CN117091948A - Assembled building wallboard strength detection equipment - Google Patents
Assembled building wallboard strength detection equipment Download PDFInfo
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- CN117091948A CN117091948A CN202310929746.XA CN202310929746A CN117091948A CN 117091948 A CN117091948 A CN 117091948A CN 202310929746 A CN202310929746 A CN 202310929746A CN 117091948 A CN117091948 A CN 117091948A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
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- G01N3/04—Chucks
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
- G01N3/10—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
- G01N3/12—Pressure testing
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Abstract
本发明涉及装配式建筑墙板强度检测技术领域,具体为一种装配式建筑墙板强度检测设备,包括固定单元与检测单元,本发明通过固定单元对尺寸大小、形状和边角的平整度等符合测试标准的钢筋混凝土墙板进行固定,通过检测单元对钢筋混凝土墙板中部施加压力,同时通过检测单元将钢筋混凝土墙板的弯曲变形量通过墨笔在展开的纸卷上表示出,通过刻度尺测量出来,然后根据弯曲高度与中部下压试验力在结合钢筋混凝土墙板自身数据的情况下运用公式计算出抗弯强度,整个过程中,均未使用成本较高的精密仪器,以达到降低小型厂对钢筋混凝土墙板进行弯曲试验的成本的目的。
The present invention relates to the technical field of strength detection of prefabricated building wall panels. Specifically, it is a strength detection equipment of prefabricated building wall panels, which includes a fixing unit and a detection unit. The present invention uses the fixing unit to detect the size, shape, flatness of corners, etc. The reinforced concrete wall panel that meets the test standards is fixed, and the detection unit applies pressure to the middle part of the reinforced concrete wall panel. At the same time, the bending deformation of the reinforced concrete wall panel is indicated by the detection unit on the unfolded paper roll with an ink pen, and the scale is used to indicate the bending deformation of the reinforced concrete wall panel. The bending strength is measured with a ruler, and then the bending strength is calculated using a formula based on the bending height and the middle pressure test force combined with the reinforced concrete wall panel's own data. During the entire process, no high-cost precision instruments are used to reduce the Purpose of Cost of Bend Testing of Reinforced Concrete Wall Panels in Small Plants.
Description
技术领域Technical field
本发明涉及装配式建筑墙板强度检测技术领域,具体为一种装配式建筑墙板强度检测设备。The invention relates to the technical field of strength detection of prefabricated building wall panels, and is specifically a strength detection equipment of prefabricated building wall panels.
背景技术Background technique
装配式建筑墙板是指在工厂加工制作好的用于建筑用的墙板,装配式建筑墙板的种类有混凝土墙板、预制板墙、钢筋混凝土墙板、砖墙与轻质隔墙板以及木制墙板,其中目前使用最为广泛的是钢筋混凝土墙板,这里只要针对钢筋混凝土墙板进行强度检测,强度检测的方法包括:拉伸试验、压缩试验与剪切力试验以及弯曲试验。Prefabricated building wall panels refer to wall panels that are processed in factories and used for construction. The types of prefabricated building wall panels include concrete wall panels, prefabricated wall panels, reinforced concrete wall panels, brick walls and lightweight partition panels. As well as wooden wall panels, the most widely used one at present is reinforced concrete wall panels. Here, only the strength testing of reinforced concrete wall panels is carried out. The strength testing methods include: tensile test, compression test, shear force test and bending test.
钢筋混凝土墙板的弯曲试验是将尺寸大小、形状和边角的平整度等符合测试标准的钢筋混凝土墙板样品固定在两个支点之间,然后在其中央施加负荷,测试墙板在弯曲过程中的应力和应变关系,从而计算出墙板的抗弯强度、弹性模量等参数,大型工厂一般通过精密仪器测量,检测成本较高,小型厂为了降低其检测成本,一般仅通过简易弯曲试验进行检测即可,其主要方式是采用已知的液压力对钢筋混凝土墙板中部施加压力,然后根据弯曲高度与中部下压试验力在结合钢筋混凝土墙板自身数据的情况下运用公式计算出抗弯强度,在该简易测量过程中,钢筋混凝土墙板受力弯曲后,其弯曲高度难以快速测量出,从而影响该简易弯曲试验的顺利进行。The bending test of reinforced concrete wall panels is to fix the reinforced concrete wall panel samples that meet the test standards in terms of size, shape, and corner flatness between two fulcrums, and then apply a load at the center, and test the wall panel during the bending process. The relationship between stress and strain in the wall panel can be used to calculate the flexural strength, elastic modulus and other parameters of the wall panel. Large factories generally use precision instruments to measure, and the testing cost is high. In order to reduce their testing costs, small factories generally only use simple bending tests. Just carry out the test. The main method is to use a known hydraulic force to apply pressure to the middle part of the reinforced concrete wall panel, and then use the formula to calculate the resistance based on the bending height and the middle pressure test force combined with the data of the reinforced concrete wall panel itself. Bending strength, during this simple measurement process, after the reinforced concrete wall panel is bent under force, its bending height is difficult to measure quickly, which affects the smooth progress of this simple bending test.
发明内容Contents of the invention
鉴于上述问题,本申请实施例提供一种装配式建筑墙板强度检测设备,以解决相关技术中小型厂对钢筋混凝土墙板进行简易弯曲试验的成本较高以及钢筋混凝土墙板的弯曲高度难以快速测量出的技术问题。为了实现上述目的,本申请实施例提供如下技术方案。In view of the above problems, embodiments of the present application provide a prefabricated building wall panel strength testing device to solve the problem of the high cost of performing simple bending tests on reinforced concrete wall panels in small and medium-sized factories in related technologies and the difficulty in quickly increasing the bending height of reinforced concrete wall panels. Measured technical issues. In order to achieve the above objects, embodiments of the present application provide the following technical solutions.
本申请实施例的第一方面提供一种装配式建筑墙板强度检测设备,包括固定单元与检测单元,检测单元设于固定单元上端,用于对钢筋混凝土墙板进行简易的弯曲试验;所述固定单元包括工作台,工作台中部转动连接有双向螺杆,工作台右端通过电机座固定安装有电机一,电机一输出轴通过联轴器与双向螺杆固定连接,双向螺杆左右对称以螺纹连接的方式连接有对墙板钢筋混凝土墙板进行定位夹紧的墙板固定架;所述检测单元包括固定支架,工作台前端固定安装有固定支架,固定支架下端固定安装有施力气缸,施力气缸伸缩端固定安装有对钢筋混凝土墙板进行施力挤压的施力件,固定支架前端固定安装有清洁架,施力气缸上固定安装有压力显示仪,工作台上端固定安装有电动伸缩杆,电动伸缩杆的伸缩端固定安装有支撑板,支撑板上端放置有测距件,工作台上端设置有显示架,通过显示架与测距件相配合,对钢筋混凝土墙板弯曲程度进行简易判断。The first aspect of the embodiment of the present application provides a prefabricated building wall panel strength testing equipment, which includes a fixing unit and a detection unit. The detection unit is located at the upper end of the fixing unit and is used to perform a simple bending test on reinforced concrete wall panels; The fixed unit includes a workbench. A two-way screw is rotatably connected in the middle of the workbench. A motor is fixedly installed on the right end of the workbench through a motor base. The output shaft of the motor is fixedly connected to the two-way screw through a coupling. The two-way screw is symmetrically connected to the left and right in a threaded manner. It is connected with a wall panel fixing frame for positioning and clamping the wall panel reinforced concrete wall panel; the detection unit includes a fixed bracket, a fixed bracket is fixedly installed at the front end of the workbench, a force-applying cylinder is fixedly installed at the lower end of the fixed bracket, and the force-applying cylinder telescopically A force-applying piece for extruding the reinforced concrete wall panel is fixedly installed at the end, a cleaning rack is fixedly installed at the front end of the fixed bracket, a pressure indicator is fixedly installed on the force-applying cylinder, and an electric telescopic rod is fixedly installed at the upper end of the workbench. A support plate is fixedly installed at the telescopic end of the telescopic rod. A distance-measuring piece is placed on the upper end of the support plate. A display frame is provided on the upper end of the workbench. Through the cooperation of the display frame and the distance-measuring piece, the bending degree of the reinforced concrete wall panel can be easily judged.
根据本发明的实施例,所述墙板固定架包括矩形组合板,双向螺杆左右对称以螺纹连接的方式连接有矩形组合板,矩形组合板相对端均开设有固定槽,固定槽中部转动连接有控距螺杆,控距螺杆下侧以螺纹连接的方式连接有挤压块,挤压块下端与固定槽内壁均固定安装有橡胶板,挤压块与固定槽之间以滑动配合的方式相连接。According to an embodiment of the present invention, the wall panel fixing frame includes a rectangular combination plate. The two-way screw rods are symmetrically connected to the rectangular combination plate in a threaded manner. The opposite ends of the rectangular combination plate are provided with fixing grooves, and the middle part of the fixing groove is rotationally connected with a rectangular combination plate. The distance control screw has an extrusion block connected with a threaded connection on the lower side of the distance control screw. The lower end of the extrusion block and the inner wall of the fixed groove are both fixed with rubber plates. The extrusion block and the fixed groove are connected by sliding fit. .
根据本发明的实施例,所述施力件包括E形架,施力气缸伸缩端固定安装有E形架,E形架下端固定安装有金属柱,金属柱横截面为半圆形结构。According to an embodiment of the present invention, the force-applying member includes an E-shaped frame. The E-shaped frame is fixedly installed at the telescopic end of the force-applying cylinder. A metal column is fixedly installed at the lower end of the E-shaped frame. The cross-section of the metal column is a semicircular structure.
根据本发明的实施例,所述清洁架包括矩形框板,固定支架前端固定安装有矩形框板,矩形框板内端以滑动配合的方式连接有清理刷,清理刷的刷毛为金属材质,矩形框板下端右侧固定安装有电动滑轨,电动滑轨上的移动端与清理刷固定连接。According to an embodiment of the present invention, the cleaning rack includes a rectangular frame plate. The front end of the fixed bracket is fixedly installed with the rectangular frame plate. The inner end of the rectangular frame plate is connected with a cleaning brush in a sliding fit. The bristles of the cleaning brush are made of metal. The rectangular frame plate is An electric slide rail is fixedly installed on the right side of the lower end of the frame plate, and the moving end of the electric slide rail is fixedly connected to the cleaning brush.
根据本发明的实施例,所述支撑板上端面光滑,支撑板四周均固定安装有定位条,支撑板上端前后对称固定安装有磁石块。According to an embodiment of the present invention, the upper surface of the support plate is smooth, positioning strips are fixedly installed around the support plate, and magnet blocks are fixedly installed symmetrically on the upper end of the support plate.
根据本发明的实施例,所述测距件包括固定板,支撑板上端放置有固定板,固定板由多个条形板材从左至右布置并通过销轴转动连接构成,固定板具有磁吸性,固定板上端固定安装有橡胶吸盘,固定板中部下端均匀固定安装有墨笔,墨笔首尾分别指向左右两侧,固定板前端固定安装有气泵,橡胶吸盘上的吸盘之间联通,橡胶吸盘前端与气泵之间固定连接有联通管,磁石块的高度大于墨笔的直径,磁石块的磁力小于橡胶吸盘的吸力。According to an embodiment of the present invention, the distance measuring member includes a fixed plate. A fixed plate is placed on the upper end of the support plate. The fixed plate is composed of multiple strip plates arranged from left to right and connected by rotation through pins. The fixed plate has a magnetic attraction sex, a rubber suction cup is fixedly installed on the upper end of the fixed plate, an ink pen is evenly installed on the lower end of the middle part of the fixed plate, the ink pens point to the left and right sides respectively, an air pump is fixed on the front end of the fixed plate, the suction cups on the rubber suction cup are connected to each other, and the rubber suction cup There is a communication pipe fixedly connected between the front end and the air pump. The height of the magnet block is greater than the diameter of the ink pen, and the magnetic force of the magnet block is smaller than the suction force of the rubber suction cup.
根据本发明的实施例,所述显示架包括固定块,工作台左侧上端固定安装有固定块,固定块右端固定安装有电动推杆,电动推杆伸缩端固定安装有定位板,定位板左端上下两侧对称安装有一组方形组,每组方形组由前后对称方形块构成,前后两侧的方形块相对端均固定安装有单向轴承,前后两侧的单向轴承之间固定连接有定位柱,下侧的定位柱上套有纸卷筒,定位板上下对称开设有限位孔,纸卷筒上的纸卷穿过两个限位孔,限位孔内壁固定安装有橡胶块,上侧的定位柱对穿过两个限位孔的纸卷末端进行固定,定位柱前端固定安装有控制把手。According to an embodiment of the present invention, the display frame includes a fixed block. The fixed block is fixedly installed on the left upper end of the workbench. An electric push rod is fixedly installed on the right end of the fixed block. A positioning plate is fixedly installed on the telescopic end of the electric push rod. The left end of the positioning plate There is a set of square groups symmetrically installed on the upper and lower sides. Each square group is composed of front and rear symmetrical square blocks. The opposite ends of the square blocks on the front and rear sides are fixedly installed with one-way bearings. The one-way bearings on the front and rear sides are fixedly connected with positioning column, the positioning column on the lower side is covered with a paper roll, and limit holes are symmetrically opened up and down on the positioning plate. The paper roll on the paper roll passes through the two limit holes. A rubber block is fixed on the inner wall of the limit hole. The upper side The positioning post fixes the end of the paper roll passing through the two limit holes, and a control handle is fixedly installed on the front end of the positioning post.
从以上技术方案可以看出,本发明具有以下优点:It can be seen from the above technical solutions that the present invention has the following advantages:
1、本发明中,当双向螺杆转动时,矩形组合板上的固定槽底部对钢筋混凝土墙板底部进行支撑,当矩形组合板与钢筋混凝土墙板左右两端紧贴时,转动控距螺杆,使挤压块下端的橡胶块与钢筋混凝土墙板上端面紧贴,以达到对钢筋混凝土墙板进行固定夹紧的目的。1. In the present invention, when the two-way screw rotates, the bottom of the fixed groove on the rectangular composite plate supports the bottom of the reinforced concrete wall panel. When the rectangular composite panel is in close contact with the left and right ends of the reinforced concrete wall panel, the distance-control screw is rotated. The rubber block at the lower end of the extrusion block is in close contact with the upper end of the reinforced concrete wall panel to achieve the purpose of fixing and clamping the reinforced concrete wall panel.
2、本发明中,通过横截面为半圆形结构的金属柱对钢筋混凝土墙板中部进行施力,弧形面与钢筋混凝土墙板接触,钢筋混凝土墙板表面不会受损,影响钢筋混凝土墙板的弯曲强度的检测,且半圆形结构的金属柱与对钢筋混凝土墙板之间线接触,避免压力被分散,保证施力气缸施予的挤压力不会被浪费,E形架使金属柱受力均衡。2. In the present invention, force is applied to the middle part of the reinforced concrete wall panel through a metal column with a semicircular cross-section structure. The arc surface is in contact with the reinforced concrete wall panel. The surface of the reinforced concrete wall panel will not be damaged and affect the reinforced concrete. The bending strength of the wall panel is tested, and the line contact between the metal column of the semicircular structure and the reinforced concrete wall panel prevents the pressure from being dispersed and ensures that the extrusion force exerted by the force-applying cylinder will not be wasted. E-shaped frame Make the force on the metal column balanced.
3、本发明中,通过橡胶吸盘与气泵以及磁石块相配合,由于磁石块的磁力小于橡胶吸盘的吸力,当需要橡胶吸盘与钢筋混凝土墙板之间相吸时,通过气泵将橡胶吸盘与钢筋混凝土墙板之间的气体排出,当需套将橡胶吸盘与钢筋混凝土墙板之间分离,通过气泵向橡胶吸盘与钢筋混凝土墙板之间通气,利用磁石块与固定板相吸,使固定板被支撑板支撑定位。3. In the present invention, the rubber suction cup is matched with the air pump and the magnet block. Since the magnetic force of the magnet block is smaller than the suction force of the rubber suction cup, when the rubber suction cup and the reinforced concrete wall panel need to be attracted to each other, the rubber suction cup and the steel bar are connected through the air pump. The gas between the concrete wall panels is discharged. When it is necessary to separate the rubber suction cup and the reinforced concrete wall panel, the air pump is used to ventilate the rubber suction cup and the reinforced concrete wall panel. The magnet block is used to attract the fixed plate, so that the fixed plate Supported and positioned by the support plate.
4、本发明中,通过控制把手带动上侧的定位柱正向转动,从而将纸卷在定位板上移动,将使用后的纸卷被上侧的定位柱收卷,以达到使未进行使用的纸卷留在定位板右端进行使用的目的,通过单向轴承防止定位柱受到墨笔的力而反向转动。4. In the present invention, the upper positioning column is driven to rotate forward by controlling the handle, thereby moving the paper roll on the positioning plate, and the used paper roll is rolled up by the upper positioning column to achieve the purpose of keeping the paper roll unused. The paper roll is left on the right end of the positioning plate for use, and the one-way bearing prevents the positioning column from rotating reversely due to the force of the ink pen.
除了上面所描述的本申请实施例解决的技术问题、构成技术方案的技术特征以及由这些技术方案的技术特征所带来的有益效果外,本申请实施例提供的基于一种装配式建筑墙板强度检测设备所能解决的其他技术问题、技术方案中包含的其他技术特征以及这些技术特征带来的有益效果,将在具体实施方式中作出进一步的详细说明。In addition to the technical problems solved by the embodiments of the present application, the technical features constituting the technical solutions and the beneficial effects brought by the technical features of these technical solutions described above, the embodiments of the present application provide a prefabricated building wall panel based on Other technical problems that the strength detection equipment can solve, other technical features included in the technical solution, and the beneficial effects brought by these technical features will be further described in detail in the specific implementation.
附图说明Description of the drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only These are embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on the provided drawings without exerting creative efforts.
图1示出了根据本发明实施例提供的一种装配式建筑墙板强度检测设备的主视立体结构示意图。Figure 1 shows a schematic front view of a three-dimensional structure of a prefabricated building wall panel strength testing device according to an embodiment of the present invention.
图2示出了显示架的主视立体结构示意图。Figure 2 shows a schematic front view of the three-dimensional structure of the display stand.
图3示出了清洁架与显示架的后视立体结构示意图。Figure 3 shows a schematic rear view of the cleaning rack and the display rack.
图4示出了根据本发明实施例提供的一种装配式建筑墙板强度检测设备的主视剖视平面结构示意图。FIG. 4 shows a schematic front cross-sectional plan structural view of a prefabricated building wall panel strength testing device provided according to an embodiment of the present invention.
图5示出了根据本发明实施例提供的一种装配式建筑墙板强度检测设备的主视平面结构示意图。FIG. 5 shows a schematic structural diagram of a front view of a prefabricated building wall panel strength testing device according to an embodiment of the present invention.
图6示出了图5的A-A向的剖视图。FIG. 6 shows a cross-sectional view along the line A-A in FIG. 5 .
其中,上述附图包括以下附图标记:Among them, the above-mentioned drawings include the following reference signs:
1、固定单元;11、工作台;12、双向螺杆;13、电机一;14、墙板固定架;141、矩形组合板;142、固定槽;143、控距螺杆;144、挤压块;145、橡胶板;2、检测单元;21、固定支架;22、施力气缸;23、施力件;231、E形架;232、金属柱;24、清洁架;241、矩形框板;242、清理刷;243、电动滑轨;25、压力显示仪;26、电动伸缩杆;27、支撑板;271、定位条;272、磁石块;28、测距件;281、固定板;282、橡胶吸盘;283、墨笔;284、气泵;285、联通管;29、显示架;291、固定块;292、电动推杆;293、定位板;294、方形块;295、单向轴承;296、定位柱;297、纸卷筒;298、限位孔;299、橡胶块;300、控制把手。1. Fixed unit; 11. Workbench; 12. Two-way screw; 13. Motor one; 14. Wall panel fixing frame; 141. Rectangular combination plate; 142. Fixed groove; 143. Distance control screw; 144. Extrusion block; 145. Rubber plate; 2. Detection unit; 21. Fixed bracket; 22. Force application cylinder; 23. Force application part; 231. E-shaped frame; 232. Metal column; 24. Cleaning frame; 241. Rectangular frame plate; 242 , cleaning brush; 243. Electric slide rail; 25. Pressure indicator; 26. Electric telescopic rod; 27. Support plate; 271. Positioning bar; 272. Magnet block; 28. Distance measuring piece; 281. Fixed plate; 282. Rubber suction cup; 283, ink pen; 284, air pump; 285, communication tube; 29, display stand; 291, fixed block; 292, electric push rod; 293, positioning plate; 294, square block; 295, one-way bearing; 296 , positioning column; 297, paper roll; 298, limit hole; 299, rubber block; 300, control handle.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。In order to make the above objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the invention. However, the present invention can be implemented in many other ways different from those described here. Those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
参阅图1与图3,一种装配式建筑墙板强度检测设备,包括固定单元1与检测单元2,检测单元2设于固定单元1上端,用于对钢筋混凝土墙板进行简易的弯曲试验;所述固定单元1包括工作台11,工作台11中部转动连接有双向螺杆12,工作台11右端通过电机座固定安装有电机一13,电机一13输出轴通过联轴器与双向螺杆12固定连接,双向螺杆12左右对称以螺纹连接的方式连接有对墙板钢筋混凝土墙板进行定位夹紧的墙板固定架14;所述检测单元2包括固定支架21,工作台11前端固定安装有固定支架21,固定支架21下端固定安装有施力气缸22,施力气缸22伸缩端固定安装有对钢筋混凝土墙板进行施力挤压的施力件23,固定支架21前端固定安装有清洁架24,施力气缸22上固定安装有压力显示仪25,工作台11上端固定安装有电动伸缩杆26,电动伸缩杆26的伸缩端固定安装有支撑板27,支撑板27上端放置有测距件28,工作台11上端设置有显示架29,通过显示架29与测距件28相配合,对钢筋混凝土墙板弯曲程度进行简易判断;首先将钢筋混凝土墙板输送至墙板固定架14,通过电机一13带双向螺杆12转动,从而带动左右两侧的墙板固定架14相向移动,对钢筋混凝土墙板进行固定,此时通过电动伸缩杆26带动支撑板27向上移动,直至测距件28与钢筋混凝土墙板下端面接触,并与钢筋混凝土墙板之间相吸,调整显示架29的水平位移,使其与测距件28接触,此时通过施力气缸22带动施力件23向下移动,对固定后的钢筋混凝土墙板进行施力挤压,同时观察显示架29上的痕迹,判断测距件28是否移动,若移动,则记录压力显示仪25的数字,并对显示架29上的痕迹长度进行测量,测量出墙板固定架14之间的距离以及钢筋混凝土墙板的厚度,最终运用公式计算出抗弯强度,若未移动,则增大施力气缸22对钢筋混凝土墙板施加的力,直至测距件28在显示架29上移动留下痕迹,施力件23每次使用后,通过清洁架24进行清理,防止施力件23下端面附着杂质颗粒,影响下一次的弯曲试验。Referring to Figures 1 and 3, a prefabricated building wall panel strength testing equipment includes a fixed unit 1 and a detection unit 2. The detection unit 2 is located at the upper end of the fixed unit 1 and is used to perform simple bending tests on reinforced concrete wall panels; The fixed unit 1 includes a workbench 11. A two-way screw 12 is rotatably connected to the middle of the workbench 11. A motor 13 is fixedly installed on the right end of the workbench 11 through a motor base. The output shaft of the motor 13 is fixedly connected to the two-way screw 12 through a coupling. , the two-way screw 12 is symmetrically connected to the wall panel fixing bracket 14 in a threaded manner for positioning and clamping the wall panel reinforced concrete wall panel; the detection unit 2 includes a fixing bracket 21, and a fixing bracket is fixedly installed at the front end of the workbench 11 21. A force-applying cylinder 22 is fixedly installed at the lower end of the fixed bracket 21. The telescopic end of the force-applying cylinder 22 is fixedly installed with a force-applying member 23 for squeezing the reinforced concrete wall panel. A cleaning rack 24 is fixedly installed at the front end of the fixed bracket 21. A pressure indicator 25 is fixedly installed on the force-applying cylinder 22, an electric telescopic rod 26 is fixedly installed on the upper end of the workbench 11, a support plate 27 is fixedly installed on the telescopic end of the electric telescopic rod 26, and a distance measuring piece 28 is placed on the upper end of the support plate 27. A display frame 29 is provided at the upper end of the workbench 11. The display frame 29 cooperates with the distance measuring piece 28 to simply judge the bending degree of the reinforced concrete wall panel; firstly, the reinforced concrete wall panel is transported to the wall panel fixing frame 14, and is passed through the motor. 13 with a two-way screw 12 rotates, thereby driving the wall panel fixing brackets 14 on the left and right sides to move toward each other to fix the reinforced concrete wall panels. At this time, the electric telescopic rod 26 drives the support plate 27 to move upward until the distance measuring member 28 is in contact with the steel bar. The lower end surface of the concrete wall panel is in contact and attracted to the reinforced concrete wall panel. The horizontal displacement of the display frame 29 is adjusted so that it contacts the distance measuring member 28. At this time, the force applying cylinder 22 drives the force applying member 23 to move downward. , apply force to the fixed reinforced concrete wall panel, and at the same time observe the traces on the display frame 29 to determine whether the distance measuring piece 28 has moved. If it moves, record the number of the pressure indicator 25, and measure the pressure on the display frame 29. Measure the trace length, measure the distance between the wall panel fixing brackets 14 and the thickness of the reinforced concrete wall panel, and finally use the formula to calculate the bending strength. If it does not move, increase the force cylinder 22 to the reinforced concrete wall panel. The force is applied until the distance measuring member 28 moves on the display stand 29 and leaves traces. After each use of the force applying member 23, it is cleaned through the cleaning rack 24 to prevent impurity particles from adhering to the lower end surface of the force applying member 23 and affecting the next time. Bending test.
参阅图4与图5,所述墙板固定架14包括矩形组合板141,双向螺杆12左右对称以螺纹连接的方式连接有矩形组合板141,矩形组合板141相对端均开设有固定槽142,固定槽142中部转动连接有控距螺杆143,控距螺杆143下侧以螺纹连接的方式连接有挤压块144,挤压块144下端与固定槽142内壁均固定安装有橡胶板145,挤压块144与固定槽142之间以滑动配合的方式相连接;当双向螺杆12转动时,矩形组合板141上的固定槽142底部对钢筋混凝土墙板底部进行支撑,当矩形组合板141与钢筋混凝土墙板左右两端紧贴时,转动控距螺杆143,使挤压块144下端的橡胶块299与钢筋混凝土墙板上端面紧贴,以达到对钢筋混凝土墙板进行固定夹紧的目的。Referring to Figures 4 and 5, the wall panel fixing bracket 14 includes a rectangular combination plate 141. The two-way screw rod 12 is symmetrically connected to the rectangular combination plate 141 in a threaded manner. The opposite ends of the rectangular combination plate 141 are provided with fixing slots 142. A distance control screw 143 is rotatably connected to the middle part of the fixed groove 142. The lower side of the distance control screw 143 is connected with an extrusion block 144 in a threaded manner. A rubber plate 145 is fixedly installed on the lower end of the extrusion block 144 and the inner wall of the fixed groove 142. The block 144 and the fixed groove 142 are connected in a sliding fit; when the two-way screw 12 rotates, the bottom of the fixed groove 142 on the rectangular composite plate 141 supports the bottom of the reinforced concrete wall panel. When the rectangular composite plate 141 and the reinforced concrete When the left and right ends of the wall panel are in close contact, the distance control screw 143 is rotated so that the rubber block 299 at the lower end of the extrusion block 144 is in close contact with the upper end of the reinforced concrete wall panel to achieve the purpose of fixing and clamping the reinforced concrete wall panel.
参阅图4,所述施力件23包括E形架231,施力气缸22伸缩端固定安装有E形架231,E形架231下端固定安装有金属柱232,金属柱232横截面为半圆形结构;通过横截面为半圆形结构的金属柱232对钢筋混凝土墙板中部进行施力,弧形面与钢筋混凝土墙板接触,钢筋混凝土墙板表面不会受损,影响钢筋混凝土墙板的弯曲强度的检测,且半圆形结构的金属柱232与对钢筋混凝土墙板之间线接触,避免压力被分散,保证施力气缸22施予的挤压力不会被浪费,E形架231使金属柱232受力均衡。Referring to Figure 4, the force-applying member 23 includes an E-shaped frame 231. The E-shaped frame 231 is fixedly installed at the telescopic end of the force-applying cylinder 22. A metal column 232 is fixedly installed at the lower end of the E-shaped frame 231. The cross-section of the metal column 232 is a semicircle. shape structure; force is exerted on the middle part of the reinforced concrete wall panel through the metal column 232 with a semicircular cross-section structure, the arc surface is in contact with the reinforced concrete wall panel, and the surface of the reinforced concrete wall panel will not be damaged, affecting the reinforced concrete wall panel. The bending strength is detected, and the metal column 232 of the semicircular structure is in line contact with the reinforced concrete wall panel to avoid the pressure being dispersed and ensure that the extrusion force exerted by the force applying cylinder 22 will not be wasted. The E-shaped frame 231 to balance the force on the metal column 232.
参阅图3与图4,所述清洁架24包括矩形框板241,固定支架21前端固定安装有矩形框板241,矩形框板241内端以滑动配合的方式连接有清理刷242,清理刷242的刷毛为金属材质,矩形框板241下端右侧固定安装有电动滑轨243,电动滑轨243上的移动端与清理刷242固定连接;通过电动滑轨243带动清理刷242在矩形框板241上移动,对复位后的金属柱232下端面进行清理。Referring to Figures 3 and 4, the cleaning rack 24 includes a rectangular frame plate 241. The rectangular frame plate 241 is fixedly installed on the front end of the fixed bracket 21. The inner end of the rectangular frame plate 241 is connected with a cleaning brush 242 in a sliding fit. The cleaning brush 242 The bristles are made of metal, and an electric slide rail 243 is fixedly installed on the right side of the lower end of the rectangular frame plate 241. The moving end of the electric slide rail 243 is fixedly connected to the cleaning brush 242; the electric slide rail 243 drives the cleaning brush 242 on the rectangular frame plate 241 Move upward to clean the lower end surface of the metal pillar 232 after reset.
参阅图6,所述支撑板27上端面光滑,支撑板27四周均固定安装有定位条271,支撑板27上端前后对称固定安装有磁石块272;通过定位条271对测距件28进行限位,通过磁石块272与测距件28之间相吸。Referring to Figure 6, the upper end surface of the support plate 27 is smooth. Positioning strips 271 are fixedly installed around the support plate 27. Magnet blocks 272 are fixedly fixed and symmetrically installed on the upper end of the support plate 27; the distance measuring member 28 is limited by the positioning strips 271. , through the attraction between the magnet block 272 and the distance measuring element 28 .
参阅图2、图3、图4、图5与图6,所述测距件28包括固定板281,支撑板27上端放置有固定板281,固定板281由多个条形板材从左至右布置并通过销轴转动连接构成,固定板281具有磁吸性,固定板281上端固定安装有橡胶吸盘282,固定板281中部下端均匀固定安装有墨笔283,墨笔283首尾分别指向左右两侧,固定板281前端固定安装有气泵284,橡胶吸盘282上的吸盘之间联通,橡胶吸盘282前端与气泵284之间固定连接有联通管285,磁石块272的高度大于墨笔283的直径,磁石块272的磁力小于橡胶吸盘282的吸力;当电动伸缩杆26带动支撑板27向上移动时,橡胶吸盘282与钢筋混凝土墙板之间接触,通过气泵284将橡胶吸盘282与钢筋混凝土墙板之间的气体排出,使橡胶吸盘282与钢筋混凝土墙板之间相吸,此时固定板281与墨笔283随着橡胶吸盘282留在钢筋混凝土墙板下端面,电动伸缩杆26带动支撑板27回复至初始位置,当钢筋混凝土墙板经过弯曲试验检测后,电动伸缩杆26带动支撑板27向上移动,直至支撑板27与固定板281接触,磁石块272与固定板281之间相吸,此时通过气泵284向橡胶吸盘282与钢筋混凝土墙板之间通入空气,橡胶吸盘282与钢筋混凝土墙板之间不再相吸,电动伸缩杆26带动支撑板27向下移动回复至初始位置,橡胶吸盘282随着固定板281留在支撑板27上。Referring to Figures 2, 3, 4, 5 and 6, the distance measuring member 28 includes a fixed plate 281. The fixed plate 281 is placed on the upper end of the support plate 27. The fixed plate 281 is made of a plurality of strip plates from left to right. Arranged and connected by pin rotation, the fixed plate 281 has magnetic attraction. The upper end of the fixed plate 281 is fixed with a rubber suction cup 282. The lower end of the middle part of the fixed plate 281 is evenly fixed with an ink pen 283. The first and last ends of the ink pens 283 point to the left and right sides respectively. , an air pump 284 is fixedly installed at the front end of the fixed plate 281, the suction cups on the rubber suction cup 282 are connected to each other, a communication pipe 285 is fixedly connected between the front end of the rubber suction cup 282 and the air pump 284, the height of the magnet block 272 is greater than the diameter of the ink pen 283, and the magnet The magnetic force of the block 272 is smaller than the suction force of the rubber suction cup 282; when the electric telescopic rod 26 drives the support plate 27 to move upward, the rubber suction cup 282 contacts the reinforced concrete wall panel, and the air pump 284 moves the rubber suction cup 282 to the reinforced concrete wall panel. The gas is discharged, causing the rubber suction cup 282 to attract the reinforced concrete wall panel. At this time, the fixed plate 281 and the ink pen 283 stay on the lower end surface of the reinforced concrete wall panel with the rubber suction cup 282, and the electric telescopic rod 26 drives the support plate 27 to return To the initial position, when the reinforced concrete wall panel passes the bending test, the electric telescopic rod 26 drives the support plate 27 to move upward until the support plate 27 contacts the fixed plate 281, and the magnet block 272 and the fixed plate 281 are attracted to each other. Air is introduced between the rubber suction cup 282 and the reinforced concrete wall panel through the air pump 284. The rubber suction cup 282 and the reinforced concrete wall panel no longer attract each other. The electric telescopic rod 26 drives the support plate 27 to move downward and return to the original position. The suction cup 282 remains on the support plate 27 along with the fixing plate 281 .
参阅图2、图3、图4与图5,所述显示架29包括固定块291,工作台11左侧上端固定安装有固定块291,固定块291右端固定安装有电动推杆292,电动推杆292伸缩端固定安装有定位板293,定位板293左端上下两侧对称安装有一组方形组,每组方形组由前后对称方形块294构成,前后两侧的方形块294相对端均固定安装有单向轴承295,前后两侧的单向轴承295之间固定连接有定位柱296,下侧的定位柱296上套有纸卷筒297,定位板293上下对称开设有限位孔298,纸卷筒297上的纸卷穿过两个限位孔298,限位孔298内壁固定安装有橡胶块299,上侧的定位柱296对穿过两个限位孔298的纸卷末端进行固定,定位柱296前端固定安装有控制把手300;通过控制把手300带动上侧的定位柱296正向转动,从而将纸卷在定位板293上移动,当墨笔283在定位板293右端的纸卷上留下痕迹并被测量后,进行下一次实验前,转动控制把手300,对使用后的纸卷被上侧的定位柱296收卷,将未进行使用的纸卷留在定位板293右端进行使用,通过单向轴承295防止定位柱296受到墨笔283的力而反向转动。Referring to Figures 2, 3, 4 and 5, the display frame 29 includes a fixed block 291. The fixed block 291 is fixedly installed at the upper left end of the workbench 11. An electric push rod 292 is fixedly installed at the right end of the fixed block 291. The electric push rod 292 is fixedly installed at the right end of the fixed block 291. A positioning plate 293 is fixedly installed on the telescopic end of the rod 292. A set of square groups is symmetrically installed on the upper and lower sides of the left end of the positioning plate 293. Each group of square groups is composed of front and rear symmetrical square blocks 294. The opposite ends of the square blocks 294 on the front and rear sides are fixedly installed. The one-way bearing 295 has a positioning post 296 fixedly connected between the one-way bearings 295 on the front and rear sides. The lower positioning post 296 is covered with a paper roll 297. The positioning plate 293 is symmetrically provided with limited holes 298 up and down, and the paper roll is The paper roll on 297 passes through the two limit holes 298. A rubber block 299 is fixedly installed on the inner wall of the limit hole 298. The upper positioning post 296 fixes the end of the paper roll passing through the two limit holes 298. The positioning post A control handle 300 is fixedly installed at the front end of 296; the control handle 300 drives the upper positioning post 296 to rotate forward, thereby moving the paper roll on the positioning plate 293. When the ink pen 283 remains on the paper roll at the right end of the positioning plate 293 After the traces are measured, before the next experiment, turn the control handle 300 to rewind the used paper roll by the upper positioning post 296, and leave the unused paper roll at the right end of the positioning plate 293 for use. The one-way bearing 295 prevents the positioning post 296 from rotating reversely due to the force of the ink pen 283 .
本发明工作原理:第一步:首先将钢筋混凝土墙板输送至墙板固定架14,通过电机一13带双向螺杆12转动,从而带动左右两侧的墙板固定架14相向移动,对钢筋混凝土墙板进行固定。The working principle of the present invention: the first step: first transport the reinforced concrete wall panels to the wall panel fixing frame 14, and rotate the two-way screw rod 12 through the motor 13, thereby driving the wall panel fixing frames 14 on the left and right sides to move towards each other, and the reinforced concrete Wall panels are fixed.
第二步:通过电动伸缩杆26带动支撑板27向上移动,直至测距件28与钢筋混凝土墙板下端面接触,并与钢筋混凝土墙板之间相吸,调整显示架29的水平位移,使其与测距件28接触。Step 2: Use the electric telescopic rod 26 to drive the support plate 27 to move upward until the distance measuring member 28 contacts the lower end surface of the reinforced concrete wall panel and is attracted to the reinforced concrete wall panel. Adjust the horizontal displacement of the display frame 29 so that It is in contact with the distance measuring member 28 .
第三步:通过施力气缸22带动施力件23向下移动,对固定后的钢筋混凝土墙板进行施力挤压,同时观察显示架29上的痕迹,判断测距件28是否移动,若移动,则记录压力显示仪25的数字,并对显示架29上的痕迹长度进行测量,测量出墙板固定架14之间的距离以及钢筋混凝土墙板的厚度,最终运用公式计算出抗弯强度。The third step: drive the force-applying member 23 downward through the force-applying cylinder 22 to apply force and squeeze the fixed reinforced concrete wall panel. At the same time, observe the traces on the display frame 29 to determine whether the distance-measuring member 28 has moved. If move, record the number of the pressure indicator 25, measure the length of the trace on the display frame 29, measure the distance between the wall panel fixing frames 14 and the thickness of the reinforced concrete wall panel, and finally use the formula to calculate the flexural strength .
在本发明的描述中,需要理解的是,术语“中心”、“中部”、“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”、“末端”、“轴向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明以及简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "middle", "upper", "lower", "front", "back", "left", "right", "top", " The orientations or positional relationships indicated by "bottom", "inner", "outer", "end", "axial", "circumferential", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention. As well as simplifying the description, it is not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be construed as a limitation of the present invention.
此外,术语“第一”、“第二”、“一号”、“二号”、“一”、“二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。在本发明的描述中,"多个"的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first", "second", "number one", "number two", "one" and "two" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicit designation. The number of technical characteristics indicated. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise expressly and specifically limited.
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“相连”、“安装”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接、滑动连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise clearly stated and limited, the terms "setting", "connecting", "installing" and "connecting" should be understood in a broad sense. For example, it can be a fixed connection, It can also be a detachable connection, or an integral connection, or a sliding connection; it can be a mechanical connection, or it can be an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be an internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
本具体实施方式的实施例均为本发明的较佳实施例,并非依此限制本发明的保护范围,故:凡依据本发明的结构、形状、原理所做的等效变化,均应涵盖于本发明的保护范围之内。The examples of this specific implementation mode are all preferred embodiments of the present invention and do not limit the scope of protection of the present invention. Therefore, all equivalent changes made based on the structure, shape, and principle of the present invention should be covered by within the protection scope of the present invention.
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