CN117071192A - Double-end rotary taping machine and taping method thereof - Google Patents
Double-end rotary taping machine and taping method thereof Download PDFInfo
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- CN117071192A CN117071192A CN202311018337.0A CN202311018337A CN117071192A CN 117071192 A CN117071192 A CN 117071192A CN 202311018337 A CN202311018337 A CN 202311018337A CN 117071192 A CN117071192 A CN 117071192A
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- 238000000034 method Methods 0.000 title claims abstract description 18
- 239000004744 fabric Substances 0.000 claims abstract description 248
- 239000000463 material Substances 0.000 claims abstract description 39
- 238000003825 pressing Methods 0.000 claims description 104
- 238000005520 cutting process Methods 0.000 claims description 90
- 238000010008 shearing Methods 0.000 claims description 47
- 238000009958 sewing Methods 0.000 claims description 43
- 238000009966 trimming Methods 0.000 claims description 26
- 238000007599 discharging Methods 0.000 claims description 19
- 238000007493 shaping process Methods 0.000 claims description 19
- 230000007246 mechanism Effects 0.000 claims description 18
- 238000001179 sorption measurement Methods 0.000 claims description 8
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 238000007688 edging Methods 0.000 claims description 3
- 230000003139 buffering effect Effects 0.000 claims 1
- 230000009977 dual effect Effects 0.000 claims 1
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 21
- 230000008569 process Effects 0.000 abstract description 4
- 238000009957 hemming Methods 0.000 description 151
- 238000010586 diagram Methods 0.000 description 28
- 230000033001 locomotion Effects 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 7
- 230000005540 biological transmission Effects 0.000 description 6
- 238000002372 labelling Methods 0.000 description 6
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 238000009826 distribution Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000002716 delivery method Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B35/00—Work-feeding or -handling elements not otherwise provided for
- D05B35/06—Work-feeding or -handling elements not otherwise provided for for attaching bands, ribbons, strips, or tapes or for binding
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B35/00—Work-feeding or -handling elements not otherwise provided for
- D05B35/06—Work-feeding or -handling elements not otherwise provided for for attaching bands, ribbons, strips, or tapes or for binding
- D05B35/062—Work-feeding or -handling elements not otherwise provided for for attaching bands, ribbons, strips, or tapes or for binding with hem-turning
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B35/00—Work-feeding or -handling elements not otherwise provided for
- D05B35/08—Work-feeding or -handling elements not otherwise provided for for ruching, gathering, casing, or filling lace, ribbons, or bindings; Pleating devices; Cuttlers; Gathering feet; Crimpers; Curlers; Rufflers
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B37/00—Devices incorporated in sewing machines for slitting, grooving, or cutting
- D05B37/04—Cutting devices
- D05B37/10—Cutting devices with heated tools
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- Engineering & Computer Science (AREA)
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- Treatment Of Fiber Materials (AREA)
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Abstract
Description
技术领域Technical field
本发明属于缝纫机制造技术领域,尤其涉及一种用于毛巾的双头旋转包边机及其包边方法。The invention belongs to the technical field of sewing machine manufacturing, and in particular relates to a double-head rotary hemming machine for towels and a hemming method thereof.
背景技术Background technique
毛巾是人们日常生活必不可少用品,在日常生活中,毛巾的边缘很容易脱线,因此需要对毛巾的边缘进行包边处理,以此增加毛巾的使用寿命,在毛巾生产中,毛巾坯料经过裁剪加工后,一般由工人手动将毛巾用包边机包边,然后将包边好后的毛巾放入收集中进行相应的收集打包。Towels are an indispensable item for people's daily life. In daily life, the edges of towels can easily come off. Therefore, the edges of towels need to be hemmed to increase the service life of towels. In towel production, the towel blanks are processed through After cutting and processing, workers usually manually wrap the towels with a hemming machine, and then put the hemmed towels into the collection for corresponding collection and packaging.
为了解决人工加工而导致生产效率低下的问题,所以制造了诸多关于对毛巾进行四边包边的毛巾包边机,但是目前的毛巾包边机大多都是采用单个毛巾的包边加工,这样的生产效率已经无法满足现有的需求,虽然可以将两个包边机组装在一起来实现多个毛巾的同步包边加工,但是对于这样的装置会导致其占地面积较大,以及同时包边加工时毛巾的加工尺寸较小的问题还无法解决。In order to solve the problem of low production efficiency caused by manual processing, many towel hemming machines have been manufactured for hemming towels on four sides. However, most of the current towel hemming machines use the hemming processing of a single towel. Such production The efficiency can no longer meet the existing needs. Although two hemming machines can be assembled together to achieve simultaneous hemming processing of multiple towels, such a device will result in a larger floor area and simultaneous hemming processing. At that time, the problem of smaller processing size of towels could not be solved.
另外,目前在对毛巾的四边缝合包边后,其最后的收边处还是会有一些毛边露出,从而导致产品的不良率高,无法满足实际的生产加工需求。In addition, after the four sides of the towel are sewn and hemmed, some raw edges will still be exposed at the final edge, resulting in a high defective rate of the product and unable to meet actual production and processing needs.
发明内容Contents of the invention
本发明目的是为了克服现有技术的不足而提供一种双头旋转包边机,占地面积小,能高效率的自动对两个面料进行包边作业,并且面料的加工尺寸大,同时面料在包边收尾时不会有毛边露出。The purpose of the present invention is to provide a double-head rotary hemming machine to overcome the deficiencies of the prior art, which occupies a small area, can automatically perform hemming operations on two fabrics with high efficiency, and has a large processing size of the fabrics. No raw edges will be exposed when wrapping.
为达到上述目的,本发明采用的技术方案是:一种双头旋转包边机,包括:In order to achieve the above object, the technical solution adopted by the present invention is: a double-head rotating hemming machine, including:
机架,所述机架上具有工作台面,所述工作台面由呈线性分布的包边台面、定长送标台面和包边台面相连而成;A frame has a work surface on the frame, and the work surface is connected by a linearly distributed edge-wrapping surface, a fixed-length label delivery surface and an edge-wrapping surface;
进料装置和送标装置,分别设置在所述定长送标台面的相对两侧;The feeding device and the label delivery device are respectively arranged on opposite sides of the fixed-length label delivery table;
拖布定长装置,设置在所述进料装置和送标装置之间,用以将由进料装置送出的面料拖至定长送标台面后定长,再拖至送标装置处上标;The mopping length-fixing device is arranged between the feeding device and the label sending device, and is used to drag the fabric sent out by the feeding device to the fixed-length label sending table, then fix the length, and then drag it to the label sending device for marking;
包边装置,两个所述包边装置设置在机架内,并且两个所述包边装置分别位于两个所述包边台面的横向相对一侧;Hemming device, two of the hemming devices are arranged in the frame, and the two hemming devices are respectively located on the laterally opposite sides of the two hemming tables;
旋转拖布装置,可移动的设于所述包边台面和定长送标台面之间,用以将位于所述定长送标台面上定长和送标后的面料拖至包边台面上配合包边装置对面料进行旋转包边;The rotating mopping device is movably located between the hemming table and the fixed-length label-feeding table, and is used to drag the fixed-length and labeled fabrics located on the fixed-length label-feeding table to the hemming table for matching. The hemming device performs rotating hemming on the fabric;
收料装置,两个所述收料装置分别设置在所述包边台面的一侧,用以对包边台面上由所述旋转拖布装置送出的成品进行收料。Material collection device, two of the material collection devices are respectively arranged on one side of the hemming table to collect the finished products sent out by the rotating mop device on the hemming table.
进一步的,所述拖布定长装置包括压布组件、剪切组件、压紧组件以及拖布夹组件;所述压布组件设置在所述定长送标台面上;所述压布组件的后端设有用于剪切面料的剪切组件;Further, the mop length-fixing device includes a cloth pressing component, a shearing component, a pressing component and a mop clamp component; the cloth pressing component is arranged on the fixed-length label delivery table; the rear end of the cloth pressing component Equipped with a shearing component for cutting fabrics;
所述剪切组件的后端设有压紧组件,所述压紧组件包括通过压紧气缸可上下升降的压紧块;所述拖布夹组件可在所述定长送标台面进行纵向移动,用于将面料从压紧组件中拖至定长送标台面上。The rear end of the shearing assembly is provided with a compression assembly, which includes a compression block that can be lifted up and down by a compression cylinder; the mop clamp assembly can move longitudinally on the fixed-length label delivery table, Used to drag the fabric from the pressing assembly to the fixed-length label feeding table.
进一步的,所述剪切组件包括通过横向移动模组可横向移动的剪切支架,所述剪切支架上设有通过剪切电机可旋转的剪切刀。Further, the shearing assembly includes a shearing bracket that is laterally movable by a transverse movement module, and a shearing knife that is rotatable by a shearing motor is provided on the shearing bracket.
进一步的,所述剪切组件包括:Further, the shearing component includes:
底座;base;
超声波模块,设置在所述底座上;Ultrasonic module, arranged on the base;
切布组件,设置在所述底座上,并位于所述超声波模块的上方,所述切布组件包括滚轮,所述滚轮的周向上设有切刀部;其中,所述切布组件经由驱动机构驱动在所述超声波模块的上方做偏心运动,当切布组件运动到一定位置后配合超声波模块将位于超声波模块上方的面料切断;A cloth-cutting assembly is provided on the base and located above the ultrasonic module. The cloth-cutting assembly includes a roller, and a cutter portion is provided on the circumference of the roller. The cloth-cutting assembly is driven by a driving mechanism. The driver makes eccentric motion above the ultrasonic module. When the cloth cutting component moves to a certain position, it cooperates with the ultrasonic module to cut the fabric located above the ultrasonic module;
进料台面,位于所述底座的前端,用于将面料传输至超声波模块和切布组件之间。The feeding table, located at the front end of the base, is used to transfer fabrics between the ultrasonic module and the fabric cutting assembly.
进一步的,所述切刀部包括沿着滚轮的长度方向设置在滚轮周向上的切条刀,所述切条刀的两端分别往两侧延伸有一弧形切刀,同侧两个所述弧形切刀呈“人”字型,其中,所述切条刀和弧形切刀配合将位于超声波模块上方的面料切成两块,并将两块面料的两个角均切为圆角。Further, the cutting part includes a cutting knife arranged in the circumferential direction of the roller along the length direction of the roller. Both ends of the cutting knife extend to both sides with an arc-shaped cutting knife, and the two said cutting knives on the same side The curved cutter is in the shape of a "herringbone". The strip cutting knife and the curved cutter cooperate to cut the fabric located above the ultrasonic module into two pieces, and cut the two corners of the two pieces of fabric into rounded corners. .
进一步的,所述切刀部包括沿着所述滚轮的周向设置的呈三角形或梯形或圆形的切刀。Further, the cutter portion includes a triangular, trapezoidal or circular cutter arranged along the circumferential direction of the roller.
进一步的,所述驱动机构包括动力电机,所述动力电机驱动通过凸轮驱动切布组件进行偏心转动。Further, the driving mechanism includes a power motor, and the power motor drives the cloth cutting assembly to rotate eccentrically through a cam.
进一步的,所述包边装置包括:Further, the hemming device includes:
缝纫机,安装在所述包边台面的横向一侧,所述缝纫机的机头下方具有缝合台面;A sewing machine, installed on the lateral side of the hemming table, with a sewing table below the head of the sewing machine;
出料组件,设于所述缝纫机的一侧,用以传输包边条至缝合台面上;The discharging component is located on one side of the sewing machine and is used to transport the hemming strip to the sewing table;
成型拉筒,设置在所述出料组件的后方,所述成型拉筒上开设有一开口,其中,所述出料组件驱动包边条传输至成型拉筒后再送至缝合台面上;The forming pull tube is arranged behind the discharging assembly. An opening is provided on the forming pull barrel. The discharging assembly drives the edge strip to be transferred to the forming pull barrel and then is sent to the sewing table;
断料组件,位于所述出料组件和成型拉筒之间,用于切断包边条;The cutting component is located between the discharging component and the forming pull tube, and is used to cut off the edge strip;
折料组件,设于所述开口的一侧,用以对位于开口内的包边条进行对折;A folding component is provided on one side of the opening and is used to fold in half the edge strip located in the opening;
定型组件,安装在所述折料组件上,用以将由折料组件对包边条进行对折后的对折处进行压紧定型;A shaping component, installed on the folding material component, is used to press and shape the folded place after the folding material component folds the edge strip in half;
压料组件,设置在所述折料组件的一侧,用以将包边条的前端压紧,其中,所述压料组件包括经由压料气缸和升降气缸驱动可前后以及上下移动的压料条;A pressing assembly is provided on one side of the folding assembly to press the front end of the edge strip. The pressing assembly includes a pressing assembly that is driven by a pressing cylinder and a lifting cylinder and can move forward and backward and up and down. strip;
修边切料刀,设置在所述缝纫机上与所述出料组件相反的一侧,用以对面料修边和切断包边条的前端区域。A trimming and cutting knife is provided on the side of the sewing machine opposite to the discharging assembly, and is used for trimming the fabric and cutting the front end area of the hemming strip.
进一步的,所述折料组件包括推动气缸;所述推动气缸推动旋转轴在定位座上旋转,所述旋转轴上设有连接块,所述连接块的顶部往上延伸至位于所述推动气缸的上方,所述连接块上设有与所述开口倾斜设置的对折板。Further, the folding assembly includes a pushing cylinder; the pushing cylinder pushes the rotating shaft to rotate on the positioning seat; the rotating shaft is provided with a connecting block; the top of the connecting block extends upward to the position of the pushing cylinder; Above, the connecting block is provided with a folding plate inclined to the opening.
进一步的,所述定型组件包括设置在所述折料组件上端的定型气缸,所述定型气缸驱动压料部件往前移动至成型拉筒的开口处,其中,所述压料部件与开口相对平行设置。Further, the shaping component includes a shaping cylinder disposed at the upper end of the folding component. The shaping cylinder drives the pressing component to move forward to the opening of the forming barrel, wherein the pressing component is relatively parallel to the opening. set up.
进一步的,所述旋转拖布装置包括通过同步轮滑轨组件和纵向滑动模组可在所述工作台面的上方进行横向和纵向移动的旋转拖布支架;所述旋转拖布支架上设有通过下移气缸可在所述旋转拖布支架进行上下移动的旋转电机,所述旋转电机带动所述旋转压板在工作台面上方进行旋转。Further, the rotary mop device includes a rotary mop bracket that can move laterally and longitudinally above the work surface through a synchronized wheel slide rail assembly and a longitudinal sliding module; the rotary mop bracket is provided with a downward-moving cylinder that can move The rotating motor moves up and down on the rotating mop support, and the rotating motor drives the rotating pressure plate to rotate above the work surface.
进一步的,所述旋转压板内还设置了多个贯穿设置的销钉,且多个所述销钉的下表面位于同一水平面。Furthermore, a plurality of pins are provided in the rotating pressure plate, and the lower surfaces of the plurality of pins are located on the same horizontal plane.
进一步的,所述旋转压板的四周设有通过弹性部件可进行上下缓冲的压板,且所述压板的下表面低于所述旋转压板的下表面。Furthermore, the rotating pressure plate is surrounded by a pressure plate that can be cushioned up and down by elastic components, and the lower surface of the pressure plate is lower than the lower surface of the rotating pressure plate.
进一步的,所述包边台面上位于所述收料装置的一侧内部设有吸附机构,其中,所述吸附机构用以吸附旋转拖布装置送出的成品。Furthermore, an adsorption mechanism is provided on the side of the hemming table on one side of the material collecting device, wherein the adsorption mechanism is used to adsorb the finished products sent out by the rotating mopping device.
进一步的,所述包边台面上位于所述收料装置的一侧设有两个相对设置,且通过调节气缸可上下升降的毛刷,所述毛刷沿着面料两侧的长度方向进行分布,且两个毛刷之间的距离小于面料的宽度;其中,所述毛刷和包边台面之间留有用于面料进入的高度。Furthermore, the hemming table is provided with two opposite brushes on one side of the collecting device and can be lifted up and down by adjusting the cylinder. The brushes are distributed along the length direction of both sides of the fabric. , and the distance between the two brushes is less than the width of the fabric; wherein, there is a height for the entry of the fabric between the brushes and the hemming table.
一种双头旋转包边机的包边方法,包括如下步骤:A hemming method of a double-head rotary hemming machine, including the following steps:
S1送料装置将面料送至拖布定长装置内;The S1 feeding device sends the fabric to the mop length-fixing device;
S2拖布夹组件将面料拖动到定长送标台面上对其进行定长后由剪切组件切断;The S2 mop clamp assembly drags the fabric to the fixed-length label delivery table and then cuts it to a fixed length by the shearing assembly;
S3拖布夹组件将剪切后的面料送至送标装置处进行上标;The S3 mop clamp assembly sends the cut fabric to the labeling device for marking;
S4两侧任意一个空闲的旋转拖布装置将面料送至对应包边台面上,当面料到达对应的包边台面后,下一个面料即可由另一个旋转拖布装置送至另一个包边台面进行包边作业;Any idle rotating mopping device on both sides of S4 will send the fabric to the corresponding hemming table. When the fabric reaches the corresponding hemming table, the next fabric can be sent to another hemming table by another rotating mopping device for hemming. Operation;
S5旋转拖布装置配合修边断料刀对面料的四边进行圆角修边;The S5 rotary mopping device works with the trimming and cutting knife to perform fillet trimming on the four sides of the fabric;
S6.包边装置对面料的四边包边完成后,修边断料刀将包边条前端的预留区域剪切掉;S6. After the hemming device has finished hemming the four sides of the fabric, the trimming and cutting knife will cut off the reserved area at the front end of the hemming strip;
S7.旋转拖布装置将面料送至收料平台一侧,收料机械手将面料送至收料平台上。S7. The rotating mopping device sends the fabric to one side of the collecting platform, and the collecting robot sends the fabric to the collecting platform.
由于上述技术方案的运用,本发明与现有技术相比具有下列优点:Due to the application of the above technical solutions, the present invention has the following advantages compared with the prior art:
1.本发明中送料装置将面料送至拖布定长装置内,拖布定长装置将面料在定长送标台面定长以及送标后,由旋转拖布装置将面料拖至位于定长送标台面两侧的包边台面处,通过横向设置在包边台面一侧的包边装置对面料进行包边加工,全自动的完成对多个面料的包边作业,生产效率高。1. In the present invention, the feeding device sends the fabric to the mop-length fixing device. The mop-length device fixes the length of the fabric on the fixed-length label delivery table and after the label is delivered, the rotating mop device drags the fabric to the fixed-length label delivery table. On both sides of the hemming table, the fabrics are hemmed through the hemming device set transversely on one side of the hemming table. The hemming operation of multiple fabrics is fully automatically completed, and the production efficiency is high.
2.由两个包边台面和包边装置构成的包边整体基于进料装置的位置进行横向放置,并且进料装置和收料装置位于同一侧,这样设备整体的结构紧凑,占地面积小;同时,由于包边台面和包边装置横向分布在定长送标台面的两侧,这样包边台面上可以放置大尺寸的面料进行包边加工。2. The entire hemming machine consisting of two hemming tables and a hemming device is placed horizontally based on the position of the feeding device, and the feeding device and the receiving device are located on the same side. In this way, the overall structure of the equipment is compact and the area is small. ; At the same time, since the hemming table and the hemming device are laterally distributed on both sides of the fixed-length label delivery table, large-sized fabrics can be placed on the hemming table for hemming processing.
3.包边装置中的折料组件和定型组件相互配合,将包边条尾部的毛边对折在包边条的内部,这样包边条收边时不会有毛边露出。3. The folding component and shaping component in the hemming device cooperate with each other to fold the raw edge at the end of the hemming strip into the inside of the hemming strip, so that no raw edges are exposed when the hemming strip is closed.
4.针对尺寸在40cm x40cm左右的面料,利用切刀组件上的切条刀和四个弧形切刀配合超声波模块对面料两次裁切后即可形成四角为圆角的面料,无需后续的修边切料刀进行圆角修边,减少了加工的时间,加工效率高。4. For fabrics with a size of about 40cm The trimming and cutting knife performs rounded edge trimming, which reduces the processing time and increases the processing efficiency.
附图说明Description of the drawings
下面结合附图对本发明技术方案作进一步说明:The technical solution of the present invention will be further described below in conjunction with the accompanying drawings:
图1为本发明一实施例的立体结构示意图;Figure 1 is a schematic three-dimensional structural diagram of an embodiment of the present invention;
图2为本发明一实施例的俯视图;Figure 2 is a top view of an embodiment of the present invention;
图3为本发明一实施例中进料装置的立体结构示意图;Figure 3 is a schematic three-dimensional structural diagram of the feeding device in one embodiment of the present invention;
图4为本发明一实施例中包边台面、拖布定长装置和送标装置配合的立体结构示意图;Figure 4 is a schematic three-dimensional structural diagram of the cooperation of the hemming table, the mop length fixing device and the label delivery device in one embodiment of the present invention;
图5为本发明一实施例中剪切组件和压布组件相连的结构示意图;Figure 5 is a schematic structural diagram of the connection between the shearing assembly and the cloth pressing assembly in one embodiment of the present invention;
图6为本发明另一实施例中剪切组件和拖布夹组件装配的立体结构示意图;Figure 6 is a schematic three-dimensional structural diagram of the assembly of the shearing assembly and the mop clip assembly in another embodiment of the present invention;
图7为图6中切布组件、超声波模块和驱动机构装配时的结构示意图;Figure 7 is a schematic structural diagram of the cloth cutting component, ultrasonic module and driving mechanism in Figure 6 when assembled;
图8为本发明另一实施例中切布组件的立体结构示意图;Figure 8 is a schematic three-dimensional structural diagram of the cloth cutting assembly in another embodiment of the present invention;
图9为图8中的A部放大图;Figure 9 is an enlarged view of part A in Figure 8;
图10为本发明另一实施例中切布组件裁剪面料时的示意图;Figure 10 is a schematic diagram of the cloth cutting assembly cutting fabric in another embodiment of the present invention;
图11为本发明一实施例中裁剪出三角形面料的滚轮和裁切后面料的示意图;Figure 11 is a schematic diagram of a roller for cutting triangular fabric and the cut fabric in an embodiment of the present invention;
图12为本发明一实施例中裁剪出梯形面料的滚轮和裁切后面料的示意图;Figure 12 is a schematic diagram of a roller for cutting trapezoidal fabric and the cut fabric in an embodiment of the present invention;
图13为本发明一实施例中裁剪出圆形面料的滚轮和裁切后面料的示意图;Figure 13 is a schematic diagram of a roller for cutting circular fabric and the cut fabric in an embodiment of the present invention;
图14为本发明一实施例中旋转拖布装置的立体结构示意图;Figure 14 is a schematic three-dimensional structural diagram of a rotating mop device in an embodiment of the present invention;
图15为本发明一实施例中旋转压板与旋转电机装配时的局部示意图;Figure 15 is a partial schematic diagram of the assembly of the rotating pressure plate and the rotating motor in one embodiment of the present invention;
图16为本发明另一实施例中旋转拖布装置的局部结构示意图;Figure 16 is a partial structural schematic diagram of a rotating mopping device in another embodiment of the present invention;
图17为本发明另一实施例中旋转拖布装置的局部结构示意图;Figure 17 is a partial structural schematic diagram of a rotating mopping device in another embodiment of the present invention;
图18为本发明一实施例中带有真空吸附的包边台面和旋转压板配合的局部示意图;Figure 18 is a partial schematic diagram of the cooperation between the edging table with vacuum adsorption and the rotating pressure plate in one embodiment of the present invention;
图19为本发明一实施例中带有毛刷的包边台面和旋转压板配合的局部示意图;Figure 19 is a partial schematic diagram of the cooperation between the hemming table with brushes and the rotating pressure plate in one embodiment of the present invention;
图20为本发明一实施例中包边装置的立体结构示意图;Figure 20 is a schematic three-dimensional structural diagram of the hemming device in one embodiment of the present invention;
图21为图20略去缝纫机和修边切料刀后的立体结构示意图;Figure 21 is a schematic three-dimensional structural diagram of Figure 20 with the sewing machine and trimmer cutter omitted;
图22为图21略去成型拉筒后的另一视角的立体结构示意图;Figure 22 is a schematic three-dimensional structural diagram from another perspective with the forming pull tube omitted from Figure 21;
图23为图22另一视角的立体结构示意图;Figure 23 is a schematic three-dimensional structural diagram of Figure 22 from another perspective;
图24为本发明一实施中折料组件、定型组件和成型拉筒装配时的立体结构示意图;Figure 24 is a schematic three-dimensional structural diagram of the folding component, the shaping component and the forming pull tube when assembled in an implementation of the present invention;
图25为本发明一实施例中包边装置和机架装配时的局部示意图;Figure 25 is a partial schematic diagram of the hemming device and the frame during assembly in one embodiment of the present invention;
图26为本发明一实施例中收料机械手的立体结构示意图;Figure 26 is a schematic three-dimensional structural diagram of the collecting robot in an embodiment of the present invention;
图27为本发明另一实施例中双头旋转包边机的结构示意图;Figure 27 is a schematic structural diagram of a double-head rotary hemming machine in another embodiment of the present invention;
图28为另一实施例中双头旋转包边机的布局结构示意图;Figure 28 is a schematic diagram of the layout structure of a double-head rotary hemming machine in another embodiment;
图29为另一实施例中双头旋转包边机的布局结构示意图;Figure 29 is a schematic diagram of the layout structure of a double-head rotary hemming machine in another embodiment;
图30为另一实施例中双头旋转包边机的布局结构示意图;Figure 30 is a schematic diagram of the layout structure of a double-head rotary hemming machine in another embodiment;
其中:机架1、进料装置2、送标装置3、拖布定长装置4、包边装置5、旋转拖布装置6、收料装置7、进料座20、进料轮21、主动送料轮22、压紧滚轮23、送料电机24、辅助滚轮25、底座31、超声波模块32、切布组件33、驱动机构34、进料台面35、移动块37、调整螺栓38、压布组件40、剪切组件41、压紧组件42、拖布夹组件43、缝纫机50、缝合台面51、出料组件52、成型拉筒53、开口530、断料组件54、折料组件55、定型组件56、压料组件57、修边切料刀58、同步轮滑轨组件60、旋转拖布支架61、下移气缸62、旋转电机63、旋转压板64、纵向滑动模组65、连接轴66、凸台67、连接座68、连接腔69、凹槽690、锁紧件691、收料平台70、收料机械手71、面料80、滑动板90、滑轨模组91、包边台面100、定长送标台面101、滚轮330、切条刀331、弧形切刀332、切料刀333、动力电机340、凸轮341、横向移动模组410、剪切支架411、剪切电机412、剪切刀413、压紧气缸420、压紧块421、压料气缸570、升降气缸571、压料条572、放料轮520、送料拉筒521、动力传输口522、动力滚轮523、横移气缸524、推动气缸550、旋转轴551、定位座552、连接块553、对折板534、定型气缸560、压料部件561、销钉640、弹性部件641、压板642、吸附机构643、调节气缸644、毛刷645、收料支架710、收料气缸711、收料支撑板712、收料夹爪713。Among them: frame 1, feeding device 2, label sending device 3, mop length fixing device 4, edge wrapping device 5, rotating mop device 6, material receiving device 7, feeding seat 20, feeding wheel 21, active feeding wheel 22. Pressing roller 23, feeding motor 24, auxiliary roller 25, base 31, ultrasonic module 32, cloth cutting assembly 33, driving mechanism 34, feeding table 35, moving block 37, adjusting bolt 38, cloth pressing assembly 40, shearing Cutting component 41, pressing component 42, mop clamp component 43, sewing machine 50, sewing table 51, discharging component 52, forming pulley 53, opening 530, cutting component 54, folding component 55, shaping component 56, pressing material Component 57, trimming and cutting knife 58, synchronized wheel slide rail assembly 60, rotating mop bracket 61, downward movement cylinder 62, rotating motor 63, rotating pressure plate 64, longitudinal sliding module 65, connecting shaft 66, boss 67, connecting seat 68. Connection cavity 69, groove 690, locking piece 691, rewinding platform 70, rewinding manipulator 71, fabric 80, sliding plate 90, slide rail module 91, hemming table 100, fixed-length label delivery table 101, Roller 330, cutting knife 331, arc cutter 332, cutting knife 333, power motor 340, cam 341, transverse movement module 410, shearing bracket 411, shearing motor 412, shearing knife 413, compression cylinder 420. Pressing block 421, pressing cylinder 570, lifting cylinder 571, pressing bar 572, discharge wheel 520, feeding pulley 521, power transmission port 522, power roller 523, traverse cylinder 524, push cylinder 550, rotation Shaft 551, positioning seat 552, connecting block 553, folding plate 534, shaping cylinder 560, pressing component 561, pin 640, elastic component 641, pressure plate 642, adsorption mechanism 643, adjusting cylinder 644, brush 645, collecting bracket 710 , rewinding cylinder 711, rewinding support plate 712, rewinding clamp 713.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本申请方案,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分的实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都应当属于本申请保护的范围。In order to enable those in the technical field to better understand the solutions of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only These are part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts should fall within the scope of protection of this application.
本发明提供了一种双头旋转包边机,以解决现有技术中对两个面料同时进行包边作业的设备占地面积大,无法适用于两个大尺寸面料的包边加工,生产效率低,并且面料包边收尾时有毛边露出的问题。The invention provides a double-head rotating hemming machine to solve the problem that the equipment in the prior art that performs hemming operations on two fabrics at the same time occupies a large area and cannot be suitable for the hemming processing of two large-sized fabrics, and the production efficiency is reduced. Low, and there is a problem of raw edges being exposed when the fabric is hemmed.
为了便于理解,下面对本申请实施例中的具体流程进行描述,请参阅图1-2,本申请实施例中的一种双头旋转包边机,包括机架1、进料装置2、送标装置3、拖布定长装置4、包边装置5、旋转拖布装置6和收料装置7;所述机架1上具有一工作台面,所述工作台面由呈线性分布的包边台面100、定长送标台面101和包边台面100相互拼接而成;进料装置2和送标装置3分别设置在所述定长送标台面10的相对两侧,在本实施例中为定长送标台面10的上下两侧。For ease of understanding, the specific process in the embodiment of the present application is described below. Please refer to Figures 1-2. A double-head rotary hemming machine in the embodiment of the present application includes a frame 1, a feeding device 2, and a label feeding device. Device 3, mop length fixing device 4, hemming device 5, rotating mop device 6 and collection device 7; the frame 1 has a work surface, which is composed of linearly distributed hemming table 100, fixed length The long label-feeding table 101 and the edge-wrapping table 100 are spliced together; the feeding device 2 and the label-feeding device 3 are respectively arranged on opposite sides of the fixed-length label-feeding table 10. In this embodiment, the fixed-length label-feeding table 10 is a fixed-length label-feeding table. The upper and lower sides of the table 10.
拖布定长装置4设置在所述进料装置2和送标装置3之间,用以将进料装置2送出的面料拖至定长送标台面101后进行定长,再将定长后的面料送至送标装置3处进行上标,后续标签会与包边条一起缝合在面料上。The mopping length-fixing device 4 is arranged between the feeding device 2 and the label-feeding device 3, and is used to drag the fabric sent out by the feeding device 2 to the fixed-length label-feeding table 101 and then fix the length. The fabric is sent to the label feeding device 3 for labeling, and the subsequent label will be sewn onto the fabric together with the edge strip.
两个所述包边装置5设置在机架1内,并且两个所述包边装置5分别设置在两个所述包边台面100的横向相对一侧,本实施例中,一个包边装置5位于左侧包边台面100的横向左侧,另一个包边装置5位于右侧包边台面100的横向由侧,包边装置5与对应的包边台面100基于进料装置2为横向分布。The two hemming devices 5 are arranged in the frame 1, and the two hemming devices 5 are respectively arranged on the laterally opposite sides of the two hemming tables 100. In this embodiment, one hemming device 5 is located on the lateral left side of the left side hemming table 100, and another hemming device 5 is located on the lateral side of the right side hemming table 100. The hemming device 5 and the corresponding hemming table 100 are laterally distributed based on the feeding device 2 .
旋转拖布装置6可移动的设于所述包边台面100和定长送标台面101之间,用以将面料从定长送标台面101拖至包边台面100上后配合包边装置对面料进行旋转包边,同时还将包边后的面料送至后续收料装置7一侧,便于收料装置7的收料。The rotating mopping device 6 is movably disposed between the hemming table 100 and the fixed-length label feeding table 101, and is used to drag the fabric from the fixed-length label feeding table 101 to the hemming table 100 and then cooperate with the hemming device to mop the fabric. Rotary hemming is performed, and at the same time, the hemmed fabric is sent to one side of the subsequent collecting device 7 to facilitate the collecting of the material by the collecting device 7 .
两个所述收料装置7分别设置在两个对应的包边台面100一侧,用以对成品进行收料。The two collecting devices 7 are respectively arranged on one side of the two corresponding hemming tables 100 to collect the finished products.
本发明的双头旋转包边机,拖布定长装置4将从送料装置2送出的面料在定长送标台面定长以及送标后,由旋转拖布装置6将面料拖至位于定长送标台面两侧的包边台面处,通过横向设置在包边台面100一侧的包边装置5对面料进行包边加工,全自动的完成对多个面料裁切后的包边作业,最后进行自动收料。In the double-head rotary hemming machine of the present invention, the fabrics sent out from the feeding device 2 are fixed by the mop-length fixing device 4 on the fixed-length label-feeding table and after the label is sent, the fabric is dragged by the rotating mop device 6 to the fixed-length label-feeding table. At the hemming tables on both sides of the table, the fabrics are hemmed through the hemming devices 5 set transversely on one side of the hemming table 100 to fully automatically complete the hemming operation of multiple fabrics after cutting, and finally perform automatic Receive materials.
同时,由于两个包边台面100和两个包边装置5构成的整体基于进料装置2的位置进行横向放置,这样双头包边机的结构紧凑,设备的占地面积小;此外,由于包边台面和包边装置位于定长送标台面101的横向两侧,包边装置的加工位和包边台面之间为垂直设置,包边台面与定长送标台面为竖向平行设置,这样包边台面上可以放置大尺寸的面料进行旋转,加工范围广。At the same time, since the whole composed of two hemming tables 100 and two hemming devices 5 is placed horizontally based on the position of the feeding device 2, the structure of the double-head hemming machine is compact and the equipment occupies a small area; in addition, because The hemming table and the hemming device are located on both sides of the fixed-length label feeding table 101. The processing position of the hemming device and the hemming table are vertically arranged. The hemming table and the fixed-length label sending table are vertically arranged parallel to each other. In this way, large-sized fabrics can be placed on the hemming table for rotation, and the processing range is wide.
本实施例中,基于图3,所述进料装置2包括进料座20,所述进料座20上设有前后设置的进料轮21和主动送料轮22,主动送料轮22经由送料电机24驱动转动,在主动送料轮22的上方安装了多个间隔设置的呈线性分布的压紧滚轮23,由主动送料22和压紧滚轮23配合将面料从进料轮21往前传输至辅助滚轮25,然后再传输至后续的拖布定长装置4中。In this embodiment, based on Figure 3, the feeding device 2 includes a feeding seat 20. The feeding seat 20 is provided with a feeding wheel 21 and an active feeding wheel 22 arranged front and back. The active feeding wheel 22 is driven by a feeding motor. 24 is driven to rotate, and a plurality of spaced and linearly distributed pressing rollers 23 are installed above the active feeding wheel 22. The active feeding wheel 22 and the pressing roller 23 cooperate to transmit the fabric forward from the feeding wheel 21 to the auxiliary roller. 25, and then transmitted to the subsequent mop length fixing device 4.
本实施例中,基于图4至图5,所述拖布定长装置4包括压布组件40、剪切组件41、压紧组件42和拖布夹组件43;所述压布组件40设置在所述定长送标台面101上,并位于所述进料装置2的后端;所述压布组件40的后端设有用于剪切面料的剪切组件41,所述剪切组件41的后端设有用于压紧面料的压紧组件42。In this embodiment, based on Figures 4 to 5, the mop length fixing device 4 includes a cloth pressing assembly 40, a shearing assembly 41, a pressing assembly 42 and a mop clip assembly 43; the cloth pressing assembly 40 is provided on the The fixed-length label delivery table 101 is located at the rear end of the feeding device 2; the rear end of the cloth pressing assembly 40 is provided with a shearing assembly 41 for cutting fabrics, and the rear end of the shearing assembly 41 A pressing component 42 for pressing the fabric is provided.
所述压紧组件42包括通过两个相对设置的压紧气缸420可上下升降的压紧块421,通过压紧气缸420驱动两个压紧块421往下移动,将面料压紧在定长送标台面101上;所述拖布夹组件43可在所述定长送标台面101进行纵向移动,用于将面料从压布组件中往定长送标台面上的后方拖动进行定长,拖布夹组件43为常见机构,在此不做描述。The pressing assembly 42 includes a pressing block 421 that can be lifted up and down through two oppositely arranged pressing cylinders 420. The two pressing blocks 421 are driven by the pressing cylinder 420 to move downward to compress the fabric at a fixed length. On the labeling table 101; the mop clamp assembly 43 can move longitudinally on the fixed-length labeling table 101, and is used to drag the fabric from the cloth pressing assembly to the rear of the fixed-length labeling table for fixed length, mopping The clamp assembly 43 is a common mechanism and will not be described here.
本实施例中的剪切组件41有两种,一种为基于图5所述的包括通过横向移动模组410可横向移动的剪切支架411,所述剪切支架上设有通过剪切电机412可旋转的剪切刀413,这样剪切刀413可以通过剪切电机412进行旋转时通过横向移动模组410进行横向对面料的剪切操作,此剪切组件41只起剪切作用。There are two types of shearing components 41 in this embodiment. One is based on Figure 5 and includes a shearing bracket 411 that can be moved laterally through a lateral movement module 410. The shearing bracket is provided with a shearing motor. 412 is a rotatable shearing knife 413, so that the shearing knife 413 can be rotated by the shearing motor 412 to perform a transverse shearing operation on the fabric through the transverse movement module 410. This shearing component 41 only has a shearing function.
工作时,面料先从进料装置2传输至压布组件40,再通过压紧组件42后由拖布夹组件43将面料在定长送标台面101上往后方拖动,当面料的长度定长后,压布组件和压紧组件同时将面料压紧,然后剪切刀413将面料切断,切断后两端的面料分别由压布组件和压紧组件固定,接着压紧组件松开,拖布夹组件43将切断后的面料在定长送标台面101继续往后拖至送标装置3处进行上标签。During operation, the fabric is first transferred from the feeding device 2 to the pressing assembly 40, and then passes through the pressing assembly 42, and then the mop clamp assembly 43 drags the fabric backward on the fixed-length label delivery table 101. When the length of the fabric is fixed, Finally, the cloth pressing component and the pressing component simultaneously press the fabric, and then the shearing knife 413 cuts off the fabric. After cutting, the fabrics at both ends are fixed by the cloth pressing component and the pressing component respectively. Then the pressing component is released, and the mop clamp assembly 43. Continue to drag the cut fabric back on the fixed-length label feeding table 101 to the label feeding device 3 for labeling.
另一种是基于图6至图10所述的剪切组件,所述剪切组件包括底座31、超声波模块32、切布组件33、驱动机构34和进料台面35;超声波模块32设置在所述底座31上;切布组件33同样安装在所述底座31上,并且位于所述超声波模块32的上方,所述切布组件包括滚轮330,所述滚轮330的周向上设有沿河滚轮长度方向设置的切刀部;所述切布组件33经由驱动机构34驱动在所述超声波模块32的上方做偏心运动,当切布组件33运动到一定位置后配合超声波模块32将位于超声波模块32上方的面料切断;进料台面35位于所述底座31的前端,用于将面料传输至超声波模块32和切布组件33之间。The other is based on the shearing assembly described in Figures 6 to 10. The shearing assembly includes a base 31, an ultrasonic module 32, a cloth cutting assembly 33, a driving mechanism 34 and a feeding table 35; the ultrasonic module 32 is provided at On the base 31; the cloth cutting assembly 33 is also installed on the base 31 and is located above the ultrasonic module 32. The cloth cutting assembly includes a roller 330, and the roller 330 is provided with a length along the circumference of the roller. The cutter part is arranged in the direction; the cloth cutting component 33 is driven by the driving mechanism 34 to make eccentric movement above the ultrasonic module 32. When the cloth cutting component 33 moves to a certain position, it will be located above the ultrasonic module 32 in conjunction with the ultrasonic module 32. The fabric is cut; the feeding table 35 is located at the front end of the base 31 for transmitting the fabric to between the ultrasonic module 32 and the cloth cutting assembly 33 .
基于图8至图10,在本实施例中,所述切刀部包括沿着滚轮330的长度方向并设置在滚轮周向上直线型的切条刀331,所述切条刀331的两端分别往两侧延伸有一弧形切刀332,同侧两个所述弧形切刀332呈“人”字型,这样切条刀331和弧形切刀332相互配合后裁切两次可以裁切出带四边圆角的面料。Based on FIGS. 8 to 10 , in this embodiment, the cutter part includes a linear cutter 331 along the length direction of the roller 330 and disposed in the circumferential direction of the roller. The two ends of the cutter 331 are respectively There is an arc-shaped cutter 332 extending to both sides. The two arc-shaped cutters 332 on the same side are in the shape of a "herringbone". In this way, the strip cutting knife 331 and the arc-shaped cutter 332 cooperate with each other and can be cut twice. Produce fabric with four rounded corners.
另外,每个所述弧形切刀332上延伸有切料刀333,切料刀333用于避免切条刀31和四个弧形切刀32没有将面料裁剪成两块。In addition, a cutting knife 333 extends from each arc-shaped cutter 332. The cutting knife 333 is used to prevent the strip cutting knife 31 and the four arc-shaped cutters 32 from not cutting the fabric into two pieces.
基于图7,所述驱动机构34包括动力电机340,所述动力电机340通过凸轮341驱动切布组件33在超声波模块32的上方进行偏心的转动,这样当切布组件33经由凸轮341驱动偏心转动时,初始状态时切布组件33不与面料接触,当切布组件33旋转到一定位置时,切布组件33才配合超声波模块32将面料裁切;当接触时,切条刀331将面料的中间呈直线切断,同时四个弧形切刀332将由切条刀331切断后形成的两个面料的相对一侧的两角均裁切成圆角。Based on Figure 7, the driving mechanism 34 includes a power motor 340. The power motor 340 drives the cloth cutting assembly 33 to rotate eccentrically above the ultrasonic module 32 through the cam 341. In this way, when the cloth cutting assembly 33 drives the cam 341 to rotate eccentrically, When the cloth cutting component 33 is in the initial state, it is not in contact with the fabric. When the cloth cutting component 33 rotates to a certain position, the cloth cutting component 33 cooperates with the ultrasonic module 32 to cut the fabric; when in contact, the cutting knife 331 cuts the fabric. The middle is cut in a straight line, and at the same time, the four arc-shaped cutters 332 cut the two corners of the opposite sides of the two fabrics formed after being cut by the strip cutter 331 into rounded corners.
本实施例中,所述切布组件33设置在移动块37上,所述移动块37通过位于底座31上的调整螺栓38在超声波模块32的上方进行上下移动,从而可以自动调节切布组件33和超声波模块32之间的距离,适用于不同厚度的面料。In this embodiment, the cloth cutting assembly 33 is disposed on the moving block 37. The moving block 37 moves up and down above the ultrasonic module 32 through the adjusting bolt 38 on the base 31, so that the cloth cutting assembly 33 can be automatically adjusted. The distance between the ultrasonic module 32 and the ultrasonic module 32 is suitable for fabrics of different thicknesses.
基于图6至图10,下面以切刀部为切条刀331和弧形切刀332进行裁剪操作时的流程进行具体描述:Based on Figures 6 to 10, the following is a detailed description of the process when the cutter part is the strip cutting knife 331 and the arc cutter 332 for the cutting operation:
S1.面料从进料台面35流入,然后进入到切布组件33和超声波模块32之间;S1. The fabric flows from the feeding table 35, and then enters between the cloth cutting assembly 33 and the ultrasonic module 32;
S2.由拖布夹43将面料往后拖,在拖布夹43将面料往后拖的过程中,拖布的速度是一定的;此时滚轮330旋转速度的大小就是用来确定切布组件3切断后面料的长度,相对来说,滚轮速度越快,裁切后面料的长度越短,滚轮速度越慢,裁切后的面料长度越长;S2. The fabric is dragged backward by the mop clamp 43. During the process of the mop clamp 43 dragging the fabric backward, the speed of the mop is constant; at this time, the rotation speed of the roller 330 is used to determine the length of the cloth cutting assembly 3 after cutting. The length of the fabric, relatively speaking, the faster the roller speed, the shorter the length of the fabric after cutting; the slower the roller speed, the longer the length of the fabric after cutting;
S3.初始状态时裁切的是面料前端,所以滚轮330的速度较快,当拖布夹43将面料拖走一小段距离后,滚轮330在凸轮和动力电机40的驱动下偏心转动,使得切条刀331和四个弧形切刀332正好配合超声波模块2裁切面料,将面料80裁剪为左侧面料和右侧面料,并且左侧面料和右侧面料相对一侧的两个角均为圆角,此时的两块面料如图10所示;接着滚轮330继续带动左侧面料往前移动一段距离,便于后续拖布夹的抓取,右侧面料由人工从拖布夹上取出,然后拖布夹43再次将左侧面料夹紧;S3. In the initial state, the front end of the fabric is cut, so the speed of the roller 330 is relatively fast. When the mop clip 43 drags the fabric away for a short distance, the roller 330 rotates eccentrically driven by the cam and the power motor 40, causing the strips to be cut. The knife 331 and the four arc-shaped cutters 332 just cooperate with the ultrasonic module 2 to cut the fabric, and the fabric 80 is cut into the left fabric and the right fabric, and the two corners of the opposite sides of the left fabric and the right fabric are round. corner, the two pieces of fabric at this time are shown in Figure 10; then the roller 330 continues to drive the left fabric to move forward for a certain distance to facilitate the subsequent capture of the mop clip. The right fabric is manually taken out from the mop clip, and then the mop clip 43Clamp the fabric on the left side again;
S4.在拖布夹43拖动左侧面料往后移动的过程中,利用偏心运动的切布组件3配合超声波模块32将面料切断,从而将左侧面料再次分为两个面料,这样就裁切出一个待后续加工的面料,此面料的四个角均为圆角,从而实现了对面料裁剪的同时将其四个角也裁切为圆角,加工一步成型到位,便于后续的直接加工。S4. When the mop clamp 43 drags the fabric on the left side to move backward, the fabric is cut off by using the eccentrically moving cloth cutting component 3 and the ultrasonic module 32, thereby dividing the fabric on the left side into two fabrics again, thus cutting. A fabric to be processed later is produced. The four corners of the fabric are all rounded. This enables the fabric to be cut and its four corners to be rounded at the same time. The processing is completed in one step, which facilitates subsequent direct processing.
利用本实施例中的剪切组件可以直接将面料的四周切成圆边,这样就不需要用到后续的修边切料刀58对面料进行修边,但是由于本实施例中的切刀组件是利用超声波模块进行裁切的,其只能适用于40cmx40cm左右的面料,大于40cmx40cm的面料还是需要用到第一种的剪切组件配合后续的修边切料刀58进行面料的修圆角边。The shearing assembly in this embodiment can directly cut the fabric into round edges, so that there is no need to use the subsequent trimming cutter 58 to trim the fabric. However, due to the cutter assembly in this embodiment It is cut using an ultrasonic module, which can only be applied to fabrics of about 40cmx40cm. Fabrics larger than 40cmx40cm still need to use the first shearing component in conjunction with the subsequent trimming and cutting knife 58 to round the corners of the fabric. .
此外,设置不同形状的切刀部可以剪切出不同的面料,比如:In addition, different shapes of cutting blades can be used to cut different fabrics, such as:
基于图11,本实施例在滚轮330的周向上设有沿着滚轮330长度方向设置的三角形切刀,这样最后就在面料上裁剪出对应的一个三角状面料。Based on Figure 11, this embodiment is provided with a triangular cutter arranged along the length direction of the roller 330 in the circumferential direction of the roller 330, so that a corresponding triangle-shaped fabric is finally cut out on the fabric.
基于图12,本实施例在滚轮330的周向上设有沿着滚轮长度方向设置的梯形切刀,这样最后就在面料上裁剪出对应的一个梯形状面料。Based on Figure 12, this embodiment is provided with a trapezoidal cutter arranged along the length direction of the roller 330 in the circumferential direction, so that a corresponding trapezoidal fabric is finally cut out on the fabric.
基于图13,本实施例在滚轮330的周向上设有沿着滚轮长度方向设置的圆形切刀,这样最后就在面料上裁剪出对应的一个圆形状面料。Based on Figure 13, this embodiment is provided with a circular cutter along the length direction of the roller 330 in the circumferential direction, so that a corresponding circular-shaped fabric is finally cut out on the fabric.
当然,实际情况中,还可以设计不同的形状的切刀裁切出不同图形的面料,在此不再叙述。Of course, in actual situations, cutters of different shapes can also be designed to cut fabrics with different patterns, which will not be described here.
此外,本实施例中,送标装置可以分为两种方式进行送标,一种是常规的送标方式,即通过送标装置3将标签放置在面料的上方,然后利用旋转拖布装置6一起移动至包边装置5处与包边条进行缝合;另一种采用的方式是将标签放置在面料的下方,然后通过旋转拖布装置6一起移动至包边装置5处与包边条进行缝合,两者不同的方式是为了满足不同客户对标签位置的需求。In addition, in this embodiment, the label delivery device can be divided into two ways to deliver labels. One is the conventional label delivery method, that is, the label is placed on top of the fabric through the label delivery device 3, and then the rotating mop device 6 is used to Move to the hemming device 5 for sewing with the hemming strip; another method is to place the label under the fabric, and then move it to the hemming device 5 with the rotating mop device 6 for sewing with the hem strip. The two different methods are to meet the needs of different customers for label location.
本实施例中,基于图1和图14,所述旋转拖布装置6包括通过同步轮滑轨组件60和纵向滑动模组65可在所述工作台面的上方进行横向和纵向移动的旋转拖布支架61;所述旋转拖布支架61上设有通过下移气缸62可在所述旋转拖布支架61进行上下移动的旋转电机63,所述旋转电机63带动旋转压板64在工作台面上方进行旋转,用于将面料压紧在工作台面10上进行360°的旋转。In this embodiment, based on Figures 1 and 14, the rotating mopping device 6 includes a rotating mopping bracket 61 that can move laterally and longitudinally above the work surface through a synchronized wheel slide assembly 60 and a longitudinal sliding module 65; The rotary mop support 61 is provided with a rotary motor 63 that can move up and down the rotary mop support 61 by moving the cylinder 62 downward. The rotary motor 63 drives the rotary pressure plate 64 to rotate above the work surface for moving fabrics. Press it onto the work surface 10 for 360° rotation.
具体的,本实施例中的旋转压板64呈长条形,旋转压板64通过下移气缸62下移到位于工作台面10上的面料上方后将面料压紧,同时旋转电机63通过旋转压板64带动面料在包边台面100上进行360°旋转,用于配合后续的包边装置5对面料的包边加工。Specifically, the rotating pressing plate 64 in this embodiment is in the shape of a long strip. The rotating pressing plate 64 is moved down above the fabric on the work surface 10 through the downward movement cylinder 62 and then compresses the fabric. At the same time, the rotating motor 63 is driven by the rotating pressing plate 64 The fabric is rotated 360° on the hemming table 100, which is used to cooperate with the subsequent hemming processing of 5 pairs of fabrics by the hemming device.
另外,基于图15,为了满足不同产品的需求,需要能够对旋转压板64进行快速更换,所以在旋转电机63的转轴上增设一个连接轴66,所述连接轴66上设有一同轴心设置的同步旋转的凸台67,在旋转压板64的上表面设有连接座68,连接座内设置有一用于适配凸台67的连接腔69,所述连接腔的横向位置开有一贯穿设置的凹槽690;凸台67设置在连接腔69内,同时在连接腔69的周向上设有多个锁紧件691,所述锁紧件691穿过凹槽690将凸台67固定在所述连接腔69内。In addition, based on Figure 15, in order to meet the needs of different products, the rotating pressure plate 64 needs to be quickly replaced, so a connecting shaft 66 is added to the rotating shaft of the rotating motor 63, and the connecting shaft 66 is provided with a coaxial axis. The synchronously rotating boss 67 is provided with a connecting seat 68 on the upper surface of the rotating pressure plate 64. The connecting seat is provided with a connecting cavity 69 for adapting to the boss 67. The connecting cavity has a recessed hole in its lateral position. Groove 690; the boss 67 is provided in the connection cavity 69, and a plurality of locking parts 691 are provided in the circumferential direction of the connection cavity 69. The locking parts 691 pass through the groove 690 to fix the boss 67 in the connection cavity 69. inside cavity 69.
拆卸时,只需先把锁紧件691从凹槽内690取出,然后再将连接座和旋转压板一起取走即可;安装时,将旋转压板的连接腔对准凸台卡入,然后利用锁紧件将凸台安装在连接腔内,从而实现了对不同规格旋转压板的快速更换和安装,操作方便快捷。When disassembling, you only need to take out the locking piece 691 from the groove 690 first, and then take away the connecting seat and the rotating pressure plate together; when installing, align the connecting cavity of the rotating pressure plate with the boss and snap it in, and then use The locking piece installs the boss in the connection cavity, thereby realizing the rapid replacement and installation of rotating pressure plates of different specifications, and the operation is convenient and fast.
此外,为了避免旋转压板64在与面料进行脱离时,由于旋转压板是下压带着面料移动的,这样面料可能会粘在旋转压板64上,所以在旋转压板64或者包边台面101上增设了多个部件,用以避免旋转压板64与面料分离时粘在一起。In addition, in order to prevent the fabric from sticking to the rotating pressing plate 64 when the rotating pressing plate 64 is detached from the fabric because the rotating pressing plate is pressed down and moves with the fabric, an additional structure is added to the rotating pressing plate 64 or the hemming table 101 Multiple components are used to prevent the rotating pressing plate 64 from sticking together when it is separated from the fabric.
基于图16,在本实施中,通过在旋转压板64内设置了多个贯穿设置的销钉640,且多个所述销钉640的下表面位于同一水平面上;工作时,旋转压板64压紧面料后对面料的位置进行移栽,当旋转压板64上移与面料进行脱料时,由于销钉640与面料之间为点接触,这样,面料很容易就能与销钉分离,面料不会粘在销钉640上。Based on Figure 16, in this implementation, a plurality of pins 640 are provided in the rotating pressing plate 64, and the lower surfaces of the plurality of pins 640 are located on the same horizontal plane; during operation, after the rotating pressing plate 64 compresses the fabric The position of the fabric is transplanted. When the rotating pressing plate 64 moves up to remove the fabric, since the pin 640 is in point contact with the fabric, the fabric can be easily separated from the pin and the fabric will not stick to the pin 640. superior.
基于图17,在本实施例中,在旋转压板64的四周设置了通过弹性部件641可进行上下缓冲的压板642,且所述压板642的下表面低于所述旋转压板64的下表面,这样当旋转压板64压紧面料时,面料首先由通过弹性部件可上下缓冲的压板接触,再由旋转压板64接触,最后压板和旋转压板64同平面压紧面料;当旋转压板64上移与面料脱离时,旋转压板先与面料脱离,此时压板由于弹性部件的作用下继续压紧面料,当旋转压板再次上升时,四周的压板与面料分离,这样可以便捷将面料从旋转压板处脱离,便于脱料,本实施例中采用的弹性部件641为弹簧,当然也可以为其它弹性部件。Based on Figure 17, in this embodiment, a pressure plate 642 that can be buffered up and down by an elastic member 641 is provided around the rotating pressure plate 64, and the lower surface of the pressure plate 642 is lower than the lower surface of the rotating pressure plate 64, so that When the rotating pressing plate 64 compresses the fabric, the fabric is first contacted by the pressing plate that can be buffered up and down by the elastic component, and then contacted by the rotating pressing plate 64. Finally, the pressing plate and the rotating pressing plate 64 are in the same plane to compress the fabric; when the rotating pressing plate 64 moves up and separates from the fabric When the rotating pressing plate first separates from the fabric, the pressing plate continues to press the fabric under the action of the elastic component. When the rotating pressing plate rises again, the surrounding pressing plates separate from the fabric, so that the fabric can be easily separated from the rotating pressing plate, making it easier to take off the fabric. material, the elastic component 641 used in this embodiment is a spring, but of course it can also be other elastic components.
基于图18,在本实施例中,包边台面100上位于收料装置的一侧的内部设有吸附机构643,用于吸附面料;这样当旋转压板64将面料移栽到包边台面上时,包边台面上的吸附机构自动将面料吸附,然后旋转压板64上移,面料很容易的从旋转压板64上脱离。Based on Figure 18, in this embodiment, an adsorption mechanism 643 is provided inside the edge binding table 100 on one side of the material collection device for adsorbing fabrics; in this way, when the rotating pressure plate 64 transplants the fabric to the edge binding table , the adsorption mechanism on the hemming table automatically absorbs the fabric, and then the rotating pressure plate 64 moves upward, and the fabric is easily detached from the rotating pressure plate 64.
基于图19,在本实施例中,在包边台面100上位于收料装置的一侧设有两个通过调节气缸644可上下升降的毛刷645,毛刷645与包边台面100之间留有间隙,且所述间隙的高度大于面料的厚度,这样面料可以进入到毛刷和包边台面之间,具体的,两个所述毛刷645沿着面料两侧的长度方向进行分布,并且两个毛刷645之间的距离小于面料的宽度。Based on Figure 19, in this embodiment, two brushes 645 that can be lifted up and down by adjusting the cylinder 644 are provided on the side of the hemming table 100 on the side of the material collection device. There is a gap between the brushes 645 and the hemming table 100. There is a gap, and the height of the gap is greater than the thickness of the fabric, so that the fabric can enter between the brush and the edge binding table. Specifically, the two brushes 645 are distributed along the length direction of both sides of the fabric, and The distance between the two brushes 645 is smaller than the width of the fabric.
这样当旋转压板64压紧面料进行移动时,面料被移动到毛刷645和包边台面100的间隙之间,然后旋转压板64上移复位,而面料由于两侧的毛刷存在,毛刷阻挡面料往上移动,从而使得面料能很容易的与旋转压板64进行分离。In this way, when the rotating pressing plate 64 presses the fabric and moves, the fabric is moved to the gap between the brush 645 and the hemming table 100, and then the rotating pressing plate 64 moves upward to reset, and the fabric is blocked by the brushes due to the presence of the brushes on both sides. The fabric moves upward, so that the fabric can be easily separated from the rotating pressing plate 64 .
本实施例中,基于图20至图24,所述包边装置5包括缝纫机50、出料组件52、成型拉筒53、断料组件54、折料组件55、定型组件56、压料组件57和修边切料刀58;缝纫机50安装在所述包边台面100的横向一侧,在所述缝纫机50的机头下方具有用于缝纫的缝合台面51。In this embodiment, based on Figures 20 to 24, the hemming device 5 includes a sewing machine 50, a discharging component 52, a forming pulley 53, a cutting component 54, a folding component 55, a shaping component 56, and a pressing component 57 and a trimming and cutting knife 58; a sewing machine 50 is installed on the lateral side of the hemming table 100, and there is a sewing table 51 for sewing under the head of the sewing machine 50.
出料组件52设置在所述缝纫机50的相对一侧,用以往缝合台面51上传输包边条,所述出料组件52包括放置包边条的放料轮520、相对设置的送料拉筒521和动力滚轮523,所述送料拉筒521呈扁状的方框型,包边条传输时贯穿过所述送料拉筒521,在送料拉筒521上相对送料拉筒521的一侧开有呈方形状的动力传输口522;动力滚轮523经由动力电机驱动进行转动,并且动力滚轮523可以通过横移气缸524与动力传输口522内的包边条靠近。The discharging assembly 52 is disposed on the opposite side of the sewing machine 50 and is used to transport the edge strips on the sewing table 51. The discharging assembly 52 includes a discharging wheel 520 for placing the edge strips and a feeding pulley 521 arranged oppositely. and power roller 523. The feeding pulley 521 is in the shape of a flat square frame. The edge strip passes through the feeding pulley 521 when being transported. There is a hole on the side of the feeding pulley 521 opposite to the feeding pulley 521. Square-shaped power transmission port 522; the power roller 523 is driven by a power motor to rotate, and the power roller 523 can be close to the edge strip in the power transmission port 522 through the traverse cylinder 524.
当需要传输包边条时,包边条从放料轮520进入到送料拉筒521内,然后动力滚轮523在横移气缸524的驱动下与动力传输口522处的包边条接触,接着利用动力滚轮523的滚动力带动位于动力传输口处的包边条往前传输,提供了对包边条传输的动力源。When it is necessary to transport the edge strip, the edge strip enters the feeding pulley 521 from the discharge wheel 520, and then the power roller 523 contacts the edge strip at the power transmission port 522 driven by the traverse cylinder 524, and then uses The rolling force of the power roller 523 drives the hemming strip located at the power transmission port to transmit forward, providing a power source for transmitting the hemming strip.
成型拉筒53设置在所述送料拉筒521后方,用于对接送料拉筒521送出的包边条,所述成型拉筒53上与动力传输口522的同侧开有一开口530;另外,为了让包边条在成型拉筒53内顺利传输,所以在成型拉筒53内还设置了多个吹气管(图中未示出),用于起到对包边条在成型拉筒内的导向作用,从而准确的带动包边条往前传输至缝合台面51处进行缝合。The forming pulley 53 is arranged behind the feeding pulley 521 and is used to dock the edge strips sent out by the feeding pulley 521. The forming pulley 53 has an opening 530 on the same side as the power transmission port 522; in addition, in order to To allow the edge-wrapping strips to be transported smoothly within the forming barrel 53, multiple air blowing tubes (not shown in the figure) are also provided in the forming barrel 53 to guide the edge-wrapping strips in the forming barrel 53. function, thereby accurately driving the edge strip forward to the sewing table 51 for sewing.
断料组件54设置在所述出料组件52和成型拉筒53之间,用于切断包边条,断料组件54为常用的切刀机构,在此不再描述。The cutting assembly 54 is disposed between the discharging assembly 52 and the forming pull tube 53 and is used to cut off the edge strip. The cutting assembly 54 is a commonly used cutter mechanism and will not be described here.
折料组件55设置在所述开口530的相对一侧,所述折料组件55包括一个推动气缸550,所述推动气缸550推动旋转轴551在定位座552上进行旋转,所在述旋转轴551上设有连接块553,所述连接块的顶部往上延伸至位于所述推动气缸的上方,所述连接块533上设有与所述开口倾斜设置的对折板534,这样推动气缸550推动时带动对折板534能以一个倾斜的角度进入到开口530处的包边条内对包边条进行折边。The folding assembly 55 is disposed on the opposite side of the opening 530. The folding assembly 55 includes a pushing cylinder 550. The pushing cylinder 550 pushes the rotating shaft 551 to rotate on the positioning seat 552. On the rotating shaft 551 A connecting block 553 is provided, and the top of the connecting block extends upward to be located above the pushing cylinder. The connecting block 533 is provided with a folding plate 534 arranged obliquely to the opening, so that when the pushing cylinder 550 is pushed, it drives The folding plate 534 can enter the hemming strip at the opening 530 at an oblique angle to fold the hemming strip.
所述定型组件56包括设置在所述折料组件55上端的定型气缸560,所述定型气缸560驱动压料部件561往前移动至成型拉筒的开口处,压料部件561与开口之间为相对平行设置,压料部件561相对开口的一侧呈平面状,这样可以有效的将对折后的包边条压平定型。The shaping component 56 includes a shaping cylinder 560 disposed at the upper end of the folding component 55. The shaping cylinder 560 drives the pressing component 561 to move forward to the opening of the forming barrel. There is a gap between the pressing component 561 and the opening. Arranged relatively parallel, the side of the pressing member 561 opposite to the opening is flat, which can effectively flatten and shape the folded edge strips.
此外,压料部件561采用泡棉等材质构成,这样就不会在定型对折后的包边条后将包边条过于压紧而导致其无法传输。In addition, the pressing component 561 is made of foam or other materials, so that after the folded edge strips are shaped, the edge strips will not be pressed too tightly to prevent them from being transported.
基于图21,压料组件57设置在所述折料组件55的一侧,用以将包边条的前端进行压紧,等待后续面料的包边加工,具体的,本实施例中的压料组件57包括经由压料气缸570和升降气缸571驱动可前后以及上下移动的压料条572,这样压料条572在压料气缸570和升降气缸571下可以快速的将包边条的前端压紧。Based on Figure 21, the pressing component 57 is disposed on one side of the folding component 55 to press the front end of the edge strip, waiting for subsequent edge binding processing of the fabric. Specifically, the pressing component in this embodiment The assembly 57 includes a pressing bar 572 that is driven forward and backward and up and down through a pressing cylinder 570 and a lifting cylinder 571, so that the pressing bar 572 can quickly press the front end of the edge strip under the pressing cylinder 570 and the lifting cylinder 571. .
修边切料刀58设置在所述缝纫机50上与所述出料组件52相反的一侧,用以对面料进行修边以及切断包边条的前端区域。The trimming cutter 58 is disposed on the side of the sewing machine 50 opposite to the discharging assembly 52 for trimming the fabric and cutting the front end area of the hemming strip.
其中,包边条在缝合到面料四边时,包边条的前端区域是要被修边切料刀58剪切掉,这是因为直接将包边条的前端区域作为缝合包边初始点的话,缝纫机的缝针会产生空缝现象,导致包边会有一段漏空现象。Among them, when the hemming strip is sewn to the four sides of the fabric, the front end area of the hemming strip will be cut off by the trimming and cutting knife 58. This is because if the front end area of the hemming strip is directly used as the initial point of sewing hemming, The sewing needle of the sewing machine will produce a gap phenomenon, resulting in a gap in the hemming.
工作前,包边条的前端被压料条572压紧,包边时压料条572将包边条松开,出料组件52将包边条传输至成型拉筒53内成型后送至缝合台面51上,然后配合由旋转拖布装置6带动旋转的面料进行四边的包边作业。Before work, the front end of the edge binding strip is pressed tightly by the pressing strip 572. During the edge binding, the pressing strip 572 loosens the edge binding strip. The discharging assembly 52 transfers the edge binding strip to the forming puller 53 for forming and then sending it to sewing. on the table 51, and then cooperate with the rotating fabric driven by the rotating mopping device 6 to perform the four-sided hemming operation.
当缝合完成需要对包边条进行收边时,首先断料组件54将包边条定长切断,接着由推动气缸550推动旋转轴551旋转,使得倾斜设置的对折板534以圆弧形的转动轨迹移动至位于开口530的包边条处,并且对折板534与包边条呈倾斜设置,接着对折板534继续转动,从而将开口处包边条被切断的一端进行对折加工。When the sewing is completed and it is necessary to close the edge of the edge strip, first the material cutting assembly 54 cuts the edge strip to a fixed length, and then the pushing cylinder 550 drives the rotating shaft 551 to rotate, so that the inclined folding plate 534 rotates in an arc shape. The trajectory moves to the hemming strip located at the opening 530, and the folding plate 534 and the hemming strip are arranged at an angle, and then the folding plate 534 continues to rotate, thereby folding in half the cut end of the hemming strip at the opening.
然后压料部件561在定型气缸560的驱动下向开口530内的对折包边条靠近,直到压料部件561将对折后的包边条压平后对折成型,这样当尾部对折的包边继续从成型拉筒53内传输出去时,由断料组件54切断包边条时的毛边就被对折到包边条的内部,缝纫机将包边条的尾部缝合在面料的最后一边上,最后包边收尾时就部会有毛边露出。Then, the pressing part 561 is driven by the shaping cylinder 560 and approaches the folded edge strip in the opening 530 until the pressing part 561 flattens the folded edge strip and then folds it in half. In this way, when the tail folded edge continues to form, When it is transferred out of the forming drum 53, the raw edge when the edge strip is cut by the material cutting assembly 54 is folded into the inside of the edge strip. The sewing machine sews the tail of the edge strip to the last side of the fabric, and finally the edge is finished. Sometimes there will be rough edges exposed.
另外,本实施例中,基于图1和图25,两个所述包边装置5可拆卸的安装在滑动板90上,所述滑动板通过滑轨模组91可滑动的设置在所述机架内,这样实际使用时通过控制滑轨模组91将整个包边装置5往外滑动出来,然后将包边装置中的缝纫机进行更换,从而满足不同的缝制需求,另外,本实施例中的缝纫机为绷缝纫机,这是因为由于绷缝纫机的结构相对普通缝纫机来说,其能够有足够的空间让包边装置中的其它部件进行安装,而其它普通缝纫机不具有这样的结构。In addition, in this embodiment, based on Figures 1 and 25, the two hemming devices 5 are detachably installed on the sliding plate 90, and the sliding plate is slidably arranged on the machine through the slide rail module 91. In the frame, in actual use, the entire hemming device 5 is slid out by controlling the slide rail module 91, and then the sewing machine in the hemming device is replaced to meet different sewing needs. In addition, in this embodiment The sewing machine is a stretch sewing machine. This is because due to the structure of the stretch sewing machine compared with ordinary sewing machines, it can have enough space for the installation of other components in the hemming device, while other ordinary sewing machines do not have such a structure.
本实施例中,基于图26,收料装置7包括收料平台70和收料机械手71;所述收料平台70设置在所述包边平台100的一侧,所述收料机械手71包括可在所述收料平台和所述包边台面之间滑动的收料支架710,所述收料支架710上设有通过收料气缸711可上下移动的收料支撑板712,所述收料支撑板712的四周设有收料夹爪713。In this embodiment, based on Figure 26, the material collecting device 7 includes a material collecting platform 70 and a material collecting manipulator 71; the material collecting platform 70 is provided on one side of the edge wrapping platform 100, and the material collecting manipulator 71 includes an adjustable A collecting bracket 710 slides between the collecting platform and the hemming table. The collecting bracket 710 is provided with a collecting support plate 712 that can move up and down through a collecting cylinder 711. The collecting support There are collecting claws 713 around the plate 712 .
工作时,四个收料夹爪713在收料气缸711的驱动下往下移动,然后收料夹爪713将包边后的面料抓取,最后送至对应的收料平台70上,完成成品的收料作业。When working, the four collecting clamps 713 move downwards driven by the collecting cylinder 711, and then the collecting clamps 713 grab the hemmed fabric, and finally send it to the corresponding collecting platform 70 to complete the finished product. collection operations.
参阅图27至图30,列举了本包边机不同的布局方式:Refer to Figure 27 to Figure 30 to enumerate the different layouts of this hemming machine:
一.两个所述收料装置7分别设置在所述进料装置2的两侧,并位于所述包边台面100的纵向同一侧;二.两个收料装置位于工作台面上与进料装置相反的一侧;三.两个收料装置分别位于两个所述包边装置的两侧;四.两个收料装置7中的其中一个收料装置位于包边装置一侧,另一个位于送标装置的一侧。1. The two collecting devices 7 are respectively arranged on both sides of the feeding device 2 and are located on the same longitudinal side of the hemming table 100; 2. The two collecting devices are located on the work surface and are in contact with the feeding device. The opposite side of the device; 3. Two collecting devices are located on both sides of the two hemming devices; 4. One of the two collecting devices 7 is located on one side of the hemming device, and the other Located on one side of the label delivery device.
当然收料装置7的分布方式不限于此,其它各种方式,只要能够配合包边装置5进行收料均属于本发明的保护范围内。Of course, the distribution mode of the collecting device 7 is not limited to this, and other various modes, as long as they can cooperate with the hemming device 5 for collecting materials, all fall within the protection scope of the present invention.
其中,第一种分布方式中,此处进料位置2和收料位置7安装在同一侧,便于实际的出料和收料,同时也可以使得本包边机的整体结构更加紧凑,为较优的一种分布方式。Among them, in the first distribution mode, the feeding position 2 and the collecting position 7 are installed on the same side, which facilitates the actual discharging and collecting of materials. At the same time, it can also make the overall structure of the edge wrapping machine more compact, which is more compact. An excellent distribution method.
本发明还公开了一种双头旋转包边机的包边方法,包括如下步骤:The invention also discloses a hemming method of a double-head rotary hemming machine, which includes the following steps:
S1.送料装置2将面料送至拖布定长装置4内,并且面料依次经过压布组件和压紧组件中;S1. The feeding device 2 sends the fabric to the mop length fixing device 4, and the fabric passes through the cloth pressing assembly and the pressing assembly in sequence;
S2.拖布夹组件43将面料前端夹紧后拖动到定长送标台面101上对其进行定长,然后由剪切组件切断,切断时压布组件40和压紧组件42将面料压紧;S2. The mop clamp assembly 43 clamps the front end of the fabric and drags it to the fixed-length label delivery table 101 to fix the length, and then cuts it by the shearing assembly. When cutting, the fabric pressing assembly 40 and the pressing assembly 42 compress the fabric. ;
S3.拖布夹组件将剪切后的面料送至送标装置处进行上标;S3. The mop clamp assembly sends the sheared fabric to the marking device for marking;
S4.两侧任意一个空闲的旋转拖布装置6将面料送至对应包边台面100上,当面料到达对应的包边台面后,下一个面料即可由另一个旋转拖布装置6送至另一个包边台面进行包边作业;S4. Any idle rotating mopping device 6 on both sides will send the fabric to the corresponding hemming table 100. When the fabric reaches the corresponding hemming table, the next fabric can be sent to the other hemming by another rotating mopping device 6. The countertop is hemmed;
S5.此处,如果前面的剪切组件是切刀剪切的话,此时旋转拖布装置6配合修边断料刀58对面料的四边进行圆角修边;如果是由超声波切模块构成的剪切组件的话,就不需要修边断料刀58对面料进行修边的步骤;其中,包边条被剪切组件切断定长的长度比包边的长度长,这是为了预留包边条的前端被修边断料刀剪切的区域;S5. Here, if the previous shearing component is sheared by a cutter, then the rotating mop device 6 cooperates with the trimming and cutting knife 58 to perform rounded trimming on the four sides of the fabric; if it is a shear composed of an ultrasonic cutting module, If the component is cut, there is no need for the step of trimming the fabric with the trimming and cutting knife 58; among them, the length at which the edge strip is cut by the shearing component is longer than the length of the edge. This is to reserve the edge strip. The area where the front end is cut by the trimming and cutting knife;
S6.包边装置5对面料的四边进行包边作业,包边完成后包边条无毛边露出,然后修边断料刀将包边条前端的预留区域剪切掉;S6. The hemming device 5 performs hemming operation on the four sides of the fabric. After the hemming is completed, no burrs are exposed on the hemming strip, and then the trimming and cutting knife cuts off the reserved area at the front end of the hemming strip;
S7.旋转拖布装置6将面料送至收料平台一侧,收料机械手将面料送至收料平台上。S7. The rotating mopping device 6 sends the fabric to one side of the collecting platform, and the collecting robot sends the fabric to the collecting platform.
本发明还公开了另外一种双头旋转包边机的包边方法,本方法与上述方法的区别在于:在步骤S6中,进行包边作业时,在收尾阶段,留有一长段的包边条,后续人工将长段包边条的另一端缝纫到面料上制成一个挂钩,从而作为另一种产品进行生成,生成的产品多样化。The invention also discloses another hemming method of a double-head rotary hemming machine. The difference between this method and the above method is that in step S6, when the hemming operation is performed, a long section of hemming is left in the finishing stage. strips, and then manually sew the other end of the long hemming strip to the fabric to make a hook, thereby generating it as another product, and the generated products are diversified.
综上所述,本包边方法可以快速有效的自动对多个面料进行同步裁切包边作业,全程自动化,加工效率高,并且送料和收料都方便,实用性强。To sum up, this hemming method can quickly and effectively automatically perform simultaneous cutting and hemming operations on multiple fabrics, with full automation, high processing efficiency, convenient feeding and collecting, and strong practicability.
以上所述,以上实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的精神和范围。As mentioned above, the above embodiments are only used to illustrate the technical solution of the present application, but not to limit it. Although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still make the foregoing technical solutions. The technical solutions described in each embodiment may be modified, or some of the technical features may be equivalently replaced; however, these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions in each embodiment of the present application.
Claims (16)
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| CN202311018337.0A CN117071192B (en) | 2023-08-14 | 2023-08-14 | Double-head rotary hemming machine and hemming method thereof |
| PCT/CN2023/125934 WO2025035577A1 (en) | 2023-08-14 | 2023-10-23 | Dual-head rotary hemming machine and hemming method therefor |
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| CN202311018337.0A CN117071192B (en) | 2023-08-14 | 2023-08-14 | Double-head rotary hemming machine and hemming method thereof |
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| CN202311018337.0A Active CN117071192B (en) | 2023-08-14 | 2023-08-14 | Double-head rotary hemming machine and hemming method thereof |
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| Country | Link |
|---|---|
| CN (1) | CN117071192B (en) |
| WO (1) | WO2025035577A1 (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN206189020U (en) * | 2016-10-21 | 2017-05-24 | 苏州匠博智能科技有限公司 | Ground mat of car automatic edge covering machine |
| CN110067088A (en) * | 2019-05-15 | 2019-07-30 | 陈建强 | A kind of continuous serging device of automatic towel and its edge-locking method |
| CN112899894A (en) * | 2021-01-13 | 2021-06-04 | 苏州琼派瑞特电子科技有限公司 | Superfine towel machine |
| CN115897071A (en) * | 2022-12-05 | 2023-04-04 | 苏州众合鑫智能科技有限公司 | A kind of overlock sewing machine with detection mechanism |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1322267A (en) * | 1971-10-12 | 1973-07-04 | Burton P E | Method and apparatus for treating cut ends of cloth lengths |
| CN107829227A (en) * | 2017-11-10 | 2018-03-23 | 苏州匠博智能科技有限公司 | A kind of taping machine steering mechanism |
| CN207958657U (en) * | 2017-12-28 | 2018-10-12 | 苏州匠博智能科技有限公司 | A kind of automatic bound edge suturing mechanism |
| CN112301567B (en) * | 2020-09-02 | 2024-10-15 | 苏州琼派瑞特科技股份有限公司 | Full-automatic square towel weft knitting machine |
-
2023
- 2023-08-14 CN CN202311018337.0A patent/CN117071192B/en active Active
- 2023-10-23 WO PCT/CN2023/125934 patent/WO2025035577A1/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN206189020U (en) * | 2016-10-21 | 2017-05-24 | 苏州匠博智能科技有限公司 | Ground mat of car automatic edge covering machine |
| CN110067088A (en) * | 2019-05-15 | 2019-07-30 | 陈建强 | A kind of continuous serging device of automatic towel and its edge-locking method |
| CN112899894A (en) * | 2021-01-13 | 2021-06-04 | 苏州琼派瑞特电子科技有限公司 | Superfine towel machine |
| CN115897071A (en) * | 2022-12-05 | 2023-04-04 | 苏州众合鑫智能科技有限公司 | A kind of overlock sewing machine with detection mechanism |
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| Publication number | Publication date |
|---|---|
| CN117071192B (en) | 2025-03-28 |
| WO2025035577A1 (en) | 2025-02-20 |
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