CN117068740A - A feeding device and feeding method for a mobile phone screen processing system - Google Patents
A feeding device and feeding method for a mobile phone screen processing system Download PDFInfo
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- CN117068740A CN117068740A CN202311087820.4A CN202311087820A CN117068740A CN 117068740 A CN117068740 A CN 117068740A CN 202311087820 A CN202311087820 A CN 202311087820A CN 117068740 A CN117068740 A CN 117068740A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
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Abstract
Description
技术领域Technical field
本发明涉及手机屏生产设备技术领域,具体涉及一种手机屏加工系统的上料装置及上料方法。The invention relates to the technical field of mobile phone screen production equipment, and in particular to a loading device and a loading method of a mobile phone screen processing system.
背景技术Background technique
在手机生产的过程中,需对手机屏进行一系列的加工操作,如贴膜、检测、封装等多种加工步骤,而现有的加工生产线一般为流水线作业,对待加工的手机屏大部分都是采用传送辊道的方式进行各步骤之间的运输。In the process of mobile phone production, the mobile phone screen needs to undergo a series of processing operations, such as film application, testing, packaging and other processing steps. However, the existing processing production lines are generally assembly line operations, and most of the mobile phone screens to be processed are Transport between each step is carried out using conveyor rollers.
通过进料辊道进入的手机屏均需通过辊道的对中后便于机械手抓取以进行后续的加工操作,通过设置多个进料辊道进行交替上料是现有生产线的常规设置,故现有的生产流水线需在各进料辊道上均设置有对中机构,同时也要设置对应的控制线路等其他外设机构,这样则会大幅占用厂房面积,浪费大量设备资源和设置空间。The mobile phone screens that enter through the feed roller must be centered on the roller to facilitate the robot grasp for subsequent processing operations. It is a common setting of existing production lines to set up multiple feed rollers for alternate feeding. The existing production line requires a centering mechanism on each feed roller, as well as corresponding control circuits and other peripheral mechanisms. This will occupy a large area of the factory and waste a lot of equipment resources and installation space.
鉴于上述缺陷,本发明创作者经过长时间的研究和实践终于获得了本发明。In view of the above-mentioned defects, the creator of the present invention finally obtained the present invention after a long period of research and practice.
发明内容Contents of the invention
为解决上述技术缺陷,本发明采用的技术方案在于,提供一种手机屏加工系统的上料装置,包括料仓盒、托起部和抓取部,若干料盘竖直排列设置在所述料仓盒内,各手机屏组件对应设置在各所述料盘上,所述托起部设置在所述料仓盒的上部,并对位于所述料仓盒最上端的所述手机屏组件进行托起操作,所述抓取部包括吸盘和对中组,所述对中组包括两对称设置的对中架,所述吸盘设置在两所述对中架之间,所述对中组对被所述托起部托起的所述手机屏组件进行对中操作,所述吸盘对完成对中操作的所述手机屏组件进行吸附抓取。In order to solve the above technical deficiencies, the technical solution adopted by the present invention is to provide a loading device for a mobile phone screen processing system, which includes a silo box, a holding part and a grabbing part, and several material trays are arranged vertically on the material. In the bin box, each mobile phone screen assembly is correspondingly arranged on each of the material trays. The holding portion is arranged on the upper part of the bin box and supports the mobile phone screen component located at the uppermost end of the bin box. When operating, the grabbing part includes a suction cup and a centering group. The centering group includes two symmetrically arranged centering frames. The suction cup is arranged between the two centering frames. The centering group is aligned with the centering frame. The mobile phone screen assembly held up by the holding portion performs a centering operation, and the suction cup adsorbs and grasps the mobile phone screen assembly that has completed the centering operation.
较佳的,所述料仓盒包括安装板、提位组和限位支架,所述限位支架固定设置在所述安装板上端面上,所述提位组设置在所述安装板的底部,所述限位支架内设置有进料板,所述料盘竖直排列设置在所述进料板上,所述进料板通过升降杆与所述提位组传动连接提位组,所述提位组调整所述料盘的高度,所述托起部包括托起架、水平调节组和竖直调节组,所述托起架固定设置在所述水平调节组的伸缩杆上,所述水平调节组与所述竖直调节组的伸缩杆固定连接,通过所述水平调节组调节所述托起架的水平位置,通过所述竖直调节组调节所述托起架的竖直位置;所述对中组还包括支撑架和调节架,所述支撑架设置在直线导轨上,所述调节架和所述吸盘均固定设置在所述支撑架上,两所述对中架均设置在所述调节架上,且所述调节架控制两所述对中架反向移动。Preferably, the silo box includes a mounting plate, a lifting group and a limiting bracket, the limiting bracket is fixedly mounted on the upper surface of the mounting plate, and the lifting group is mounted on the bottom of the mounting plate. , a feeding plate is provided in the limiting bracket, and the feeding plates are arranged vertically on the feeding plate. The feeding plate is connected to the lifting group through a lifting rod and the lifting group, so The lifting group adjusts the height of the material tray. The supporting portion includes a supporting frame, a horizontal adjustment group and a vertical adjustment group. The supporting frame is fixedly installed on the telescopic rod of the horizontal adjustment group, so The horizontal adjustment group is fixedly connected to the telescopic rod of the vertical adjustment group. The horizontal adjustment group adjusts the horizontal position of the supporting frame, and the vertical adjustment group adjusts the vertical position of the supporting frame. ; The centering group also includes a support frame and an adjustment frame, the support frame is arranged on the linear guide rail, the adjustment frame and the suction cup are both fixedly arranged on the support frame, and both centering frames are provided On the adjusting frame, the adjusting frame controls the two centering frames to move in opposite directions.
较佳的,所述限位支架包括侧板和调节板组,所述侧板垂直固定在所述安装板的上端面,所述调节板组对称设置在所述侧板上,所述料盘设置在两所述调节板组之间;所述调节板组包括中心板,所述侧板上固定设置有调节杆,所述调节杆滑动连接有调节块,所述中心板的一端与所述调节块固定连接,使所述中心板可沿所述调节杆移动;一所述中心板上设置有两翼板,所述中心板上设置有调节长孔,所述翼板上设置有固定孔,连接螺钉穿过所述调节长孔并与所述固定孔螺纹连接。Preferably, the limiting bracket includes a side plate and an adjusting plate group, the side plate is vertically fixed on the upper end surface of the installation plate, the adjusting plate group is symmetrically arranged on the side plate, and the material tray Set between the two adjusting plate groups; the adjusting plate group includes a center plate, an adjusting rod is fixedly provided on the side plate, an adjusting block is slidably connected to the adjusting rod, and one end of the center plate is connected to the The adjusting block is fixedly connected so that the center plate can move along the adjusting rod; the center plate is provided with two wing plates, the center plate is provided with an adjustment long hole, and the wing plates are provided with fixed holes. The connecting screw passes through the adjusting long hole and is threadedly connected with the fixing hole.
较佳的,所述料盘设置为矩形的平板件,所述料盘的两侧向外延伸形成限位板,所述限位板宽度小于所述料盘宽度,同一所述调节板组两所述翼板之间的距离大于所述限位板的宽度,所述限位板设置在同一所述调节板组两所述翼板之间。Preferably, the material tray is set as a rectangular flat piece, and both sides of the material tray extend outward to form limit plates. The width of the limit plate is smaller than the width of the material tray. The two adjustment plate groups of the same The distance between the wing plates is greater than the width of the limiting plate, and the limiting plate is arranged between the two wing plates of the same adjusting plate group.
较佳的,所述限位板上设置有导向条和导向槽,所述料盘上的所述导向条设置在相邻所述料盘的所述导向槽内,所述导向条和所述导向槽均沿所述料盘的宽度方向延伸。Preferably, the limiting plate is provided with guide bars and guide grooves, and the guide bars on the material tray are arranged in the guide grooves adjacent to the material tray, and the guide bars and the guide grooves are The guide grooves all extend along the width direction of the material tray.
较佳的,所述料盘上设置有若干托起槽,所述手机屏组件铺设在所述托起槽上方,所述托起槽沿所述料盘的长度方向直线排列设置,所述托起架包括若干托起杆,所述托起杆和所述托起槽一一对应设置,所述托起槽的槽口对应所述托起杆设置。Preferably, the material tray is provided with a number of supporting grooves, and the mobile phone screen assembly is laid above the supporting grooves. The supporting grooves are arranged in a straight line along the length direction of the material tray. The lifting frame includes a plurality of lifting rods, the lifting rods and the supporting grooves are arranged in one-to-one correspondence, and the notches of the supporting grooves are arranged corresponding to the lifting rods.
较佳的,所述托起架还包括第一连接板、第二连接板和第二调节气缸,所述托起杆沿所述第一连接板的延伸方向直线排列设置,所述水平调节组包括第一调节气缸和升降座,所述升降座与所述竖直调节组连接,所述第一调节气缸固定设置在所述升降座上,所述第一调节气缸的伸缩杆与所述第一连接板传动连接,所述水平调节组还包括第二连接板和第二调节气缸,所述第二调节气缸固定设置在所述第二连接板上,所述第二调节气缸的伸缩杆与所述第一连接板固定连接,所述第一调节气缸的伸缩杆与所述第二连接板连接。Preferably, the supporting frame further includes a first connecting plate, a second connecting plate and a second adjusting cylinder, the supporting rods are arranged linearly along the extension direction of the first connecting plate, and the horizontal adjusting group It includes a first adjusting cylinder and a lifting base, the lifting base is connected to the vertical adjustment group, the first adjusting cylinder is fixedly arranged on the lifting base, and the telescopic rod of the first adjusting cylinder is connected to the third adjusting cylinder. A connecting plate is drivingly connected. The horizontal adjustment group also includes a second connecting plate and a second adjusting cylinder. The second adjusting cylinder is fixedly arranged on the second connecting plate. The telescopic rod of the second adjusting cylinder is connected to the second connecting plate. The first connecting plate is fixedly connected, and the telescopic rod of the first adjusting cylinder is connected to the second connecting plate.
较佳的,所述调节架包括固定板、调节电机、调节皮带,所述调节皮带为环形闭合结构,所述调节电机固定设置在所述固定板上,所述调节电机的输出轴固定设置有第一传动轮,对应的所述固定板上设置有第二传动轮,所述第二传动轮可绕自身轴线自由转动,所述调节皮带两端分别套设在所述第一传动轮和所述第二传动轮上从而形成传动连接,两所述对中架分别固定设置在所述第一传动轮和所述第二传动轮上下两侧的所述调节皮带上。Preferably, the adjustment frame includes a fixed plate, an adjustment motor, and an adjustment belt. The adjustment belt is an annular closed structure. The adjustment motor is fixedly mounted on the fixed plate. The output shaft of the adjustment motor is fixedly provided with a The first transmission wheel is provided with a second transmission wheel on the corresponding fixed plate. The second transmission wheel can freely rotate around its own axis. The two ends of the adjustment belt are respectively sleeved on the first transmission wheel and the first transmission wheel. A transmission connection is formed on the second transmission wheel, and the two centering frames are respectively fixed on the adjustment belts on the upper and lower sides of the first transmission wheel and the second transmission wheel.
较佳的,所述对中架包括对中板和若干对中杆,所述对中板与所述调节皮带固定连接,所述对中杆在所述对中板上沿直线均布,且所述对中杆均竖直设置,所述对中杆的排列方向与所述对中架的移动方向垂直设置,且两所述对中架上的对中杆排列方向平行设置。Preferably, the centering frame includes a centering plate and a plurality of centering rods, the centering plate is fixedly connected to the adjustment belt, the centering rods are evenly distributed along a straight line on the centering plate, and The centering rods are all arranged vertically, the arrangement direction of the centering rods is perpendicular to the moving direction of the centering frame, and the arrangement directions of the centering rods on the two centering frames are arranged in parallel.
较佳的,一种上料方法,采用所述的手机屏加工系统的上料装置,包括步骤:Preferably, a feeding method uses the feeding device of the mobile phone screen processing system, including the steps:
S1,通过所述提位组整体上移竖直排列的所述料盘,使最上端所述料盘移动至所述托起部的对应位置;S1, the lifting group moves the vertically arranged material trays upward as a whole, so that the uppermost material tray moves to the corresponding position of the holding portion;
S2,所述水平调节组带动所述托起架由初始位置水平移动,使所述托起架插入所述料盘内,且所述托起架设置在手机屏组件的下方;S2, the horizontal adjustment group drives the supporting frame to move horizontally from the initial position, so that the supporting frame is inserted into the material tray, and the supporting frame is arranged below the mobile phone screen assembly;
S3,所述竖直调节组带动所述托起架上移,将所述料盘内的手机屏组件托起;S3, the vertical adjustment group drives the lifting frame to move upward to lift the mobile phone screen assembly in the material tray;
S4,所述抓取部将所述吸盘移动至手机屏组件的正上方,并将所述对中杆插入相邻所述托起杆的间隙中;S4, the grabbing part moves the suction cup directly above the mobile phone screen assembly, and inserts the centering rod into the gap between the adjacent lifting rods;
S5,两所述对中架向中心移动并带动手机屏组件进行对中,在完成对中后保持两所述对中架位置,并通过所述吸盘吸附手机屏组件;S5. The two centering frames move toward the center and drive the mobile phone screen assembly for centering. After the centering is completed, the positions of the two centering frames are maintained and the mobile phone screen assembly is absorbed by the suction cups;
S6,所述抓取部带动手机屏组件移动至后续加工位置,所述竖直调节组带动所述托起架下移,且所述水平调节组再次带动所述托起架水平移动将最上端所述料盘从所述料仓盒中推出;S6, the grabbing part drives the mobile phone screen assembly to the subsequent processing position, the vertical adjustment group drives the supporting frame to move downward, and the horizontal adjustment group drives the supporting frame to move horizontally again to move the uppermost end The material tray is pushed out from the silo box;
S7,所述水平调节组带动所述托起架水平移动至初始位置,完成单次上料操作。S7, the horizontal adjustment group drives the supporting frame to move horizontally to the initial position to complete a single loading operation.
与现有技术比较本发明的有益效果在于:本发明通过设置所述料仓盒,将待加工的手机屏组件分别设置在竖直排列的各所述料盘内,手机屏组件的竖直排列设置可大幅降低设备进料区所占用的厂房面积,在抓取装置上设置对中机构,更加避免了多辊道多对中机构的设置,同时放置手机屏组件的为盒体结构,可通过整体更换所述料仓盒来实现手机屏组件的填充,相较于现有技术中传动辊道的设计,结构更为简单,替换也更为方便。Compared with the prior art, the beneficial effects of the present invention are: by arranging the silo box, the mobile phone screen components to be processed are respectively arranged in each of the vertically arranged material trays. The vertical arrangement of the mobile phone screen components The setting can greatly reduce the factory area occupied by the equipment feeding area. A centering mechanism is installed on the grabbing device, which further avoids the installation of multiple rollers and multiple centering mechanisms. At the same time, the mobile phone screen assembly is placed in a box structure, which can be passed The whole silo box is replaced to realize the filling of mobile phone screen components. Compared with the design of the transmission roller in the prior art, the structure is simpler and the replacement is more convenient.
附图说明Description of the drawings
图1为所述手机屏加工系统的上料装置的结构视图;Figure 1 is a structural view of the loading device of the mobile phone screen processing system;
图2为所述抓取部的结构视图;Figure 2 is a structural view of the grabbing part;
图3为所述调节架的结构视图;Figure 3 is a structural view of the adjustment frame;
图4为所述料仓盒和所述托起部的结构视图;Figure 4 is a structural view of the silo box and the holding portion;
图5为所述料仓盒的结构视图;Figure 5 is a structural view of the silo box;
图6为所述料盘的结构视图;Figure 6 is a structural view of the material tray;
图7为所述托起部的结构视图。Figure 7 is a structural view of the holding portion.
图中数字表示:The numbers in the figure represent:
1-料仓盒;2-托起部;3-抓取部;4-料盘;11-提位组;12-安装板;13-限位支架;14-进料板;21-托起架;22-竖直调节组;23-第一调节气缸;24-升降座;25-第二连接板;26-第二调节气缸;27-第一导向杆;28-第二导向杆;31-吸盘;32-对中架;33-支撑架;34-调节架;41-限位板;42-导向条;43-导向槽;44-托起槽;131-侧板;132-中心板;133-翼板;134-调节杆;135-调节块;136-调节长孔;211-托起杆;212-第一连接板;321-对中板;322-对中杆;341-固定板;342-调节电机;343-调节皮带;344-第一传动轮;345-第二传动轮;346-接近开关;347-对中导轨;348-滑块。1-silo box; 2-holding part; 3-grabbing part; 4-material tray; 11-lifting group; 12-installation plate; 13-limit bracket; 14-feeding plate; 21-holding up 22-vertical adjustment group; 23-first adjustment cylinder; 24-lift seat; 25-second connecting plate; 26-second adjustment cylinder; 27-first guide rod; 28-second guide rod; 31 -Suction cup; 32-centering frame; 33-support frame; 34-adjusting frame; 41-limiting plate; 42-guide bar; 43-guide groove; 44-holding groove; 131-side plate; 132-center plate ; 133-wing plate; 134-adjusting rod; 135-adjusting block; 136-adjusting long hole; 211-holding rod; 212-first connecting plate; 321-centering plate; 322-centering rod; 341-fixed Plate; 342-Adjusting motor; 343-Adjusting belt; 344-First transmission wheel; 345-Second transmission wheel; 346-Proximity switch; 347-Alignment guide rail; 348-Slider.
具体实施方式Detailed ways
以下结合附图,对本发明上述的和另外的技术特征和优点作更详细的说明。The above and other technical features and advantages of the present invention will be described in more detail below with reference to the accompanying drawings.
实施例一Embodiment 1
如图1所示,图1为所述手机屏加工系统的上料装置的结构视图;本发明所述手机屏加工系统的上料装置包括料仓盒1、托起部2和抓取部3,若干料盘4竖直排列设置在所述料仓盒1内,各手机屏组件对应设置在各所述料盘4上,所述托起部2设置在所述料仓盒1的上部,并对位于所述料仓盒1最上端的所述手机屏组件进行托起操作,所述抓取部3包括吸盘31和对中组,所述对中组包括两对称设置的对中架32,所述吸盘31设置在两所述对中架32之间,通过所述对中组移动两所述对中架32,将所述托起部2上的所述手机屏组件设置在两所述对中架32之间,通过所述对中架32对所述手机屏组件校正对中后,再通过所述吸盘31对所述手机屏组件进行吸附抓取,从而完成对所述手机屏组件的抓取操作。As shown in Figure 1, Figure 1 is a structural view of the loading device of the mobile phone screen processing system; the loading device of the mobile phone screen processing system of the present invention includes a bin box 1, a holding part 2 and a grabbing part 3 , several material trays 4 are arranged vertically in the silo box 1, each mobile phone screen assembly is correspondingly provided on each of the material trays 4, and the holding portion 2 is provided on the upper part of the silo box 1, And perform a lifting operation on the mobile phone screen assembly located at the uppermost end of the silo box 1. The grabbing part 3 includes a suction cup 31 and a centering group. The centering group includes two symmetrically arranged centering frames 32. The suction cup 31 is arranged between the two centering frames 32. The two centering frames 32 are moved by the centering group, and the mobile phone screen assembly on the holding part 2 is placed between the two centering frames 32. Between the centering frames 32, after correcting and centering the mobile phone screen assembly through the centering frame 32, the mobile phone screen assembly is then sucked and captured by the suction cup 31, thereby completing the mobile phone screen assembly. fetch operation.
较佳的,所述料仓盒1包括提位组11,所述提位组11调整所述料盘4的高度,所述托起部2包括托起架21、水平调节组和竖直调节组22,所述托起架21固定设置在所述水平调节组的伸缩杆上,所述水平调节组与所述竖直调节组22的伸缩杆固定连接,通过所述水平调节组调节所述托起架21的水平位置,通过所述竖直调节组22调节所述托起架21的竖直位置,当位于所述料仓盒1内部最上端的所述料盘4到达合适位置后,所述水平调节组控制所述托起架21水平插入所述手机屏组件的下部,并通过所述竖直调节组22控制所述托起架21上移。Preferably, the bin box 1 includes a lifting group 11 that adjusts the height of the material tray 4, and the supporting portion 2 includes a supporting frame 21, a horizontal adjustment group and a vertical adjustment group. Group 22, the supporting frame 21 is fixedly arranged on the telescopic rod of the horizontal adjustment group, the horizontal adjustment group is fixedly connected to the telescopic rod of the vertical adjustment group 22, and the horizontal adjustment group adjusts the The horizontal position of the supporting frame 21 is adjusted by the vertical adjustment group 22. When the material tray 4 located at the uppermost end of the silo box 1 reaches the appropriate position, the vertical position of the supporting frame 21 is adjusted by the vertical adjustment group 22. The horizontal adjustment group controls the supporting frame 21 to be horizontally inserted into the lower part of the mobile phone screen assembly, and controls the upward movement of the supporting frame 21 through the vertical adjusting group 22 .
本发明通过设置所述料仓盒1,将待加工的手机屏组件分别设置在竖直排列的各所述料盘4内,手机屏组件的竖直排列设置可大幅降低设备进料区所占用的厂房面积,并在抓取装置上设置对中机构,更加避免了多辊道多对中机构的设置,同时放置手机屏组件的为盒体结构,可通过整体更换所述料仓盒1来实现手机屏组件的填充,相较于现有技术中传动辊道的设计,结构更为简单,替换也更为方便。In the present invention, by arranging the silo box 1, the mobile phone screen components to be processed are respectively arranged in each of the vertically arranged material trays 4. The vertical arrangement of the mobile phone screen components can greatly reduce the occupation of the equipment feeding area. The area of the factory building is large, and a centering mechanism is installed on the grabbing device, which further avoids the installation of multiple rollers and multiple centering mechanisms. At the same time, the mobile phone screen assembly is placed in a box structure, which can be replaced by replacing the silo box 1 as a whole. Compared with the design of the transmission roller in the prior art, the filling of mobile phone screen components is simpler in structure and more convenient to replace.
实施例二Embodiment 2
如图2、图3所示,图2为所述抓取部的结构视图;图3为所述调节架的结构视图;所述对中组还包括支撑架33和调节架34,所述支撑架33设置在直线导轨上,以实现对所述抓取部3的整体位置调节,所述调节架34和所述吸盘31均固定设置在所述支撑架33上,两所述对中架32均设置在所述调节架34上,且所述调节架34控制两所述对中架32反向移动,从而实现两所述对中架32的对中操作。As shown in Figures 2 and 3, Figure 2 is a structural view of the grabbing part; Figure 3 is a structural view of the adjusting frame; the centering group also includes a support frame 33 and an adjustment frame 34. The support The frame 33 is arranged on the linear guide rail to realize the overall position adjustment of the grabbing part 3. The adjustment frame 34 and the suction cup 31 are both fixedly arranged on the support frame 33. The two centering frames 32 Both are arranged on the adjustment frame 34, and the adjustment frame 34 controls the two centering frames 32 to move in opposite directions, thereby realizing the centering operation of the two centering frames 32.
具体的,所述调节架34包括固定板341、调节电机342、调节皮带343,所述调节皮带343为环形闭合结构。所述调节电机342固定设置在所述固定板341上,所述调节电机342的输出轴固定设置有第一传动轮344,对应的所述固定板341上设置有第二传动轮345,所述第二传动轮345可绕自身轴线自由转动,所述调节皮带343两端分别套设在所述第一传动轮344和所述第二传动轮345上从而形成传动连接,两所述对中架32分别固定设置在所述第一传动轮344和所述第二传动轮345上下两侧的所述调节皮带343上,通过所述调节电机342带动所述调节皮带343传动从而调节两所述对中架32之间的距离,形成对中效果。Specifically, the adjustment frame 34 includes a fixed plate 341, an adjustment motor 342, and an adjustment belt 343. The adjustment belt 343 is an annular closed structure. The adjusting motor 342 is fixedly provided on the fixed plate 341. The output shaft of the adjusting motor 342 is fixedly provided with a first transmission wheel 344, and the corresponding fixed plate 341 is provided with a second transmission wheel 345. The second transmission wheel 345 can freely rotate around its own axis. Both ends of the adjustment belt 343 are respectively sleeved on the first transmission wheel 344 and the second transmission wheel 345 to form a transmission connection. The two centering frames 32 are fixedly arranged on the adjustment belts 343 on the upper and lower sides of the first transmission wheel 344 and the second transmission wheel 345 respectively. The adjustment motor 342 drives the adjustment belt 343 for transmission to adjust the two pairs. The distance between the middle frames 32 forms a centering effect.
较佳的,所述固定板341上设置有接近开关346,所述接近开关346对应一所述对中架32设置,且所述接近开关346和所述调节电机342连接,通过所述接近开关346检测对中架32位置并将对中架32位置反馈至所述调节电机342,避免所述对中架32移动位移过大而对所述手机屏零件造成的暴力挤压。Preferably, the fixed plate 341 is provided with a proximity switch 346, the proximity switch 346 is provided corresponding to one of the centering frames 32, and the proximity switch 346 is connected to the adjustment motor 342. Through the proximity switch 346 detects the position of the centering frame 32 and feeds back the position of the centering frame 32 to the adjustment motor 342 to avoid violent squeezing of the mobile phone screen components caused by excessive movement of the centering frame 32.
较佳的,所述调节架34上还设置有对中导轨347,同一所述对中导轨347上设置有两滑块348,两所述滑块348分别与两所述对中架32固定连接,所述滑块348均可在在所述对中导轨347上自由移动,通过所述对中导轨347的设置可保证两所述对中架32移动状态稳定。所述对中导轨347的延伸方向与所述对中架32的移动方向一致。Preferably, the adjustment frame 34 is also provided with a centering guide rail 347, and the same centering guide rail 347 is provided with two slide blocks 348, and the two slide blocks 348 are fixedly connected to the two centering frames 32 respectively. , the slide blocks 348 can move freely on the centering guide rail 347, and the stable movement state of the two centering frames 32 can be ensured by the arrangement of the centering guide rail 347. The extension direction of the centering guide rail 347 is consistent with the moving direction of the centering frame 32 .
一般的,所述固定板341上设置有两所述对中导轨347,且两所述对中导轨347对称设置在所述调节皮带343的两侧,从而进一步提高所述对中架32移动状态的稳定性。Generally, the fixed plate 341 is provided with two centering guide rails 347, and the two centering guide rails 347 are symmetrically arranged on both sides of the adjustment belt 343, thereby further improving the moving state of the centering frame 32. stability.
所述对中架32包括对中板321和若干对中杆322,所述对中板321与所述滑块348、所述调节皮带343固定连接,所述对中杆322在所述对中板321上沿直线均布,且所述对中杆322均竖直设置,所述对中杆322的排列方向与所述对中架32的移动方向垂直设置,且两所述对中架32上的对中杆322排列方向平行设置,所述手机屏组件设置在两排所述对中杆322之间,通过两排所述对中杆322与所述手机屏组件接触并向中心的移动实现对手机屏组件的对中操作。The centering frame 32 includes a centering plate 321 and a plurality of centering rods 322. The centering plate 321 is fixedly connected to the slider 348 and the adjusting belt 343. The centering rods 322 are in the centering position. The plate 321 is evenly distributed along a straight line, and the centering rods 322 are all arranged vertically. The arrangement direction of the centering rods 322 is perpendicular to the moving direction of the centering frame 32, and the two centering frames 32 The centering rods 322 on the mobile phone are arranged in parallel directions, and the mobile phone screen assembly is arranged between the two rows of the centering rods 322. The two rows of the centering rods 322 contact the mobile phone screen assembly and move towards the center. Realize the centering operation of mobile phone screen components.
实施例三Embodiment 3
如图4、图5所示,图4为所述料仓盒和所述托起部的结构视图;图5为所述料仓盒的结构视图;所述料仓盒1包括安装板12、所述提位组11和限位支架13,所述限位支架13固定设置在所述安装板12上端面上,所述提位组11设置在所述安装板12的底部,所述限位支架13内设置有进料板14,所述料盘4竖直排列设置在所述进料板14上,所述进料板14通过升降杆与所述提位组11传动连接,通过所述提位组11调节所述进料板14的高度,从而可实现对所述料盘4整体高度的调节。As shown in Figures 4 and 5, Figure 4 is a structural view of the silo box and the holding portion; Figure 5 is a structural view of the silo box; the silo box 1 includes a mounting plate 12, The lifting group 11 and the limiting bracket 13, the limiting bracket 13 is fixedly arranged on the upper end surface of the mounting plate 12, the lifting group 11 is arranged at the bottom of the mounting plate 12, the limiting bracket 13 A feeding plate 14 is provided in the bracket 13, and the feeding plates 4 are arranged vertically on the feeding plate 14. The feeding plate 14 is transmission connected to the lifting group 11 through a lifting rod. The lifting group 11 adjusts the height of the feeding plate 14 so that the overall height of the feeding tray 4 can be adjusted.
一般的,所述提位组11可设置为现有技术中螺杆升降机等常规的升降结构。同时值得指出的是,本发明通过将位于最高位置处的所述料盘4为待抓取料盘4,通过机械手对该料盘4上的手机屏组件进行抓取,在完成抓取后,可通过机械手等其他方式将该料盘4移走,并通过所述提位组11将位于该料盘4下部的料盘4再次提升,使待抓取的料盘4始终处于相同的高度位置,从而便于对手机屏组件抓取的机械手和对料盘4抓取的机械手均在同一高度位置进行抓取,便于提高自动化作业的效率。Generally, the lifting group 11 can be configured as a conventional lifting structure such as a screw elevator in the prior art. At the same time, it is worth pointing out that in the present invention, the material tray 4 located at the highest position is the material tray 4 to be grabbed, and the mobile phone screen assembly on the material tray 4 is grabbed by a robot. After the grabbing is completed, The material tray 4 can be removed by other means such as a robot, and the material tray 4 located at the lower part of the material tray 4 can be lifted again through the lifting group 11 so that the material tray 4 to be grabbed is always at the same height position. , so that the manipulator that grabs the mobile phone screen assembly and the manipulator that grabs the material tray 4 can both grab at the same height, which facilitates improving the efficiency of automated operations.
所述限位支架13包括侧板131和调节板组,所述侧板131垂直设置在所述安装板12的上端面,所述调节板组对称设置在所述侧板131上,所述料盘4设置在两所述调节板组之间。The limiting bracket 13 includes a side plate 131 and an adjusting plate group. The side plate 131 is vertically arranged on the upper end surface of the mounting plate 12. The adjusting plate group is symmetrically arranged on the side plate 131. The material The disk 4 is arranged between the two adjusting plate groups.
所述调节板组包括中心板132和平行设置在所述中心板132上的两翼板133,所述侧板131上固定设置有调节杆134,所述调节杆134滑动连接有调节块135,所述中心板132的一端与所述调节块135固定连接,从而使所述中心板132可沿所述调节杆134移动,以可调节两所述调节板组之间的距离;所述中心板132上设置有调节长孔136,所述翼板133上设置有固定孔,连接螺钉穿过所述调节长孔136并与所述固定孔螺纹连接,以实现所述翼板133和所述中心板132之间的固定连接,通过调节所述连接螺钉在所述调节长孔136内的位置,从而可调节两所述翼板133之间的距离。The adjustment plate group includes a center plate 132 and two wing plates 133 arranged in parallel on the center plate 132. An adjustment rod 134 is fixedly provided on the side plate 131, and an adjustment block 135 is slidably connected to the adjustment rod 134. One end of the center plate 132 is fixedly connected to the adjustment block 135, so that the center plate 132 can move along the adjustment rod 134 to adjust the distance between the two adjustment plate groups; the center plate 132 An adjustment long hole 136 is provided on the wing plate 133 and a fixing hole is provided on the wing plate 133. A connecting screw passes through the adjustment long hole 136 and is threadedly connected to the fixing hole to realize the wing plate 133 and the center plate. By adjusting the position of the connecting screw in the long adjustment hole 136, the distance between the two wing plates 133 can be adjusted.
一般的,所述调节杆134、所述调节长孔136均水平延伸设置。Generally, the adjustment rod 134 and the adjustment elongated hole 136 both extend horizontally.
本发明通过设置可调节的两所述中心板132和可调节的两所述翼板133,从而可调节所述限位支架13内部的空间大小,以适应不同尺寸的所述料盘4,同时也可对料盘4起到一定的限位作用,避免所述料盘4在竖直排列时发生偏移等现象。In the present invention, by arranging the two adjustable center plates 132 and the two adjustable wing plates 133, the space inside the limiting bracket 13 can be adjusted to adapt to the material trays 4 of different sizes. It can also play a certain position limiting role for the material tray 4 to prevent the material tray 4 from being offset when arranged vertically.
实施例四Embodiment 4
如图6所示,图6为所述料盘的结构视图;所述料盘4设置为矩形的平板件,所述料盘4的两侧向外延伸形成限位板41,所述限位板41宽度小于所述料盘4宽度,同一所述调节板组两所述翼板133之间的距离略大于所述限位板41的宽度,从而通过所述翼板133限定所述限位板41位置以实现对所述料盘4的水平限位,保证所述进料板14带动所述料盘4平稳移动。As shown in Figure 6, Figure 6 is a structural view of the material tray; the material tray 4 is configured as a rectangular flat piece, and both sides of the material tray 4 extend outward to form limiting plates 41. The width of the plate 41 is smaller than the width of the material tray 4, and the distance between the two wing plates 133 of the same adjusting plate group is slightly larger than the width of the limiting plate 41, so that the limiting plate is limited by the wing plates 133. The position of the plate 41 is to realize the horizontal limit of the material tray 4 and ensure that the feeding plate 14 drives the material tray 4 to move smoothly.
较佳的,所述限位板41上设置有导向条42和导向槽43,相邻两所述料盘4上的所述导向条42设置在所述导向槽43内,从而可实现相邻两所述料盘4之间的相对位置稳定,所述导向条42和所述导向槽43均沿所述料盘4的宽度方向延伸。Preferably, the limiting plate 41 is provided with guide bars 42 and guide grooves 43, and the guide bars 42 on two adjacent material trays 4 are provided in the guide grooves 43, so that adjacent ones can be The relative position between the two material trays 4 is stable, and the guide bars 42 and the guide grooves 43 both extend along the width direction of the material tray 4 .
所述料盘4上设置有若干托起槽44,所述手机屏组件铺设在所述托起槽44上方,所述托起槽44沿所述料盘4的长度方向直线排列设置,对应的,所述托起架21包括若干托起杆211,所述托起杆211和所述托起槽44一一对应设置,所述托起槽44的槽口对应所述托起杆211设置,通过将所述托起杆211插入所述托起槽44内,从而将所述托起架21设置在所述手机屏组件下方,从而便于实现将所述手机屏组件从所述料盘4上抬起的动作。The material tray 4 is provided with a plurality of holding grooves 44, and the mobile phone screen assembly is laid above the holding grooves 44. The holding grooves 44 are arranged in a straight line along the length direction of the material tray 4, and the corresponding , the lifting bracket 21 includes a plurality of lifting rods 211, the lifting rods 211 and the supporting grooves 44 are arranged in one-to-one correspondence, and the notches of the supporting grooves 44 are arranged corresponding to the lifting rods 211, By inserting the lifting rod 211 into the lifting groove 44 , the lifting bracket 21 is arranged below the mobile phone screen assembly, thereby facilitating the removal of the mobile phone screen assembly from the material tray 4 Lifting action.
较佳的,相邻两所述托起杆211的间隙与所述对中杆322一一对应设置,从而便于在对中过程中,所述对中杆322插入相邻两所述托起杆211之间以对手机屏组件进行对中操作。Preferably, the gap between two adjacent holding rods 211 is set in one-to-one correspondence with the centering rod 322, so that the centering rod 322 can be inserted into the two adjacent holding rods during the centering process. 211 to perform the centering operation on the mobile phone screen assembly.
一般的,同一所述限位板41上至少设置有两个所述导向条42,且两所述导向条42对称设置在所述料盘4的两侧,以保证对相邻所述料盘4的稳定支撑。Generally, at least two guide bars 42 are provided on the same limiting plate 41, and the two guide bars 42 are symmetrically arranged on both sides of the material tray 4 to ensure that the adjacent material trays are 4 stable support.
实施例五Embodiment 5
如图7所示,图7为所述托起部的结构视图;所述托起架21还包括第一连接板212,所述托起杆211沿所述第一连接板212的延伸方向直线排列设置,所述水平调节组包括第一调节气缸23和升降座24,所述升降座24与所述竖直调节组22连接,所述第一调节气缸23固定设置在所述升降座24上,所述第一调节气缸23的伸缩杆与所述第一连接板212传动连接,通过所述竖直调节组22带动所述升降座24升降,并通过所述第一调节气缸23设置对所述托起架21的水平推动,所述托起架21的具体工作流程为:所述托起杆211插入所述托起槽44上抬所述手机屏组件,在所述手机屏组件被抓取走后再下降并水平回缩至初始位置,以便于下一个所述料盘4移动至待抓取位置处,避免所述托起架21发生干涉。As shown in Figure 7, Figure 7 is a structural view of the holding portion; the holding frame 21 also includes a first connecting plate 212, and the holding rod 211 is straight along the extending direction of the first connecting plate 212. Arranged in an arrangement, the horizontal adjustment group includes a first adjustment cylinder 23 and a lifting base 24. The lifting base 24 is connected to the vertical adjustment group 22. The first adjustment cylinder 23 is fixedly arranged on the lifting base 24. , the telescopic rod of the first adjustment cylinder 23 is drivingly connected to the first connecting plate 212, and the vertical adjustment group 22 drives the lifting seat 24 to rise and fall, and the first adjustment cylinder 23 sets the position of the The horizontal push of the holding frame 21, the specific working process of the holding frame 21 is: the holding rod 211 is inserted into the holding groove 44 to lift the mobile phone screen assembly. After taking it away, it is lowered and horizontally retracted to the initial position, so that the next material tray 4 can be moved to the position to be grabbed and avoid interference of the supporting frame 21 .
较佳的,所述水平调节组还包括第二连接板25和第二调节气缸26,所述第二调节气缸26固定设置在所述第二连接板25上,所述第二调节气缸26的伸缩杆与所述第一连接板212固定连接,所述第一调节气缸23的伸缩杆与所述第二连接板25连接,通过所述第一调节气缸23和所述第二调节气缸26进行二段式推进,具体的,通过所述第一调节气缸23推动可将所述托起杆211插入所述托起槽44内,通过所述第二调节气缸26推动可将所述托起杆211推动顶靠在所述托起槽44的槽底并进一步推动所述料盘4将完成抓取的所述料盘4从最上端推落,从而实现待抓取料盘4的更替,通过所述导向条42和所述导向槽43的设置,也更易于将位于最上端的所述料盘4推落。Preferably, the horizontal adjustment group also includes a second connecting plate 25 and a second adjusting cylinder 26. The second adjusting cylinder 26 is fixedly provided on the second connecting plate 25. The second adjusting cylinder 26 is The telescopic rod is fixedly connected to the first connecting plate 212, and the telescopic rod of the first adjusting cylinder 23 is connected to the second connecting plate 25. The telescopic rod is connected through the first adjusting cylinder 23 and the second adjusting cylinder 26. Two-stage propulsion, specifically, the lifting rod 211 can be inserted into the lifting groove 44 by pushing by the first adjusting cylinder 23, and the lifting rod can be pushed by the second adjusting cylinder 26. 211 pushes against the bottom of the holding groove 44 and further pushes the material tray 4 to push down the grasped material tray 4 from the uppermost end, thereby realizing the replacement of the material tray 4 to be grasped. The arrangement of the guide bars 42 and the guide grooves 43 also makes it easier to push down the material tray 4 located at the uppermost end.
值得指出的是,可以通过将所述第一调节气缸23设置为多行程气缸以实现分段推进的效果,同时若有设置机械手抓取最上端的料盘4,则也可设置双气缸的模式只进行单一的将所述托起杆211插入所述托起槽44的动作,设置双气缸可减小单个气缸行程,避免单个气缸行程过长。It is worth pointing out that the first adjustment cylinder 23 can be set as a multi-stroke cylinder to achieve the effect of segmented propulsion. At the same time, if a manipulator is provided to grab the uppermost material tray 4, a dual-cylinder mode can also be set. Performing a single action of inserting the lifting rod 211 into the lifting groove 44, the provision of dual cylinders can reduce the stroke of a single cylinder and prevent the stroke of a single cylinder from being too long.
一般的,为保证所述托起架21的移动稳定性,所述第一连接板212上固定设置有第一导向杆27,对应的,所述第二连接板25和所述升降座24上设置有第一导向孔,所述第一导向杆27设置在所述第二连接板25的所述第一导向孔内,所述第一导向杆27和所述第一导向孔同轴设置,所述第二连接板25上固定设置有第二导向杆28,所述升降座24上设置有第二导向孔,所述第二导向杆28设置在所述第二导向孔内,所述第二导向杆28和所述第二导向孔同轴设置,所述第一导向杆27、所述第二导向杆28、所述第一调节气缸23的伸缩杆和所述第二调节气缸26的伸缩杆均平行设置,通过所述第一导向杆27和所述第二导向杆28的导向作用,可保证所述托起架21在推出过程中整体结构的稳定性。Generally, in order to ensure the movement stability of the supporting frame 21, a first guide rod 27 is fixedly provided on the first connecting plate 212. Correspondingly, a first guide rod 27 is fixed on the second connecting plate 25 and the lifting base 24. A first guide hole is provided, and the first guide rod 27 is arranged in the first guide hole of the second connecting plate 25. The first guide rod 27 and the first guide hole are coaxially arranged, A second guide rod 28 is fixedly provided on the second connecting plate 25, a second guide hole is provided on the lifting base 24, and the second guide rod 28 is arranged in the second guide hole. Two guide rods 28 and the second guide hole are coaxially arranged. The first guide rod 27, the second guide rod 28, the telescopic rod of the first adjustment cylinder 23 and the second adjustment cylinder 26 The telescopic rods are all arranged in parallel. Through the guiding function of the first guide rod 27 and the second guide rod 28, the stability of the overall structure of the supporting frame 21 during the push-out process can be ensured.
实施例六Embodiment 6
本发明所述上料方法采用本发明的所述手机屏加工系统的上料装置,包括步骤:The feeding method of the present invention adopts the feeding device of the mobile phone screen processing system of the present invention, and includes the steps:
S1,通过所述提位组11整体上移竖直排列的所述料盘4,使最上端所述料盘4移动至所述托起部2的对应位置;S1, the lifting group 11 moves the vertically arranged material trays 4 upward as a whole, so that the uppermost material tray 4 moves to the corresponding position of the holding portion 2;
S2,所述水平调节组带动所述托起架21由初始位置水平移动,使所述托起架21插入所述料盘4内,且所述托起架21设置在手机屏组件的下方;S2, the horizontal adjustment group drives the supporting frame 21 to move horizontally from the initial position, so that the supporting frame 21 is inserted into the material tray 4, and the supporting frame 21 is arranged below the mobile phone screen assembly;
S3,所述竖直调节组22带动所述托起架21上移,将所述料盘4内的手机屏组件托起;S3, the vertical adjustment group 22 drives the lifting bracket 21 to move upward to lift the mobile phone screen assembly in the material tray 4;
S4,所述抓取部3将所述吸盘31移动至手机屏组件的正上方,并将所述对中杆322插入相邻所述托起杆211的间隙中;S4, the grabbing part 3 moves the suction cup 31 directly above the mobile phone screen assembly, and inserts the centering rod 322 into the gap adjacent to the lifting rod 211;
S5,两所述对中架32向中心移动并带动手机屏组件进行对中,在完成对中后保持两所述对中架32位置,并通过所述吸盘31吸附手机屏组件;S5, the two centering frames 32 move toward the center and drive the mobile phone screen assembly for centering. After the centering is completed, the positions of the two centering frames 32 are maintained and the mobile phone screen assembly is absorbed by the suction cups 31;
S6,所述抓取部3带动手机屏组件移动至后续加工位置,所述竖直调节组22带动所述托起架21下移,且所述水平调节组再次带动所述托起架21水平移动将最上端所述料盘4从所述料仓盒1中推出;S6, the grabbing part 3 drives the mobile phone screen assembly to move to the subsequent processing position, the vertical adjustment group 22 drives the supporting frame 21 to move downward, and the horizontal adjustment group drives the supporting frame 21 horizontally again. Move and push the uppermost material tray 4 out of the silo box 1;
S7,所述水平调节组带动所述托起架21水平移动至初始位置,完成单次上料操作。S7, the horizontal adjustment group drives the supporting frame 21 to move horizontally to the initial position, completing a single loading operation.
本发明通过从所述料仓盒1内多次循环移动抓取,可对竖直排列的手机屏组件进行上料操作,抓取动作无需通过摄像头确定位置,结构和操作相对简单,相较于现有技术中传动辊道的设计,本发明模块化设计,占用面积小,且替换也更为方便。The present invention can perform loading operations on vertically arranged mobile phone screen components by repeatedly moving and grabbing from the silo box 1. The grabbing action does not need to determine the position through the camera. The structure and operation are relatively simple. Compared with Compared with the design of the transmission roller in the prior art, the present invention has a modular design, which occupies a small area and is more convenient to replace.
以上所述仅为本发明的较佳实施例,对本发明而言仅仅是说明性的,而非限制性的。本专业技术人员理解,在本发明权利要求所限定的精神和范围内可对其进行许多改变,修改,甚至等效,但都将落入本发明的保护范围内。The above descriptions are only preferred embodiments of the present invention, which are illustrative rather than restrictive of the present invention. Those skilled in the art understand that many changes, modifications, and even equivalences can be made within the spirit and scope defined by the claims of the present invention, but they will all fall within the protection scope of the present invention.
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