CN117087137A - Vertical multi-station injection blow molding machine - Google Patents
Vertical multi-station injection blow molding machine Download PDFInfo
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- CN117087137A CN117087137A CN202311197612.XA CN202311197612A CN117087137A CN 117087137 A CN117087137 A CN 117087137A CN 202311197612 A CN202311197612 A CN 202311197612A CN 117087137 A CN117087137 A CN 117087137A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/28—Blow-moulding apparatus
- B29C49/30—Blow-moulding apparatus having movable moulds or mould parts
- B29C49/36—Blow-moulding apparatus having movable moulds or mould parts rotatable about one axis
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Abstract
Description
技术领域Technical field
本发明涉及注塑成型设备,具体涉及一种立式多工位注吹中空成型机。The invention relates to injection molding equipment, in particular to a vertical multi-station injection blowing hollow molding machine.
背景技术Background technique
立式多工位注吹成型机,其芯模垂直设置,且通常包括多组芯模及多组口模,工作时,通过驱动机构驱动多组芯模和多组口模同时旋转,从而使得管坯在相邻工位移动,其由于芯模口模都是多组,导致设备成本高。此外,现有的立式多工位注吹成型机,其每一组芯模都接有气管才能吹排气,跟随芯模的口模组件也需要连接气管才能脱瓶,当芯模和口模同时旋转时,与芯模和口模连接的大量气管也跟随转动,为避免管道缠绕,导致芯模和口模只能往复旋转,该旋转形式导致其无法设置更多的工位用于冷却芯模,例如,中国实用新型CN201511518U公开的一种双工位往复旋转式注吹中空成型机。该种双工位往复旋转式注吹中空成型机在生产小口径瓶时,因为芯模太小,无法运水冷却,导致芯模在生产过程中无法恒温,型坯常粘在芯模上无法吹胀,无法连续生产合格的小口径瓶。In a vertical multi-station injection blow molding machine, the core mold is set vertically and usually includes multiple sets of core molds and multiple sets of die. During operation, the driving mechanism drives multiple sets of core molds and multiple sets of die to rotate simultaneously, so that The tube blanks move in adjacent stations, and the equipment costs are high due to the multiple sets of core dies and mouth dies. In addition, in the existing vertical multi-station injection blow molding machine, each group of mandrels is connected to an air pipe to blow out the exhaust. The mouth mold assembly following the mandrel also needs to be connected to an air pipe to remove the bottle. When the mandrel and When the die rotates at the same time, a large number of air pipes connected to the mandrel and die also rotate. In order to avoid entanglement of the pipes, the mandrel and die can only rotate back and forth. This form of rotation makes it impossible to set up more work stations. Cooling core mold, for example, a dual-station reciprocating rotary injection blow molding machine disclosed in China Utility Model CN201511518U. When this type of double-station reciprocating rotary injection blow blow molding machine produces small-diameter bottles, the mandrel is too small to transport water for cooling. As a result, the mandrel cannot maintain a constant temperature during the production process, and the parison often sticks to the mandrel. Inflated, it is impossible to continuously produce qualified small-diameter bottles.
卧式的多工位注吹成型机,其芯模水平设置,包括多组芯模和一组口模,工作时,口模不旋转,通过驱动机构驱动多组芯模旋转的方式使得管坯在相邻工位移动;其虽然能增加一个型坯冷却工位,实现连续生产合格的小口径瓶子,但由于芯模水平设置,因为自重以及旋转离心的原因导致型坯吹胀前容易发生变形,部分瓶子无法成型;且工作时,瓶坯由于离心力容易脱出芯模,吹胀过程中型坯自重力下垂导致得到的瓶子厚薄不均等。The horizontal multi-station injection blow molding machine has the core mold set horizontally, including multiple sets of core molds and one set of die. During operation, the die does not rotate. The driving mechanism drives the multiple sets of core molds to rotate so that the tube blank Move in the adjacent station; although it can add a parison cooling station to achieve continuous production of qualified small-diameter bottles, due to the horizontal setting of the mandrel, the parison is prone to deformation before inflation due to its own weight and rotational centrifugation. , some bottles cannot be formed; and during operation, the preforms easily come out of the mandrel due to centrifugal force, and the parisons sag due to gravity during the blowing process, resulting in uneven thickness of the bottles obtained.
注拉吹中空成型机,其在生产小口径瓶时,虽然芯模可以运水,确保冷却充分,但是在吹胀前芯模已经抽离型坯,以致细长的型坯很容易变形弯曲,也无法稳定生产合格的瓶子,导致得到的产品良率低。例如,中国实用新型专利CN208896471U公开的一种注拉吹中空成型装置,包括注射成型模具部件和吹塑成型模具部件,还包括机架和固定在机架上的工作台面板,工作台面板通过导柱与上板相连;导柱上设有动板,动板通过旋转驱动机构与旋转盘相连;旋转盘上设有口模组,旋转盘旋转将口模组分别向注射成型模具部件和吹塑成型模具部件间歇传送,并分别与其构成注坯模组和拉伸吹塑模组;上板对应注坯模组的位置设有锁模油缸,其锁模活塞杆与动板相连;工作台面板与机架内上设有两个或多个快速油缸,驱动动板和旋转盘一起升降。该注拉吹中空成型装置是将芯模与型坯分离后,使得型坯的瓶口处连接在口模组上,然后通过旋转盘旋转将口模组及连接在口模组上的型坯向吹塑成型模具部件传送进行吹胀。然而,为保证型坯能够在吹塑成型模具部件处顺利完成吹胀,型坯在整个拉伸吹塑过程中必须保持高弹态,高弹态下的型坯很柔软,其强度较低,在随旋转盘及口模组旋转的过程中,型坯受到空气的阻力或者离心力的作用容易弯曲变形,且细长瓶坯在自然冷却的过程中会发生收缩也会导致瓶坯弯曲变形,导致得到的产品良率降低。When using a stretch-blow molding machine to produce small-diameter bottles, although the mandrel can carry water to ensure adequate cooling, the mandrel has already pulled away from the parison before blowing, so that the slender parison is easily deformed and bent. It is also unable to stably produce qualified bottles, resulting in a low yield rate of the resulting product. For example, Chinese utility model patent CN208896471U discloses an injection stretch blow molding device, which includes injection molding mold parts and blow molding mold parts, and also includes a frame and a workbench panel fixed on the frame. The workbench panel passes through guides. The column is connected to the upper plate; the guide column is provided with a moving plate, which is connected to the rotating plate through a rotating drive mechanism; the rotating plate is equipped with a mouth mold group, and the rotating plate rotates to move the mouth mold group to the injection molding mold parts and the blow molding respectively. The molding mold parts are intermittently transferred and formed into injection molding modules and stretch blow molding modules respectively; the upper plate is equipped with a clamping oil cylinder at the position corresponding to the injection molding module, and its clamping piston rod is connected to the moving plate; the workbench panel There are two or more rapid oil cylinders inside the frame to drive the moving plate and rotating plate to rise and fall together. The injection stretch blow blow molding device separates the core mold from the parison so that the bottle mouth of the parison is connected to the mouth mold set, and then rotates the mouth mold set and the parison connected to the mouth mold set by rotating the rotating disk. Transferred to blow molding mold parts for inflation. However, in order to ensure that the parison can be successfully inflated at the blow molding mold part, the parison must remain in a high elastic state during the entire stretch blow molding process. The parison in the high elastic state is very soft and has low strength. During the rotation of the rotating plate and die set, the parison is easily bent and deformed by air resistance or centrifugal force, and the slender bottle preform will shrink during the natural cooling process, which will also cause the bottle to bend and deform, resulting in The resulting product yield is reduced.
发明内容Contents of the invention
本发明旨在至少解决上述背景技术中提出的技术问题之一,提供一种立式多工位注吹中空成型机,相较于现有技术的卧式多工位注吹成型机或注拉吹中空成型机,其能够降低型坯在随转盘旋转的过程中受到空气的阻力或者离心力的作用或者在自然冷却的过程中收缩导致的弯曲变形,提高产品的良率;且相较于现有技术的立式多工位注吹成型机,其设备成本能够降低。The present invention aims to solve at least one of the technical problems raised in the above background art and provide a vertical multi-station injection blow molding machine. Compared with the existing horizontal multi-station injection blow molding machine or injection drawing machine, The blow molding machine can reduce the bending deformation of the parison caused by air resistance or centrifugal force during the rotation of the turntable or shrinkage during the natural cooling process, and improve the yield of the product; and compared with the existing The equipment cost of the vertical multi-station injection blow molding machine with advanced technology can be reduced.
为达到上述目的,本发明所采用的技术方案是:In order to achieve the above objects, the technical solutions adopted by the present invention are:
一种立式多工位注吹中空成型机,包括机架及装设于机架上的注塑锁模机构,所述注塑锁模机构包括:A vertical multi-station injection blow molding machine, including a frame and an injection mold locking mechanism installed on the frame. The injection mold locking mechanism includes:
固定座,所述固定座装设于所述机架上,所述固定座间隔设置有至少两个工位;Fixed base, the fixed base is installed on the frame, and the fixed base is provided with at least two work stations at intervals;
上动模板组件,包括上动模板及上动模板驱动件,所述上动模板滑动地装设于所述固定座上,所述上动模板驱动件与所述上动模板连接,以驱动所述上动模板沿竖向往复运动;The upper moving template assembly includes an upper moving template and an upper moving template driving member. The upper moving template is slidably installed on the fixed base. The upper moving template driving member is connected to the upper moving template to drive the upper moving template. The above movable template reciprocates in the vertical direction;
下动模板组件,包括下动模板及下动模板驱动件,所述下动模板位于所述上动模板的下方,所述下动模板滑动地装设于所述固定座上;所述下动模板驱动件与所述下动模板连接,以驱动所述下动模板沿竖向往复运动;The lower moving template assembly includes a lower moving template and a lower moving template driving member. The lower moving template is located below the upper moving template. The lower moving template is slidably mounted on the fixed base; the lower moving template is slidably mounted on the fixed base; The template driving member is connected with the lower moving template to drive the lower moving template to reciprocate in the vertical direction;
旋转盘组件,包括转盘及旋转驱动件,所述转盘位于所述上动模板及所述下动模板之间,所述旋转驱动件装设于所述上动模板上并与所述转盘连接,以驱动所述转盘以一竖向轴线为旋转中心间歇性自转;以及The rotating disk assembly includes a rotating disk and a rotating driving part. The rotating disk is located between the upper moving template and the lower moving template. The rotating driving part is installed on the upper moving template and connected with the rotating disk. To drive the turntable to rotate intermittently with a vertical axis as the center of rotation; and
注坯模具,包括注射型腔组件及一口模组件,所述注射型腔组件装设于所述固定座的其中一所述工位处并位于所述下动模板的下方;所述口模组件装设于所述下动模板上,并位于所述注射型腔组件的正上方;及An injection mold includes an injection cavity component and a die component. The injection cavity component is installed at one of the stations of the fixed base and is located below the lower moving template; the die The component is installed on the lower moving template and is located directly above the injection cavity component; and
芯模组件,所述芯模组件装设于所述转盘上,所述芯模组件能够与所述注坯模具配合从而形成包裹于所述芯模组件上的型坯,且所述芯模组件能够随所述转盘旋转,以将包裹于所述芯模组件上的型坯旋转至下一工位。A core mold assembly is installed on the turntable, and the core mold assembly can cooperate with the injection mold to form a parison wrapped around the core mold assembly, and the core mold assembly is The mandrel mold assembly can rotate with the turntable to rotate the parison wrapped on the mandrel mold assembly to the next station.
进一步地,所述注塑锁模机构包括吹塑成型模具,所述吹塑成型模具包括吹气组件及位于所述吹气组件正下方的吹瓶模组件,所述吹气组件装设于所述上动模板上,所述吹瓶模组件装设于所述固定座的其他工位上并位于所述下动模板的下方。Further, the injection mold locking mechanism includes a blow molding mold, and the blow molding mold includes a blowing component and a blowing mold component located directly below the blowing component, and the blowing component is installed on the On the above-mentioned movable template, the bottle blowing mold assembly is installed on other stations of the fixed base and is located below the lower movable template.
进一步地,所述固定座沿所述转盘的旋转方向间隔设置有四个工位,所述立式多工位注吹中空成型机还包括脱瓶组件及芯模冷却组件,所述脱瓶组件及所述芯模冷却组件均装设于所述固定座上并位于所述下动模板的下方,所述注射型腔组件、所述吹瓶模组件、所述脱瓶组件和所述芯模冷却组件沿所述转盘的旋转方向依次设置于四个所述工位处。Further, the fixed seat is provided with four stations at intervals along the rotation direction of the turntable. The vertical multi-station injection blow molding machine also includes a bottle removal component and a core mold cooling component. The bottle removal component and the core mold cooling assembly are installed on the fixed seat and located below the lower moving template, the injection cavity assembly, the bottle blowing mold assembly, the bottle removal assembly and the core The mold cooling assembly is sequentially arranged at the four work stations along the rotation direction of the turntable.
进一步地,所述注坯模具包括四组所述芯模组件,四组所述芯模组件环绕所述转盘的旋转中心均匀间隔设置,四组所述芯模组件分别对应于四个所述工位。Further, the injection mold includes four groups of the core mold assemblies, the four groups of the core mold assemblies are evenly spaced around the rotation center of the turntable, and the four groups of the core mold assemblies respectively correspond to four The work station.
进一步地,所述下动模板上开设有避位槽,所述避位槽正对于所述口模组件,所述芯模组件能够经由所述避位槽依次插入所述口模组件及所述注射型腔组件中。Further, the lower movable template is provided with a relief groove, the relief groove is facing the die assembly, and the core mold assembly can be inserted into the die assembly in sequence through the relief groove. and in the injection cavity assembly.
进一步地,吹气组件包括支撑架、吹气驱动件及吹气模具,支撑架固定于上动模板上,吹气驱动件装设于支撑架上并与吹气模具连接,吹气模具上设有气路接头,气路接头用于连接通气管,吹气模具内设有与气路接头连通的进气通道;吹气驱动件能够驱动吹气模具朝靠近芯模组件的方向运动直至吹气模具与位于吹塑工位处的芯模组件对接且使得进气通道与芯模组件连通,或者吹气驱动件能够驱动吹气模具朝远离芯模组件的方向的运动直至吹气模具与芯模组件分离。Further, the blowing assembly includes a support frame, a blowing driving part and a blowing mold. The supporting frame is fixed on the upper moving template. The blowing driving part is installed on the supporting frame and connected to the blowing mold. The blowing mold is provided with There is a gas line joint, which is used to connect the breather pipe. The blowing mold is provided with an air inlet channel connected with the gas line joint; the blowing driving part can drive the blowing mold to move in the direction close to the core mold assembly until the blowing mold is blown. The air mold is docked with the core mold assembly located at the blow molding station and allows the air inlet channel to communicate with the core mold assembly, or the blowing driver can drive the blowing mold to move in a direction away from the core mold assembly until the air is blown The mold and core mold components are separated.
进一步地,所述下动模板上开设有避让孔,所述芯模组件能够经由所述避让孔以择一地插入所述吹瓶模组件、所述脱瓶组件及所述芯模冷却组件中。Further, an escape hole is provided on the lower moving template, and the core mold assembly can be selectively inserted into the bottle blowing mold assembly, the bottle removal assembly and the core mold cooling module through the escape hole. in the component.
进一步地,所述上动模板驱动件和下动模板驱动件均装设于所述固定座上。Further, the upper moving template driving member and the lower moving template driving member are both installed on the fixed base.
进一步地,所述固定座包括固定面板、导柱及安装板,所述固定面板固定于所述导柱的底端,所述安装板固定于所述导柱的顶端,所述上动模板与所述下动模板平行地设置于所述固定面板与所述安装板之间并均滑动地装设于所述导柱上,所述上动模板驱动件装设于所述安装板上,所述下动模板驱动件装设于所述固定面板上,所述固定面板上设置有所述工位。Further, the fixed seat includes a fixed panel, a guide pillar and a mounting plate. The fixed panel is fixed on the bottom end of the guide pillar, the mounting plate is fixed on the top end of the guide pillar, and the upper moving template and The lower movable template is arranged in parallel between the fixed panel and the installation plate and is both slidably installed on the guide post. The upper movable template driving member is installed on the installation plate. The lower moving template driving member is installed on the fixed panel, and the station is provided on the fixed panel.
进一步地,所述上动模板驱动件为锁模油缸,所述下动模板驱动件包括若干升降油缸,若干升降油缸沿所述下动模板的周向间隔分布。Further, the upper moving template driving member is a mold locking cylinder, and the lower moving template driving member includes a plurality of lifting oil cylinders, and the plurality of lifting oil cylinders are distributed at intervals along the circumferential direction of the lower moving template.
进一步地,所述旋转驱动件通过连接轴连接所述转盘,所述连接轴转动地装设于所述上动模板上,所述转盘固定地套设于所述连接轴,所述旋转驱动件装设于上动模板上并与所述连接轴驱动连接。Further, the rotary driving member is connected to the turntable through a connecting shaft, the connecting shaft is rotatably mounted on the upper moving template, the turntable is fixedly sleeved on the connecting shaft, and the rotary driving member It is installed on the upper moving template and is drivingly connected with the connecting shaft.
进一步地,脱瓶组件包括底座、升降台、升降驱动件及两夹持件,底座固定于固定座上;升降台与底座滑动连接;升降驱动件与升降台连接,以驱动升降台沿竖向运动;两夹持件相对间隔设置,每一夹持件包括装设于升降台上的夹持驱动件及与夹持驱动件连接的夹板,两夹持件的夹板分别位于对应工位的芯模组件的相对两侧,并能够在夹持驱动件的驱动下相互靠近以夹持对应工位的芯模组件上成型的塑料瓶制品,或相互远离以释放对应工位的芯模组件上成型的塑料瓶制品。Further, the bottle removal assembly includes a base, a lifting platform, a lifting driving part and two clamping parts. The base is fixed on the fixed seat; the lifting platform is slidingly connected to the base; the lifting driving part is connected to the lifting platform to drive the lifting platform in the vertical direction. Movement; two clamping parts are arranged at relative intervals. Each clamping part includes a clamping driving part installed on the lifting platform and a splint connected to the clamping driving part. The splints of the two clamping parts are respectively located at the core of the corresponding work station. The opposite sides of the mold assembly can approach each other driven by the clamping driver to clamp the plastic bottle products formed on the core mold assembly of the corresponding station, or move away from each other to release the core mold assembly of the corresponding station. Plastic bottle products formed on parts.
由于采用上述技术方案,本发明具有以下有益效果:Due to the adoption of the above technical solutions, the present invention has the following beneficial effects:
本发明的立式多工位注吹中空成型机,芯模组件随转盘以一竖向轴线为旋转中心间歇性自转,整套模具只有一组口模组件,口模组件在开模上行到预设位置时打开,其不跟随转盘旋转,而是通过芯模组件带动型坯旋转到下一工位,因此,相较于现有技术的卧式多工位注吹成型机的芯模水平设置的方式,本发明的立式多工位注吹中空成型机,其芯模组件以一竖向轴线为旋转中心间歇性自转,能够降低型坯在随转盘旋转的过程中因受到空气的阻力或者离心力的作用发生弯曲变形的几率;由于芯模组件由型坯的瓶口延伸至型坯的瓶底,相较于现有技术中的注拉吹中空成型机只通过型坯瓶口外的口模组件带动型坯旋转的方式,本发明的芯模组件与型坯的接触面积更大,且位于型坯内部的芯模组件在型坯旋转过程中能够为型坯提供更好的支撑,防止型坯在随转盘旋转的过程中受到空气的阻力或者离心力的作用或者自然冷却的收缩作用发生弯曲变形,提高产品的良率。且相较于现有技术的立式多工位注吹成型机,本发明的立式多工位注吹中空成型机只需要一组口模组件,因此,其设备成本更低。In the vertical multi-station injection blowing hollow molding machine of the present invention, the core mold assembly rotates intermittently with the turntable with a vertical axis as the center of rotation. The entire set of molds has only one set of die assemblies, and the die assembly moves up the mold opening. It opens when it reaches the preset position. It does not follow the rotation of the turntable, but drives the parison to rotate to the next station through the core mold assembly. Therefore, compared with the core of the existing horizontal multi-station injection blow molding machine, The vertical multi-station injection blowing hollow molding machine of the present invention uses a vertical axis as the center of rotation in which the core mold assembly rotates intermittently with the mold set horizontally, which can reduce the stress on the parison during the rotation of the turntable. The probability of bending deformation due to air resistance or centrifugal force; since the mandrel assembly extends from the bottle mouth of the parison to the bottom of the parison, compared to the injection stretch blow molding machine in the prior art that only passes through the parison In the way that the mouth mold assembly outside the bottle mouth drives the parison to rotate, the contact area between the core mold assembly and the parison of the present invention is larger, and the core mold assembly located inside the parison can rotate the parison during the rotation of the parison. Provide better support to prevent the parison from bending and deforming due to air resistance or centrifugal force or the shrinkage of natural cooling during the rotation of the turntable, thereby improving product yield. And compared with the vertical multi-station injection blow molding machine of the prior art, the vertical multi-station injection blow molding machine of the present invention only requires one set of die components, so its equipment cost is lower.
附图说明Description of the drawings
图1为本发明一较佳实施方式的立式多工位注吹中空成型机的结构示意图;Figure 1 is a schematic structural diagram of a vertical multi-station injection blow molding machine according to a preferred embodiment of the present invention;
图2为图1所示立式多工位注吹中空成型机中的注塑锁模机构的立体结构示意图;Figure 2 is a schematic three-dimensional structural diagram of the injection mold locking mechanism in the vertical multi-station injection blowing hollow molding machine shown in Figure 1;
图3为图2在吹气组件处的结构放大图;Figure 3 is an enlarged view of the structure of the air blowing assembly in Figure 2;
图4为图2所示注塑锁模机构的主视结构示意图;Figure 4 is a schematic front structural view of the injection mold locking mechanism shown in Figure 2;
图5为本发明较佳实施方式的立式多工位注吹中空成型机的脱瓶组件的结构示意图;Figure 5 is a schematic structural diagram of the bottle removal assembly of the vertical multi-station injection blowing hollow molding machine according to the preferred embodiment of the present invention;
图6为本发明较佳实施方式的立式多工位注吹中空成型机的芯模冷却组件的结构示意图;Figure 6 is a schematic structural diagram of the core mold cooling assembly of the vertical multi-station injection blow molding machine according to the preferred embodiment of the present invention;
主要元件符号说明Description of main component symbols
10、机架;20、射出系统;30、注塑锁模机构;31、固定座;311、固定面板;313、导柱;314、安装板;32、上动模板组件;321、上动模板;322、滑动孔;323、上动模板驱动件;33、下动模板组件;331、下动模板;332、导向孔;334、避位槽;335、避让孔;336、下动模板驱动件;34、旋转盘组件;341、转盘;343、旋转驱动件;344、连接轴;35、注坯模具;351、注射型腔组件;353、口模组件;36、芯模组件;361、芯模;37、吹塑成型模具;371、吹气组件;3711、支撑架;3712、支撑板;3713、连接立柱;3714、吹气驱动件;3715、吹气模具;372、吹瓶模组件;373、合模油缸;374、合模板;375、连通口;38、芯模冷却组件;381、型腔模具;382、气路接头;383、型腔;39、脱瓶组件;391、底座;3911、座体;3912、导杆;392、升降台;3921、导引孔;3923、落瓶口;3924、导引槽;393、升降驱动件;394、夹持件;3941、夹持驱动件;3942、夹板;3943、凹槽;40、塑料瓶制品。10. Frame; 20. Injection system; 30. Injection mold clamping mechanism; 31. Fixing seat; 311. Fixed panel; 313. Guide pillar; 314. Installation plate; 32. Upper moving template assembly; 321. Upper moving template; 322. Sliding hole; 323. Upper moving template driving member; 33. Lower moving template assembly; 331. Lower moving template; 332. Guide hole; 334. Avoidance groove; 335. Avoidance hole; 336. Lower moving template driving member; 34. Rotating plate assembly; 341. Turntable; 343. Rotating drive part; 344. Connecting shaft; 35. Injection mold; 351. Injection cavity assembly; 353. Mouth mold assembly; 36. Core mold assembly; 361. Core mold; 37. Blow molding mold; 371. Blowing assembly; 3711. Support frame; 3712. Support plate; 3713. Connecting column; 3714. Blowing drive part; 3715. Blowing mold; 372. Bottle blowing module 373. Mold clamping cylinder; 374. Clamping plate; 375. Communication port; 38. Core mold cooling component; 381. Cavity mold; 382. Air joint; 383. Mold cavity; 39. Bottle removal component; 391. Base; 3911, seat body; 3912, guide rod; 392, lifting platform; 3921, guide hole; 3923, bottle drop opening; 3924, guide groove; 393, lifting driving member; 394, clamping member; 3941, clamp Holding driving parts; 3942, plywood; 3943, groove; 40, plastic bottle products.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
需要说明的是,当组件被称为“固定于”另一个组件,它可以直接在另一个组件上或者也可以存在居中的组件。当一个组件被认为是“连接”另一个组件,它可以是直接连接到另一个组件或者可能同时存在居中组件。当一个组件被认为是“设置于”另一个组件,它可以是直接设置在另一个组件上或者可能同时存在居中组件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的。It should be noted that when a component is said to be "anchored" to another component, it can be directly on the other component or there can also be an intermediate component. When a component is said to be "connected" to another component, it may be directly connected to the other component or there may be an intermediate component present at the same time. When a component is said to be "set on" another component, it can be directly set on the other component or there may be a centered component at the same time. The terms "vertical," "horizontal," "left," "right" and similar expressions are used herein for illustrative purposes only.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which the invention belongs. The terminology used herein in the description of the invention is for the purpose of describing specific embodiments only and is not intended to limit the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
请一并参见图1至图6,本发明一较佳实施方式提供的一种立式多工位注吹中空成型机,包括机架10、注塑锁模机构30及射出系统20,注塑锁模机构30和射出系统20均装设于机架10上,射出系统20用于向注塑锁模机构30进行注塑。Please refer to Figures 1 to 6 together. A preferred embodiment of the present invention provides a vertical multi-station injection blow molding machine, including a frame 10, an injection mold locking mechanism 30 and an injection system 20. The injection mold locking mechanism The mechanism 30 and the injection system 20 are both installed on the frame 10 , and the injection system 20 is used to inject molding to the injection mold locking mechanism 30 .
注塑锁模机构30包括固定座31、上动模板组件32、下动模板组件33、旋转盘组件34、注坯模具35及芯模组件36,上动模板组件32、下动模板组件33、旋转盘组件34、注坯模具35及芯模组件36均装设于固定座31上。The injection mold locking mechanism 30 includes a fixed base 31, an upper moving template assembly 32, a lower moving template assembly 33, a rotating disk assembly 34, an injection mold 35 and a core mold assembly 36. The upper moving template assembly 32, the lower moving template assembly 33, The rotating disk assembly 34 , the injection mold 35 and the core mold assembly 36 are all installed on the fixed base 31 .
固定座31上间隔设置有至少两个工位,在本实施方式中,固定座31上间隔设置有四个工位(未标示),相邻两工位相隔角度为90°。具体地,固定座31包括固定面板311、导柱313及安装板314,固定面板311固定于机架10上,导柱313的底端固定连接固定面板311,安装板314固定于导柱313的顶端。在本实施方式中,固定座31包括若干导柱313,若干导柱313竖向设置并环绕固定面板311的周向间隔分布,每一导柱313的一端与固定面板311固定连接,每一导柱313的另一端与安装板314固定连接。在本实施方式中,四个工位间隔地设置在固定面板311的顶面上,且每一工位设置于相邻两导柱313围成的空间处。There are at least two workstations spaced apart on the fixed base 31. In this embodiment, four workstations (not labeled) are provided spaced apart on the fixed base 31, and the angle between two adjacent workstations is 90°. Specifically, the fixed base 31 includes a fixed panel 311, a guide post 313 and a mounting plate 314. The fixed panel 311 is fixed on the frame 10, the bottom end of the guide post 313 is fixedly connected to the fixed panel 311, and the installation plate 314 is fixed on the guide post 313. top. In this embodiment, the fixed base 31 includes a plurality of guide posts 313, which are arranged vertically and spaced around the circumference of the fixed panel 311. One end of each guide post 313 is fixedly connected to the fixed panel 311, and each guide post 313 is fixedly connected to the fixed panel 311. The other end of the column 313 is fixedly connected to the mounting plate 314 . In this embodiment, four workstations are spaced apart on the top surface of the fixed panel 311 , and each workstation is provided in a space surrounded by two adjacent guide posts 313 .
上动模板组件32包括上动模板321及上动模板驱动件323,上动模板321滑动地装设于固定座31上,上动模板驱动件323与上动模板321连接,以驱动上动模板321沿竖向往复运动。在本实施方式中,上动模板321对应若干导柱313设有若干滑动孔322,上动模板321通过若干滑动孔322滑动地套设于若干导柱313上。上动模板驱动件323装设于固定座31上,上动模板驱动件323为锁模油缸,锁模油缸的缸体固定于安装板314上,锁模油缸的活塞轴与上动模板321连接,以驱动上动模板321沿导柱313滑动。此外,待上动模板321下行合模到位后,锁模油缸还能够进行加压锁模。锁模油缸的结构属于现有技术,为省略篇幅,这里不再赘述。可以理解,于其他实施方式中,上动模板驱动件323也可以采用现有技术中其他能够驱动上动模板321直线运动的驱动装置,上动模板321也可以通过现有技术中其他结构的锁模机构进行锁模。The upper moving template assembly 32 includes an upper moving template 321 and an upper moving template driving member 323. The upper moving template 321 is slidably installed on the fixed base 31. The upper moving template driving member 323 is connected to the upper moving template 321 to drive the upper moving template. 321 reciprocates vertically. In this embodiment, the upper moving template 321 is provided with a plurality of sliding holes 322 corresponding to the plurality of guide posts 313 , and the upper moving template 321 is slidably sleeved on the plurality of guide posts 313 through the plurality of sliding holes 322 . The upper moving template driving member 323 is installed on the fixed base 31. The upper moving template driving member 323 is a clamping oil cylinder. The cylinder of the clamping oil cylinder is fixed on the mounting plate 314. The piston shaft of the clamping oil cylinder is connected to the upper moving template 321. , to drive the upper moving template 321 to slide along the guide pillar 313. In addition, after the upper movable template 321 moves down and closes the mold in place, the mold clamping cylinder can also perform pressurized mold locking. The structure of the clamping cylinder belongs to the existing technology, and will not be described in detail here to save space. It can be understood that in other embodiments, the upper moving template driving member 323 can also use other driving devices in the prior art that can drive the upper moving template 321 to move linearly, and the upper moving template 321 can also be driven by locks with other structures in the prior art. The mold mechanism locks the mold.
下动模板组件33包括下动模板331及下动模板驱动件336,下动模板331位于上动模板321的下方,下动模板331滑动地装设于固定座31上,下动模板驱动件336与下动模板331连接,以驱动下动模板331沿竖向往复运动。在本实施方式中,下动模板331与上动模板321平行地设置于固定面板311与安装板314之间并均滑动地装设于导柱313上,具体地,下动模板331上对应若干导柱313设有若干导向孔332,下动模板331通过若干导向孔332滑动地套设于若干导柱313上。下动模板驱动件336装设于固定座31上,下动模板驱动件336包括若干升降油缸,若干升降油缸沿下动模板331的周向间隔分布,且每一升降油缸的缸体固定于固定面板311上,每一升降油缸的活塞轴与下动模板331连接,以驱动下动模板331沿导柱313往复运动。可以理解,于其他实施方式中,下动模板驱动件336也可以采用现有技术中其他能够驱动下动模板331直线运动的驱动装置。The lower template assembly 33 includes a lower template 331 and a lower template driver 336. The lower template 331 is located below the upper template 321. The lower template 331 is slidably mounted on the fixed base 31. The lower template driver 336 It is connected with the lower moving template 331 to drive the lower moving template 331 to reciprocate in the vertical direction. In this embodiment, the lower moving template 331 and the upper moving template 321 are arranged in parallel between the fixed panel 311 and the mounting plate 314 and are both slidably installed on the guide posts 313. Specifically, the lower moving template 331 corresponds to several The guide posts 313 are provided with a plurality of guide holes 332 , and the lower moving template 331 is slidably sleeved on the guide posts 313 through the guide holes 332 . The lowering template driving member 336 is installed on the fixed base 31. The lowering template driving member 336 includes a plurality of lifting cylinders. The plurality of lifting cylinders are distributed at intervals along the circumferential direction of the lowering template 331, and the cylinder body of each lifting cylinder is fixed on the fixed base 31. On the panel 311, the piston shaft of each lifting cylinder is connected to the lower moving template 331 to drive the lower moving template 331 to reciprocate along the guide post 313. It can be understood that in other embodiments, the lower movable template driving member 336 may also adopt other driving devices in the prior art that can drive the lower movable template 331 to move linearly.
旋转盘组件34包括转盘341及旋转驱动件343,转盘341位于上动模板321和下动模板331之间,旋转驱动件343装设于上动模板321上并与转盘341连接,以驱动转盘341以一竖向轴线为旋转中心间歇性自转。在本实施方式中,旋转驱动件343通过连接轴344连接转盘341,连接轴344竖向设置并转动地装设于上动模板321上,转盘341固定地套设于连接轴344,旋转驱动件343与连接轴344驱动连接。旋转驱动件343可采用现有技术的电机,电机固定于上动模板321上,并可通过齿轮传动装置等传动机构与连接轴344驱动连接,以驱动连接轴344及转盘341以连接轴344的中心轴为旋转中心间歇性自转。可以理解,于其他实施方式中,旋转驱动件343也可以采用现有技术中其他能够转盘341旋转的驱动装置。The rotating disk assembly 34 includes a rotating disk 341 and a rotating driving part 343. The rotating disk 341 is located between the upper moving template 321 and the lower moving template 331. The rotating driving part 343 is installed on the upper moving template 321 and connected with the rotating disk 341 to drive the rotating disk 341. It rotates intermittently with a vertical axis as the center of rotation. In this embodiment, the rotary driving member 343 is connected to the turntable 341 through the connecting shaft 344. The connecting shaft 344 is installed vertically and rotationally on the upper moving template 321. The turntable 341 is fixedly sleeved on the connecting shaft 344. The rotating driving member 343 is drivingly connected to the connecting shaft 344. The rotary driving member 343 can use a motor of the prior art. The motor is fixed on the upper moving template 321 and can be drivingly connected to the connecting shaft 344 through a transmission mechanism such as a gear transmission device to drive the connecting shaft 344 and the turntable 341 to connect the shaft 344. The central axis is the intermittent rotation of the center of rotation. It can be understood that in other embodiments, the rotational driving member 343 may also adopt other driving devices in the prior art that are capable of rotating the turntable 341 .
注坯模具35包括注射型腔组件351及一口模组件353,注射型腔组件351装设于固定座31的其中一工位处并位于下动模板331的下方;口模组件353装设于下动模板331上,并位于注射型腔组件351的正上方。在本实施方式中,注射型腔组件351装设于固定面板311的其中一工位处并位于口模组件353的正下方。本实施例的注射型腔组件351和口模组件353的结构均为现有技术,例如,可参见中国实用新型专利CN201511518U中的注坯模组,口模组件353可参见中国实用新型专利CN201511518U中的口模,为省略篇幅,这里不再赘述。本实施例的口模组件353可采用螺纹口模组,通过螺纹口模组能够在型坯的瓶口处形成螺纹。可以理解,口模组件353也可以采用现有技术的其他结构的口模组件。The injection mold 35 includes an injection cavity assembly 351 and a die assembly 353. The injection cavity assembly 351 is installed at one of the stations of the fixed base 31 and is located below the lower moving template 331; the die assembly 353 is installed On the lower moving template 331, and located directly above the injection cavity component 351. In this embodiment, the injection cavity assembly 351 is installed at one of the stations of the fixed panel 311 and is located directly below the die assembly 353 . The structures of the injection cavity assembly 351 and the die assembly 353 in this embodiment are both existing technologies. For example, please refer to the injection mold set in the Chinese Utility Model Patent CN201511518U. For the die assembly 353, please refer to the Chinese Utility Model Patent. The mouth mold in CN201511518U will not be described in detail here to omit space. The mouth mold assembly 353 of this embodiment can use a thread mouth die set, through which threads can be formed at the bottle mouth of the parison. It can be understood that the die assembly 353 may also adopt die assemblies with other structures in the prior art.
在本实施方式中,注塑锁模机构30包括吹塑成型模具37,吹塑成型模具37包括吹气组件371及位于吹气组件371正下方的吹瓶模组件372。吹气组件371装设于上动模板321上,吹瓶模组件372装设于固定座31的其他工位上并位于下动模板331的下方。在本实施方式中,吹气组件371包括支撑架3711、吹气驱动件3714及吹气模具3715,支撑架3711固定于上动模板321上,吹气驱动件3714装设于支撑架3711上并与吹气模具3715连接,吹气模具3715上设有气路接头(图未示),气路接头用于连接通气管(图未示)。具体地,支撑架3711固定于上动模板321的上表面,支撑架3711包括连接立柱3713及支撑板3712,连接立柱3713一端与上动模板321的上表面固定连接;支撑板3712固定于连接立柱3713上。吹气驱动件3714装设于支撑板3712上,在本实施方式中,吹气驱动件3714可采用现有技术的油缸或气缸等。吹气模具3715位于支撑板3712的下方,吹气模具3715还与支撑架3711的连接立柱3713滑动连接,以通过连接立柱3713对吹气模具3715的运动导向;吹气模具3715内设有与气路接头连通的若干进气通道(图未示)。吹气驱动件3714能够驱动吹气模具3715朝靠近芯模组件36的方向运动直至吹气模具3715与吹塑工位处的芯模组件36对接且使得若干进气通道分别与芯模组件36的若干芯模361连通,从而使得通气管内的气体通过气路接头依次进入吹气模具3715和芯模组件36内,进而对包裹于芯模组件36上的型坯进行吹胀;或者吹气驱动件3714能够驱动吹气模具3715朝远离芯模组件36的方向的运动直至吹气模具3715与芯模组件36分离,从而停止吹胀作业。此外,为方便吹气模具3715与芯模组件36的对接,在本实施方式中,上动模板321与转盘341上均对应吹气组件371开设有连通口375;使用时,吹气模具3715能够伸入连通口375从而使得吹气模具3715与芯模组件36实现对接。In this embodiment, the injection mold locking mechanism 30 includes a blow molding mold 37 , and the blow molding mold 37 includes a blowing component 371 and a blowing mold component 372 located directly below the blowing component 371 . The blowing assembly 371 is installed on the upper moving template 321 , and the bottle blowing mold assembly 372 is installed on other stations of the fixed base 31 and is located below the lower moving template 331 . In this embodiment, the blowing assembly 371 includes a supporting frame 3711, a blowing driving member 3714 and a blowing mold 3715. The supporting frame 3711 is fixed on the upper moving template 321, and the blowing driving member 3714 is installed on the supporting frame 3711. It is connected to the blowing mold 3715. The blowing mold 3715 is provided with a gas line joint (not shown in the figure), and the air line joint is used to connect the vent pipe (not shown in the figure). Specifically, the support frame 3711 is fixed on the upper surface of the upper moving template 321. The support frame 3711 includes a connecting column 3713 and a support plate 3712. One end of the connecting column 3713 is fixedly connected to the upper surface of the upper moving template 321; the supporting plate 3712 is fixed on the connecting column. 3713 on. The blowing driving component 3714 is installed on the support plate 3712. In this embodiment, the blowing driving component 3714 can be a conventional oil cylinder or air cylinder. The blowing mold 3715 is located below the support plate 3712. The blowing mold 3715 is also slidingly connected to the connecting column 3713 of the support frame 3711 to guide the movement of the blowing mold 3715 through the connecting column 3713; Several air inlet channels (not shown in the figure) connected to the joints. The blowing driver 3714 can drive the blowing mold 3715 to move in a direction close to the core mold assembly 36 until the blowing mold 3715 is docked with the core mold assembly 36 at the blow molding station and allows several air inlet channels to be connected to the core mold assembly respectively. Several core molds 361 of the component 36 are connected, so that the gas in the vent pipe enters the blowing mold 3715 and the core mold assembly 36 sequentially through the gas line joint, and then inflates the parison wrapped on the core mold assembly 36; Or the blowing driving member 3714 can drive the blowing mold 3715 to move in a direction away from the core mold assembly 36 until the blowing mold 3715 is separated from the core mold assembly 36, thereby stopping the blowing operation. In addition, in order to facilitate the connection between the blowing mold 3715 and the core mold assembly 36, in this embodiment, the upper moving template 321 and the turntable 341 are both provided with communication ports 375 corresponding to the blowing assembly 371; when in use, the blowing mold 3715 It can extend into the communication opening 375 so that the blowing mold 3715 and the core mold assembly 36 can be connected.
在本实施方式中,吹瓶模组件372装设于固定面板311上的与注射型腔组件351相邻的一工位处,即吹塑工位处。吹瓶模组件372可包括合模油缸373及合模板374等,具体可参考中国实用新型专利CN201511518U中的记载,其同样属于现有技术,为省略篇幅,这里不再赘述。使用时,芯模组件3及包裹于芯模组件3上的型坯进入闭合的合模板374内,通过吹气组件371向芯模组件3通气进行吹胀作业。通过合模油缸373驱动合模板374打开或闭合。In this embodiment, the blow mold assembly 372 is installed on the fixed panel 311 at a station adjacent to the injection cavity assembly 351, that is, the blow molding station. The bottle blowing mold assembly 372 may include a mold clamping cylinder 373, a clamping plate 374, etc. For details, please refer to the records in the Chinese utility model patent CN201511518U, which also belongs to the prior art and will not be described in detail here to omit space. During use, the core mold assembly 3 and the parison wrapped on the core mold assembly 3 enter the closed closing plate 374, and the air blowing assembly 371 is used to ventilate the core mold assembly 3 to perform the inflation operation. The clamping plate 374 is driven to open or close by the mold clamping cylinder 373 .
在本实施方式中,注塑锁模机构30还包括脱瓶组件39及芯模冷却组件38,脱瓶组件39和芯模冷却组件38分别装设于固定座31的其他两工位上并位于下动模板331的下方。注射型腔组件351、吹瓶模组件372、脱瓶组件39和芯模冷却组件38环绕转盘341的旋转中心均匀间隔设置,具体地,注射型腔组件351、吹瓶模组件372、脱瓶组件39及芯模冷却组件38沿转盘341的旋转方向依次设置于固定面板311的四个工位处,即注射型腔组件351与脱瓶组件39相对,吹瓶模组件372与芯模冷却组件38相对,其中,注射型腔组件351所在的工位为注塑工位,吹瓶模组件372所在的工位为吹塑工位,脱瓶组件39所在的工位为脱瓶工位,芯模冷却组件38所在的工位为冷却工位。In this embodiment, the injection mold locking mechanism 30 also includes a bottle removal component 39 and a core mold cooling component 38. The bottle removal component 39 and the core mold cooling component 38 are respectively installed on the other two stations of the fixed base 31 and located below. Below the moving template 331. The injection cavity assembly 351, the bottle blowing mold assembly 372, the bottle stripping assembly 39 and the core mold cooling assembly 38 are evenly spaced around the rotation center of the turntable 341. Specifically, the injection cavity assembly 351, the bottle blowing mold assembly 372, the stripping mold cooling assembly 38 are evenly spaced around the rotation center of the turntable 341. The bottle assembly 39 and the core mold cooling assembly 38 are sequentially arranged at the four stations of the fixed panel 311 along the rotation direction of the turntable 341, that is, the injection cavity assembly 351 is opposite to the bottle removal assembly 39, and the blow mold assembly 372 is opposite to the core mold. The cooling assembly 38 is opposite. The injection cavity assembly 351 is located at an injection molding station, the blow mold assembly 372 is located at a blow molding station, and the bottle removal assembly 39 is located at a bottle removal station. , the station where the core mold cooling assembly 38 is located is the cooling station.
请再次参见图5,在本实施方式中,脱瓶组件39包括底座391、升降台392、升降驱动件393及两夹持件394。底座391固定于固定座31上;在本实施方式中,底座391固定于固定面板311的顶面上,底座391包括两个相对设置的座体3911,座体3911的底端固定于固定面板311的顶面上,每一座体3911上固定一竖向设置的导杆3912。升降台392与底座391滑动连接;具体地,在本实施方式中,升降台392对应两座体3911的导杆3912开设有导引孔3921,升降台392通过导引孔3921滑动地套设于底座391的导杆3912上,从而通过导杆3912对升降台392的升降导向。且在本实施方式中,升降台392上还贯通设有落瓶口3923,落瓶口3923位于两导引孔3921之间并且贯通升降台392的顶面和底面,完成脱模后的塑料瓶制品40能够在自身重力的作用下经由落瓶口3923掉落至升降台392外。升降驱动件393与升降台392连接,以驱动升降台392沿竖向运动。在本实施方式中,升降驱动件393的数量为两个,两个升降驱动件393分别装设于两座体3911上并分别连接升降台392的两端。升降驱动件393可以采用现有技术的气缸、油缸等,本发明不做限制,此外,在其他实施方式中,升降驱动件393的数量也可以设置为一个或两个以上的其他数目。两夹持件394相对间隔设置,每一夹持件394包括装设于升降台392上的夹持驱动件3941及与夹持驱动件3941连接的夹板3942,两夹持件394的夹板3942分别位于对应工位的芯模组件36的相对两侧,并能够在夹持驱动件3941的驱动下相互靠近以夹持对应工位的芯模组件36上成型的塑料瓶制品40,或相互远离以释放对应工位的芯模组件36上成型的塑料瓶制品40。在本实施方式中,夹持驱动件3941可以采用现有技术的气缸、油缸等,本发明不做限制。此外,升降台392上还对应夹板3942设有导引槽3924,夹板3942滑动地设于导引槽处3924,从而能够对夹板3942的运动导向,使得夹板3942的运动更加平稳。在本实施方式中,每一夹板3942面向另一夹板3942的侧面上还对应芯模组件36中的多个芯模361凹设有多个凹槽3943,当夹持件394处于夹持状态时,两夹板3942相互靠近从而使得两夹板3942对应的凹槽3943围设形成一夹持槽(未标示),夹持槽用于夹持一芯模361上的塑料瓶制品40的螺口部位,使得夹持更稳定;夹板3942上形成的多个夹持槽能够同时对成型于芯模组件36的多个塑料瓶制品40进行夹持,使用更方便。Please refer to Figure 5 again. In this embodiment, the bottle removal assembly 39 includes a base 391, a lifting platform 392, a lifting driving part 393 and two clamping parts 394. The base 391 is fixed on the fixed base 31; in this embodiment, the base 391 is fixed on the top surface of the fixed panel 311. The base 391 includes two opposite bases 3911, and the bottom end of the base 3911 is fixed on the fixed panel 311. On the top surface of each base body 3911, a vertically arranged guide rod 3912 is fixed. The lifting platform 392 is slidingly connected to the base 391; specifically, in this embodiment, the lifting platform 392 has guide holes 3921 corresponding to the guide rods 3912 of the two base bodies 3911, and the lifting platform 392 is slidably sleeved on the base 391 through the guide holes 3921. On the guide rod 3912 of the base 391, the guide rod 3912 guides the lifting and lowering of the lifting platform 392. And in this embodiment, the lifting platform 392 is also provided with a bottle drop opening 3923. The bottle dropping opening 3923 is located between the two guide holes 3921 and penetrates the top and bottom surfaces of the lifting platform 392. The plastic bottles after demoulding are completed The product 40 can fall to the outside of the lifting platform 392 through the bottle drop opening 3923 under the action of its own gravity. The lifting driving member 393 is connected with the lifting platform 392 to drive the lifting platform 392 to move vertically. In this embodiment, the number of the lifting driving members 393 is two. The two lifting driving members 393 are respectively installed on the two base bodies 3911 and connected to the two ends of the lifting platform 392 respectively. The lifting driving member 393 can be a conventional air cylinder, an oil cylinder, etc., which is not limited by the present invention. In addition, in other embodiments, the number of the lifting driving member 393 can also be set to one or two or more other numbers. The two clamping parts 394 are arranged relatively spaced apart. Each clamping part 394 includes a clamping driving part 3941 installed on the lifting platform 392 and a clamping plate 3942 connected to the clamping driving part 3941. The clamping plates 3942 of the two clamping parts 394 are respectively Located on opposite sides of the core mold assembly 36 of the corresponding station, and can be driven close to each other by the clamping driving member 3941 to clamp the plastic bottle product 40 formed on the core mold assembly 36 of the corresponding station, or to each other. Move away to release the plastic bottle product 40 formed on the core mold assembly 36 of the corresponding station. In this embodiment, the clamping driving member 3941 can use an existing air cylinder, an oil cylinder, etc., which is not limited by the present invention. In addition, the lifting platform 392 is also provided with a guide slot 3924 corresponding to the clamping plate 3942. The clamping plate 3942 is slidably disposed at the guide slot 3924, thereby guiding the movement of the clamping plate 3942 and making the movement of the clamping plate 3942 more stable. In this embodiment, the side of each clamping plate 3942 facing the other clamping plate 3942 is also provided with a plurality of grooves 3943 corresponding to the plurality of core molds 361 in the core mold assembly 36. When the clamping member 394 is in the clamping state, When the two plying plates 3942 are close to each other, the corresponding grooves 3943 of the two plying plates 3942 form a clamping groove (not labeled). The clamping groove is used to clamp the screw mouth part of the plastic bottle product 40 on a core mold 361. , making the clamping more stable; the multiple clamping grooves formed on the splint 3942 can clamp multiple plastic bottle products 40 formed on the core mold assembly 36 at the same time, making it more convenient to use.
请再次参见图6,芯模冷却组件38可包括安装于固定座31的固定面板311上的型腔模具381,型腔模具381上安装有气路接头382,气路接头382用于连接进气管(图未示);型腔模具381内设有与气路接头382连通的若干型腔383;使用时,芯模冷却组件38的若干芯模361可分别插接于型腔模具381的若干型腔383内,通过进气管向型腔383内通入低温气体,从而对芯模冷却组件38进行冷却。可以理解,芯模冷却组件38的结构不限于本实施例,例如,于其他实施方式中,芯模冷却组件38可仅包括安装于固定座31上的吹气管(图未示),使用时,可通过吹气管向芯模组件36进行吹气,从而对芯模组件36的预定部位进行冷却。Please refer to Figure 6 again. The core mold cooling assembly 38 may include a cavity mold 381 installed on the fixed panel 311 of the fixed base 31. The cavity mold 381 is equipped with a gas line joint 382. The gas line joint 382 is used to connect the air inlet pipe. (not shown); the cavity mold 381 is provided with a plurality of cavities 383 connected with the air connection 382; when in use, the plurality of core molds 361 of the core mold cooling assembly 38 can be respectively inserted into the plurality of molds of the cavity mold 381. In the cavity 383, low-temperature gas is introduced into the cavity 383 through the air inlet pipe, thereby cooling the core mold cooling assembly 38. It can be understood that the structure of the core mold cooling assembly 38 is not limited to this embodiment. For example, in other embodiments, the core mold cooling assembly 38 may only include a blow pipe (not shown) installed on the fixed base 31. During use, Air can be blown toward the core mold assembly 36 through an air blowing pipe, thereby cooling a predetermined portion of the core mold assembly 36 .
芯模组件36装设于转盘341上,并能够与注坯模具35配合从而形成包裹于芯模组件36上的型坯,且芯模组件36能够随转盘341旋转,以将包裹于芯模组件36上的型坯旋转至下一工位。在本实施方式中,立式多工位注吹中空成型机包括四组芯模组件36,四组芯模组件36环绕转盘341的旋转中心均匀间隔设置,四组芯模组件36分别对应于四个工位,每组芯模组件36可包括两个以上的芯模361。通过四组芯模组件36分别与四个工位上的组件配合作业能够进一步提高生产效率。芯模组件36的结构属于现有技术,为省略篇幅,这里不再赘述。另外,在本实施方式中,为更好地使芯模组件36与四个工位上的组件配合,在本实施方式中,下动模板331上开设有避位槽334及避让孔335,避位槽334正对于口模组件353,芯模组件36能够经由避位槽334依次插入口模组件353及注射型腔组件351中进行作业;避让孔335设置于下动模板331的大致中心位置,芯模组件36能够经由避让孔335以择一地插入吹瓶模组件372、脱瓶组件39及芯模冷却组件38中进行作业。The core mold assembly 36 is installed on the turntable 341 and can cooperate with the injection mold 35 to form a parison wrapped on the core mold assembly 36, and the core mold assembly 36 can rotate with the turntable 341 to wrap the parison. The parison on the mandrel assembly 36 is rotated to the next station. In this embodiment, the vertical multi-station injection blow molding machine includes four sets of core mold assemblies 36, which are evenly spaced around the rotation center of the turntable 341. The four sets of core mold assemblies 36 are respectively Corresponding to four work stations, each set of core mold assemblies 36 may include more than two core molds 361 . The production efficiency can be further improved by the four sets of mandrel mold assemblies 36 respectively cooperating with the components at the four stations. The structure of the core mold assembly 36 belongs to the prior art, and will not be described in detail here to save space. In addition, in this embodiment, in order to better coordinate the mandrel mold assembly 36 with the components on the four workstations, in this embodiment, the lower moving template 331 is provided with escape grooves 334 and escape holes 335. The escape groove 334 is directly facing the die assembly 353, and the core mold assembly 36 can be inserted into the die assembly 353 and the injection cavity assembly 351 sequentially through the escape groove 334 for operation; the escape hole 335 is provided in the lower moving template 331. At approximately the center position, the core mold assembly 36 can be selectively inserted into the bottle blowing mold assembly 372, the bottle removal assembly 39 and the core mold cooling assembly 38 via the escape hole 335 for operation.
射出系统20用于向注坯模具的注射型腔组件351的热流道内进行注塑。射出系统20的结构属于现有技术,例如,可参考中国实用新型专利CN208896471U中的射出系统,为省略篇幅,这里不再赘述。The injection system 20 is used for injection molding into the hot runner of the injection cavity assembly 351 of the injection mold. The structure of the injection system 20 belongs to the existing technology. For example, please refer to the injection system in the Chinese utility model patent CN208896471U. To save space, the details will not be described here.
立式多工位注吹中空成型机工作时,下动模板驱动件336把下动模板331往下拉动的同时上动模板驱动件323把上动模板321往下推,待下动模板331和上动模板321下移到位后,上动模板驱动件323即锁模油缸进行加压锁模,使得注射型腔组件351、芯模组件36及口模组件353被压合到一起实现合模,然后,射出系统20朝注射型腔组件351的热浇道内进行注塑成型得到型坯。型坯注塑保压冷却后,上动模板驱动件323,即锁模油缸泄压,随后,下动模板驱动件336推动下动模板331上行,同时上动模板驱动件323也带动上动模板321上行至预设高度后停止,使得芯模组件36、口模组件353及注塑成型得到型坯与注射型腔组件351分离,之后,通过打开口模组件353,使得口模组件353与型坯分离,此时,型坯仅包紧在芯模组件36上。然后,由上动模板驱动件323带动上动模板321继续上行到预设高度后停止,使得芯模组件36与包紧在芯模组件36上型坯沿竖向运动直至脱离口模组件353,之后,旋转驱动件343驱动转盘341把带有型坯的芯模组件36一起旋转到下一工位,在本实施方式中,即通过芯模组件36将包裹的型坯旋转至吹塑成型模具37处进行吹气得到中空的塑料瓶制品40。When the vertical multi-station injection blow molding machine is working, the lower platen driver 336 pulls the lower platen 331 downward, and at the same time the upper platen driver 323 pushes the upper platen 321 down. After the lower platen 331 and After the upper moving template 321 moves down to the position, the upper moving template driving part 323, that is, the mold locking cylinder performs pressurization and mold locking, so that the injection cavity assembly 351, the core mold assembly 36 and the die assembly 353 are pressed together to achieve closure. Then, the injection system 20 performs injection molding into the hot runner of the injection cavity assembly 351 to obtain a parison. After the parison injection molding is pressure-maintained and cooled, the upper template driving part 323 is moved, that is, the mold locking cylinder releases the pressure. Then, the lower template driving part 336 pushes the lower template 331 upward, and at the same time, the upper template driver 323 also drives the upper template 321 It goes up to the preset height and stops, so that the core mold assembly 36, the mouth mold assembly 353 and the injection molded parison are separated from the injection cavity assembly 351. After that, by opening the mouth mold assembly 353, the mouth mold assembly 353 Separate from the parison, at this time, the parison is only tightly wrapped around the core mold assembly 36. Then, the upper movable template 321 is driven by the upper movable template driving member 323 to continue upward to a preset height and then stops, so that the core mold assembly 36 and the parison tightly wrapped on the core mold assembly 36 move vertically until they are separated from the mouth mold set. 353. After that, the rotating driving member 343 drives the turntable 341 to rotate the core mold assembly 36 with the parison to the next station. In this embodiment, the wrapped parison is rotated through the core mold assembly 36. Blow to the blow molding mold 37 to obtain a hollow plastic bottle product 40 .
之后,吹瓶模组件372开模,通过上动模板驱动件323带动芯模组件36及得到中空的塑料瓶制品40脱离吹瓶模组件372,吹塑完成的塑料瓶制品40随芯模组件36被转盘341旋转至脱瓶组件39,通过脱瓶组件39的作用使得塑料瓶制品40从芯模组件36上脱离,具体地,吹塑完成的塑料瓶制品40由芯模组件36带着旋转到该脱瓶工位,上动模板驱动件323带动芯模组件36及动芯模组件36上的塑料瓶制品40下行,使得塑料瓶制品40的螺口部位位于夹板3942处;然后,夹持驱动件3941推动两个夹板3942相互靠近,通过两个夹板3942夹住塑料瓶制品40的螺口部位,再通过升降驱动件393拉动升降台392沿导杆3912向下移动一定的距离,从而将塑料瓶制品40从芯模组件36上脱出;最后,夹持驱动件3941推动两个夹板3942相互远离以释放被夹持的塑料瓶制品40,塑料瓶制品40从落瓶口3923自然掉落,完成脱模。After that, the bottle blowing mold assembly 372 opens the mold, and the template driving member 323 is moved up to drive the core mold assembly 36 and the hollow plastic bottle product 40 is separated from the bottle blowing mold assembly 372, and the blow molded plastic bottle product 40 follows the core. The mold assembly 36 is rotated by the turntable 341 to the bottle removal assembly 39, and the plastic bottle product 40 is detached from the core mold assembly 36 through the action of the bottle removal assembly 39. Specifically, the plastic bottle product 40 after blow molding is removed from the core mold assembly. The component 36 rotates to the bottle removal station, and the upper moving template driving component 323 drives the core mold assembly 36 and the plastic bottle product 40 on the moving core mold assembly 36 downward, so that the screw mouth part of the plastic bottle product 40 is located on the splint. 3942; then, the clamping driving part 3941 pushes the two clamping plates 3942 to approach each other, clamps the screw mouth part of the plastic bottle product 40 through the two clamping plates 3942, and then pulls the lifting platform 392 downward along the guide rod 3912 through the lifting driving part 393. Move a certain distance to release the plastic bottle product 40 from the core mold assembly 36; finally, the clamping driver 3941 pushes the two clamping plates 3942 away from each other to release the clamped plastic bottle product 40, and the plastic bottle product 40 is released from the core mold assembly 36. The bottle mouth 3923 falls naturally, completing demolding.
随后,芯模组件36被转盘341旋转至芯模冷却组件38处进行冷却,以待下一次作业。且本实施例的立式多工位注吹中空成型机工作时,在注坯模具35注塑型坯的同时,吹塑成型模具37处进行吹瓶,脱瓶组件39处进行脱瓶,于芯模冷却组件38进行芯模冷却。如此循环往复即可实现立式多工位注吹成型,整个过程仅使用一组口模组件353,且能实现芯模冷却等工艺要求。Subsequently, the core mold assembly 36 is rotated by the turntable 341 to the core mold cooling assembly 38 for cooling, waiting for the next operation. And when the vertical multi-station injection blow hollow molding machine of this embodiment is working, while the injection mold 35 is injecting the parison, the blow molding mold 37 is blowing the bottle, and the bottle removal assembly 39 is removing the bottle, and the core is The mold cooling assembly 38 performs core mold cooling. By repeating this cycle, vertical multi-station injection blow molding can be realized. The entire process only uses one set of die components 353, and can realize core mold cooling and other process requirements.
本实施例的立式多工位注吹中空成型机,芯模组件36的芯模361竖向设置,芯模组件36随转盘341以一竖向轴线为旋转中心间歇性自转,整套模具只有一组口模组件353,口模组件353在开模上行到预设位置时打开,其不跟随转盘341旋转,而是通过芯模组件36带动型坯旋转到下一工位,因此,相较于现有技术的卧式多工位注吹成型机的芯模水平设置的方式,本发明的立式多工位注吹中空成型机,其芯模组件36以一竖向轴线为旋转中心间歇性自转,能够降低型坯在随转盘341旋转的过程中因受到空气的阻力或者离心力的作用发生弯曲变形的几率;由于芯模组件36由型坯的瓶口延伸至型坯的瓶底,因此,相较于现有技术中的注拉吹中空成型机只通过型坯瓶口外的口模组件带动型坯旋转的方式,本发明的芯模组件36与型坯的接触面积更大,且位于型坯内部的芯模组件36在型坯旋转过程中能够为型坯提供更好的支撑,防止型坯在随旋转盘341旋转的过程中受到空气的阻力或者离心力的作用或者自然冷却的收缩作用发生弯曲变形,提高产品的良率。且相较于现有技术的立式多工位注吹成型机,由于本实施例的立式多工位注吹中空成型机只需要一组口模组件353,因此,其模具成本更低。In the vertical multi-station injection blow molding machine of this embodiment, the core mold 361 of the core mold assembly 36 is arranged vertically. The core mold assembly 36 rotates intermittently with the turntable 341 with a vertical axis as the rotation center. The entire set of molds There is only one set of die assemblies 353. The die assemblies 353 are opened when the mold is moved up to the preset position. They do not rotate with the turntable 341, but drive the parison to rotate to the next station through the core die assembly 36. Therefore, compared with the horizontal multi-station injection blow molding machine in the prior art in which the core mold is arranged horizontally, the core mold assembly 36 of the vertical multi-station injection blow molding machine of the present invention is arranged in a vertical direction. The axis is the intermittent rotation of the center of rotation, which can reduce the probability of the parison being bent and deformed due to air resistance or centrifugal force during the rotation of the turntable 341; because the mandrel assembly 36 extends from the bottle mouth of the parison to the mold Therefore, compared with the injection stretch blow molding machine in the prior art that only drives the parison to rotate through the mouth mold assembly outside the bottle mouth of the parison, the core mold assembly 36 of the present invention and the parison The contact area is larger, and the mandrel assembly 36 located inside the parison can provide better support for the parison during the rotation of the parison, preventing the parison from being subjected to air resistance or air resistance during rotation with the rotating disk 341. The bending deformation occurs due to the centrifugal force or the shrinkage of natural cooling, which improves the yield of the product. And compared with the existing vertical multi-station injection blow molding machine, since the vertical multi-station injection blow molding machine of this embodiment only requires one set of die components 353, its mold cost is lower. .
本实施例的立式多工位注吹中空成型机,通气管连接吹气组件371,吹气组件371的通气管通过气路接头与吹气模具3715连接,通过吹气驱动件3714驱动吹气模具3715朝靠近或远离芯模组件36运动的方式使得气模具3715与芯模组件36对接或分离,能够在转盘341旋转的过程中防止通气管缠绕。In the vertical multi-station injection blow hollow molding machine of this embodiment, the breather tube is connected to the air blowing assembly 371. The breather tube of the air blowing assembly 371 is connected to the air blowing mold 3715 through the air joint, and the air blowing is driven by the air blowing driver 3714. The mold 3715 moves closer to or away from the core mold assembly 36 so that the air mold 3715 is docked or separated from the core mold assembly 36, which can prevent the breather tube from being entangled during the rotation of the turntable 341.
本实施例的立式多工位注吹中空成型机,采用垂直立式注塑吹瓶,相较于卧式的多工位注吹成型机,得到的制品均匀度更好,品质更高。现有技术的立式多工位注吹成型机,在生产小口径瓶时,因为芯模太小,无法运水冷却,导致芯模在生产过程中无法恒温,型坯常粘在芯模上无法吹胀,无法连续生产合格的小口径瓶子。而本实施例的立式多工位注吹中空成型机,由于其吹气组件371和口模组件353无需转动,因此,可避免与吹气组件371和口模组件353连接的管道发生缠绕,进而使其转盘341可以只朝一个方向进行旋转,从而可以方便地设置一独立的工位,即芯模冷却组件38对即将进行注塑的芯模进行冷却,能够连续生产合格的小口径瓶,使得成型工艺范围更宽,对成型原料要求更低,原料选择更广泛。且由于其转盘341无需往复旋转,可以只朝一个方向进行旋转,其有利于能够提高生产效率,且更方便控制。The vertical multi-station injection blow molding machine of this embodiment adopts vertical vertical injection blow molding. Compared with the horizontal multi-station injection blow molding machine, the products obtained have better uniformity and higher quality. When the existing vertical multi-station injection blow molding machine produces small-diameter bottles, the mandrel is too small to carry water for cooling. As a result, the mandrel cannot maintain a constant temperature during the production process, and the parison often sticks to the mandrel. It cannot be inflated and cannot continuously produce qualified small-diameter bottles. In the vertical multi-station injection blow molding machine of this embodiment, since the blowing assembly 371 and the die assembly 353 do not need to rotate, it is possible to avoid the occurrence of pipes connected to the blowing assembly 371 and the die assembly 353. Winding, so that the turntable 341 can only rotate in one direction, so that an independent station can be conveniently set up, that is, the core mold cooling assembly 38 cools the core mold that is about to be injection molded, and can continuously produce qualified small-diameter bottles. , making the molding process wider, with lower requirements for molding raw materials and a wider selection of raw materials. And because the turntable 341 does not need to rotate back and forth, it can only rotate in one direction, which is beneficial to improving production efficiency and making it easier to control.
可以理解,立式多工位注吹中空成型机的工位数量不限于本实施例的四个,例如,于其他实施方式中,可以不设置芯模冷却组件38等;或者可根据工艺的需要,将芯模冷却组件38更换为现有技术的芯模保温组件,用于对芯模进行保温处理;或者可以根据需要增设其他工位等。It can be understood that the number of stations of the vertical multi-station injection blow blow molding machine is not limited to four in this embodiment. For example, in other embodiments, the core mold cooling assembly 38 may not be provided; or it may be based on process needs. , replace the core mold cooling assembly 38 with the core mold insulation assembly of the prior art, which is used to insulate the core mold; or other work stations can be added as needed.
可以理解,固定座31的结构不限于本实施例,其也可以实际根据需要进行调整。It can be understood that the structure of the fixed base 31 is not limited to this embodiment, and it can also be adjusted according to actual needs.
上述说明是针对本发明较佳可行实施例的详细说明,但实施例并非用以限定本发明的专利申请范围,凡本发明所提示的技术精神下所完成的同等变化或修饰变更,均应属于本发明所涵盖专利范围。The above description is a detailed description of the preferred and feasible embodiments of the present invention, but the embodiments are not intended to limit the scope of the patent application of the present invention. All equivalent changes or modifications made within the technical spirit of the present invention shall belong to This invention is covered by patent scope.
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