杆（305）与第二固定板（306）间固定连接。7. A casting shaping production line according to claim 6, characterized in that: the clamping mechanism (3) includes a first electric push rod (301), and the first electric push rod (301) is fixedly connected to On one side of the connecting seat (2), one side of the first electric push rod (301) passes through the connecting seat (2) and is fixedly connected with a first fixing plate (302). One side of the first fixing plate (302) A second fixed plate (306) is fixedly connected to the side, and a first guide column (303) is sleeved inside the second fixed plate (306). The second fixed plate (306) and the first guide column (303) The first guide column (303) is fixedly connected with a moving plate (304) on both sides, and a second electric push rod (305) is fixedly connected on one side of the two moving plates (304). , the second electric push rod (305) is sleeved in the second fixed plate (306), and the second electric push rod (305) and the second fixed plate (306) are fixedly connected. 8.根据权利要求6所述的一种铸件整形生产线，其特征在于：所述传送组件（1）的另一侧固定连接有第一连接箱（5）。8. A casting shaping production line according to claim 6, characterized in that: a first connection box (5) is fixedly connected to the other side of the transmission assembly (1). 9.根据权利要求1所述的一种铸件整形生产线，其特征在于：所述底座（6）的上端固定连接有第二连接箱（15），所述第二连接箱（15）的一侧设置有机械爪（7）。9. A casting shaping production line according to claim 1, characterized in that: a second connection box (15) is fixedly connected to the upper end of the base (6), and one side of the second connection box (15) A mechanical claw (7) is provided. 10.一种铸件整形生产工艺，其特征在于：使用了权利要求1-9中任一项所述的一种铸件整形生产线，包括以下步骤：10. A casting shaping production process, characterized in that: using a casting shaping production line according to any one of claims 1 to 9, including the following steps: S1、将生产的铸件放置在传送组件（1）上，传送组件（1）工作带动铸件运动，经过监测器（4）时对铸件进行检测；S1. Place the produced castings on the transmission assembly (1). The transmission assembly (1) works to drive the movement of the castings, and the castings are detected when passing through the monitor (4); S2、在铸件检测合格时，第一电动推杆（301）工作，推动第一固定板（302）运动，两个第二电动推杆（305）推动移动板（304）运动，移动板（304）在滑动连接的第一导向柱（303）上滑动，便于移动板（304）的运动路径固定，两个移动板（304）间的距离改变，对合格的铸件进行夹持，同时第一电动推杆（301）推动第一固定板（302）运动，将铸件送至第一连接箱（5）上方，第二电动推杆（305）推动两个移动板（304）间距增大，将铸件松开，使其掉落至第一连接箱（5）内，不合格的铸件随着传送组件（1）运动至侧边，掉落至第二连接箱（15）内部，机械爪（7）工作将第二连接箱（15）内部的不合格铸件夹持送至下模板（10）内部；S2. When the casting passes the inspection, the first electric push rod (301) works to push the first fixed plate (302) to move, and the two second electric push rods (305) push the moving plate (304) to move, and the moving plate (304) ) slides on the slidingly connected first guide column (303) to facilitate the fixation of the movement path of the moving plate (304), and the distance between the two moving plates (304) changes to clamp the qualified casting. At the same time, the first electric The push rod (301) pushes the first fixed plate (302) to move and sends the casting to the top of the first connection box (5). The second electric push rod (305) pushes the two moving plates (304) to increase the distance between them and move the casting Release it and let it fall into the first connection box (5). The unqualified castings move to the side with the transmission assembly (1) and fall into the second connection box (15). The mechanical claw (7) The work clamps and sends the unqualified castings inside the second connection box (15) to the inside of the lower template (10); S3、通过下模板（10）和上模板（17）内部均设置有加热组件（19），可对不合格铸件进行加热，下模板（10）外部设置有温度计（18），可对温度进行监控，在温度过高时对温度进行调节，防止温度过高影响不合格铸件整形，通过气缸（14）工作推动冲压板（11）运动，带动冲压板（11）上设置的上模板（17）运动，上模板（17）和下模板（10）间配合对不合格铸件进行热整形；S3. Heating components (19) are installed inside the lower template (10) and the upper template (17) to heat unqualified castings. A thermometer (18) is installed outside the lower template (10) to monitor the temperature. , adjust the temperature when the temperature is too high to prevent the excessive temperature from affecting the shaping of unqualified castings. The cylinder (14) works to promote the movement of the stamping plate (11), which drives the movement of the upper template (17) set on the stamping plate (11). , the upper template (17) and the lower template (10) cooperate to perform hot shaping of unqualified castings; S4、在需要对不同铸件进行整形时，启动电机（94），电机（94）工作带动第一齿轮（91）转动，第一齿轮（91）转动带动两侧啮合的齿条（911）运动，连接板（93）随之运动，滑动块（92）在滑动连接的第二导向柱（910）上运动，便于连接板（93）的运动路径固定，连接板（93）运动依次带动推板（98）、夹持板（95）和插接块（96）运动，插接块（96）与插接的插接槽（912）分离，将下模板（10）和上模板（17）取下，更换不同的铸件模板。S4. When it is necessary to reshape different castings, start the motor (94). The motor (94) works to drive the first gear (91) to rotate, and the rotation of the first gear (91) drives the meshed racks (911) on both sides to move. The connecting plate (93) moves accordingly, and the sliding block (92) moves on the slidingly connected second guide column (910) to facilitate the fixation of the movement path of the connecting plate (93). The movement of the connecting plate (93) drives the push plate (93) in turn. 98), the clamping plate (95) and the plug-in block (96) move, the plug-in block (96) is separated from the plug-in slot (912), and the lower template (10) and the upper template (17) are removed , replace different casting templates.
CN202310958664.8A 2023-08-01 2023-08-01 Casting shaping production line and its production process Pending CN117102286A (en)

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