CN117071121A - Carding machine doffer air blowing device - Google Patents
Carding machine doffer air blowing device Download PDFInfo
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- CN117071121A CN117071121A CN202311258363.0A CN202311258363A CN117071121A CN 117071121 A CN117071121 A CN 117071121A CN 202311258363 A CN202311258363 A CN 202311258363A CN 117071121 A CN117071121 A CN 117071121A
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- Prior art keywords
- collection box
- air blowing
- carding machine
- doffer
- fixedly connected
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- 238000007664 blowing Methods 0.000 title claims abstract description 64
- 238000009960 carding Methods 0.000 title claims abstract description 27
- 238000007789 sealing Methods 0.000 claims description 31
- 238000009434 installation Methods 0.000 claims description 17
- 238000005192 partition Methods 0.000 claims description 10
- 238000001179 sorption measurement Methods 0.000 claims description 10
- 238000009423 ventilation Methods 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims 1
- 210000002268 wool Anatomy 0.000 description 9
- 238000010586 diagram Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 239000000835 fiber Substances 0.000 description 4
- 238000009987 spinning Methods 0.000 description 4
- 239000004744 fabric Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/76—Stripping or cleaning carding surfaces; Maintaining cleanliness of carding area
- D01G15/82—Arrangements for confining or removing dust, fly or the like
- D01G15/825—Arrangements for confining or removing dust, fly or the like by suction or blowing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
Description
技术领域Technical field
本发明涉及梳毛机技术领域,具体而言,涉及梳毛机道夫吹气装置。The present invention relates to the technical field of carding machines, and specifically to the doffer air blowing device of the carding machine.
背景技术Background technique
梳毛机是毛纺生产中把散纤维制成条子的机械,主要作用是将杂乱的纤维梳松成为比较顺直的单根纤维,清除其中杂质,并使色泽或品质不同的纤维混合,用于粗梳毛纺的梳毛机一般以两联或三联式罗拉梳理机为主组成,原料由自动喂毛机喂入,各节罗拉梳理机之间有自动输送半制品的帘子,从末一节罗拉梳理机输出的毛网,被分割成狭条,并搓成粗纱,供细纱机纺纱用。Carding machine is a machine that converts loose fibers into slivers in wool spinning production. Its main function is to loosen messy fibers into relatively straight single fibers, remove impurities, and mix fibers with different colors or qualities for rough processing. The carding machine of carding spinning is generally composed of a two-link or three-link roller carding machine. The raw materials are fed by an automatic wool feeding machine. There is a curtain that automatically transports semi-finished products between each section of the roller carding machine. From the last section of the roller carding machine The output wool web is divided into narrow strips and twisted into roving for spinning on the spinning frame.
由于传统的梳毛机末道夫是用斩刀剥取毛网,正常生产情况下是没问题的,可是在上批的初期和了批是末道夫绒毛量非常少,使斩刀不能顺利从末道夫上把毛网剥取下来,使其少量绒毛在道夫与斩刀之间翻滚形成硬毛毡,这样就容易使硬毛毡在道夫和斩刀之间挤出并且碰伤道夫上的弹性针布。Since the traditional carding machine doffer uses a chopper to peel off the wool net, there is no problem under normal production conditions. However, in the early stage of the last batch and the batch was finished, the amount of doffer fluff was very small, so the chopper could not smoothly remove the doffer from the doffer. Peel off the wool net and let a small amount of fluff roll between the doffer and the chopper to form a hard felt. This makes it easy for the hard felt to squeeze out between the doffer and the chopper and damage the elastic card clothing on the doffer.
发明内容Contents of the invention
为了弥补以上不足,本发明提供了一种克服上述技术问题或至少部分地解决上述问题的梳毛机道夫吹气装置。In order to make up for the above shortcomings, the present invention provides a card doffer air blowing device that overcomes the above technical problems or at least partially solves the above problems.
本发明是这样实现的:The present invention is implemented as follows:
本发明提供梳毛机道夫吹气装置,包括主机架,所述主机架的内部转动安装有转轴,所述转轴的外表面固定套接有道夫,所述道夫的外表面套设有弹性针布,所述主机架的一侧表面固定安装有C型架,所述C型架的顶面设置有刀架,所述刀架的顶面安装有斩刀;The invention provides a doffer blowing device for a carding machine, which includes a main frame. A rotating shaft is rotatably installed inside the main frame. A doffer is fixedly connected to the outer surface of the rotating shaft. The outer surface of the doffer is covered with elastic card clothing. A C-shaped frame is fixedly installed on one side surface of the main frame, a knife holder is provided on the top surface of the C-shaped frame, and a chopping knife is installed on the top surface of the knife holder;
吹气组件,所述吹气组件包括立板与吹气筒,所述立板固定安装在C型架的顶面,所述吹气筒固定套接在立板的内部,所述吹气筒的底面等距开设有多个吹气孔,所述吹气筒设置于斩刀的上方;Air blowing assembly, the air blowing assembly includes a vertical plate and an air blowing tube. The vertical plate is fixedly installed on the top surface of the C-shaped frame. The air blowing tube is fixedly sleeved inside the vertical plate. The bottom surface of the air blowing tube, etc. A plurality of blowing holes are provided at intervals, and the blowing tube is arranged above the chopping knife;
收集组件,所述收集组件包括收集箱,所述收集箱固定安装在主机架的一侧表面,且位于C型架的下方,所述收集组件的设置用于对吹气筒吹落碎绒毛的收集;Collection assembly, the collection assembly includes a collection box, the collection box is fixedly installed on one side surface of the main frame and is located below the C-shaped frame. The collection assembly is configured to collect the broken fluff blown by the blower. ;
吸附组件,所述吸附组件设置于收集箱的内部,所述吸附组件的设置用于对收集箱内部收集碎绒毛的吸附。The adsorption component is arranged inside the collection box, and the adsorption component is arranged to adsorb the broken fluff collected inside the collection box.
在一个优选的方案中,所述主机架的一侧表面固定安装有空气压缩机,所述空气压缩机的出风口固定连接有输气管,所述输气管的一端与连接筒的一端固定连接,所述连接筒插接在吹气筒的内部。In a preferred solution, an air compressor is fixedly installed on one side surface of the main frame, an air outlet of the air compressor is fixedly connected to an air pipe, and one end of the air pipe is fixedly connected to one end of the connecting tube. The connecting tube is plugged into the inside of the blowing tube.
在一个优选的方案中,所述收集箱的内部活动卡接有两个挡板,两个所述挡板相向设置,所述收集箱的两侧表面均固定安装有密封套筒,所述密封套筒的内部活动卡接有活动套架,所述活动套架的一侧表面固定安装有密封板,所述密封板与挡板之间设置有L型板,所述L型板的一端与密封板的顶面固定连接,所述L型板的另一端与挡板的一侧表面固定连接。In a preferred solution, two baffles are movably connected inside the collection box, and the two baffles are arranged facing each other. Sealing sleeves are fixedly installed on both sides of the collection box. A movable sleeve is movable inside the sleeve. A sealing plate is fixedly installed on one side of the movable sleeve. An L-shaped plate is provided between the sealing plate and the baffle. One end of the L-shaped plate is connected to the baffle. The top surface of the sealing plate is fixedly connected, and the other end of the L-shaped plate is fixedly connected to one side surface of the baffle.
在一个优选的方案中,所述输气管的外表面安装有连接管,所述输气管与连接管之间设置有三通阀,所述输气管与连接管之间通过三通阀相互连通,所述连接管的一端固定连接有通气架,所述通气架的顶面两端均固定连接有连通管,所述连通管固定连接在密封套筒的底面,且延伸至密封套筒的内部。In a preferred solution, a connecting pipe is installed on the outer surface of the gas pipe, and a three-way valve is provided between the gas pipe and the connecting pipe. The gas pipe and the connecting pipe are connected to each other through a three-way valve, so One end of the connecting pipe is fixedly connected to a ventilation frame, and both ends of the top surface of the ventilation frame are fixedly connected to communicating pipes. The communicating pipes are fixedly connected to the bottom surface of the sealing sleeve and extend to the inside of the sealing sleeve.
在一个优选的方案中,所述连接管的外表面安装有电磁阀,所述活动套架的底面安装有泄压阀。In a preferred solution, a solenoid valve is installed on the outer surface of the connecting pipe, and a pressure relief valve is installed on the bottom surface of the movable sleeve.
在一个优选的方案中,所述吸附组件包括固定套筒,所述固定套筒的数量为多个,多个所述固定套筒均等距安装在收集箱的底面,所述固定套筒的内部均安装有风扇。In a preferred solution, the adsorption assembly includes a plurality of fixed sleeves, and the plurality of fixed sleeves are all equidistantly installed on the bottom surface of the collection box. The inside of the fixed sleeve All are equipped with fans.
在一个优选的方案中,所述收集箱的顶面两端均固定安装有安装板,所述安装板的一侧表面固定安装有碰触开关,所述挡板的顶面均固定安装有触碰板,所述碰触开关与风扇电性连接。In a preferred solution, mounting plates are fixedly installed on both ends of the top surface of the collection box, a touch switch is fixedly installed on one side surface of the installation plate, and a touch switch is fixedly installed on the top surface of the baffle. Touch plate, the touch switch is electrically connected to the fan.
在一个优选的方案中,所述收集箱的内部固定安装有隔网,所述隔网设置于固定套筒的上方。In a preferred solution, a partition net is fixedly installed inside the collection box, and the partition net is arranged above the fixed sleeve.
在一个优选的方案中,所述C型架的顶面固定安装有安装座,所述安装座的内部转动安装有螺纹杆,所述安装座的内部活动卡接有卡接板,所述卡接板的内部开设有螺纹孔,所述卡接板通过螺纹孔与螺纹杆螺纹套接,所述螺纹杆的一端固定安装有旋钮。In a preferred solution, a mounting base is fixedly installed on the top surface of the C-shaped frame, a threaded rod is rotatably mounted inside the mounting base, and a clamping plate is movablely engaged inside the mounting base. A threaded hole is provided inside the connecting plate, and the clamping plate is threadedly connected to a threaded rod through the threaded hole, and a knob is fixedly installed at one end of the threaded rod.
在一个优选的方案中,所述L型板与收集箱之间设置有复位柱,所述复位柱包括安装套筒,所述安装套筒的内部设置有复位弹簧与活动柱,所述活动柱活动套接在安装套筒的内部,所述复位弹簧的一端与活动柱的底面固定连接,所述复位弹簧的另一端与活动柱的底面固定连接,所述活动柱的一端与L型板的一侧表面固定连接,所述安装套筒的一侧表面与收集箱的一侧表面固定连接。In a preferred solution, a reset column is provided between the L-shaped plate and the collection box. The reset column includes an installation sleeve. A return spring and a movable column are provided inside the installation sleeve. The movable column The movable sleeve is connected inside the installation sleeve. One end of the return spring is fixedly connected to the bottom surface of the movable column. The other end of the return spring is fixedly connected to the bottom surface of the movable column. One end of the movable column is connected to the L-shaped plate. One side surface is fixedly connected, and one side surface of the installation sleeve is fixedly connected to one side surface of the collection box.
本发明提供的梳毛机道夫吹气装置,其有益效果包括有:The beneficial effects of the carding machine doffer air blowing device provided by the present invention include:
1、通过设置吹气组件组件,通过启动空气压缩机,产生的气体便会通过输气管的输送进入到连接筒的内部,最后通过连接筒进入到吹气筒的内部,随之通过吹气孔向下喷出,将斩刀与弹性针布之间的碎绒毛吹落到收集箱的内部进行统一的收集,从而实现了能够将斩刀与弹性针布之间产生的碎绒毛从斩刀与弹性针布之间吹落的目的,避免了现有少量绒毛在道夫与弹性针布之间翻滚形成硬毛毡,这样就容易使硬毛毡在道夫和弹性针布之间挤出并且碰伤道夫上的弹性针布的问题。1. By setting up the blowing component and starting the air compressor, the generated gas will enter the inside of the connecting tube through the air pipe, and finally enter the inside of the blowing tube through the connecting tube, and then downward through the blowing hole. The broken fluff between the chopping knife and the elastic card clothing is blown out to the inside of the collection box for uniform collection, thereby achieving the ability to remove the broken fluff generated between the chopping knife and the elastic card clothing from the chopping knife and the elastic card clothing. The purpose of blowing off between cloths is to avoid the existing small amount of fluff from tumbling between the doffer and the elastic card clothing to form a hard felt. This makes it easy for the hard felt to squeeze out between the doffer and the elastic card clothing and damage the elasticity of the doffer. Card clothing problem.
2、通过设置收集组件组件,空气压缩机启动时产生的气体会通过输气管进入到连接管的内部,然后通过连接管输送到通气架的内部,最后通过与之连通的连通管进入到密封套筒的内部,随着气体的不断进入,密封套筒与活动套架内部的气体不断增加,推动活动套架向外移动,通过L型板带动挡板在收集箱的内部向两侧运动,将收集箱的顶面开启,使得吹落的碎绒毛能够进入顺利的进入到收集箱的内部,进行统一的收集。2. By setting up the collection component, the gas generated when the air compressor is started will enter the inside of the connecting pipe through the gas pipe, and then be transported to the inside of the ventilation frame through the connecting pipe, and finally enter the sealing sleeve through the connecting pipe. Inside the barrel, as the gas continues to enter, the gas inside the sealing sleeve and the movable sleeve continues to increase, pushing the movable sleeve to move outward, and the L-shaped plate drives the baffles to move to both sides inside the collection box, and the The top surface of the collection box is opened, so that the blown down fluff can smoothly enter the inside of the collection box for unified collection.
3、通过设置吸附组件,在挡板运动的过程中,使得触碰板与安装板一侧的碰触开关接触,便可通过碰触开关控制收集箱内部的多个风扇启动,风扇产生向下的吸力,能够方便将吹落的碎毛绒吸入到收集箱的内部,并且将碎毛绒紧密的吸附在隔网的顶面,防止收集箱内部的碎毛绒随风四散的问题出现。3. By setting up the adsorption component, during the movement of the baffle, the touch plate is brought into contact with the touch switch on one side of the installation plate, and then the touch switch can be used to control the start of multiple fans inside the collection box, and the fans generate downward movement. The suction power can easily suck the blown down lint into the inside of the collection box, and tightly adsorb the lint on the top surface of the partition screen to prevent the lint inside the collection box from scattering with the wind.
附图说明Description of the drawings
为了更清楚地说明本发明实施方式的技术方案,下面将对实施方式中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore do not It should be regarded as a limitation of the scope. For those of ordinary skill in the art, other relevant drawings can be obtained based on these drawings without exerting creative efforts.
图1是本发明实施方式提供的整体立体图;Figure 1 is an overall perspective view provided by an embodiment of the present invention;
图2为本发明实施方式提供的吹气管剖面剖面结构示意图;Figure 2 is a schematic cross-sectional structural diagram of an air blowing pipe provided by an embodiment of the present invention;
图3为本发明实施方式提供的斩刀结构示意图;Figure 3 is a schematic structural diagram of a chopping knife provided by an embodiment of the present invention;
图4为本发明实施方式提供的收集箱结构示意图;Figure 4 is a schematic structural diagram of a collection box provided by an embodiment of the present invention;
图5为本发明实施方式提供的密封套筒剖面结构示意图;Figure 5 is a schematic cross-sectional structural diagram of the sealing sleeve provided by the embodiment of the present invention;
图6为本发明实施方式提供的收集箱底视结构示意图;Figure 6 is a schematic bottom structural diagram of the collection box provided by the embodiment of the present invention;
图7为本发明实施方式提供的收集箱剖面结构示意图;Figure 7 is a schematic cross-sectional structural diagram of a collection box provided by an embodiment of the present invention;
图8为本发明实施方式提供的复位柱结构示意图。Figure 8 is a schematic structural diagram of a reset column provided by an embodiment of the present invention.
图中:1、主机架;2、转轴;3、道夫;4、弹性针布;5、C型架;6、刀架;7、斩刀;8、立板;9、吹气筒;10、连接筒;11、空气压缩机;12、输气管;13、三通阀;14、连接管;15、电磁阀;16、收集箱;17、吹气孔;18、挡板;19、L型板;20、密封套筒;21、活动套架;22、密封板;23、泄压阀;24、连通管;25、通气架;26、复位柱;27、固定套筒;28、风扇;29、隔网;30、安装板;31、碰触开关;32、触碰板;33、安装套筒;34、活动柱;35、复位弹簧;36、安装座;37、卡接板;38、螺纹杆;39、旋钮。In the picture: 1. Main frame; 2. Rotating shaft; 3. Doffer; 4. Elastic card cloth; 5. C-shaped frame; 6. Knife holder; 7. Chopping knife; 8. Vertical plate; 9. Air blower; 10. Connecting tube; 11. Air compressor; 12. Gas pipe; 13. Three-way valve; 14. Connecting pipe; 15. Solenoid valve; 16. Collection box; 17. Blow hole; 18. Baffle; 19. L-shaped plate ; 20. Sealing sleeve; 21. Movable sleeve; 22. Sealing plate; 23. Pressure relief valve; 24. Connecting pipe; 25. Ventilation frame; 26. Reset column; 27. Fixed sleeve; 28. Fan; 29 , Partition screen; 30. Installation plate; 31. Touch switch; 32. Touch plate; 33. Installation sleeve; 34. Movable column; 35. Return spring; 36. Mounting seat; 37. Snap plate; 38. Threaded rod; 39. Knob.
具体实施方式Detailed ways
为使本发明实施方式的目的、技术方案和优点更加清楚,下面将结合本发明实施方式中的附图,对本发明实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式是本发明一部分实施方式,而不是全部的实施方式。基于本发明中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
实施例Example
参照图1-图8,本发明提供一种技术方案:梳毛机道夫吹气装置,包括主机架1,主机架1的内部转动安装有转轴2,转轴2的外表面固定套接有道夫3,道夫3的外表面套设有弹性针布4,主机架1的一侧表面固定安装有C型架5,C型架5的顶面设置有刀架6,刀架6的顶面安装有斩刀7;Referring to Figures 1 to 8, the present invention provides a technical solution: a doffer blowing device for a carding machine, including a main frame 1. A rotating shaft 2 is installed inside the main frame 1, and a doffer 3 is fixedly connected to the outer surface of the rotating shaft 2. The outer surface of the doffer 3 is covered with elastic card clothing 4, and a C-shaped frame 5 is fixedly installed on one side surface of the main frame 1. A knife rest 6 is provided on the top surface of the C-shaped frame 5, and a knife rest 6 is installed on the top surface of the knife rest 6. Knife 7;
C型架5的顶面固定安装有安装座36,安装座36的内部转动安装有螺纹杆38,安装座36的内部活动卡接有卡接板37,卡接板37的内部开设有螺纹孔,卡接板37通过螺纹孔与螺纹杆38螺纹套接,螺纹杆38的一端固定安装有旋钮39,通过设置的安装座36、卡接板37、螺纹杆38与旋钮39,能够通过转动螺纹杆38,从而在螺纹的作用之下带动卡接板37在安装座36的内部来回移动,从而实现对斩刀7位置的灵活调节,也就是斩刀7与弹性针布4外表面毛网之间的间距进行灵活的调节。A mounting base 36 is fixedly installed on the top surface of the C-shaped frame 5. A threaded rod 38 is rotatably installed inside the mounting base 36. A clamping plate 37 is movably engaged with the mounting base 36, and a threaded hole is provided inside the clamping plate 37. , the clamping plate 37 is threadedly connected to the threaded rod 38 through the threaded hole, and a knob 39 is fixedly installed on one end of the threaded rod 38. Through the provided mounting base 36, the clamping plate 37, the threaded rod 38 and the knob 39, the threaded rod 38 can be rotated Rod 38, thereby driving the clamping plate 37 to move back and forth inside the mounting seat 36 under the action of the thread, thereby realizing flexible adjustment of the position of the chopping knife 7, that is, between the chopping knife 7 and the woolen mesh on the outer surface of the elastic card cloth 4 The spacing between them can be flexibly adjusted.
吹气组件包括立板8与吹气筒9,立板8固定安装在C型架5的顶面,吹气筒9固定套接在立板8的内部,吹气筒9的底面等距开设有多个吹气孔17,吹气筒9设置于斩刀7的上方,主机架1的一侧表面固定安装有空气压缩机11,空气压缩机11的出风口固定连接有输气管12,输气管12的一端与连接筒10的一端固定连接,连接筒10插接在吹气筒9的内部,其中,吹气筒9的长度与尺寸可根据具体的机器尺寸进行适配安装,通过启动空气压缩机11,产生的气体便会通过输气管12的输送进入到连接筒10的内部,最后通过连接筒10进入到吹气筒9的内部,随之通过吹气孔17向下喷出,将斩刀7与弹性针布4之间的碎绒毛吹落到收集箱16的内部进行统一的收集,从而实现了能够将斩刀7与弹性针布4之间产生的碎绒毛从斩刀7与弹性针布4之间吹落的目的,在上批初期和了批的过程中,使用吹气方法,不让弹性针布4与斩刀7之间形成硬毛毡,把弹性针布4上的少量绒毛直接吹落下来,不让绒毛在弹性针布4与斩刀7之间翻滚,这样就能保护好弹性针布4;The air blowing assembly includes a vertical plate 8 and an air blowing tube 9. The vertical plate 8 is fixedly installed on the top surface of the C-shaped frame 5. The air blowing tube 9 is fixedly connected to the inside of the vertical plate 8. The bottom surface of the air blowing tube 9 is provided with a plurality of equidistant The air blowing hole 17 and the air blowing tube 9 are arranged above the chopping knife 7. An air compressor 11 is fixedly installed on one side of the main frame 1. The air outlet of the air compressor 11 is fixedly connected to an air pipe 12. One end of the air pipe 12 is connected to the air pipe 12. One end of the connecting tube 10 is fixedly connected, and the connecting tube 10 is plugged into the inside of the blowing tube 9. The length and size of the blowing tube 9 can be adapted and installed according to the specific machine size. By starting the air compressor 11, the gas generated It will enter the inside of the connecting tube 10 through the transportation of the air pipe 12, and finally enter the inside of the blowing tube 9 through the connecting tube 10, and then spray downward through the blowing hole 17, connecting the chopping knife 7 and the elastic card clothing 4 The broken fluff between the chopping knife 7 and the elastic card clothing 4 is blown down to the inside of the collection box 16 for unified collection, thereby realizing the method of blowing off the broken fluff generated between the chopping knife 7 and the elastic card clothing 4 from between the chopping knife 7 and the elastic card clothing 4 The purpose is to use the blowing method during the initial stage and batch processing of the previous batch to prevent hard felt from forming between the elastic card clothing 4 and the chopping knife 7, and to directly blow off a small amount of fluff on the elastic card clothing 4 to prevent the The fluff rolls between the elastic card clothing 4 and the chopper 7, thus protecting the elastic card clothing 4;
收集组件包括收集箱16,收集箱16固定安装在主机架1的一侧表面,且位于C型架5的下方,收集组件的设置用于对吹气筒9吹落碎绒毛的收集,收集箱16的内部活动卡接有两个挡板18,两个挡板18相向设置,收集箱16的两侧表面均固定安装有密封套筒20,密封套筒20的内部活动卡接有活动套架21,活动套架21的一侧表面固定安装有密封板22,密封板22与挡板18之间设置有L型板19,L型板19的一端与密封板22的顶面固定连接,L型板19的另一端与挡板18的一侧表面固定连接,输气管12的外表面安装有连接管14,输气管12与连接管14之间设置有三通阀13,输气管12与连接管14之间通过三通阀13相互连通,连接管14的一端固定连接有通气架25,通气架25的顶面两端均固定连接有连通管24,连通管24固定连接在密封套筒20的底面,且延伸至密封套筒20的内部,空气压缩机11启动时产生的气体会通过输气管12进入到连接管14的内部,然后通过连接管14输送到通气架25的内部,最后通过与之连通的连通管24进入到密封套筒20的内部,随着气体的不断进入,密封套筒20与活动套架21内部的气体不断增加,推动活动套架21向外移动,通过L型板19带动挡板18在收集箱16的内部向两侧运动,将收集箱16的顶面开启,使得吹落的碎绒毛能够进入顺利的进入到收集箱16的内部,进行统一的收集;The collection assembly includes a collection box 16. The collection box 16 is fixedly installed on one side surface of the main frame 1 and is located below the C-shaped frame 5. The collection assembly is used to collect the broken fluff blown by the blower 9. The collection box 16 There are two baffles 18 that are movablely connected inside, and the two baffles 18 are set opposite each other. Sealing sleeves 20 are fixedly installed on both sides of the collection box 16, and a movable sleeve 21 is movable inside the sealing sleeve 20. , a sealing plate 22 is fixedly installed on one side surface of the movable sleeve 21, an L-shaped plate 19 is provided between the sealing plate 22 and the baffle 18, one end of the L-shaped plate 19 is fixedly connected to the top surface of the sealing plate 22, the L-shaped The other end of the plate 19 is fixedly connected to one side surface of the baffle 18. A connecting pipe 14 is installed on the outer surface of the gas pipe 12. A three-way valve 13 is provided between the gas pipe 12 and the connecting pipe 14. The gas pipe 12 and the connecting pipe 14 They are connected to each other through a three-way valve 13. One end of the connecting pipe 14 is fixedly connected to a ventilation frame 25. Both ends of the top surface of the ventilation frame 25 are fixedly connected to a communicating pipe 24. The communicating pipe 24 is fixedly connected to the bottom surface of the sealing sleeve 20. , and extends to the inside of the sealing sleeve 20. The gas generated when the air compressor 11 is started will enter the inside of the connecting pipe 14 through the air pipe 12, and then be transported to the inside of the ventilation frame 25 through the connecting pipe 14, and finally pass through it. The connected connecting tube 24 enters the inside of the sealing sleeve 20. As the gas continues to enter, the gas inside the sealing sleeve 20 and the movable sleeve 21 continues to increase, pushing the movable sleeve 21 to move outward, passing through the L-shaped plate 19 Drive the baffle 18 to move to both sides inside the collection box 16, and open the top surface of the collection box 16, so that the blown down fluff can smoothly enter the inside of the collection box 16 for unified collection;
连接管14的外表面安装有电磁阀15,活动套架21的底面安装有泄压阀23,L型板19与收集箱16之间设置有复位柱26,复位柱26包括安装套筒33,安装套筒33的内部设置有复位弹簧35与活动柱34,活动柱34活动套接在安装套筒33的内部,复位弹簧35的一端与活动柱34的底面固定连接,复位弹簧35的另一端与活动柱34的底面固定连接,活动柱34的一端与L型板19的一侧表面固定连接,安装套筒33的一侧表面与收集箱16的一侧表面固定连接,通过开启泄压阀23,便可将活动套架21与密封套筒20内部的气体排出,同时在复位柱26的作用之下,带动两个挡板18相向运动,直到相互贴合,可有效的防止收集箱16内部的碎毛绒在对完整毛网进行切割时从收集箱16的内部飘出的问题出现。A solenoid valve 15 is installed on the outer surface of the connecting pipe 14, a pressure relief valve 23 is installed on the bottom surface of the movable sleeve 21, a reset column 26 is provided between the L-shaped plate 19 and the collection box 16, and the reset column 26 includes a mounting sleeve 33. A return spring 35 and a movable column 34 are provided inside the installation sleeve 33. The movable column 34 is movably sleeved inside the installation sleeve 33. One end of the return spring 35 is fixedly connected to the bottom surface of the movable column 34, and the other end of the return spring 35 is fixedly connected to the bottom surface of the movable column 34. It is fixedly connected to the bottom surface of the movable column 34. One end of the movable column 34 is fixedly connected to one side surface of the L-shaped plate 19. One side surface of the installation sleeve 33 is fixedly connected to one side surface of the collection box 16. By opening the pressure relief valve 23, the gas inside the movable sleeve 21 and the sealing sleeve 20 can be discharged. At the same time, under the action of the reset column 26, the two baffles 18 are driven to move toward each other until they fit together, which can effectively prevent the collection box 16 The problem arises that the broken lint inside floats out from the inside of the collection box 16 when the complete wool web is cut.
吸附组件设置于收集箱16的内部,吸附组件的设置用于对收集箱16内部收集碎绒毛的吸附,吸附组件包括固定套筒27,固定套筒27的数量为多个,多个固定套筒27均等距安装在收集箱16的底面,固定套筒27的内部均安装有风扇28,收集箱16的顶面两端均固定安装有安装板30,安装板30的一侧表面固定安装有碰触开关31,挡板18的顶面均固定安装有触碰板32,碰触开关31与风扇28电性连接,收集箱16的内部固定安装有隔网29,隔网29设置于固定套筒27的上方,在挡板18运动的过程中,使得触碰板32与安装板30一侧的碰触开关31接触,便可通过碰触开关31控制收集箱16内部的多个风扇28启动,风扇28产生向下的吸力,能够方便将吹落的碎毛绒吸入到收集箱16的内部,并且将碎毛绒紧密的吸附在隔网29的顶面,防止收集箱16内部的碎毛绒随风四散的问题出现。The adsorption component is arranged inside the collection box 16. The adsorption component is used to adsorb the broken fluff collected inside the collection box 16. The adsorption component includes a fixed sleeve 27, and the number of the fixed sleeves 27 is multiple. The plurality of fixed sleeves 27 are evenly installed on the bottom surface of the collection box 16. Fans 28 are installed inside the fixed sleeves 27. Mounting plates 30 are fixedly installed on both ends of the top surface of the collection box 16. One side of the mounting plate 30 has a bumper fixedly installed on the surface. The touch switch 31 and the touch plate 32 are fixedly installed on the top surface of the baffle 18. The touch switch 31 is electrically connected to the fan 28. A partition net 29 is fixedly installed inside the collection box 16, and the partition net 29 is arranged on the fixed sleeve. 27, during the movement of the baffle 18, the touch plate 32 comes into contact with the touch switch 31 on one side of the installation plate 30, and then the multiple fans 28 inside the collection box 16 can be controlled to start through the touch switch 31. The fan 28 generates downward suction, which can easily suck the blown down lint into the inside of the collection box 16, and tightly adsorb the lint on the top surface of the partition screen 29 to prevent the lint inside the collection box 16. The problem of scattering in the wind arises.
具体的,该梳毛机道夫吹气装置的工作过程或工作原理为:使用时,当弹性针布4外表面的毛网快要完结时,便可通过控制空气压缩机11启动,空气压缩机11启动时产生的气体会通过输气管12进入到连接管14的内部,然后通过连接管14输送到通气架25的内部,最后通过与之连通的连通管24进入到密封套筒20的内部,随着气体的不断进入,密封套筒20与活动套架21内部的气体不断增加,最后推动活动套架21向外移动,当活动套架21向外移动时,便可通过L型板19带动挡板18在收集箱16的内部向两侧运动,在运动的过程中,当触碰板32与安装板30一侧的碰触开关31接触之后,便可通过碰触开关31控制收集箱16内部的多个风扇28启动,风扇28产生向下的吸力,能够方便将吹落的碎毛绒吸入到收集箱16的内部,并且将碎毛绒紧密的吸附在隔网29的顶面,防止收集箱16内部的碎毛绒随风四散的问题出现,此时,当挡板18完全打开时,便可将电磁阀15关闭,使得挡板18始终保持开启的状态,而随着空气压缩机11的不断启动,其产生的气体便会通过输气管12的输送进入到连接筒10的内部,最后通过连接筒10进入到吹气筒9的内部,随之通过吹气孔17向下喷出,将斩刀7与弹性针布4之间的碎绒毛吹落到收集箱16的内部进行统一的收集,从而实现了能够将斩刀7与弹性针布4之间产生的碎绒毛从斩刀7与弹性针布4之间吹落的目的,避免了现有少量绒毛在道夫3与斩刀7之间翻滚形成硬毛毡,这样就容易使硬毛毡在道夫3和斩刀7之间挤出并且碰伤道夫3上的弹性针布4的问题;Specifically, the working process or working principle of the doffer air blowing device of the carding machine is: during use, when the wool net on the outer surface of the elastic card clothing 4 is about to be completed, the air compressor 11 can be started by controlling the air compressor 11. The gas generated will enter the inside of the connecting pipe 14 through the gas pipe 12, and then be transported to the inside of the ventilation frame 25 through the connecting pipe 14, and finally enter the inside of the sealing sleeve 20 through the connecting pipe 24. As the gas continues to enter, the gas inside the sealing sleeve 20 and the movable sleeve 21 continues to increase, and finally the movable sleeve 21 is pushed to move outward. When the movable sleeve 21 moves outward, the baffle can be driven through the L-shaped plate 19 18 moves to both sides inside the collection box 16. During the movement, when the touch plate 32 comes into contact with the touch switch 31 on one side of the installation plate 30, the touch switch 31 can control the movement inside the collection box 16. Multiple fans 28 are started, and the fans 28 generate downward suction, which can easily suck the blown down lint into the inside of the collection box 16, and tightly adsorb the lint to the top surface of the partition 29, preventing the collection box from The problem of lint inside 16 scattering with the wind occurs. At this time, when the baffle 18 is fully opened, the solenoid valve 15 can be closed, so that the baffle 18 always remains open, and as the air compressor 11 rotates When it is continuously started, the gas generated will enter the inside of the connecting tube 10 through the air pipe 12, and finally enter the inside of the blowing tube 9 through the connecting tube 10, and then spray downward through the blowing hole 17, and the chopping knife will The broken fluff between the chopping knife 7 and the elastic card clothing 4 is blown down to the inside of the collection box 16 for unified collection, thereby realizing that the broken fluff generated between the chopping knife 7 and the elastic card clothing 4 can be separated from the chopping knife 7 and the elastic card clothing 4. The purpose of blowing off between the cloths 4 is to prevent the existing small amount of fluff from rolling over between the doffer 3 and the chopper 7 to form a hard felt, which will easily cause the hard felt to squeeze out between the doffer 3 and the chopper 7 and damage the doffer. Problem with elastic card clothing 4 on 3;
并且,在更换完整的毛网之后,便可关闭空气压缩机11,当空气压缩机11关闭之后,通过开启泄压阀23,便可将活动套架21与密封套筒20内部的气体排出,同时在复位柱26的作用之下,带动两个挡板18相向运动,直到相互贴合,可有效的防止收集箱16内部的碎毛绒在对完整毛网进行切割时从收集箱16的内部飘出的问题出现,并且两个挡板18在相向移动的过程中,触碰板32失去对碰触开关31的挤压,风扇28随之停止转动。Moreover, after replacing the complete wool net, the air compressor 11 can be turned off. When the air compressor 11 is turned off, the gas inside the movable sleeve 21 and the sealing sleeve 20 can be discharged by opening the pressure relief valve 23. At the same time, under the action of the reset column 26, the two baffles 18 are driven to move toward each other until they fit together, which can effectively prevent the broken lint inside the collection box 16 from being removed from the inside of the collection box 16 when cutting the complete wool web. The problem of drifting out occurs, and during the process of the two baffles 18 moving toward each other, the touch plate 32 loses its pressure on the touch switch 31, and the fan 28 stops rotating accordingly.
需要说明的是,空气压缩机11为现有技术存在的装置或设备,或者为现有技术可实现的装置或设备,其供电、具体组成及其原理对本领域技术人员来说是清楚的,故不再详细赘述。It should be noted that the air compressor 11 is a device or equipment that exists in the prior art, or is a device or equipment that can be implemented in the prior art. Its power supply, specific composition and principle are clear to those skilled in the art, so No further details will be given.
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| CN219218300U (en) * | 2023-04-13 | 2023-06-20 | 四川博洋纺织有限公司 | Feather sucking device of jet loom |
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