CN117068865A - A variable untwisting steel wire winding machine - Google Patents
A variable untwisting steel wire winding machine Download PDFInfo
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- CN117068865A CN117068865A CN202311136696.6A CN202311136696A CN117068865A CN 117068865 A CN117068865 A CN 117068865A CN 202311136696 A CN202311136696 A CN 202311136696A CN 117068865 A CN117068865 A CN 117068865A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 108
- 239000010959 steel Substances 0.000 title claims abstract description 108
- 238000004804 winding Methods 0.000 title claims abstract description 55
- 239000000969 carrier Substances 0.000 claims abstract description 8
- 230000005540 biological transmission Effects 0.000 claims description 6
- 230000001105 regulatory effect Effects 0.000 abstract 2
- 238000010586 diagram Methods 0.000 description 9
- 238000009434 installation Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/54—Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
- B65H54/547—Cantilever supporting arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H51/00—Forwarding filamentary material
- B65H51/015—Gathering a plurality of forwarding filamentary materials into a bundle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/44—Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/06—Annular guiding surfaces; Eyes, e.g. pigtails
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/28—Reciprocating or oscillating guides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
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- Wire Processing (AREA)
Abstract
Description
技术领域Technical field
本发明涉及缠绕机技术领域,尤其涉及一种可变退捻钢丝缠绕机。The invention relates to the technical field of winding machines, and in particular to a variable untwisting steel wire winding machine.
背景技术Background technique
钢丝缠绕机是一种用于钢丝、焊丝、线缆等线材的缠绕包装的设备,以达到良好的保护和装饰作用。Steel wire winding machine is a kind of equipment used for winding and packaging of steel wire, welding wire, cable and other wire rods to achieve good protection and decoration.
医用多股导丝是通过钢丝缠绕机将多个单股导丝缠绕在一起制成的,现有医用精密钢丝缠绕机在实际生产中不能灵活的调整钢丝缠绕在一起后的捻度,因此,针对该问题做出相应的改进,提出一种可变退捻钢丝缠绕机,通过圆盘或者顶杆来调整钢丝的倾斜角度,从而调整钢丝缠绕后的捻度。Medical multi-strand guide wires are made by winding multiple single-strand guide wires together through a steel wire winding machine. The existing medical precision steel wire winding machine cannot flexibly adjust the twist of the steel wires after being wound together in actual production. Therefore, for Corresponding improvements have been made to this problem, and a variable untwisting steel wire winding machine is proposed, which adjusts the inclination angle of the steel wire through a disc or ejector rod, thereby adjusting the twist of the steel wire after winding.
发明内容Contents of the invention
基于现有技术存在的技术问题,本发明提出了一种可变退捻钢丝缠绕机。Based on the technical problems existing in the prior art, the present invention proposes a variable untwisting steel wire winding machine.
本发明提出的一种可变退捻钢丝缠绕机,包括机座,所述机座底部内壁转动连接有齿盘,齿盘顶端固定有主轴,主轴上套设有圆盘,圆盘上方设置有其上开设有圆孔的顶板,圆盘下方设置有多个环形阵列分布的携纱器,携纱器通过固定组件连接在齿盘上,机座一侧内壁固定有固定座,固定座底部固定有第一电机,第一电机输出轴连接有与齿盘啮合连接的第一齿轮,圆盘上设置有捻度调节组件。The invention proposes a variable untwisting steel wire winding machine, which includes a machine base. A toothed disc is rotatably connected to the inner wall of the bottom of the machine base. A spindle is fixed at the top of the toothed disc. A disc is set on the spindle, and a disc is arranged above the disc. There is a top plate with a circular hole on it, and a plurality of yarn carriers distributed in an annular array are arranged under the disk. The yarn carriers are connected to the toothed disc through fixed components. A fixed seat is fixed on the inner wall of one side of the machine base, and the bottom of the fixed seat is fixed. There is a first motor, the output shaft of the first motor is connected with a first gear meshed with the gear disc, and a twist adjustment component is provided on the disc.
优选地,所述捻度调节组件包括伸缩杆,圆盘圆周外壁开设有多个与携纱器相对应的第一缺口,第一缺口内转动连接有束线轮,主轴上固定套设有套板,伸缩杆固定在套板上,伸缩杆的输出轴与圆盘固定连接,圆盘通过限位组件可顺着主轴上下移动。Preferably, the twist adjustment assembly includes a telescopic rod, the outer wall of the disk is provided with a plurality of first notches corresponding to the yarn carrier, a wire harness wheel is rotatably connected to the first notch, and a sleeve plate is fixedly sleeved on the main shaft. , the telescopic rod is fixed on the cover plate, the output shaft of the telescopic rod is fixedly connected to the disc, and the disc can move up and down along the main shaft through the limiting component.
优选地,所述限位组件包括一对设置在主轴圆周外壁上的与其一体成型的滑条,圆盘圆周内壁开设有一对与滑条形成滑动配合的滑口。Preferably, the limiting assembly includes a pair of sliding bars formed integrally with the main shaft on the outer circumferential wall of the spindle, and a pair of sliding openings are provided on the inner circumferential wall of the disc to form a sliding fit with the sliding bars.
优选地,所述捻度调节组件包括多个设置在圆盘顶部的顶杆,顶杆的外端开设有第二缺口,第二缺口内也转动连接有束线轮,圆盘上开设有多个分别位于顶杆下方的穿线口,圆盘与主轴固定连接,主轴上转动连接有其上具有齿筒的套盘,套盘圆周外壁设有多个向外凸出的推挤部,主轴上固定套设有套件,套件底部固定有第二电机,第二电机输出轴连接有与齿筒啮合的第二齿轮,套盘转动时通过推挤部推挤顶杆,在限位组件的作用下顶杆将位于第二缺口内的钢丝向外推动。Preferably, the twist adjustment assembly includes a plurality of ejector pins arranged on the top of the disc. A second notch is provided at the outer end of the ejector pin. A wire harness wheel is also rotatably connected in the second notch. The disc is provided with a plurality of ejector pins. The threading openings located under the ejector rod, the disks are fixedly connected to the main shaft, and the main shaft is rotatably connected to a sleeve disk with a gear barrel on it. The outer circumferential wall of the sleeve disk is provided with multiple pushing parts protruding outwards, and the main shaft is fixed The sleeve is equipped with a kit, and a second motor is fixed at the bottom of the kit. The output shaft of the second motor is connected with a second gear meshed with the gear barrel. When the sleeve disk rotates, it pushes the ejector through the pushing part and pushes up under the action of the limiting component. The rod pushes the wire located in the second notch outward.
优选地,所述限位组件包括固定在圆盘上的导杆,导杆内滑动连接有与顶杆固定的导块,导块的一端固定有弹簧,弹簧的另一端固定在导杆上。Preferably, the limiting assembly includes a guide rod fixed on the disk. A guide block fixed to the ejector rod is slidably connected in the guide rod. One end of the guide block is fixed with a spring, and the other end of the spring is fixed on the guide rod.
优选地,所述固定组件包括转动连接在齿盘顶端的副轴,副轴的中间部位为T形结构,携纱器套在副轴上,副轴顶端设有第一螺柱,第一螺柱上螺纹连接有用于压紧携纱器的第一螺套。Preferably, the fixed assembly includes a countershaft that is rotatably connected to the top of the gear plate. The middle part of the countershaft is a T-shaped structure. The yarn carrier is placed on the countershaft. The top of the countershaft is provided with a first stud. The column is threadedly connected with a first screw sleeve for compressing the yarn carrier.
优选地,所述副轴上固定套设有第三齿轮,机座底部内壁固定有齿圈,齿圈与多个第三齿轮啮合连接。Preferably, a third gear is fixedly sleeved on the countershaft, a ring gear is fixed on the inner wall of the bottom of the machine base, and the ring gear is meshed with a plurality of third gears.
优选地,所述机座的侧方固定有支杆,支杆的另一端固定有固定板,顶板固定在固定板上,固定板上转动连接有内轴,内轴上套设有可拆卸连接的卷筒,固定板上固定有第三电机,第三电机输出轴与内轴连接,固定板上固定有位于顶板和内轴之间的导板,导板上转动连接有往复螺杆,导板内滑动连接有与往复螺杆形成传动连接的往复滑座,往复滑座上设有圆口,往复螺杆和内轴上均固定套设有带轮,两个带轮之间通过皮带连接。Preferably, a support rod is fixed on the side of the machine base, a fixed plate is fixed on the other end of the support rod, the top plate is fixed on the fixed plate, an inner shaft is rotatably connected to the fixed plate, and a detachable connection is set on the inner shaft. The reel has a third motor fixed on the fixed plate. The output shaft of the third motor is connected to the inner shaft. A guide plate between the top plate and the inner shaft is fixed on the fixed plate. A reciprocating screw is rotatably connected to the guide plate and is slidably connected inside the guide plate. There is a reciprocating sliding seat that forms a transmission connection with the reciprocating screw. The reciprocating sliding seat is provided with a round mouth. The reciprocating screw and the inner shaft are both fixedly equipped with pulleys. The two pulleys are connected by a belt.
优选地,所述内轴的内端设有第二螺柱,第二螺柱上螺纹连接有用于压紧卷筒的第二螺套。Preferably, the inner end of the inner shaft is provided with a second stud, and a second threaded sleeve for compressing the drum is threadedly connected to the second stud.
与现有技术相比,本发明提供了一种可变退捻钢丝缠绕机,具备以下有益效果:Compared with the existing technology, the present invention provides a variable untwisting steel wire winding machine, which has the following beneficial effects:
1、一种可变退捻钢丝缠绕机,将携纱器上的钢丝的一端引出并穿过圆孔,而后将钢丝的端部固定在一起,启动第一电机,第一电机输出轴带动第一齿轮转动,第一齿轮啮合带动齿盘转动,齿盘同步带动主轴和圆盘转动,圆盘带动多根钢丝转动,多根钢丝在交点处开始缠绕,通过捻度调节组件可以灵活的调节钢丝缠绕后的捻度。1. A variable untwisting steel wire winding machine. One end of the steel wire on the yarn carrier is led out and passed through the round hole, and then the ends of the steel wire are fixed together. The first motor is started, and the output shaft of the first motor drives the second winding machine. One gear rotates, and the first gear meshes to drive the gear plate to rotate. The gear plate synchronously drives the main shaft and the disc to rotate. The disc drives multiple steel wires to rotate. The multiple steel wires begin to wind at the intersection. The twist adjustment component can flexibly adjust the wire winding. The final twist.
2、一种可变退捻钢丝缠绕机,通过设置第一种捻度调节组件,在穿设钢丝时,将钢丝置于对应的第一缺口内,这样圆盘在转动时,就可带动钢丝一起转动,启动伸缩杆,伸缩杆输出轴带动圆盘向上或向下移动,圆盘就会调整钢丝的倾斜角度,从而调整钢丝缠绕后的捻度。2. A variable untwisting steel wire winding machine. By setting the first twist adjustment component, when threading the steel wire, the steel wire is placed in the corresponding first gap, so that when the disc rotates, it can drive the steel wire together. Rotate and start the telescopic rod. The telescopic rod output shaft drives the disc to move upward or downward. The disc will adjust the inclination angle of the steel wire, thereby adjusting the twist of the steel wire after winding.
3、一种可变退捻钢丝缠绕机,通过设置第二种捻度调节组件,在穿设钢丝时,将钢丝置于对应的第二缺口内,这样圆盘在转动时,就可以通过顶杆带动钢丝一起转动,启动第二电机,第二电机输出轴带动第二齿轮转动,第二齿轮啮合带动齿筒和套盘一起转动,套盘转动时通过推挤部推挤顶杆,在限位组件的作用下顶杆将位于第二缺口内的钢丝向外推动,就可以调整钢丝的倾斜角度,从而调整钢丝缠绕后的捻度。3. A variable untwisting steel wire winding machine. By setting the second twist adjustment component, when threading the steel wire, the steel wire is placed in the corresponding second gap, so that when the disc rotates, it can pass through the ejector rod. The steel wire is driven to rotate together and the second motor is started. The output shaft of the second motor drives the second gear to rotate. The meshing of the second gear drives the gear barrel and the sleeve disk to rotate together. When the sleeve disk rotates, it pushes the ejector through the pushing part. Under the action of the assembly, the ejector pin pushes the steel wire located in the second gap outward, and the inclination angle of the steel wire can be adjusted, thereby adjusting the twist of the steel wire after winding.
4、一种可变退捻钢丝缠绕机,通过设置卷筒,将钢丝的一端先后穿过圆孔和圆口,而后将所有钢丝的端部同时都固定到卷筒上,在缠绕钢丝时同时启动第三电机,第三电机输出轴带动内轴和卷筒转动,这样就可以将缠绕好的钢丝收卷到卷筒上,并且内轴转动时通过带轮和皮带的传动配合带动往复螺杆转动,使得往复滑座带动缠绕后的钢丝左右往复移动,从而引导钢丝均匀收卷到整个卷筒上。4. A variable untwisting steel wire winding machine. By setting up a drum, one end of the steel wire passes through the round hole and the round mouth successively, and then the ends of all the steel wires are fixed to the drum at the same time. When winding the steel wire, Start the third motor, and the output shaft of the third motor drives the inner shaft and the drum to rotate, so that the wound steel wire can be wound onto the drum, and when the inner shaft rotates, the reciprocating screw is driven to rotate through the transmission of the pulley and the belt. , so that the reciprocating slide seat drives the wound steel wire to reciprocate left and right, thereby guiding the steel wire to be evenly wound onto the entire drum.
附图说明Description of the drawings
图1为本发明提出的一种可变退捻钢丝缠绕机的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of a variable untwisting steel wire winding machine proposed by the present invention;
图2为本发明提出的一种可变退捻钢丝缠绕机的缠绕机构的结构示意图;Figure 2 is a schematic structural diagram of the winding mechanism of a variable untwisted steel wire winding machine proposed by the present invention;
图3为本发明提出的一种可变退捻钢丝缠绕机的圆盘和齿盘的安装结构示意图;Figure 3 is a schematic diagram of the installation structure of the disc and toothed disc of a variable untwisted steel wire winding machine proposed by the present invention;
图4为本发明图3提出的一种可变退捻钢丝缠绕机的A处放大结构示意图;Figure 4 is an enlarged structural schematic diagram of position A of the variable untwisted steel wire winding machine proposed in Figure 3 of the present invention;
图5为本发明提出的一种可变退捻钢丝缠绕机的圆盘顶部结构示意图;Figure 5 is a schematic diagram of the disc top structure of a variable untwisted steel wire winding machine proposed by the present invention;
图6为本发明提出的一种可变退捻钢丝缠绕机的顶杆和导杆之间的安装结构示意图;Figure 6 is a schematic diagram of the installation structure between the ejector rod and the guide rod of a variable untwisted steel wire winding machine proposed by the present invention;
图7为本发明提出的一种可变退捻钢丝缠绕机的携纱器和副轴之间的安装结构示意图;Figure 7 is a schematic diagram of the installation structure between the yarn carrier and the secondary shaft of a variable untwisted steel wire winding machine proposed by the present invention;
图8为本发明提出的一种可变退捻钢丝缠绕机的收卷机构的结构示意图;Figure 8 is a schematic structural diagram of the winding mechanism of a variable untwisted steel wire winding machine proposed by the present invention;
图9为本发明提出的一种可变退捻钢丝缠绕机的卷筒和内轴之间的安装结构示意图。Figure 9 is a schematic diagram of the installation structure between the drum and the inner shaft of a variable untwisted steel wire winding machine proposed by the present invention.
图中:1、机座;2、皮带;3、齿盘;4、主轴;5、圆盘;6、第一缺口;7、携纱器;8、顶板;9、圆孔;10、固定座;11、第一电机;12、第一齿轮;13、套板;14、伸缩杆;15、滑条;16、滑口;17、顶杆;18、穿线口;19、第二缺口;20、套盘;21、推挤部;22、齿筒;23、套件;24、第二电机;25、第二齿轮;26、束线轮;27、导杆;28、导块;29、弹簧;30、带轮;31、齿圈;32、副轴;33、第三齿轮;34、第一螺柱;35、第一螺套;36、支杆;37、固定板;38、内轴;39、卷筒;40、第三电机;41、第二螺柱;42、第二螺套;43、导板;44、往复螺杆;45、往复滑座。In the picture: 1. Machine base; 2. Belt; 3. Gear plate; 4. Spindle; 5. Disc; 6. First gap; 7. Yarn carrier; 8. Top plate; 9. Round hole; 10. Fixed Base; 11. First motor; 12. First gear; 13. Cover plate; 14. Telescopic rod; 15. Slider; 16. Slide mouth; 17. Push rod; 18. Threading port; 19. Second gap; 20. Set plate; 21. Pushing part; 22. Gear barrel; 23. Kit; 24. Second motor; 25. Second gear; 26. Wire harness wheel; 27. Guide rod; 28. Guide block; 29. Spring; 30. Pulley; 31. Ring gear; 32. Countershaft; 33. Third gear; 34. First stud; 35. First screw sleeve; 36. Support rod; 37. Fixed plate; 38. Inner Shaft; 39, reel; 40, third motor; 41, second stud; 42, second screw sleeve; 43, guide plate; 44, reciprocating screw; 45, reciprocating slide.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inner", " The orientation or positional relationship indicated by "outside" and so on is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation. Specific orientations of construction and operation are therefore not to be construed as limitations of the invention.
实施例Example
参照图1-9,一种可变退捻钢丝缠绕机,包括机座1,机座1底部内壁转动连接有齿盘3,齿盘3顶端固定有主轴4,主轴4上套设有圆盘5,圆盘5上方设置有其上开设有圆孔9的顶板8,圆盘5下方设置有多个环形阵列分布的携纱器7,携纱器7通过固定组件连接在齿盘3上,机座1一侧内壁固定有固定座10,固定座10底部固定有第一电机11,第一电机11输出轴连接有与齿盘3啮合连接的第一齿轮12,圆盘5上设置有捻度调节组件,将携纱器7上的钢丝的一端引出并穿过圆孔9,而后将钢丝的端部固定在一起,启动第一电机11,第一电机11输出轴带动第一齿轮12转动,第一齿轮12啮合带动齿盘3转动,齿盘3同步带动主轴4和圆盘5转动,圆盘5带动多根钢丝转动,多根钢丝在交点处开始缠绕,通过捻度调节组件可以灵活的调节钢丝缠绕后的捻度。Referring to Figure 1-9, a variable untwisting steel wire winding machine includes a machine base 1. A toothed disc 3 is rotatably connected to the inner wall of the bottom of the machine base 1. A main shaft 4 is fixed at the top of the toothed disc 3, and a disc is set on the main shaft 4. 5. A top plate 8 with a circular hole 9 is provided above the disk 5. A plurality of yarn carriers 7 distributed in an annular array are provided below the disk 5. The yarn carriers 7 are connected to the toothed disc 3 through fixed components. A fixed base 10 is fixed on the inner wall of one side of the machine base 1. A first motor 11 is fixed at the bottom of the fixed base 10. The output shaft of the first motor 11 is connected to a first gear 12 that is meshed with the toothed disc 3. The disc 5 is provided with a twist. Adjust the assembly, pull out one end of the steel wire on the yarn carrier 7 and pass it through the round hole 9, then fix the ends of the steel wire together, start the first motor 11, the output shaft of the first motor 11 drives the first gear 12 to rotate, The meshing of the first gear 12 drives the rotation of the toothed disc 3. The toothed disc 3 synchronously drives the main shaft 4 and the disc 5 to rotate. The disc 5 drives multiple steel wires to rotate. The multiple steel wires begin to wind at the intersection, which can be flexibly adjusted through the twist adjustment component. The twist of wire after winding.
进一步的,捻度调节组件包括伸缩杆14,圆盘5圆周外壁开设有多个与携纱器7相对应的第一缺口6,第一缺口6内转动连接有束线轮26,主轴4上固定套设有套板13,伸缩杆14固定在套板13上,伸缩杆14的输出轴与圆盘5固定连接,圆盘5通过限位组件可顺着主轴4上下移动,在穿设钢丝时,将钢丝置于对应的第一缺口6内,这样圆盘5在转动时,就可带动钢丝一起转动,启动伸缩杆14,伸缩杆14输出轴带动圆盘5向上或向下移动,圆盘5就会调整钢丝的倾斜角度,从而调整钢丝缠绕后的捻度。Further, the twist adjustment assembly includes a telescopic rod 14, and a plurality of first notches 6 corresponding to the yarn carrier 7 are provided on the circumferential outer wall of the disk 5. A wire harness wheel 26 is rotatably connected to the first notches 6, and is fixed on the main shaft 4. The sleeve is equipped with a sleeve plate 13, and the telescopic rod 14 is fixed on the sleeve plate 13. The output shaft of the telescopic rod 14 is fixedly connected to the disc 5. The disc 5 can move up and down along the main shaft 4 through the limiting component. When threading the steel wire , place the steel wire in the corresponding first gap 6, so that when the disk 5 rotates, it can drive the steel wire to rotate together, start the telescopic rod 14, and the output shaft of the telescopic rod 14 drives the disk 5 to move upward or downward. 5 will adjust the inclination angle of the steel wire, thereby adjusting the twist of the steel wire after winding.
进一步的,限位组件包括一对设置在主轴4圆周外壁上的与其一体成型的滑条15,圆盘5圆周内壁开设有一对与滑条15形成滑动配合的滑口16,通过滑条15和滑口16的配合,使得圆盘5可以沿着主轴4上下移动。Further, the limiting assembly includes a pair of slide bars 15 that are integrally formed on the outer circumferential wall of the spindle 4. The inner circumferential wall of the disc 5 is provided with a pair of sliding openings 16 that form a sliding fit with the slide bars 15. Through the slide bars 15 and The cooperation of the sliding port 16 allows the disc 5 to move up and down along the main shaft 4 .
进一步的,捻度调节组件包括多个设置在圆盘5顶部的顶杆17,顶杆17的外端开设有第二缺口19,第二缺口19内也转动连接有束线轮26,圆盘5上开设有多个分别位于顶杆17下方的穿线口18,圆盘5与主轴4固定连接,主轴4上转动连接有其上具有齿筒22的套盘20,套盘20圆周外壁设有多个向外凸出的推挤部21,主轴4上固定套设有套件23,套件23底部固定有第二电机24,第二电机24输出轴连接有与齿筒22啮合的第二齿轮25,在穿设钢丝时,将钢丝置于对应的第二缺口19内,这样圆盘5在转动时,就可以通过顶杆17带动钢丝一起转动,启动第二电机24,第二电机24输出轴带动第二齿轮25转动,第二齿轮25啮合带动齿筒22和套盘20一起转动,套盘20转动时通过推挤部21推挤顶杆17,在限位组件的作用下顶杆17将位于第二缺口19内的钢丝向外推动,就可以调整钢丝的倾斜角度,从而调整钢丝缠绕后的捻度。Further, the twist adjustment assembly includes a plurality of push rods 17 arranged on the top of the disk 5. A second notch 19 is opened at the outer end of the push rod 17. A wire harness wheel 26 is also rotatably connected in the second notch 19. The disk 5 There are a plurality of threading openings 18 respectively located below the push rod 17. The disk 5 is fixedly connected to the main shaft 4. The main shaft 4 is rotatably connected to a sleeve disk 20 with a gear barrel 22 on it. The outer circumferential wall of the sleeve disk 20 is provided with multiple threading openings 18. There is an outward protruding pushing portion 21, and a sleeve 23 is fixedly sleeved on the main shaft 4. A second motor 24 is fixed at the bottom of the sleeve 23. The output shaft of the second motor 24 is connected to a second gear 25 that meshes with the gear barrel 22. When threading the steel wire, place the steel wire in the corresponding second gap 19, so that when the disc 5 rotates, the steel wire can be driven to rotate together through the push rod 17, and the second motor 24 is started, and the output shaft of the second motor 24 drives The second gear 25 rotates, and the meshing of the second gear 25 drives the gear barrel 22 and the sleeve disk 20 to rotate together. When the sleeve disk 20 rotates, it pushes the ejector rod 17 through the pushing part 21. Under the action of the limiting component, the ejector rod 17 will be positioned at When the steel wire in the second notch 19 is pushed outward, the inclination angle of the steel wire can be adjusted, thereby adjusting the twist of the steel wire after winding.
进一步的,限位组件包括固定在圆盘5上的导杆27,导杆27内滑动连接有与顶杆17固定的导块28,导块28的一端固定有弹簧29,弹簧29的另一端固定在导杆27上,在受到推挤部21的推挤后,顶杆17会和导块28一起向外移动,对弹簧29形成挤压,在弹簧29的反向弹力作用下,即可使得顶杆17稳定在既定位置。Further, the limiting assembly includes a guide rod 27 fixed on the disk 5. A guide block 28 fixed to the ejector rod 17 is slidably connected in the guide rod 27. One end of the guide block 28 is fixed with a spring 29, and the other end of the spring 29 is fixed. Fixed on the guide rod 27, after being pushed by the pushing part 21, the ejector rod 17 will move outward together with the guide block 28, squeezing the spring 29, and under the reverse elastic force of the spring 29, it can The push rod 17 is stabilized at a predetermined position.
进一步的,固定组件包括转动连接在齿盘3顶端的副轴32,副轴32的中间部位为T形结构,携纱器7套在副轴32上,副轴32顶端设有第一螺柱34,第一螺柱34上螺纹连接有用于压紧携纱器7的第一螺套35,将携纱器7从副轴32的顶端套入,而后将第一螺套35拧紧到第一螺柱34上,即可将携纱器7进行固定,当携纱器7上的钢丝用完后,就可以方便的更换携纱器7。Further, the fixed assembly includes a secondary shaft 32 that is rotatably connected to the top of the gear plate 3. The middle part of the secondary shaft 32 has a T-shaped structure. The yarn carrier 7 is placed on the secondary shaft 32. The top of the secondary shaft 32 is provided with a first stud. 34. The first stud 34 is threadedly connected with the first screw sleeve 35 for compressing the yarn carrier 7. Insert the yarn carrier 7 from the top of the secondary shaft 32, and then tighten the first screw sleeve 35 to the first screw. The yarn carrier 7 can be fixed on the stud 34. When the steel wire on the yarn carrier 7 is used up, the yarn carrier 7 can be easily replaced.
进一步的,副轴32上固定套设有第三齿轮33,机座1底部内壁固定有齿圈31,齿圈31与多个第三齿轮33啮合连接,当齿盘3转动时,副轴32会和齿盘3一起转动,此时齿圈31会啮合带动第三齿轮33转动,从而使得副轴32和携纱器7发生自转,从而对钢丝进行放线,通过携纱器7对钢丝进行主动放线,可以控制钢丝在缠绕时具有一定的张紧度,从而使得钢丝在缠绕得更紧。Further, a third gear 33 is fixedly mounted on the countershaft 32, and a ring gear 31 is fixed on the inner wall of the bottom of the machine base 1. The ring gear 31 is meshed with a plurality of third gears 33. When the gearwheel 3 rotates, the countershaft 32 It will rotate together with the toothed gear 3. At this time, the toothed gear 31 will mesh and drive the third gear 33 to rotate, causing the secondary shaft 32 and the yarn carrier 7 to rotate, thereby unwinding the steel wire, and passing the yarn carrier 7 to the steel wire. Active pay-off can control the steel wire to have a certain degree of tension when winding, thereby making the steel wire winding tighter.
进一步的,机座1的侧方固定有支杆36,支杆36的另一端固定有固定板37,顶板8固定在固定板37上,固定板37上转动连接有内轴38,内轴38上套设有可拆卸连接的卷筒39,固定板37上固定有第三电机40,第三电机40输出轴与内轴38连接,固定板37上固定有位于顶板8和内轴38之间的导板43,导板43上转动连接有往复螺杆44,导板43内滑动连接有与往复螺杆44形成传动连接的往复滑座45,往复滑座45上设有圆口,往复螺杆44和内轴38上均固定套设有带轮30,两个带轮30之间通过皮带2连接,将钢丝的一端先后穿过圆孔9和圆口,而后将所有钢丝的端部同时都固定到卷筒39上,在缠绕钢丝时同时启动第三电机40,第三电机40输出轴带动内轴38和卷筒39转动,这样就可以将缠绕好的钢丝收卷到卷筒39上,并且内轴38转动时通过带轮30和皮带2的传动配合带动往复螺杆44转动,使得往复滑座45带动缠绕后的钢丝左右往复移动,从而引导钢丝均匀收卷到整个卷筒39上。Further, a support rod 36 is fixed on the side of the machine base 1, and a fixed plate 37 is fixed on the other end of the support rod 36. The top plate 8 is fixed on the fixed plate 37, and an inner shaft 38 is rotatably connected to the fixed plate 37. The inner shaft 38 The upper sleeve is provided with a removably connected reel 39. A third motor 40 is fixed on the fixed plate 37. The output shaft of the third motor 40 is connected to the inner shaft 38. The fixed plate 37 is fixed with a third motor 40 between the top plate 8 and the inner shaft 38. The guide plate 43 is rotatably connected with a reciprocating screw 44. The guide plate 43 is slidably connected with a reciprocating slide 45 that forms a transmission connection with the reciprocating screw 44. The reciprocating slide 45 is provided with a round mouth, the reciprocating screw 44 and the inner shaft 38. The two pulleys 30 are connected by a belt 2. Pass one end of the steel wire through the round hole 9 and the round mouth, and then fix the ends of all the steel wires to the drum 39 at the same time. When winding the steel wire, the third motor 40 is started at the same time. The output shaft of the third motor 40 drives the inner shaft 38 and the drum 39 to rotate. In this way, the wound steel wire can be wound onto the drum 39, and the inner shaft 38 rotates. At this time, the reciprocating screw 44 is driven to rotate by the transmission cooperation of the pulley 30 and the belt 2, so that the reciprocating slide 45 drives the wound steel wire to reciprocate left and right, thereby guiding the steel wire to be evenly wound onto the entire drum 39.
进一步的,内轴38的内端设有第二螺柱41,第二螺柱41上螺纹连接有用于压紧卷筒39的第二螺套42,将卷筒39从内轴38的端部套入,而后将第二螺套42拧紧到第二螺柱41上,将卷筒39抵紧,即可将其固定,方便后续卷筒39的更换。Further, the inner end of the inner shaft 38 is provided with a second stud 41, and the second stud 41 is threadedly connected with a second thread sleeve 42 for compressing the drum 39, and the drum 39 is removed from the end of the inner shaft 38. Insert it, and then tighten the second screw sleeve 42 to the second stud 41, and press the drum 39 tightly to fix it, so as to facilitate subsequent replacement of the drum 39.
工作原理:将钢丝的一端先后穿过圆孔9和圆口,而后将所有钢丝的端部同时都固定到卷筒39上,启动第一电机11,第一电机11输出轴带动第一齿轮12转动,第一齿轮12啮合带动齿盘3转动,齿盘3同步带动主轴4和圆盘5转动,圆盘5带动多根钢丝转动,多根钢丝在交点处开始缠绕,在缠绕钢丝时同时启动第三电机40,第三电机40输出轴带动内轴38和卷筒39转动,这样就可以将缠绕好的钢丝收卷到卷筒39上,并且内轴38转动时通过带轮30和皮带2的传动配合带动往复螺杆44转动,使得往复滑座45带动缠绕后的钢丝左右往复移动,从而引导钢丝均匀收卷到整个卷筒39上;Working principle: pass one end of the steel wire through the round hole 9 and the round mouth successively, and then fix the ends of all the steel wires to the drum 39 at the same time, start the first motor 11, and the output shaft of the first motor 11 drives the first gear 12 rotation, the first gear 12 meshes to drive the gear disc 3 to rotate, the gear disc 3 synchronously drives the main shaft 4 and the disc 5 to rotate, the disc 5 drives multiple steel wires to rotate, the multiple steel wires start to wind at the intersection, and start simultaneously when winding the steel wires. The third motor 40 and the output shaft of the third motor 40 drive the inner shaft 38 and the drum 39 to rotate, so that the wound steel wire can be wound onto the drum 39, and when the inner shaft 38 rotates, it passes through the pulley 30 and the belt 2 The transmission cooperates to drive the reciprocating screw 44 to rotate, so that the reciprocating slide 45 drives the wound steel wire to reciprocate left and right, thereby guiding the steel wire to be evenly wound onto the entire drum 39;
通过以下两种方式可以调节钢丝缠绕的捻度:The twist of steel wire winding can be adjusted in the following two ways:
第一、在穿设钢丝时,将钢丝置于对应的第一缺口6内,这样圆盘5在转动时,就可带动钢丝一起转动,启动伸缩杆14,伸缩杆14输出轴带动圆盘5向上或向下移动,圆盘5就会调整钢丝的倾斜角度,从而调整钢丝缠绕后的捻度;First, when threading the steel wire, place the steel wire in the corresponding first gap 6, so that when the disk 5 rotates, it can drive the steel wire to rotate together, start the telescopic rod 14, and the output shaft of the telescopic rod 14 drives the disk 5 Moving up or down, the disc 5 will adjust the inclination angle of the steel wire, thereby adjusting the twist of the steel wire after winding;
第二、在穿设钢丝时,将钢丝置于对应的第二缺口19内,这样圆盘5在转动时,就可以通过顶杆17带动钢丝一起转动,启动第二电机24,第二电机24输出轴带动第二齿轮25转动,第二齿轮25啮合带动齿筒22和套盘20一起转动,套盘20转动时通过推挤部21推挤顶杆17,在限位组件的作用下顶杆17将位于第二缺口19内的钢丝向外推动,就可以调整钢丝的倾斜角度,从而调整钢丝缠绕后的捻度。Second, when threading the steel wire, place the steel wire in the corresponding second gap 19, so that when the disc 5 rotates, the steel wire can be driven to rotate together through the push rod 17, and the second motor 24 is started. The output shaft drives the second gear 25 to rotate, and the meshing of the second gear 25 drives the gear barrel 22 and the sleeve disk 20 to rotate together. When the sleeve disk 20 rotates, it pushes the ejector rod 17 through the pushing part 21, and the ejector rod 17 is pushed by the limiting component. 17. By pushing the steel wire located in the second notch 19 outward, the inclination angle of the steel wire can be adjusted, thereby adjusting the twist of the steel wire after winding.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above are only preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person familiar with the technical field can, within the technical scope disclosed in the present invention, implement the technical solutions of the present invention. Equivalent substitutions or changes of the inventive concept thereof shall be included in the protection scope of the present invention.
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| CN119392438A (en) * | 2024-12-31 | 2025-02-07 | 福建佶龙机械科技股份有限公司 | A cloth winding and cutting device for warp knitting machine |
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| CN119392438A (en) * | 2024-12-31 | 2025-02-07 | 福建佶龙机械科技股份有限公司 | A cloth winding and cutting device for warp knitting machine |
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Application publication date: 20231117 |