Disclosure of Invention
The invention aims to provide a bridge butt joint positioning device and a construction method, which are used for solving the technical problem of low positioning precision caused by lack of a limiting structure at the end of a bridge or poor positioning performance of the limiting structure in the prior art.
In order to solve the technical problems, the invention adopts the following technical scheme:
the invention discloses a bridge butt joint positioning device, which is used for butt joint positioning of a bridge, wherein a bridge pier is fixed at the bottom of the bridge, one end of the bridge is a butt joint end for butt joint with another bridge, two symmetrical butt joint plates are arranged on two sides of the butt joint end, each butt joint plate is provided with a bearing surface, the extending direction of each bearing surface is parallel to the extending direction of the bridge, the bottom surfaces of the two sides of the butt joint end are placed on the bearing surfaces, and a telescopic plate is connected between the two symmetrical butt joint plates in a sliding manner;
The bridge bottom surface is slidably provided with a moving assembly, the moving assembly is slidably connected with the expansion plate, and when the moving assembly is in butt joint operation with another bridge, the moving assembly can drive the butt joint plate to slide to the bottom of the other bridge along the expansion of the bridge, and at the moment, both the bridge and the other bridge are supported by the supporting surface of the butt joint plate;
the locating component is installed to the bottom of expansion plate, locating component includes two locating plates, two the locating plate is fixed in the lateral surface that keeps away from each other of two butt plates respectively, locating component can drive the locating plate removes for two the distance between the locating plate reduces or increases, and then the locating plate can drive two butt plates of symmetry and slide in opposite directions or slide in opposite directions along the expansion plate and realize the distance between two butt plates and reduce or increase.
The bridge butt joint positioning device comprises a bridge butt joint positioning device, a moving assembly, a positioning assembly, a blocking part, a telescopic plate, a positioning assembly and a positioning assembly, wherein the bridge butt joint positioning device is installed at the butt joint end of the bridge, the moving assembly is started to drive the butt joint plate to slide to the bottom of another bridge along the bridge, the positioning assembly is started to drive the distance between the two positioning plates to be reduced, the positioning plates can apply pressure to the blocking part, and further the symmetrical two butt joint plates are driven to slide along the telescopic plate in opposite directions to reduce the distance between the two butt joint plates, so that the position of the bridge and the other bridge is fixed during butt joint, and a worker can conveniently perform construction work of bridge butt joint; after the butt joint operation is accomplished, reverse start locating component again for locating component drives two distance increase between the locating plate, and then the locating plate can apply the pulling force to the blocking portion, and then drives two butt joint boards of symmetry and slide along the expansion plate and realize the distance increase between two butt joint boards in opposite directions, realizes the breaking away from of locating component and butt joint board and bridge and another bridge body, in order to conveniently dismantle bridge butt joint positioner.
As a preferred embodiment of the moving assembly, in the present embodiment, the moving assembly includes a slider fixed to the lower surface of the bridge, the extending direction of the slider being parallel to the extending direction of the bridge; a sliding groove is formed in the surface of the expansion plate, and the sliding piece is connected with the sliding groove in a sliding manner; the lower surface of bridge still is fixed with the fixing base, fixed mounting has first driving motor on the inner wall of fixing base, first driving motor's output shaft orientation the expansion plate, fixed mounting has the ring gear on first driving motor's the output shaft, the ring gear meshing has the rack board, the rack board is fixed in the inboard surface of butt joint board, the rack board is followed the inboard surface of butt joint board extends.
The working process of the scheme is that the first driving motor is started, the toothed ring is enabled to rotate through the torque force of the first driving motor, and the toothed ring is meshed with the rack plate, so that the abutting plate can be driven to move, and meanwhile, the telescopic plate moves along with the abutting plate and slides to the bottom of another bridge along the bridge; in addition, because of the limit of the sliding piece, the moving direction of the butt joint plate and the telescopic plate is parallel to the extending direction of the bridge, so that the accuracy of butt joint is ensured.
In this embodiment, the positioning assembly includes a box, a cavity is formed in the box, the box is fixed on the lower surface of the expansion plate, a support plate is fixed on the inner bottom wall of the box, a second driving motor is fixed on the upper surface of the support plate, an output shaft of the second driving motor is parallel to the extending direction of the bridge, a first conical gear is fixedly connected to the output shaft of the second driving motor, the output shaft of the second driving motor can drive the first conical gear to rotate, two second conical gears are symmetrically meshed on two sides of the first conical gear, and when the first conical gear rotates, the two second conical gears can be respectively driven to rotate in opposite directions; a screw rod is fixedly connected to each second conical gear, an opening is formed in the box body, and the screw rod can penetrate through the opening to extend into the box body and is fixedly connected with one end, far away from the gear end, of the second conical gear; the locating plate is provided with an internal threaded hole, the screw rod penetrates out of the internal threaded hole and is in threaded connection with the locating plate, and when the screw rod rotates, the locating plate can translate along the extending direction of the screw rod along with the rotation of the screw rod.
The working principle of the bridge butt joint device is that the second driving motor is started to drive the first conical gear to rotate, then drive the second conical gear to rotate, then drive the screw rod to rotate, and drive the positioning plate to move along the screw rod through the rotation of the screw rod, so that the positioning plate can apply pressure to the blocking part, and then drive the symmetrical two butt joint plates to slide along the telescopic plate in opposite directions to reduce the distance between the two butt joint plates, so that the position of a bridge and the other bridge is fixed during butt joint, and a worker can conveniently perform construction work of bridge butt joint; after the butt joint operation is accomplished, reverse start locating component again for locating component drives two distance increase between the locating plate, and then the locating plate can apply the pulling force to the blocking portion, and then drives two butt joint boards of symmetry and slide along the expansion plate and realize the distance increase between two butt joint boards in opposite directions, realizes the breaking away from of locating component and butt joint board and bridge and another bridge body, in order to conveniently dismantle bridge butt joint positioner.
Preferably, the outer side wall of the box body corresponding to the opening is fixedly connected with a reinforcing sleeve, the inner wall of the reinforcing sleeve is provided with internal threads, the screw rod penetrates out of the reinforcing sleeve, and the reinforcing sleeve is in threaded connection with the screw rod; the reinforcing sleeve is used for reinforcing the rotating process of the screw rod, so that the screw rod is more stable in rotation and is not easy to skew. Specifically, the reinforcing sleeve is welded on the outer side wall of the box body.
As a preferable scheme of the bridge docking and positioning device, the bridge docking and positioning device further comprises a material supplementing assembly, wherein the material supplementing assembly is arranged on a mounting device, and the mounting device is arranged on blocking parts of two symmetric docking plates; the feeding assembly comprises a telescopic frame, the telescopic frame is in sliding connection with the mounting device, the telescopic frame comprises a connecting plate which is transversely arranged, the bottom of the connecting plate is fixedly provided with an output end of a first electric telescopic rod, the first electric telescopic rod is fixedly mounted on the mounting device through a base, and the first electric telescopic rod can drive the telescopic frame to vertically extend upwards or downwards; the expansion bracket bottom is fixed with the butt joint frame, the opening of butt joint frame is towards the cross section of bridge, the butt joint frame can be overlapped and locate the periphery of bridge for stabilize the relative position of feed supplement subassembly between the bridge, the top surface of butt joint frame is provided with the pouring pipe, is used for connecting outside concrete casting device, to cast concrete in the butt joint frame.
The material supplementing assembly can move along with the vertical movement of the telescopic frame, is used for supplementing materials when the butt joint of the bridge is uneven, can secondarily supplement construction to the damaged bridge deck, can ensure that the bridge deck is smooth after construction is completed, is favorable for improving construction quality, and can also prevent a vehicle from bumpy after the bridge construction is completed and the butt joint is in a butt joint position, so that the driving safety of a driver is ensured.
As the preferable scheme of the butt joint frame, a fixed block is also fixed on the inner top wall of the butt joint frame, fixed shafts respectively extend out of two sides of the fixed block, the fixed shafts are fixedly connected with rotating shafts, and the rotating shafts are rotatably connected with a moving plate; the movable plate is provided with a pouring gate, the diameter of the pouring gate is larger than the inner diameter of the pouring pipe, and the pouring gate is used for enabling concrete injected by the pouring pipe to smoothly flow to the upper surface of the bridge through the pouring gate.
According to the scheme, the butt joint frame can guarantee to carry out material supplementing construction between bridges, so that workers can conveniently carry out secondary material supplementing construction on the uneven bridge deck, and the movable plate can realize material supplementing on bridge decks with different horizontal heights.
As a preferable scheme of the butt joint frame, the top wall of the butt joint frame is detachably connected with the side wall, and the top wall is provided with an opening; the top wall is provided with a clamping hole, the top end of the corresponding side wall is provided with a clamping groove, clamping pieces are arranged in the clamping hole and the clamping groove, and pass through the clamping hole and the clamping groove in sequence and are clamped with the clamping groove; the clamping piece comprises a clamping block, a limit column is fixedly arranged on the upper surface of the clamping block, and a lifting handle is fixedly arranged at the top end of the limit column; when in clamping, the handle is rotated to drive the clamping block to rotate in the clamping groove and to be clamped with the clamping groove.
When pouring is finished, constructors rotate the lifting handles to enable the clamping blocks not to be clamped in the clamping grooves, so that the top wall of the butt joint frame is detached, foreign matters on the bridge deck are avoided, and the bridge deck function is not affected.
As one implementation mode of the mounting device, the mounting device further comprises two base plates, wherein the two base plates are symmetrically mounted at the top ends of the blocking parts of the two butt joint plates respectively, each base plate is provided with a horizontal mounting surface and a vertical bending part, and the vertical bending parts can extend into gaps between the blocking parts and the butt joint end side walls; the top end of the blocking part is provided with a horizontal surface, and the horizontal mounting surface is attached to the top end horizontal surface of the blocking part; the horizontal mounting surface is detachably provided with a plurality of support columns respectively, the support columns on each horizontal mounting surface are uniformly distributed and equal in number, top plates are fixedly arranged at the tops of the support columns, the top plates horizontally extend, and the base is fixedly arranged on the upper surface of the top plate.
Specifically, the pad has two functions, one is for preventing the blocking portion from directly contacting the side wall of the butt end, which is liable to cause structural damage, and the second is for serving as a mounting base of the mounting device and supporting the feeding component.
In a second aspect, the invention also discloses a bridge docking positioning construction method, which utilizes the bridge docking positioning device, and comprises the following steps:
s1, placing a bridge near another bridge, installing a bridge docking positioning device at a docking end of the bridge, and placing bottom surfaces at two sides of the docking end on a bearing surface;
s2, starting a moving assembly to drive the butt joint plate to slide to the bottom of the other bridge along the bridge in a telescopic manner, wherein the bridge and the other bridge are supported by the supporting surface of the butt joint plate;
s3, starting the positioning assembly, driving the two symmetrical butt joint plates to slide along the telescopic plates in opposite directions to reduce the distance between the two butt joint plates, and clamping and fixing the bridge and the other bridge;
s4, butt joint construction is carried out between the bridge and the other bridge, so that the bridge and the other bridge are connected into a whole;
s5, reversely starting the positioning assembly to drive the two symmetrical butt joint plates to slide back to back along the telescopic plate so as to increase the distance between the two butt joint plates, and separating the positioning assembly and the butt joint plates from the bridge and the other bridge body so as to detach the bridge butt joint positioning device.
Preferably, before step S4 is performed, the butt joint surface of the bridge and the other bridge needs to be horizontally detected, if the butt joint surface of the bridge and the other bridge is found to be non-horizontal, then a feeding assembly needs to be started to feed the butt joint surface so that the butt joint surface is horizontal, and then step S4 and step S5 are performed to complete the bridge butt joint construction.
The invention has the following beneficial effects: according to the bridge butt joint positioning device disclosed by the invention, the ends of two adjacent bridge sections are spliced through the moving assembly, and the butt joint ends are prevented from shaking by utilizing the positioning assembly, so that the butt joint work between bridges can be realized, the construction of the bridges is convenient for workers, meanwhile, the clamping action on the bridge butt joint ends in the construction process can be realized, the stability of the bridge in the butt joint work is ensured, the shaking in the butt joint construction process is prevented, and the bridge butt joint quality is further influenced.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures. In the description of the present invention, it should be noted that, directions or positional relationships indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., are directions or positional relationships based on those shown in the drawings, or are directions or positional relationships conventionally put in use of the inventive product, are merely for convenience of describing the present invention and simplifying the description, and are not indicative or implying that the apparatus or element to be referred to must have a specific direction, be constructed and operated in a specific direction, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance. Furthermore, the terms "horizontal," "vertical," and the like do not denote a requirement that the component be absolutely horizontal or overhang, but rather may be slightly inclined. As "horizontal" merely means that its direction is more horizontal than "vertical", and does not mean that the structure must be perfectly horizontal, but may be slightly inclined. In the description of the present invention, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
The invention can be applied to bridge translation butt joint positioning or bridge swivel butt joint positioning, and solves the technical problem of low positioning precision caused by lack of a limiting structure at the end of a bridge or poor positioning performance of the limiting structure in the prior art.
Referring to fig. 1 to 3, based on the above-mentioned technical problems, the present invention discloses a bridge butt joint positioning device for butt joint positioning of a bridge 2, wherein a bridge pier 1 is fixed at the bottom of the bridge 2, one end of the bridge 2 is a butt joint end 201 for butt joint with another bridge, two symmetrical butt joint plates 3 are provided at two sides of the butt joint end 201, the butt joint plates 3 have a bearing surface 301, the extending direction of the bearing surface is parallel to the extending direction of the bridge 2, the bottom surfaces at two sides of the butt joint end 201 are placed on the bearing surface 301, and a telescopic plate 4 is slidingly connected between the two symmetrical butt joint plates 3;
the bottom surface of the bridge 2 is slidably provided with a moving assembly 8, the moving assembly 8 is slidably connected with the expansion plate 4, and when the moving assembly 8 is in butt joint operation with another bridge, the moving assembly 8 can drive the butt joint plate 3 to slide to the bottom of the other bridge along the bridge 2 in an expansion manner, and at the moment, both the bridge 2 and the other bridge are supported by the supporting surface 301 of the butt joint plate 3; the abutting plates 3 vertically extend upwards from the bearing surface 301 to form blocking portions 303, and the abutting ends 201 are located between the blocking portions 303 of the two symmetrical abutting plates 3;
The positioning assembly 9 is installed to the bottom of expansion plate 4, positioning assembly 9 includes two locating plates 910, two locating plates 910 are fixed in the lateral surface of the blocking portion 303 of two butt plates 3 respectively, positioning assembly 9 can drive locating plates 910 remove for two distance between the locating plates 910 reduces or increases, and then locating plates 910 can be to blocking portion 303 application of force and drive two butt plates 3 of symmetry to slide in opposite directions or slide in opposite directions along expansion plate 4 and realize the distance between two butt plates 3 and reduce or increase.
The working principle of the scheme is that the bridge butt joint positioning device is firstly installed at the butt joint end 201 of the bridge 2, then the moving assembly 8 is started to drive the butt joint plate 3 to slide to the bottom of the other bridge along the bridge 2, then the positioning assembly 9 is started, the positioning assembly 9 drives the distance between the two positioning plates 910 to be reduced, the positioning plates 910 can apply pressure to the blocking part 303, and further the symmetrical two butt joint plates 3 are driven to slide along the telescopic plate 4 in opposite directions to reduce the distance between the two butt joint plates 3, so that the position of the bridge 2 and the other bridge is fixed during butt joint, and the construction work of bridge butt joint is conveniently carried out by workers; after the butt joint operation is completed, the positioning assembly 9 is reversely started again, so that the positioning assembly 9 drives two positioning plates 910 to increase the distance, and then the positioning plates 910 can apply tension to the blocking portion 303, so that the symmetrical two butt joint plates 3 are driven to slide back to back along the telescopic plate 4 to increase the distance between the two butt joint plates 3, and the positioning assembly 9, the butt joint plates 3, the bridge 2 and the other bridge body are separated from each other, so that the bridge butt joint positioning device is convenient to disassemble.
As a preferred embodiment of the moving assembly 8, referring to fig. 1 and 2, in the present embodiment, the moving assembly 8 includes a sliding member 801, the sliding member 801 is fixed to the lower surface of the bridge 2, and the extending direction of the sliding member 801 is parallel to the extending direction of the bridge 2; a sliding groove 806 is formed in the surface of the expansion plate 4, and the sliding piece 801 is slidably connected with the sliding groove 806; the lower surface of bridge 2 still is fixed with fixing base 802, fixed mounting has first driving motor 803 on the inner wall of fixing base 802, the output shaft of first driving motor 803 is towards expansion plate 4, fixed mounting has ring gear 804 on the output shaft of first driving motor 803, the ring gear 804 meshing has rack board 805, rack board 805 is fixed in the interior side surface of butt joint board 3, rack board 805 extends along the interior side surface of butt joint board 3.
The working process of the scheme is that the first driving motor 803 is started, the toothed ring 804 is rotated by the torque force of the first driving motor 803, and the toothed ring 804 is meshed with the rack plate 805, so that the abutting plate 3 can be driven to move, and meanwhile, the telescopic plate 4 moves along with the abutting plate 3 and slides to the bottom of another bridge along the bridge 2; in addition, due to the limitation of the sliding part 801, the moving direction of the butt joint plate 3 and the telescopic plate 4 is parallel to the extending direction of the bridge 2, so that the accuracy of butt joint is ensured.
Preferably, the number of the sliding members 801 is two, the sliding members 801 are uniformly distributed on the bottom surface of the bridge 2, and the corresponding sliding grooves 806 are also provided with two sliding members 801, which correspond to the positional relationship of the two sliding members 801 and are uniformly distributed on the top surface of the expansion board 4.
As one implementation manner of sliding connection between the expansion plate 4 and the two symmetrical butt-joint plates 3, please refer to fig. 4, the butt-joint plates 3 are provided with sliding cavities 302 corresponding to the expansion plate 4, springs 401 are installed between the sliding cavities 302 and the expansion plate 4, when the two butt-joint plates 3 are close to each other, the springs 401 undergo compression deformation, and when the two butt-joint plates are far away from each other, the springs 401 release elastic potential energy.
Can make like this when dismantling bridge butt joint positioner, can assist butt joint plate 3 to keep away from bridge 2, this scheme can solve because frictional force is too big between expansion plate 4 and the sliding chamber 302, leads to expansion plate 4 and butt joint plate 3 to block for butt joint plate 3 is difficult to the orientation removal of keeping away from bridge 2, and then makes bridge butt joint positioner's the technical problem of the dismantlement degree of difficulty increase, and this scheme can reduce bridge butt joint positioner's the dismantlement degree of difficulty.
As a preferred embodiment of the positioning assembly 9, referring to fig. 1 and 5, in this embodiment, the positioning assembly 9 includes a case 901, a cavity is formed inside the case 901, the case 901 is fixed on a lower surface of the expansion plate 4, a support plate 902 is fixed on an inner bottom wall of the case 901, a second driving motor 903 is fixed on an upper surface of the support plate 902, an output shaft of the second driving motor 903 is parallel to an extending direction of the bridge 2, a first conical gear 904 is fixedly connected to an output shaft of the second driving motor 903, the output shaft of the second driving motor 903 can drive the first conical gear 904 to rotate, two second conical gears 905 are symmetrically meshed on two sides of the first conical gear 904, and when the first conical gear 904 rotates, the two second conical gears 905 can be respectively driven to rotate in opposite directions; a screw rod 908 is fixedly connected to each second bevel gear 905, an opening is formed in the box 901, and the screw rod 908 can penetrate through the opening to extend into the box 901 and is fixedly connected with one end, far away from the gear end, of the second bevel gear 905;
The positioning plate 910 is provided with an internal threaded hole, the screw rod 908 is threaded with the positioning plate 910 from the internal threaded hole, and when the screw rod 908 rotates, the positioning plate 910 can translate along the extending direction of the screw rod 908 along with the rotation of the screw rod 908.
The working principle of the scheme is that the second driving motor 903 is started to drive the first conical gear 904 to rotate, then drive the second conical gear 905 to rotate, then drive the screw rod 908 to rotate, and drive the positioning plate 910 to move along the screw rod 908 through the rotation of the screw rod 908, so that the positioning plate 910 can apply pressure to the blocking part 303, and then drive the symmetrical two butt joint plates 3 to slide along the telescopic plate 4 in opposite directions to realize the reduction of the distance between the two butt joint plates 3, so that the position of the bridge 2 and the other bridge is fixed during butt joint, and the construction work of bridge butt joint is convenient for workers; after the butt joint operation is completed, the positioning assembly 9 is reversely started again, so that the positioning assembly 9 drives two positioning plates 910 to increase the distance, and then the positioning plates 910 can apply tension to the blocking portion 303, so that the symmetrical two butt joint plates 3 are driven to slide back to back along the telescopic plate 4 to increase the distance between the two butt joint plates 3, and the positioning assembly 9, the butt joint plates 3, the bridge 2 and the other bridge body are separated from each other, so that the bridge butt joint positioning device is convenient to disassemble.
Preferably, referring to fig. 5, a reinforcing sleeve 909 is fixedly connected to the outer side wall of the case 901 corresponding to the opening, the inner wall of the reinforcing sleeve 909 is provided with internal threads, the screw rod 908 penetrates out of the reinforcing sleeve 909, and the reinforcing sleeve 909 is in threaded connection with the screw rod 908; the reinforcing sleeve 909 is used for reinforcing the rotation process of the screw 908, so that the screw 908 is more stable during rotation and is not easy to skew. Specifically, the reinforcing sleeve 909 is welded to the outer side wall of the casing 901.
Specifically, referring to fig. 5, a collar 906 is respectively sleeved on the outer peripheries of the first bevel gear 904 and the second bevel gear 905, a fixing rod 907 is fixed on the top of the collar 906, and the fixing rod 907 is fixedly installed on the inner upper wall of the box 901, so that the first bevel gear 904 and the second bevel gear 905 can work stably.
As a preferred solution of the above-mentioned bridge docking and positioning device, please refer to fig. 6 and 7, in this solution, the bridge docking and positioning device further includes a feeding assembly 10, the feeding assembly 10 is mounted on a mounting device, and the mounting device is mounted on the blocking portions 303 of the two symmetric docking plates 3;
The feeding assembly 10 comprises a telescopic frame, the telescopic frame is in sliding connection with the mounting device, the telescopic frame comprises a connecting plate 1003 which is transversely arranged, an output end of a first electric telescopic rod 1002 is fixed at the bottom of the connecting plate 1003, the first electric telescopic rod 1002 is fixedly mounted on the mounting device through a base 1001, and the first electric telescopic rod 1002 can drive the telescopic frame to vertically extend upwards or downwards;
the expansion bracket bottom is fixed with the butt joint frame 1006, the opening of butt joint frame 1006 is towards the cross section of bridge 2, the butt joint frame 1006 can overlap and locate the periphery of bridge 2 for stabilize the relative position of feed supplement subassembly 10 between bridge 2, the top surface of butt joint frame 1006 is provided with pouring tube 1008, is used for connecting outside concrete casting device, to the pouring concrete in the butt joint frame 1006.
The material supplementing assembly 10 can move along with the vertical movement of the telescopic frame, is used for supplementing materials when uneven joint of the bridge occurs, can secondarily supplement construction to the damaged bridge deck, can ensure that the bridge deck 2 is smooth after construction is completed, is favorable for improving construction quality, and can also prevent a vehicle from bumpy feel through the joint after bridge construction is completed, so that the driving safety feel of a driver is ensured.
As a preferred solution of the docking frame 1006, referring to fig. 7 and 9, a fixed block 21 is further fixed on the inner top wall of the docking frame 1006, two sides of the fixed block 21 respectively extend out of the fixed block 17, the fixed shaft 17 is fixedly connected with a rotating shaft 16, and the rotating shaft 16 is rotatably connected with a moving plate 15;
the movable plate 15 is provided with a pouring gate, and the diameter of the pouring gate is larger than the inner diameter of the pouring tube 1008, so that the concrete poured into the pouring tube 1008 can smoothly flow to the upper surface of the bridge 2 through the pouring gate.
According to the scheme, the butt joint frame 1006 can guarantee to carry out material supplementing construction between bridges, so that workers can conveniently carry out secondary material supplementing construction on the uneven position of the bridge deck, the movable plate 15 can realize material supplementing aiming at the condition that the design elevation of two butt joint bridge sections is different, transition of the joint of the two bridge sections is smoother, the height change of the bridge deck is gentle, and the bump feeling of vehicle driving is reduced after the later traffic is facilitated.
Specifically, the diameter of the gate is 1.5 times the inner diameter of the pour tube 1008.
Specifically, referring to fig. 7, two sides of the lower surface of the connection board 1003 are fixedly connected with connection boards 1004, the bottom of the connection board 1004 is fixedly connected with a fixing clip 1005, and the fixing clip 1005 is fixedly connected to the surface of the docking frame 1006, so as to ensure the stability of the expansion bracket in the expansion movement process.
Specifically, the extending direction of the connection plate 1003 is perpendicular to the extending direction of the expansion bracket.
Specifically, the connecting rod 1004 can prevent the connecting plate 1003 from shaking when moving vertically and vertically, so that the movement of the connecting plate 1003 is more stable.
As a preferred solution of the docking frame 1006, referring to fig. 7, an outer door 1007 is mounted at the top end of the docking frame 1006, the outer door 1007 is hinged to the docking frame 1006 by a hinge, so that a worker can conveniently open and close the outer door 1007 to operate, and the pouring tube 1008 is mounted on the outer door 1007 and is communicated with the inside of the docking frame 1006; the handles 1009 are fixedly mounted on the upper surface of the outer door 1007, and the number of the handles 1009 is two, so that the opening and closing operations of the outer door 1007 are facilitated. As one implementation manner of the mounting device, the mounting device further comprises two base plates 5, wherein the two base plates 5 are symmetrically mounted at the top ends of the blocking parts 303 of the two butt joint plates 3 respectively, each base plate 5 is provided with a horizontal mounting surface and a vertical bending part, and the vertical bending parts can extend into gaps between the blocking parts 303 and the side walls of the butt joint ends 201; the top end of the blocking part 303 is provided with a horizontal surface, and the horizontal mounting surface is attached to the top end horizontal surface of the blocking part 303; the horizontal mounting surface is detachably provided with a plurality of support columns 6 respectively, the support columns 6 on each horizontal mounting surface are uniformly distributed and equal in number, top plates 7 are fixedly arranged at the tops of the support columns 6, the top plates 7 horizontally extend, and the base 1001 is fixedly arranged on the upper surface of the top plates 7.
Specifically, the pad 5 has two functions, one is to prevent the blocking portion 303 from directly contacting the side wall of the docking end 201, which is prone to structural damage, and the second is to serve as a mounting base for the mounting device and to support the feeding assembly 10.
Specifically, the number of the support columns 6 is four, and the support columns 6 on each horizontal installation surface are uniformly distributed and two.
Specifically, the bottom end of the support column 6 is provided with external threads, corresponding to the external threads, the horizontal mounting surface and the top end of the blocking portion 303 are provided with internal threaded holes, and the external threads are matched with the threads of the internal threaded holes, so that the support column 6 can be detachably mounted.
Detachable mounting can make things convenient for whole feed supplement assembly 10's dismantlement, is favorable to the flexibility of construction, installs feed supplement assembly 10 again if need to carry out the feed supplement to the bridge floor, if need not the feed supplement, then need not to install, can reduce the complexity of device installation to a certain extent, improves efficiency of construction and flexibility.
As a preferred embodiment of the feeding assembly 10, referring to fig. 7, the top wall of the docking frame 1006 is detachably connected to the side wall, the top wall has an opening, and the outer door 1007 is hinged to the opening of the top wall; the top wall is provided with a clamping hole, the top end of the corresponding side wall is provided with a clamping groove, clamping pieces are arranged in the clamping hole and the clamping groove, and pass through the clamping hole and the clamping groove in sequence and are clamped with the clamping groove; the clamping piece comprises a clamping block 18, a limiting column 19 is fixedly arranged on the upper surface of the clamping block 18, and a lifting handle 20 is fixedly arranged at the top end of the limiting column 19; during clamping, the handle 20 is rotated to drive the clamping block 18 to rotate in the clamping groove and to be clamped with the clamping groove.
When the pouring is completed, the constructor rotates the handle 20 to enable the clamping block 18 not to be clamped in the clamping groove, so that the top wall of the butt joint frame 1006 is detached, no foreign matters exist on the bridge deck, and the bridge deck function is not affected.
Specifically, the number of the clamping grooves is four, the four clamping grooves are respectively formed in four corners of the top wall, and the cross sections of the clamping holes and the clamping grooves are square.
As a preferred solution of the bridge docking positioning device, referring to fig. 6 and 8, the bridge docking positioning device further includes a horizontal detection assembly, the horizontal detection assembly includes an infrared horizontal detector 14, the infrared horizontal detector 14 is mounted at the bottom of the sliding rod 11, the sliding rod 11 is sleeved on the peripheries of two support columns 6 of the plurality of support columns 6, and the sliding rod 11 can slide along the support columns 6; the both ends of slide bar 11 are all fixed mounting has fixed frame 12, all is provided with second electric telescopic handle 13 on each fixed frame 12, each second electric telescopic handle 13 fixed mounting is at the lower surface of roof 7, the output of second electric telescopic handle 13 with the upper surface central point put fixed connection of fixed frame 12, second electric telescopic handle 13 can synchronous motion to can drive the both ends of slide bar 11 and follow support column 6 synchronous motion, and then drive infrared level detector 14 removes bridge floor level detection to bridge 2 surface.
Through the use of infrared ray level detector 14 to can detect whether the bridge floor is in horizontal position, and then guarantee the quality of bridge construction, and then can avoid the bridge floor to appear jumping the condition emergence behind the bridge traffic.
Specifically, the rubber pad is disposed on the outer surface of the infrared level detector 14, so that the possibility of collision and abrasion between the infrared level detector 14 and a bridge in the descending process is reduced, and the service life of the infrared level detector 14 is prolonged.
As a preferred scheme of the support columns 6, please refer to fig. 6 and 8, in this embodiment, the number of the support columns 6 is four, and the outer surfaces of the bottoms of the four groups of support columns 6 are provided with external threads, the backing plate 5 is provided with threaded holes, the support columns 6 are in threaded connection with the threaded holes provided by the backing plate 5, so that the support columns 6 are detachably connected with the upper surface of the backing plate 5, recycling of the device is realized, the backing plate 5 is L-shaped, and the backing plate 5 is made of a plastic composite material, so that collision and abrasion between the backing plate 3 and a bridge are prevented when the bridge is clamped and fastened by the backing plate 3, and quality damage of the bridge is avoided.
The bridge docking and positioning device disclosed by the embodiment has the following technical effects:
1. According to the bridge butt joint positioning device disclosed by the invention, the ends of two adjacent bridge sections are spliced through the moving assembly, the moving direction of the moving assembly is ensured to be parallel to the extending direction of the bridge, the butt joint precision is improved, the bridge is clamped by the positioning assembly, the bridge butt joint ends are prevented from shaking during construction, the butt joint work between the bridges can be realized, the bridge construction is conveniently completed by workers, meanwhile, the clamping action of the bridge butt joint ends in the construction process can be realized, the stability of the bridge during the butt joint work is ensured, the shaking during the butt joint construction is prevented, and the bridge butt joint quality is further influenced.
2. The bridge butt joint positioning device disclosed by the invention is also provided with the infrared horizontal detector, so that the horizontal detection of the bridge deck position at the bridge butt joint position can be realized, the situation of the uneven bridge deck can be timely remedied, the movable plates are arranged in the butt joint frame and are rotationally connected through the rotating shafts, the gradient of the bridge deck is gentle through the movable plates for the bridge decks with different heights, the jolt of a vehicle is relieved, and the pouring gate is formed in the movable plates, and the diameter of the pouring gate is five times of the inner diameter of the pouring pipe, so that the concrete pouring is convenient for workers.
In a second aspect, the invention also discloses a bridge docking positioning construction method, which utilizes the bridge docking positioning device, and comprises the following steps:
s1, placing a bridge 2 near another bridge, installing a bridge docking positioning device at the docking end of the bridge 2, and placing the bottom surfaces at two sides of the docking end 201 on a bearing surface 301;
s2, starting a moving assembly 8 to drive the butt joint plate 3 to slide to the bottom of the other bridge along the bridge 2 in a telescopic way, wherein the bridge 2 and the other bridge are supported by a supporting surface 301 of the butt joint plate 3;
s3, starting a positioning assembly 9, driving the two symmetrical butt joint plates 3 to slide along the telescopic plate 4 in opposite directions to reduce the distance between the two butt joint plates 3, and clamping and fixing the bridge 2 and the other bridge;
s4, butt joint construction is carried out between the bridge 2 and the other bridge, so that the bridge 2 and the other bridge are connected into a whole;
s5, reversely starting the positioning assembly 9 to drive the two symmetrical butt joint plates 3 to slide back to back along the telescopic plate 4 so as to increase the distance between the two butt joint plates 3, and separating the positioning assembly 9 and the butt joint plates 3 from the bridge 2 and the other bridge body so as to detach the bridge butt joint positioning device.
Preferably, before step S4, the butt joint surface of the bridge 2 and the other bridge needs to be horizontally detected, if the butt joint surface of the bridge 2 and the other bridge is found to be non-horizontal, the feeding assembly 10 needs to be started to feed the butt joint surface so as to horizontally, and then step S4 and step S5 are performed to complete the bridge butt joint construction.
The construction process for the scheme is as follows:
firstly, placing a bridge 2 near another bridge, installing a bridge docking positioning device at the docking end of the bridge 2, and placing the bottom surfaces at two sides of the docking end 201 on a bearing surface 301; starting a moving assembly 8 to drive the butt joint plate 3 to slide to the bottom of the other bridge along the bridge 2 in a telescopic way, wherein the bridge 2 and the other bridge are supported by a supporting surface 301 of the butt joint plate 3; the specific operation is as follows: starting a first driving motor 803, enabling a toothed ring 804 to rotate through the torque force of the first driving motor 803, and enabling the toothed ring 804 to be meshed with a rack plate 805 so as to drive the abutting plate 3 to move, and simultaneously enabling a telescopic plate 4 to move along the abutting plate 3 and slide to the bottom of another bridge along the bridge 2; in addition, due to the limit of the sliding part 801, the moving direction of the butt joint plate 3 and the expansion plate 4 is parallel to the extending direction of the bridge 2, so that the accuracy of butt joint is ensured;
Then, starting a positioning assembly 9, driving the two symmetrical butt joint plates 3 to slide along the telescopic plate 4 in opposite directions to reduce the distance between the two butt joint plates 3, and clamping and fixing the bridge 2 and the other bridge; the specific operation is as follows: starting a second driving motor 903, driving a first conical gear 904 to rotate, driving a second conical gear 905 to rotate, driving a screw rod 908 to rotate, driving a positioning plate 910 to move along the screw rod 908 through the rotation of the screw rod 908, and further enabling the positioning plate 910 to apply pressure to the blocking part 303, and further driving two symmetrical butt joint plates 3 to slide along a telescopic plate 4 in opposite directions to achieve the reduction of the distance between the two butt joint plates 3, so that the position of a bridge 2 and the other bridge is fixed during butt joint, and a worker can conveniently perform construction work of bridge butt joint;
then, detect whether level to two sets of bridge floors of concatenation to carry out the feed supplement to the bridge floor of non-level and remedy, specific operation is: the second electric telescopic rod 13 is started, and as the output end of the second electric telescopic rod 13 is fixedly connected to the upper surface of the fixed frame 12 and the sliding rod 11 is fixedly connected to the inner wall of the fixed frame 12, the sliding rod 11 is in sliding connection with the support column 6, so that the sliding rod 11 can move vertically and directly on the support column 6, and as the infrared horizontal detector 14 is fixedly connected to the lower surface of the sliding rod 11, the horizontal detection of the bridge deck at the splicing position is realized;
If the levelness of the bridge deck meets the design requirements related to bridge butt joint, carrying out butt joint construction between the bridge 2 and the other bridge, and connecting the bridge 2 and the other bridge into a whole; then the positioning component 9 is reversely started to drive the two symmetrical butt joint plates 3 to slide along the telescopic plate 4 in opposite directions to increase the distance between the two butt joint plates 3, so that the positioning component 9 and the butt joint plates 3 are separated from the bridge 2 and the other bridge body, and the bridge butt joint positioning device is disassembled to finish construction;
if the levelness of the bridge deck does not meet the design requirements related to bridge butt joint, remedying is carried out, and the specific operation is as follows: starting a first electric telescopic rod 1002, driving a butt joint frame 1006 to vertically move up and down through the first electric telescopic rod 1002, sleeving the butt joint frame 1006 at a bridge butt joint end, casting through a casting pipe 1008, and after casting, holding and pulling a rotation limiting column 19 by a worker, so that a clamping block 18 is separated from a clamping plate, and further taking down the part of the butt joint frame 1006 higher than a bridge deck to finish the final butt joint work of the bridge; and then reversely starting the positioning assembly 9 to drive the symmetrical two butt joint plates 3 to slide back to back along the telescopic plate 4 so as to increase the distance between the two butt joint plates 3, and separating the positioning assembly 9 and the butt joint plates 3 from the bridge 2 and the other bridge body so as to disassemble the bridge butt joint positioning device to finish construction.
Specifically, the moving assembly 8 includes a sliding member 801, the sliding member 801 is fixed on the lower surface of the bridge 2, and the extending direction of the sliding member 801 is parallel to the extending direction of the bridge 2; a sliding groove 806 is formed in the surface of the expansion plate 4, and the sliding piece 801 is slidably connected with the sliding groove 806; a fixed seat 802 is also fixed on the lower surface of the bridge 2, a first driving motor 803 is fixedly installed on the inner wall of the fixed seat 802, an output shaft of the first driving motor 803 faces the expansion plate 4, a toothed ring 804 is fixedly installed on the output shaft of the first driving motor 803, the toothed ring 804 is meshed with a rack plate 805, the rack plate 805 is fixed on the inner side surface of the butt joint plate 3, and the rack plate 805 extends along the inner side surface of the butt joint plate 3;
the positioning assembly 9 comprises a box body 901, a cavity is formed in the box body 901, the box body 901 is fixed on the lower surface of the expansion plate 4, a supporting plate 902 is fixed on the inner bottom wall of the box body 901, a second driving motor 903 is fixed on the upper surface of the supporting plate 902, an output shaft of the second driving motor 903 is parallel to the extending direction of the bridge 2, a first conical gear 904 is fixedly connected to the output shaft of the second driving motor 903, the first conical gear 904 can be driven to rotate by the output shaft of the second driving motor 903, two second conical gears 905 are symmetrically meshed with two sides of the first conical gear 904 respectively, and when the first conical gear 904 rotates, the two second conical gears 905 can be driven to rotate in opposite directions respectively; a screw rod 908 is fixedly connected to each second bevel gear 905, an opening is formed in the box 901, and the screw rod 908 can penetrate through the opening to extend into the box 901 and is fixedly connected with one end, far away from the gear end, of the second bevel gear 905; the positioning plate 910 is provided with an internal threaded hole, the screw rod 908 is threaded with the positioning plate 910 from the internal threaded hole, and when the screw rod 908 rotates, the positioning plate 910 can translate along the extending direction of the screw rod 908 along with the rotation of the screw rod 908.
The feeding component 10 is mounted on a mounting device which is arranged on the blocking parts 303 of the two symmetrical butt joint plates 3; the feeding assembly 10 comprises a telescopic frame, the telescopic frame is in sliding connection with the mounting device, the telescopic frame comprises a connecting plate 1003 which is transversely arranged, an output end of a first electric telescopic rod 1002 is fixed at the bottom of the connecting plate 1003, the first electric telescopic rod 1002 is fixedly mounted on the mounting device through a base 1001, and the first electric telescopic rod 1002 can drive the telescopic frame to vertically extend upwards or downwards;
a butt joint frame 1006 is fixed at the bottom of the expansion bracket, an opening of the butt joint frame 1006 faces to the cross section of the bridge 2, the butt joint frame 1006 can be sleeved on the periphery of the bridge 2 and used for stabilizing the relative position of the feeding component 10 between the bridges 2, a pouring pipe 1008 is arranged on the top surface of the butt joint frame 1006 and used for connecting an external concrete pouring device, and concrete is poured into the butt joint frame 1006;
the horizontal detection assembly comprises an infrared horizontal detector 14, the infrared horizontal detector 14 is arranged at the bottom of a sliding rod 11, the sliding rod 11 is sleeved on the periphery of two supporting columns 6 in the plurality of supporting columns 6, and the sliding rod 11 can slide along the supporting columns 6; the both ends of slide bar 11 are all fixed mounting has fixed frame 12, all is provided with second electric telescopic handle 13 on each fixed frame 12, each second electric telescopic handle 13 fixed mounting is at the lower surface of roof 7, the output of second electric telescopic handle 13 with the upper surface central point put fixed connection of fixed frame 12, second electric telescopic handle 13 can synchronous motion to can drive the both ends of slide bar 11 and follow support column 6 synchronous motion, and then drive infrared level detector 14 removes bridge floor level detection to bridge 2 surface.
It will be understood that the invention has been described in terms of several embodiments, and that various changes and equivalents may be made to these features and embodiments by those skilled in the art without departing from the spirit and scope of the invention. Modifications may be made to the features and embodiments of the invention in light of the teachings of the invention to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. The described embodiments of the invention are some, but not all, embodiments of the invention. The components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed, but that the invention will include all other embodiments falling within the scope of the invention as defined by the appended claims, as interpreted according to the breadth to which they are fairly set forth in the claims.