CN117091477B - Bearing inner diameter detection device for bearing machining and manufacturing - Google Patents
Bearing inner diameter detection device for bearing machining and manufacturing Download PDFInfo
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- CN117091477B CN117091477B CN202311358461.1A CN202311358461A CN117091477B CN 117091477 B CN117091477 B CN 117091477B CN 202311358461 A CN202311358461 A CN 202311358461A CN 117091477 B CN117091477 B CN 117091477B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/08—Measuring arrangements characterised by the use of mechanical techniques for measuring diameters
- G01B5/12—Measuring arrangements characterised by the use of mechanical techniques for measuring diameters internal diameters
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/0002—Arrangements for supporting, fixing or guiding the measuring instrument or the object to be measured
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Abstract
本发明公开了一种轴承加工制造用轴承内圈内径检测装置,涉及轴承加工制造技术领域,包括加工台以及固定在加工台顶面呈U型的检测支架,所述加工台的顶面中间转动安装有旋转盘,加工台的内部安装有驱动旋转盘工作的电机,所述旋转盘呈中空设置,旋转盘的顶面呈环形阵列开有四个轴承放置槽,每个所述轴承放置槽的中间均开有通孔,并在通孔中同轴设有轴承定位柱,每个所述轴承放置槽的两侧均对称开有导向槽,并在所述导向槽内设有轴承夹板,所述轴承定位柱的底端两侧与对称设置的两个轴承夹板之间均设有连接件。本发明无需在检测前固定轴承,使轴承的整个检测过程节省夹紧固定所用时间,且无需停机等待,进而实现整个检测过程的高效连续性。
The invention discloses a bearing inner ring inner diameter detection device for bearing processing and manufacturing. It relates to the technical field of bearing processing and manufacturing. It includes a processing table and a U-shaped detection bracket fixed on the top surface of the processing table. The top surface of the processing table rotates in the middle. A rotating plate is installed, and a motor that drives the rotating plate is installed inside the processing table. The rotating plate is hollow, and the top surface of the rotating plate is an annular array with four bearing placement slots. Each of the bearing placement slots is There are through holes in the middle, and bearing positioning posts are coaxially provided in the through holes. Guide grooves are symmetrically provided on both sides of each bearing placement groove, and bearing splints are provided in the guide grooves. Connectors are provided between both sides of the bottom end of the bearing positioning column and the two symmetrically arranged bearing splints. The invention does not need to fix the bearing before detection, so that the entire detection process of the bearing saves the time spent on clamping and fixing, and does not require stopping and waiting, thereby achieving efficient continuity of the entire detection process.
Description
技术领域Technical field
本发明涉及轴承加工制造技术领域,尤其涉及一种轴承加工制造用轴承内圈内径检测装置。The present invention relates to the technical field of bearing processing and manufacturing, and in particular to a bearing inner ring inner diameter detection device for bearing processing and manufacturing.
背景技术Background technique
轴承是当代机械设备中一种重要零部件。它的主要功能是支撑机械旋转体,降低其运动过程中的摩擦系数,并保证其回转精度,轴承在生产加工时,对于轴承孔径(例如内径和外径)的检测是必不可少的。Bearings are an important component in contemporary mechanical equipment. Its main function is to support the mechanical rotating body, reduce the friction coefficient during its movement, and ensure its rotation accuracy. During the production and processing of bearings, it is essential to detect the bearing aperture (such as inner diameter and outer diameter).
目前对轴承内圈内径进行检测时,如申请公布号CN114199177A所示的轴承内圈孔径检测设备,包括工作台组件,工作台组件的顶端固定安装有检测机构等等,其虽然实现了对轴承内圈内径的检测,但是其在检测的过程中,首先需要对轴承进行固定,轴承固定完成后才能进行轴承的检测,轴承的固定与检测是分开进行的,导致整个检测过程时间较长,检测的效率低,同时检测完成后,要先将轴承取下才能进行下一组的检测,当需要检测较多的轴承时,轴承取下和放置所用的时间长,进一步影响了整体的检测效率。At present, when testing the inner diameter of a bearing inner ring, the bearing inner ring aperture testing equipment shown in the application publication number CN114199177A includes a workbench assembly, a testing mechanism is fixedly installed on the top of the workbench assembly, etc. Although it realizes the inspection of the inner ring of the bearing. The inner diameter of the ring is inspected, but during the inspection process, the bearing needs to be fixed first. The bearing can only be inspected after the bearing is fixed. The bearing fixation and inspection are carried out separately, which makes the entire inspection process take a long time. The efficiency is low. After the inspection is completed, the bearings must be removed before the next group of inspections can be carried out. When more bearings need to be inspected, it takes a long time to remove and place the bearings, which further affects the overall inspection efficiency.
发明内容Contents of the invention
本发明的目的是解决现有技术中的保温箱不具备固定的功能,易在传送过程中导致疫苗瓶晃动破损的问题,而提出的一种轴承加工制造用轴承内圈内径检测装置。The purpose of the present invention is to solve the problem in the prior art that the incubation box does not have a fixed function and easily causes the vaccine bottles to shake and be damaged during the transfer process, and a bearing inner ring inner diameter detection device for bearing processing and manufacturing is proposed.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above objects, the present invention adopts the following technical solutions:
一种轴承加工制造用轴承内圈内径检测装置,包括加工台以及固定在加工台顶面呈U型的检测支架,所述加工台的顶面中间转动安装有旋转盘,加工台的内部安装有驱动旋转盘工作的电机,所述旋转盘呈中空设置,旋转盘的顶面呈环形阵列开有四个轴承放置槽,每个所述轴承放置槽的中间均开有通孔,并在通孔中同轴设有轴承定位柱,每个所述轴承放置槽的两侧均对称开有导向槽,并在所述导向槽内设有轴承夹板,所述轴承定位柱的底端两侧与对称设置的两个轴承夹板之间均设有连接件,所述旋转盘内部安装有支撑轴承定位柱的反弹件,所述检测支架中间嵌设有两个液压杆,每个液压杆的底端均连接有与轴承定位柱同轴设置的检测头模组,检测支架的两内侧面均安装有分别朝向相邻检测头模组的检测摄像头。A bearing inner ring inner diameter detection device for bearing processing and manufacturing, including a processing table and a U-shaped detection bracket fixed on the top surface of the processing table. A rotating disk is installed in the middle of the top surface of the processing table, and a rotating disk is installed inside the processing table. A motor that drives the rotating disk. The rotating disk is hollow. The top surface of the rotating disk is in an annular array and has four bearing placement slots. There is a through hole in the middle of each bearing placement groove, and there is a through hole in the middle. There is a bearing positioning column coaxially in the middle, and guide grooves are symmetrically opened on both sides of each bearing placement groove, and a bearing splint is provided in the guide groove. The bottom end of the bearing positioning column is symmetrically arranged on both sides. Connectors are provided between the two bearing splints. A rebound piece supporting the bearing positioning column is installed inside the rotating disk. Two hydraulic rods are embedded in the middle of the detection bracket, and the bottom end of each hydraulic rod is A detection head module is connected coaxially with the bearing positioning column, and detection cameras are installed on both inner sides of the detection bracket respectively facing the adjacent detection head modules.
优选的,所述导向槽与轴承放置槽中间的通孔相连通,导向槽的内部设有固定在水平的导向柱,所述轴承夹板的下端吻合穿过导向槽并滑动套在导向柱外侧。Preferably, the guide groove is connected to the through hole in the middle of the bearing placement groove, and a guide post fixed at the level is provided inside the guide groove. The lower end of the bearing splint fits through the guide groove and is slidably sleeved on the outside of the guide post.
优选的,所述轴承夹板的上端朝向通孔的一侧面呈弧形设置,轴承夹板的下端朝向轴承定位柱的一侧面安装有两个耳板。Preferably, the upper end of the bearing splint is arranged in an arc shape on one side facing the through hole, and two ear plates are installed on the side of the lower end of the bearing splint facing the bearing positioning column.
优选的,所述连接件固定在轴承定位柱底端的连板以及铰接在连板两侧的连杆,所述连杆远离连板的一端铰接在轴承夹板下端的两个耳板之间。Preferably, the connecting piece is fixed to the connecting plate at the bottom end of the bearing positioning column and the connecting rods hinged on both sides of the connecting plate. The end of the connecting rod away from the connecting plate is hinged between the two ear plates at the lower end of the bearing splint.
优选的,所述轴承定位柱包括位于外侧的升降外管以及位于内侧的限位内管,所述升降外管螺纹套在限位内管的外侧,所述限位内管的内部设有横向截面呈正六边形的管孔,且所述连板上开有与管孔连通的穿孔。Preferably, the bearing positioning column includes a lifting outer tube located on the outside and a limiting inner tube located on the inside. The lifting outer tube is threaded on the outside of the limiting inner tube, and the inside of the limiting inner tube is provided with a transverse The cross-section is a regular hexagonal pipe hole, and the connecting plate is provided with a perforation connected to the pipe hole.
优选的,所述反弹件包括固定在旋转盘内部底壁的支撑底柱以及套在支撑底柱外侧的复原弹簧,所述支撑底柱顶端穿过连板上的穿孔至限位内管中连接有与管孔卡接的卡板,所述复原弹簧的顶端与连板底面抵接。Preferably, the rebound member includes a support bottom column fixed on the inner bottom wall of the rotating disk and a return spring set on the outside of the support bottom column. The top end of the support bottom column passes through the through hole on the connecting plate and is connected to the limiting inner tube. There is a clamping plate clamped with the pipe hole, and the top end of the restoring spring is in contact with the bottom surface of the connecting plate.
优选的,所述检测头模组包括固定在液压杆底面的T形柱、连接在T形柱外侧的缓冲件以及与缓冲件远离T形柱一端连接的检测锥形头,所述检测锥形头、T形柱、液压杆以及轴承定位柱之间均同轴设置。Preferably, the detection head module includes a T-shaped column fixed on the bottom surface of the hydraulic rod, a buffer member connected to the outside of the T-shaped column, and a detection cone-shaped head connected to the end of the buffer member away from the T-shaped column. The detection cone-shaped head The head, T-shaped column, hydraulic rod and bearing positioning column are all coaxially arranged.
优选的,所述缓冲件在T形柱外侧呈环形阵列设置有三组,缓冲件包括一端固定在检测锥形头顶面另一端滑动穿过T形柱的缓冲柱以及套在缓冲柱外侧的缓冲弹簧,所述缓冲柱的顶端穿过T形柱连接有挡环。Preferably, the buffer members are arranged in three groups in an annular array outside the T-shaped column. The buffer members include a buffer column with one end fixed on the top of the detection cone head and the other end sliding through the T-shaped column, and a buffer spring set on the outside of the buffer column. , the top of the buffer column is connected with a blocking ring through the T-shaped column.
优选的,所述检测锥形头的顶面位于三个缓冲件之间安装有压力传感器,所述压力传感器通过控制器与液压杆和检测摄像头电连接。Preferably, a pressure sensor is installed on the top surface of the detection conical head between three buffer members, and the pressure sensor is electrically connected to the hydraulic rod and the detection camera through the controller.
优选的,所述检测锥形头与检测摄像头相对的两侧面均开设有检测尺槽,所述检测尺槽内滑动设有检测滑块,所述检测锥形头的底面向上钻有与轴承定位柱相适配的凹孔。Preferably, the two sides of the detection conical head opposite to the detection camera are provided with detection ruler grooves, a detection slider is slidably provided in the detection ruler groove, and the bottom surface of the detection cone-shaped head is drilled upward with a bearing positioning Recessed holes to match the columns.
本发明与现有技术相比具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、本发明通过在加工台上设有中空的旋转盘,旋转盘由电机驱动,且旋转盘顶面及内部设有轴承定位柱、轴承夹板、复原件和连接件,实现电机转动时,带动旋转盘在加工台上旋转,将轴承放置槽内放置的轴承旋转至检测头模组的下方进行检测,检测过程中只需要检测头模组向下移动压缩轴承定位柱和复原件,即可由连接件带动轴承夹板将轴承进行固定,无需在检测前固定轴承,使轴承的检测与夹紧过程一体化,节省夹紧固定所用时间,且多轴承一起检测时,一边放置轴承一遍进行检测,减少了轴承放置和取出所占用检测的时间,实现整个检测过程的高效连续性,提高了检测的效率;1. In the present invention, a hollow rotating disk is provided on the processing table. The rotating disk is driven by a motor, and the top surface and interior of the rotating disk are provided with bearing positioning posts, bearing splints, restoration parts and connecting parts, so that when the motor rotates, the The rotating disk rotates on the processing table, and the bearing placed in the bearing placement slot is rotated to the bottom of the detection head module for inspection. During the inspection process, the inspection head module only needs to move downward to compress the bearing positioning column and restoration piece, and then the bearing can be connected by the connection The parts drive the bearing splint to fix the bearing. There is no need to fix the bearing before inspection, which integrates the inspection and clamping process of the bearing, saving the time spent on clamping and fixing. When multiple bearings are inspected together, the bearings can be placed for inspection once, which reduces the time required. The time occupied by the inspection when placing and removing the bearings achieves efficient continuity of the entire inspection process and improves the efficiency of inspection;
2、本发明通过检测头模组配合检测摄像头的使用,在检测头模组的检测锥形头向下压入轴承内圈时,由缓冲件对检测锥形头进行缓冲,并在T形柱碰触到压力传感器时,停止液压杆伸缩,再由检测摄像头对检测滑块的位置进行拍照检测,实现检测时的自动化,无需人工读数,进一步提高整个检测过程的效率。2. In the present invention, the detection head module is used in conjunction with the detection camera. When the detection cone head of the detection head module is pressed downward into the inner ring of the bearing, the detection cone head is buffered by the buffer member, and is mounted on the T-shaped column. When the pressure sensor is touched, the expansion and contraction of the hydraulic rod is stopped, and the detection camera takes a picture of the position of the detection slider to realize automation during detection without the need for manual reading, further improving the efficiency of the entire detection process.
附图说明Description of the drawings
图1为本发明提出的一种轴承加工制造用轴承内圈内径检测装置的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of a bearing inner ring inner diameter detection device for bearing processing and manufacturing proposed by the present invention;
图2为本发明提出的一种轴承加工制造用轴承内圈内径检测装置中剖视图;Figure 2 is a cross-sectional view of a bearing inner ring inner diameter detection device for bearing processing and manufacturing proposed by the present invention;
图3为本发明提出的一种轴承加工制造用轴承内圈内径检测装置图2中另一视角下的剖视图;Figure 3 is a cross-sectional view from another perspective in Figure 2 of a bearing inner ring inner diameter detection device for bearing processing and manufacturing proposed by the present invention;
图4为本发明提出的一种轴承加工制造用轴承内圈内径检测装置中轴承夹板的结构示意图;Figure 4 is a schematic structural diagram of a bearing splint in a bearing inner ring inner diameter detection device for bearing processing and manufacturing proposed by the present invention;
图5为本发明提出的一种轴承加工制造用轴承内圈内径检测装置图3中A处结构的放大示意图;Figure 5 is an enlarged schematic diagram of the structure at A in Figure 3 of a bearing inner ring inner diameter detection device for bearing processing and manufacturing proposed by the present invention;
图6为本发明提出的一种轴承加工制造用轴承内圈内径检测装置轴承定位柱的结构示意图;Figure 6 is a schematic structural diagram of a bearing positioning post of a bearing inner ring inner diameter detection device for bearing processing and manufacturing proposed by the present invention;
图7为本发明提出的一种轴承加工制造用轴承内圈内径检测装置轴承定位柱的剖视图;Figure 7 is a cross-sectional view of a bearing positioning post of a bearing inner ring inner diameter detection device for bearing processing and manufacturing proposed by the present invention;
图8为本发明提出的一种轴承加工制造用轴承内圈内径检测装置中检测头模组的结构示意图;Figure 8 is a schematic structural diagram of the detection head module in a bearing inner ring inner diameter detection device for bearing processing and manufacturing proposed by the present invention;
图9为本发明提出的一种轴承加工制造用轴承内圈内径检测装置图8中另一视角的结构示意图。Figure 9 is a schematic structural diagram from another perspective in Figure 8 of a bearing inner ring inner diameter detection device for bearing processing and manufacturing proposed by the present invention.
图中:1、加工台;2、检测支架;3、液压杆;4、检测头模组;41、T形柱;42、检测锥形头;43、缓冲柱、44、压力传感器;45、检测尺槽;46、检测滑块;47、凹孔;5、检测摄像头;6、旋转盘;7、轴承放置槽;8、轴承定位柱;81、升降外管;82、限位内管;9、轴承夹板;10、电机;11、导向槽;12、导向柱;13、支撑底柱;14、复原弹簧;15、连杆;16、耳板;17、连板。In the picture: 1. Processing table; 2. Detection bracket; 3. Hydraulic rod; 4. Detection head module; 41. T-shaped column; 42. Detection cone head; 43. Buffer column, 44. Pressure sensor; 45. Detection ruler groove; 46. Detection slider; 47. Recessed hole; 5. Detection camera; 6. Rotating disk; 7. Bearing placement groove; 8. Bearing positioning column; 81. Lifting outer tube; 82. Limiting inner tube; 9. Bearing splint; 10. Motor; 11. Guide groove; 12. Guide column; 13. Support bottom column; 14. Return spring; 15. Connecting rod; 16. Ear plate; 17. Connecting plate.
实施方式Implementation
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inner", " The orientation or positional relationship indicated by "outside" and so on is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation. Specific orientations of construction and operation are therefore not to be construed as limitations of the invention.
参照图1-3,一种轴承加工制造用轴承内圈内径检测装置,包括加工台1以及固定在加工台1顶面呈U型的检测支架2,检测支架2两侧用于工作人员进行操作。加工台1的顶面中间转动安装有旋转盘6,加工台1的内部安装有驱动旋转盘6工作的电机10,旋转盘6可通过电机10在加工台1上旋转,并且电机10每次旋转为旋转盘的四分之一,旋转盘6呈中空设置,旋转盘6的顶面呈环形阵列开有四个轴承放置槽7,轴承放置槽7用于放置轴承,每个轴承放置槽7的中间均开有通孔,并在通孔中同轴设有轴承定位柱8,轴承定位柱8的使用,在放置轴承时,可直接将轴承套在轴承定位柱8外侧,无需将轴承进行摆弄,操作简单,每个轴承放置槽7的两侧均对称开有导向槽11,并在导向槽11内设有轴承夹板9,轴承夹板9顺着导向槽11滑动,夹在轴承的两侧边,将轴承固定牢固,轴承定位柱8的底端两侧与对称设置的两个轴承夹板9之间均设有连接件,在轴承定位柱8升降时,能够由连接件带动轴承夹板9的左右移动,旋转盘6内部安装有支撑轴承定位柱8的反弹件,反弹件既支撑轴承定位柱8,同时也能够在轴承定位柱8向下移动时对其进行反弹,实现自动复原,检测支架2中间嵌设有两个液压杆3,每个液压杆3的底端均连接有与轴承定位柱8同轴设置的检测头模组4,检测支架2的两内侧面均安装有分别朝向相邻检测头模组4的检测摄像头5,检测摄像头5可外接计算机,从而在拍照时由计算机判断检测的具体数值。Referring to Figures 1-3, a bearing inner ring inner diameter detection device for bearing processing and manufacturing includes a processing table 1 and a U-shaped detection bracket 2 fixed on the top surface of the processing table 1. Both sides of the detection bracket 2 are used for operations by workers. . A rotating disk 6 is installed in the middle of the top surface of the processing table 1. A motor 10 is installed inside the processing table 1 to drive the rotating disk 6. The rotating disk 6 can rotate on the processing table 1 through the motor 10, and each time the motor 10 rotates It is a quarter of the rotating disk. The rotating disk 6 is hollow. The top surface of the rotating disk 6 is in an annular array and has four bearing placement slots 7. The bearing placement slots 7 are used to place bearings. Each bearing placement slot 7 has There are through holes in the middle, and there are bearing positioning posts 8 coaxially in the through holes. When placing the bearings, the bearings can be directly sleeved on the outside of the bearing positioning posts 8 without having to fiddle with the bearings. , the operation is simple. There are guide grooves 11 symmetrically opened on both sides of each bearing placement groove 7, and a bearing splint 9 is provided in the guide groove 11. The bearing splint 9 slides along the guide groove 11 and is clamped on both sides of the bearing. , the bearing is firmly fixed. Connectors are provided between both sides of the bottom of the bearing positioning column 8 and the two symmetrically arranged bearing splints 9. When the bearing positioning column 8 is raised and lowered, the connectors can drive the left and right sides of the bearing splints 9. Moving, the rotating disk 6 is equipped with a rebound piece that supports the bearing positioning column 8. The rebound piece not only supports the bearing positioning column 8, but also can rebound the bearing positioning column 8 when it moves downward to achieve automatic recovery. The detection bracket 2 There are two hydraulic rods 3 embedded in the middle. The bottom end of each hydraulic rod 3 is connected to a detection head module 4 arranged coaxially with the bearing positioning column 8. Both inner sides of the detection bracket 2 are equipped with modules facing the adjacent ones respectively. The detection camera 5 of the detection head module 4 can be externally connected to a computer, so that the computer can determine the specific value of the detection when taking pictures.
参照图1-3,导向槽11与轴承放置槽7中间的通孔相连通,尽量使轴承夹板9滑动的距离最大,导向槽11的内部设有固定在水平的导向柱12,轴承夹板9的下端吻合穿过导向槽11并滑动套在导向柱12外侧,导向柱12的使用,保证了轴承夹板9水平滑动时的稳定。Referring to Figure 1-3, the guide groove 11 is connected with the through hole in the middle of the bearing placement groove 7, so as to maximize the sliding distance of the bearing splint 9. The inside of the guide groove 11 is provided with a guide column 12 fixed at the horizontal level. The bearing splint 9 is The lower end fits through the guide groove 11 and is slidably sleeved on the outside of the guide column 12. The use of the guide column 12 ensures the stability of the bearing splint 9 when it slides horizontally.
另一方面参照图4,轴承夹板9的上端朝向通孔的一侧面呈弧形设置,弧形面方便与轴承侧面接触,同时在使用时弧形面上粘接橡胶垫,以增大与轴承表面的摩擦力,尽量提高轴承夹紧时的稳定性。On the other hand, referring to Figure 4, the upper end of the bearing splint 9 is arranged in an arc shape toward one side of the through hole. The arc surface is convenient for contact with the side of the bearing. At the same time, a rubber pad is bonded to the arc surface during use to increase the contact with the bearing. Surface friction, try to improve the stability of the bearing when clamping.
参照与4-6,轴承夹板9的下端朝向轴承定位柱8的一侧面安装有两个耳板16,连接件固定在轴承定位柱8底端的连板17以及铰接在连板17两侧的连杆15,连杆15远离连板17的一端铰接在轴承夹板9下端的两个耳板16之间,由于连杆15两端分别与连板17和轴承夹板9的铰接,从而在连板17上下时,拉动连杆15倾斜,进而带动轴承夹板9的相应移动。Referring to 4-6, the lower end of the bearing splint 9 is equipped with two ear plates 16 on one side facing the bearing positioning column 8. The connecting parts are fixed to the connecting plate 17 at the bottom end of the bearing positioning column 8 and the connecting plates hinged on both sides of the connecting plate 17. Rod 15, one end of the connecting rod 15 away from the connecting plate 17 is hinged between the two ear plates 16 at the lower end of the bearing splint 9. Since the two ends of the connecting rod 15 are respectively hinged with the connecting plate 17 and the bearing splint 9, the connecting plate 17 When moving up and down, the connecting rod 15 is pulled to tilt, thereby driving the bearing splint 9 to move accordingly.
参照图5-7,轴承定位柱8包括位于外侧的升降外管81以及位于内侧的限位内管82,升降外管81螺纹套在限位内管82的外侧,可旋转升降外管81调节整个轴承定位柱8的竖向长度,进而调节轴承定位柱8与检测头模组4之间的距离,当需要检测的轴承较大时,使轴承定位柱8与检测头模组4之间的距离调大,使检测头模组4下降更长距离才挤压轴承定位柱,然后再由轴承定位柱8带动轴承夹板9夹紧轴承,当需要检测的轴承较小时,此时轴承夹板9需要移动的距离变长,调节轴承定位柱8与检测头模组4之间的距离变小,使检测头模组4下降更短距离即可与轴承定位柱8接触,并下压轴承定位柱8。限位内管82的内部设有横向截面呈正六边形的管孔,且连板17上开有与管孔连通的穿孔。反弹件包括固定在旋转盘6内部底壁的支撑底柱13以及套在支撑底柱13外侧的复原弹簧14,支撑底柱13顶端穿过连板17上的穿孔至限位内管82中连接有与管孔卡接的卡板,支撑底柱13通过卡板在限位螺管82内的卡接,使限位内管82竖向滑动时保持稳定,复原弹簧14的顶端与连板17底面抵接,在轴承定位柱8向下移动时即挤压复原弹簧14。Referring to Figures 5-7, the bearing positioning column 8 includes an outer lifting tube 81 located on the outside and a limiting inner tube 82 located on the inside. The lifting outer tube 81 is threaded on the outside of the limiting inner tube 82, and the lifting outer tube 81 can be rotated and adjusted. The vertical length of the entire bearing positioning post 8 can be adjusted to adjust the distance between the bearing positioning post 8 and the detection head module 4. When the bearing to be detected is larger, the distance between the bearing positioning post 8 and the detection head module 4 can be adjusted. Increase the distance so that the detection head module 4 descends a longer distance before squeezing the bearing positioning column, and then the bearing positioning column 8 drives the bearing splint 9 to clamp the bearing. When the bearing to be detected is small, the bearing splint 9 needs to be The moving distance becomes longer, adjust the distance between the bearing positioning post 8 and the detection head module 4 to become smaller, so that the detection head module 4 can drop a shorter distance to contact the bearing positioning post 8, and press down the bearing positioning post 8 . The interior of the limiting inner tube 82 is provided with a tube hole with a regular hexagonal cross section, and the connecting plate 17 is provided with a perforation connected to the tube hole. The rebound member includes a support bottom column 13 fixed on the inner bottom wall of the rotating disk 6 and a return spring 14 set on the outside of the support bottom column 13. The top end of the support bottom column 13 passes through the perforation on the connecting plate 17 and is connected to the limiting inner tube 82. There is a clamping plate that is clamped with the pipe hole. The supporting bottom column 13 is clamped in the limiting solenoid 82 through the clamping plate, so that the limiting inner pipe 82 remains stable when it slides vertically. The top end of the restoring spring 14 is connected to the connecting plate 17 The bottom surface is in contact, and the restoring spring 14 is squeezed when the bearing positioning column 8 moves downward.
参照图8-9,检测头模组4包括固定在液压杆3底面的T形柱41、连接在T形柱41外侧的缓冲件以及与缓冲件远离T形柱41一端连接的检测锥形头42,检测锥形头42呈锥形设置,能够在进入到轴承内圈时根据轴承内圈的大小,使伸入到轴承内圈中的长度不同,进而根据伸入的长度判断轴承内圈的具体大小,检测锥形头42、T形柱41、液压杆3以及轴承定位柱8之间均同轴设置,以保证检测锥形头42向下移动时,能够与轴承也是同轴设置,进而保证检测的准确性。Referring to Figures 8-9, the detection head module 4 includes a T-shaped column 41 fixed on the bottom surface of the hydraulic rod 3, a buffer member connected to the outside of the T-shaped column 41, and a detection cone head connected to the end of the buffer member away from the T-shaped column 41. 42. The detection cone head 42 is arranged in a conical shape, and can extend into the bearing inner ring according to the size of the bearing inner ring when it enters the bearing inner ring. The length of the detection cone head 42 can be determined according to the length of the bearing inner ring. Specific size, the detection cone head 42, T-shaped column 41, hydraulic rod 3 and bearing positioning column 8 are all coaxially arranged to ensure that when the detection cone head 42 moves downward, it can also be coaxially arranged with the bearing, and thus Ensure detection accuracy.
参照图8-9,缓冲件在T形柱41外侧呈环形阵列设置有三组,缓冲件包括一端固定在检测锥形头42顶面另一端滑动穿过T形柱41的缓冲柱43、以及套在缓冲柱43外侧的缓冲弹簧,缓冲柱的顶端穿过T形柱41连接有挡环,保证正常状态下挡环与T形柱41接触,保证检测锥形头42的不脱落,同时还能够在检测锥形头42受到阻抗力时,向上压缩缓冲弹簧,在实际检测的过程,如何判断检测锥形头42已经伸入到轴承内圈不再继续伸入,可通过不再伸入时,再下压向上反弹进行判断。Referring to Figures 8-9, three groups of buffer members are arranged in an annular array outside the T-shaped column 41. The buffer members include a buffer column 43 with one end fixed on the top surface of the detection cone head 42 and the other end sliding through the T-shaped column 41, and a sleeve. There is a buffer spring outside the buffer column 43. The top of the buffer column passes through the T-shaped column 41 and is connected to a blocking ring to ensure that the blocking ring is in contact with the T-shaped column 41 under normal conditions, ensuring that the detection cone head 42 does not fall off, and at the same time, it can When the detection cone head 42 is subjected to resistance force, the buffer spring is compressed upward. During the actual detection process, how to judge that the detection cone head 42 has extended into the inner ring of the bearing and will no longer extend in? By no longer extending in, Then press down and rebound upward for judgment.
检测锥形头42的顶面位于三个缓冲件之间安装有压力传感器44,正常状态下压力传感器44的顶面不与T形柱41接触,当检测锥形头42向上移动并压缩缓冲弹簧时,压力传感器44向上接触,当与T形柱41接触时,压力传感器44受到压力,从而触发控制器工作,此时判断检测锥形头42以及下压至于轴承内圈接触不在下压,压力传感器44通过控制器与液压杆3和检测摄像头5电连接,在压力传感器44受到压力后,传递相应信号,控制器再根据信号停止液压杆3的伸缩,以及启动检测摄像头5拍照,将检测数值拍下来。A pressure sensor 44 is installed on the top surface of the detection cone head 42 between the three buffers. Under normal conditions, the top surface of the pressure sensor 44 does not contact the T-shaped column 41. When the detection cone head 42 moves upward and compresses the buffer spring When the pressure sensor 44 contacts upward, when it contacts the T-shaped column 41, the pressure sensor 44 is pressed, thereby triggering the controller to work. At this time, it is judged to detect the conical head 42 and the downward pressure. As for the bearing inner ring contact and not downward pressure, the pressure The sensor 44 is electrically connected to the hydraulic rod 3 and the detection camera 5 through the controller. After the pressure sensor 44 receives pressure, it transmits a corresponding signal. The controller then stops the expansion and contraction of the hydraulic rod 3 according to the signal, and starts the detection camera 5 to take pictures, and will detect the value. take a photo of.
检测锥形头42与检测摄像头5相对的两侧面均开设有检测尺槽45,检测尺槽45上设有相应的数值,用于判断不同位置处的检测锥形头42外径大小,检测尺槽45内滑动设有检测滑块46,检测尺槽45呈T形,检测滑块46在检测尺槽45内的一端向外凸出吻合在T形的两端,以保证检测滑块46在检测尺槽45上滑动时不会脱离,检测锥形头42的底面向上钻有与轴承定位柱8相适配的凹孔47,凹孔47的设置,用来使检测锥形头42向下移动时,使轴承定位柱8插入到凹孔47中,不会影响到检测锥形头42向下进入到轴承内圈中。There are detection ruler grooves 45 on both sides of the detection conical head 42 opposite to the detection camera 5. The detection ruler grooves 45 are provided with corresponding numerical values for judging the outer diameter of the detection conical head 42 at different positions. The detection ruler There is a detection slider 46 sliding in the groove 45. The detection ruler groove 45 is T-shaped. One end of the detection slider 46 in the detection ruler groove 45 protrudes outward and matches the two ends of the T shape to ensure that the detection slider 46 is in a T shape. The detection ruler groove 45 will not come off when sliding on it. The bottom surface of the detection conical head 42 is drilled upward with a concave hole 47 that matches the bearing positioning post 8. The concave hole 47 is arranged to make the detection conical head 42 downward. When moving, the bearing positioning post 8 is inserted into the concave hole 47, which will not affect the detection conical head 42 entering downward into the bearing inner ring.
本发明具体工作原理如下:The specific working principle of the present invention is as follows:
在轴承内圈检测时,工作人员站在加工台1的两侧,将轴承分别放置到与检测头模组4不是竖向对应的轴承放置槽7中,并使轴承套在轴承定位柱8外侧,放置完成后,启动电机10旋转90°,电机10转动90°带动旋转盘6在加工台1上旋转90°,使放置好轴承的轴承放置槽7旋转至检测头模组4下方,空的轴承放置槽7旋转至工作人员面前,此时工作人工继续向空的轴承放置槽7内放置新的轴承,同时启动液压杆3工作,液压杆3开始伸展带动检测头模组4下降;When inspecting the inner ring of the bearing, the staff stands on both sides of the processing table 1, places the bearings in the bearing placement slots 7 that do not correspond vertically to the inspection head module 4, and sets the bearings on the outside of the bearing positioning column 8 , after the placement is completed, start the motor 10 to rotate 90°, and the motor 10 rotates 90° to drive the rotating disk 6 to rotate 90° on the processing table 1, so that the bearing placement groove 7 where the bearing is placed is rotated to the bottom of the detection head module 4, and the empty The bearing placement groove 7 rotates to the front of the worker. At this time, the worker continues to place new bearings into the empty bearing placement groove 7. At the same time, the hydraulic rod 3 is started to work. The hydraulic rod 3 begins to stretch and drives the detection head module 4 to descend;
检测头模组4下降时,此时检测锥形头42向下移动的过程,轴承定位柱8进入到凹孔47中并与凹孔47的顶面接触,开始由检测锥形头42带动轴承定位柱8向下移动,轴承定位柱8向下移动,带动连板17向下压缩复原弹簧14,并带动连杆15向下,由连杆15拉动两个轴承夹板9向轴承移动,直至轴承夹板9夹住轴承的外圈,此时连板17和轴承定位柱8不在向下移动,检测锥形头42继续向下移动并由轴承定位柱8的不动,检测锥形头42开始向上压缩缓冲弹簧,当检测锥形头42进入到轴承内圈后,位于最下方的检测滑动被格挡在内圈上方开始顺着检测尺槽45向上滑动,直至压力传感器44与T形柱41接触,液压杆3停止伸展,检测摄像头5开始对检测滑块46的位置进行拍照,并由检测尺槽45上相应的读数,确定轴承的内圈大小,之后液压杆3收缩,带动检测头模组4开始复原,同时连板17和轴承定位柱8由复原弹簧14的反弹开始复原,两个轴承夹板9同样复原松开轴承,电机10再次旋转90°,将检测后的轴承对准工作人员,新的待检测的轴承移动到检测头模组4下方,开始下一组轴承的检测。When the detection head module 4 descends, the detection conical head 42 moves downward. The bearing positioning post 8 enters the recessed hole 47 and contacts the top surface of the recessed hole 47, and the detection conical head 42 starts to drive the bearing. The positioning column 8 moves downward, and the bearing positioning column 8 moves downward, driving the connecting plate 17 downward to compress the recovery spring 14, and driving the connecting rod 15 downward, and the connecting rod 15 pulls the two bearing splints 9 to move toward the bearing until the bearing The splint 9 clamps the outer ring of the bearing. At this time, the connecting plate 17 and the bearing positioning post 8 are no longer moving downward. The detection cone head 42 continues to move downward and due to the immobility of the bearing positioning post 8, the detection cone head 42 begins to move upward. Compress the buffer spring. When the detection cone head 42 enters the inner ring of the bearing, the detection slide located at the bottom is blocked above the inner ring and begins to slide upward along the detection ruler groove 45 until the pressure sensor 44 contacts the T-shaped column 41 , the hydraulic rod 3 stops extending, the detection camera 5 starts to take pictures of the position of the detection slider 46, and determines the size of the inner ring of the bearing based on the corresponding reading on the detection ruler groove 45, and then the hydraulic rod 3 contracts, driving the detection head module 4 starts to recover. At the same time, the connecting plate 17 and the bearing positioning column 8 start to recover due to the rebound of the recovery spring 14. The two bearing splints 9 also recover and release the bearing. The motor 10 rotates 90° again, and the tested bearing is aligned with the staff. The new bearing to be inspected moves below the inspection head module 4 to start inspection of the next set of bearings.
上述操作步骤中,当轴承定位柱8不在向下移动,轴承夹板9已经夹住轴承时,此时即使检测锥形头42还能继续向下伸入轴承内圈中,在继续向下的过程中,检测锥形头42已经开始向上压缩缓冲弹簧,为了保证此时压力传感器44被触发时,检测锥形头42完成对轴承内圈的检测时,可在实际使用时,根据不同大小的轴承,调控轴承定位柱8的竖向长度,以保证即使轴承定位柱8已经不在下压,检当压力传感器44被触发时,检测锥形头42已经在轴承内圈中下压至最深位置。In the above operation steps, when the bearing positioning post 8 is no longer moving downward and the bearing splint 9 has clamped the bearing, even if the detection cone head 42 can continue to extend downward into the inner ring of the bearing at this time, it will continue to move downward. , the detection cone head 42 has begun to compress the buffer spring upward. In order to ensure that when the pressure sensor 44 is triggered at this time, the detection cone head 42 completes the detection of the inner ring of the bearing. In actual use, according to the bearings of different sizes , adjust the vertical length of the bearing positioning post 8 to ensure that even if the bearing positioning post 8 is no longer pressed down, when the pressure sensor 44 is triggered, the detection cone head 42 has been pressed down to the deepest position in the bearing inner ring.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above are only preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person familiar with the technical field can, within the technical scope disclosed in the present invention, implement the technical solutions of the present invention. Equivalent substitutions or changes of the inventive concept thereof shall be included in the protection scope of the present invention.
Claims (10)
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311358461.1A CN117091477B (en) | 2023-10-19 | 2023-10-19 | Bearing inner diameter detection device for bearing machining and manufacturing |
| CN202311634932.7A CN117450888B (en) | 2023-10-19 | 2023-10-19 | Bearing inner diameter detection device for bearing machining and manufacturing |
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| CN117091477B (en) * | 2023-10-19 | 2023-12-22 | 宏淳辊轴科技启东有限公司 | Bearing inner diameter detection device for bearing machining and manufacturing |
| CN118328941B (en) * | 2024-06-12 | 2024-10-01 | 威海怡隆渔具有限公司 | Fishing tackle guide ring internal diameter measuring equipment |
| CN120488913B (en) * | 2025-07-18 | 2025-09-19 | 江苏尊鼎电气科技有限公司 | Flange detection device and detection method |
| CN120890335B (en) * | 2025-10-10 | 2025-12-02 | 万向钱潮股份公司 | A system and method for detecting airfoil bushings |
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| CN208282743U (en) * | 2018-05-23 | 2018-12-25 | 新昌县嘉德科技发展有限公司 | A kind of bearing inner race apparatus for detecting diameter |
| CN211904007U (en) * | 2020-03-17 | 2020-11-10 | 丽水市莲都区汇聚机械设计工作室 | Detection device for bearing production |
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| CN117091477B (en) * | 2023-10-19 | 2023-12-22 | 宏淳辊轴科技启东有限公司 | Bearing inner diameter detection device for bearing machining and manufacturing |
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| CN208282743U (en) * | 2018-05-23 | 2018-12-25 | 新昌县嘉德科技发展有限公司 | A kind of bearing inner race apparatus for detecting diameter |
| CN211904007U (en) * | 2020-03-17 | 2020-11-10 | 丽水市莲都区汇聚机械设计工作室 | Detection device for bearing production |
| CN213657729U (en) * | 2020-09-16 | 2021-07-09 | 南阳红阳工模具有限公司 | Quick measuring device of internal diameter of hole |
| CN113427048A (en) * | 2021-07-16 | 2021-09-24 | 东莞市鸿安自动化科技有限公司 | Nonstandard bearing drilling device capable of performing multi-party detection on bearing |
| CN115752166A (en) * | 2022-12-06 | 2023-03-07 | 邓玉辉 | Flange aperture detection device |
| CN116045879A (en) * | 2022-12-23 | 2023-05-02 | 覃世惠 | Bearing inner ring arc groove detection system and its detection method |
Also Published As
| Publication number | Publication date |
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| CN117091477A (en) | 2023-11-21 |
| CN117450888B (en) | 2024-12-27 |
| CN117450888A (en) | 2024-01-26 |
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