CN117068704A - A feeding machine for tapered materials - Google Patents
A feeding machine for tapered materials Download PDFInfo
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- CN117068704A CN117068704A CN202311163107.3A CN202311163107A CN117068704A CN 117068704 A CN117068704 A CN 117068704A CN 202311163107 A CN202311163107 A CN 202311163107A CN 117068704 A CN117068704 A CN 117068704A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
- B65G47/12—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
- B65G47/14—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
- B65G47/1407—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl
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- Branching, Merging, And Special Transfer Between Conveyors (AREA)
Abstract
Description
技术领域Technical field
本发明涉及上料机技术领域,具体为一种带锥度物料的上料机。The invention relates to the technical field of loading machines, specifically a loading machine for tapered materials.
背景技术Background technique
上料机又称塑料上料机,标准材质,是废旧塑料生产流水线里必备的产品,市面上最常见的上料机为螺旋上料机,螺旋上料机自带料斗,在保证物料供应充足的情况下可以匀速均匀连续地进行物料输送。机器密封性好,不必担心粉尘泄漏。可直接与其配套的设备连接固定,不需要地基基础,能够充分利用厂房空间。The loading machine, also known as the plastic loading machine, is made of standard materials and is an essential product in the waste plastic production line. The most common loading machine on the market is the spiral loading machine. The spiral loading machine has its own hopper, which ensures the supply of materials. If sufficient, material can be transported evenly and continuously at a constant speed. The machine has good sealing performance, so you don’t have to worry about dust leakage. It can be directly connected and fixed with its supporting equipment, without the need for foundation, and can make full use of the factory space.
但是,传统的上料机存在以下缺点:However, traditional loading machines have the following shortcomings:
传统的上料机无法对带有锥度的物料进行输送,带有锥度的物料在上料机上料的过程中容易划伤上料机自身,缩短上料机的使用寿命。Traditional loading machines cannot transport materials with tapers. Materials with tapers can easily scratch the loading machine itself during the loading process, shortening the service life of the loading machine.
发明内容Contents of the invention
本发明的目的在于提供一种带锥度物料的上料机,以解决上述背景技术中提出的传统的上料机无法对带有锥度的物料进行输送,带有锥度的物料在上料机上料的过程中容易划伤上料机自身,缩短上料机的使用寿命的问题。The purpose of the present invention is to provide a feeder for materials with a taper, so as to solve the problem that the traditional feeder proposed in the above background technology cannot transport materials with a taper, and the materials with a taper are loaded on the feeder. During the process, the loading machine itself is easily scratched and the service life of the loading machine is shortened.
为实现上述目的,本发明提供如下技术方案:一种带锥度物料的上料机,包括钣金一体箱,所述钣金一体箱内壁的一侧固定安装有储料料斗,所述钣金一体箱内壁的中部固定安装有输送带提升机构,所述输送带提升机构包括输送机架、第一主动轴和第一从动轴,所述输送机架内壁两侧的顶端分别与第一主动轴的两端转动连接,所述输送机架内壁两侧的底端分别与第一从动轴的两端转动连接,所述钣金一体箱内壁的另一侧固定安装有同步进料机构,所述同步进料机构包括第一不锈钢固定板和第二不锈钢固定板,所述第一不锈钢固定板顶部一侧的两端均固定安装有支撑架,两个所述支撑架的顶端分别与第二不锈钢固定板的底端固定连接,所述钣金一体箱上固定安装有位于同步进料机构一侧的皮带进料机构,所述皮带进料机构包括两个立杆和进料机架,两个所述立杆的顶端均固定安装有固定片,两个所述固定片相对的一侧分别与进料机架的两侧固定连接,所述钣金一体箱上固定安装有位于皮带进料机构一侧的拉料机构,所述拉料机构包括第二不锈钢气缸和滑行板,所述第二不锈钢气缸的活动端与滑行板的一侧固定连接,所述滑行板的顶端设有第一限位板,所述滑行板顶端的两侧均固定安装有第一高度杆,所述钣金一体箱的一侧固定安装有分料机构,所述分料机构包括分料底座和分料上顶,所述分料底座顶端的两侧均固定安装有分料支撑柱,所述分料底座的上方设有轨道固定板,两个所述分料支撑柱的顶端分别与分料底座底端的两侧固定连接,所述皮带进料机构的顶端固定安装有扫料机构,所述扫料机构包括两个长度杆和扫料机架,两个所述长度杆的顶端均固定安装有连接台,两个所述连接台相对的一侧分别与扫料机架的两侧固定连接。In order to achieve the above object, the present invention provides the following technical solution: a loading machine for tapered materials, including a sheet metal integrated box. A storage hopper is fixedly installed on one side of the inner wall of the sheet metal integrated box. The sheet metal integrated box A conveyor belt lifting mechanism is fixedly installed in the middle of the inner wall of the box. The conveyor belt lifting mechanism includes a conveying frame, a first driving shaft and a first driven shaft. The tops on both sides of the inner wall of the conveying frame are respectively connected with the first driving shaft. The two ends are rotatably connected, and the bottom ends on both sides of the inner wall of the conveyor frame are rotatably connected with the two ends of the first driven shaft respectively. A synchronous feeding mechanism is fixedly installed on the other side of the inner wall of the sheet metal integrated box, so The synchronous feeding mechanism includes a first stainless steel fixed plate and a second stainless steel fixed plate. Support frames are fixedly installed on both ends of the top side of the first stainless steel fixed plate. The top ends of the two support frames are respectively connected with the second stainless steel fixed plate. The bottom end of the stainless steel fixed plate is fixedly connected. The sheet metal integrated box is fixedly installed with a belt feeding mechanism located on one side of the synchronous feeding mechanism. The belt feeding mechanism includes two vertical poles and a feeding frame. Fixed pieces are fixedly installed on the tops of each of the vertical poles. The opposite sides of the two fixed pieces are fixedly connected to both sides of the feeding frame. The sheet metal integrated box is fixedly installed with a feeding belt located on the belt. The material pulling mechanism on one side of the mechanism includes a second stainless steel cylinder and a sliding plate. The movable end of the second stainless steel cylinder is fixedly connected to one side of the sliding plate. The top of the sliding plate is provided with a first Limiting plate, the first height rod is fixedly installed on both sides of the top of the sliding plate, and a material distribution mechanism is fixedly installed on one side of the sheet metal integrated box. The material distribution mechanism includes a material distribution base and a material distribution upper Top, both sides of the top of the material distribution base are fixedly installed with material distribution support columns. A track fixing plate is provided above the material distribution base. The tops of the two material distribution support columns are respectively connected with the bottom ends of the material distribution base. Both sides are fixedly connected, and a sweeping mechanism is fixedly installed on the top of the belt feeding mechanism. The sweeping mechanism includes two length rods and a sweeping frame, and a connecting platform is fixedly installed on the top of the two length rods. , the opposite sides of the two connecting tables are fixedly connected to both sides of the scanning frame.
优选的,所述第一主动轴与第一从动轴之间传动连接有皮带本体,所述皮带本体的表面固定安装有若干个隔板,所述输送机架的一侧固定连通有位于同步进料机构上方的下料斗,所述输送机架的表面固定安装有第一主动轴转动输送带提升电机,所述输送机架的外侧与钣金一体箱固定连接,输送带提升电机通电后启动,输送带提升电机带动与之连接的第一主动轴转动,第一主动轴通过皮带本体带动第一从动轴转动,皮带本体对打火机壳进行输送。Preferably, a belt body is drivingly connected between the first driving shaft and the first driven shaft, a plurality of partitions are fixedly installed on the surface of the belt body, and one side of the conveyor frame is fixedly connected to a synchronous There is a lower hopper above the feeding mechanism. The first drive shaft is fixedly installed on the surface of the conveyor frame to rotate the conveyor belt lifting motor. The outside of the conveyor frame is fixedly connected to the sheet metal integrated box. The conveyor belt lifting motor starts after being powered on. , the conveyor belt lifting motor drives the first driving shaft connected thereto to rotate, the first driving shaft drives the first driven shaft to rotate through the belt body, and the belt body transports the lighter casing.
优选的,所述第二不锈钢固定板的顶端固定安装有联机固定板,所述第二不锈钢固定板内壁的一侧转动连接有第二主动轴,所述第二不锈钢固定板内壁的另一侧转动连接有第二从动轴,所述第二主动轴的表面和第二从动轴的表面均固定安装有若干个同步轮,每两个正对所述同步轮之间均传动连接有同步带,若干个所述同步带的表面均固定安装有若干个不锈钢挡料板,所述第一不锈钢固定板顶部远离支撑架的一侧固定安装有安装支架,所述第二不锈钢固定板的表面固定安装有驱动第二主动轴转动的同步带调试电机,所述第一不锈钢固定板的表面固定安装有两个第一气缸固定座,两个所述第一气缸固定座的一侧均固定安装有第一不锈钢气缸,所述安装支架的底端与钣金一体箱固定连接,同步带调试电机通电后启动,同步带调试电机到的第二主动轴转动,第二主动轴通过同步轮和同步带带动第二从动轴转动。Preferably, an online fixing plate is fixedly installed on the top of the second stainless steel fixing plate, one side of the inner wall of the second stainless steel fixing plate is rotatably connected to a second driving shaft, and the other side of the inner wall of the second stainless steel fixing plate is rotatably connected. A second driven shaft is rotatably connected. Several synchronizing wheels are fixedly installed on the surface of the second driving shaft and the second driven shaft. Each two facing synchronizing wheels are connected by a synchronizing wheel. belt, several stainless steel baffle plates are fixedly installed on the surface of several synchronous belts, a mounting bracket is fixedly installed on the side of the top of the first stainless steel fixed plate away from the support frame, and the surface of the second stainless steel fixed plate A synchronous belt debugging motor that drives the second driving shaft to rotate is fixedly installed. Two first cylinder fixing seats are fixedly installed on the surface of the first stainless steel fixing plate. One side of the two first cylinder fixing seats are fixedly installed. There is a first stainless steel cylinder, and the bottom end of the mounting bracket is fixedly connected to the sheet metal integrated box. The synchronous belt debugging motor starts after being powered on. The synchronous belt debugging motor rotates to the second driving shaft. The second driving shaft passes through the synchronous wheel and the synchronous The belt drives the second driven shaft to rotate.
优选的,所述扫料机架内壁的一侧转动连接有第三主动轴,所述扫料机架内壁的另一侧转动连接有第三从动轴,所述第三主动轴与第三从动轴之间传动连接有传送带,所述传送带的表面固定安装有若干个扫料板,所述扫料机架的表面固定安装有驱动第三主动轴转动的扫料电机,所述扫料机架的中部固定安装有光电感应器,两个所述长度杆的底端均与皮带进料机构正对的一侧固定连接,扫料电机通电后启动,扫料电机带动第三主动轴转动,第三主动轴通过传送带带动第三从动轴转动,传送带上的扫料板对打火机壳进行扫料,且转动的过程中光电感应器实时进行感应。Preferably, a third driving shaft is rotatably connected to one side of the inner wall of the sweeping frame, and a third driven shaft is rotatably connected to the other side of the inner wall of the sweeping frame. The third driving shaft is connected to the third driving shaft. A conveyor belt is drivingly connected between the driven shafts. Several sweeping plates are fixedly mounted on the surface of the conveyor belt. A sweeping motor that drives the third driving shaft to rotate is fixedly mounted on the surface of the sweeping frame. A photoelectric sensor is fixedly installed in the middle of the frame, and the bottom ends of the two length rods are fixedly connected to the side facing the belt feeding mechanism. The sweeping motor starts after being powered on, and the sweeping motor drives the third driving shaft to rotate. , the third driving shaft drives the third driven shaft to rotate through the conveyor belt. The sweeping plate on the conveyor belt sweeps the lighter shell, and the photoelectric sensor senses it in real time during the rotation.
优选的,两个所述第一高度杆的顶端分别与第一限位板底端的两侧固定连接,所述滑行板远离第二不锈钢气缸的一侧固定安装有组装台,所述组装台的顶端设有第二限位板,所述组装台顶端的两侧均固定安装有第二高度杆,两个所述第二高度杆的顶端分别与第二限位板底端的两侧固定连接,所述第一限位板的中部固定安装有第一升降气缸,两个所述第一高度杆之间滑动连接有第一高度台,所述第一升降气缸的活动端与第一高度台顶端的中部固定连接,所述第二限位板的中部固定安装有第二升降气缸,两个所述第二高度杆之间滑动连接有第二高度台,所述第二升降气缸的活动端与第二高度台顶端的中部固定连接,所述组装台的底端设有拉料夹手,所述组装台的中部滑动连接有若干个位移片,若干个所述位移片的底端均与拉料夹手正对的一侧固定连接,所述第一高度台的底端和第二高度台的底端均固定安装有减震柱,若干个所述减震柱分别与若干个位移片正对的一侧固定连接,所述第一高度台的表面和第二高度台的表面均固定安装有限位开关,所述第二不锈钢气缸的活动端与钣金一体箱固定连接,第一升降气缸进行升降运动,第一升降气缸从顶部推动第一高度台,第一高度台沿着第一高度杆发生滑动,第二升降气缸进行伸缩运动,第二升降气缸从顶部推动第二高度台,第二高度台沿着第二高度杆发生滑动,第一高度台和第二高度台滑动的过程中通过减震柱护带动位移片相对于组装台发生滑动,推动拉料夹手进行拉料,第二不锈钢气缸进行伸缩运动,第二不锈钢气缸从一侧推动滑行板,对拉料夹手的位置进行调整。Preferably, the top ends of the two first height rods are fixedly connected to both sides of the bottom end of the first limiting plate, and an assembly platform is fixedly installed on the side of the sliding plate away from the second stainless steel cylinder. A second limit plate is provided at the top, and second height rods are fixedly installed on both sides of the top of the assembly platform. The tops of the two second height rods are respectively fixedly connected to both sides of the bottom end of the second limit plate. A first lifting cylinder is fixedly installed in the middle of the first limiting plate. A first height platform is slidingly connected between the two first height rods. The movable end of the first lifting cylinder and the top of the first height platform The middle part of the second limiting plate is fixedly connected with a second lifting cylinder. A second height platform is slidingly connected between the two second height rods. The movable end of the second lifting cylinder is connected to The middle part of the top of the second height platform is fixedly connected. The bottom end of the assembly platform is provided with a pulling clamp. The middle part of the assembly platform is slidingly connected with a number of displacement pieces. The bottom ends of the several displacement pieces are all connected to the pulling clamp. The side opposite to the clamping hand is fixedly connected. The bottom end of the first height platform and the bottom end of the second height platform are fixedly installed with shock-absorbing columns. Several of the shock-absorbing columns are aligned with several displacement pieces respectively. The opposite sides are fixedly connected. The surfaces of the first height platform and the second height platform are both fixedly equipped with limit switches. The movable end of the second stainless steel cylinder is fixedly connected to the sheet metal integrated box. The first lifting cylinder To perform lifting movement, the first lifting cylinder pushes the first height platform from the top, and the first height platform slides along the first height rod. The second lifting cylinder performs telescopic movement, and the second lifting cylinder pushes the second height platform from the top. The second height platform slides along the second height pole. During the sliding process of the first height platform and the second height platform, the shock-absorbing column guard drives the displacement piece to slide relative to the assembly platform, pushing the material-pulling clamp to pull the material. The second stainless steel cylinder performs telescopic movement, and the second stainless steel cylinder pushes the sliding plate from one side to adjust the position of the material-pulling clamp.
优选的,所述进料机架内壁的一侧转动连接有第四主动轴,所述进料机架内壁的另一侧转动连接有第四从动轴,所述第四主动轴与第四从动轴之间传动连接有进料皮带,所述进料皮带的表面固定安装有若干个分隔板,所述进料机架的表面固定安装有驱动第四主动轴转动的减速电机,两个所述立杆的底端均与钣金一体箱固定连接,减速电机带动第四主动轴转动,第四主动轴通过进料皮带将传动力传递至第四从动轴,对进料机架内输送的打火机壳进行输送。Preferably, a fourth driving shaft is rotatably connected to one side of the inner wall of the feeding frame, and a fourth driven shaft is rotatably connected to the other side of the inner wall of the feeding frame. The fourth driving shaft is connected to the fourth driving shaft. A feed belt is transmission connected between the driven shafts. Several partition plates are fixedly installed on the surface of the feed belt. A reduction motor that drives the fourth driving shaft to rotate is fixedly installed on the surface of the feed frame. The bottom ends of each of the vertical poles are fixedly connected to the sheet metal integrated box. The reduction motor drives the fourth driving shaft to rotate. The fourth driving shaft transmits the transmission force to the fourth driven shaft through the feeding belt, which controls the feeding frame. The lighter shell is transported inside.
优选的,所述轨道固定板的中部滑动连接有滑块固定板,所述滑块固定板的顶端固定安装有分料台,所述分料底座的顶端固定安装有第二气缸固定座,所述第二气缸固定座的一侧固定安装有分料气缸,所述分料气缸的活动端与分料上顶的底端固定连接,所述轨道固定板的底端安装有联机模具,所述分料上顶的顶端与联机模具的底端接触连接,所述轨道固定板的一侧设有第三气缸固定座,所述第三气缸固定座的两端均固定安装有推动气缸,所述轨道固定板的内部设有推料叉,两个所述推动气缸的活动端均与推料叉正对的一侧固定连接,所述推料叉的一侧与滑块固定板正对的一侧接触连接,所述第三气缸固定座的一侧固定安装有隔离气缸,所述隔离气缸的活动端固定安装有隔离板,所述轨道固定板远离第三气缸固定座一侧的两端均转动连接有丝杆,两个所述丝杆之间螺纹连接有固定架,所述固定架的顶端固定安装有挡料板本体,隔离气缸进行伸缩运动,隔离气缸从底部推动隔离板,隔离板从一侧对分料台上的打火机壳进行阻挡,两个推动气缸进行伸缩运动,两个推动气缸从一侧推动推料叉,推料叉带动滑块固定板沿着轨道固定板发生滑动,对分料台的位置进行调整,分料气缸进行伸缩运动,分料气缸从底部推动分料上顶,分料上顶与联机模具接触,对分料台上的打火机壳进行有序分料。Preferably, a slider fixed plate is slidably connected to the middle part of the track fixed plate, a material distribution table is fixedly installed on the top of the slider fixed plate, and a second cylinder fixed seat is fixedly installed on the top of the material distribution base, so A material distribution cylinder is fixedly installed on one side of the second cylinder fixed seat. The movable end of the material distribution cylinder is fixedly connected to the bottom end of the material distribution top. An online mold is installed on the bottom end of the track fixed plate. The top end of the material distribution top is in contact with the bottom end of the online mold. One side of the track fixed plate is provided with a third cylinder fixing seat. Both ends of the third cylinder fixing seat are fixedly installed with push cylinders. There is a push fork inside the track fixed plate. The movable ends of the two pushing cylinders are fixedly connected to the side opposite to the push fork. One side of the push fork is opposite to the slider fixed plate. Side contact connection, an isolation cylinder is fixedly installed on one side of the third cylinder fixed seat, an isolation plate is fixedly installed on the movable end of the isolation cylinder, and both ends of the track fixed plate away from the third cylinder fixed seat are There is a screw rod connected to the rotation, and a fixed frame is threadedly connected between the two screw rods. The baffle plate body is fixedly installed on the top of the fixed frame. The isolation cylinder performs telescopic movement. The isolation cylinder pushes the isolation plate from the bottom, and the isolation plate Block the lighter case on the material distribution table from one side, two push cylinders perform telescopic movement, two push cylinders push the push fork from one side, and the push fork drives the slide fixed plate to slide along the track fixed plate. The position of the material distribution table is adjusted, the material distribution cylinder performs telescopic movement, and the material distribution cylinder pushes the material to the top from the bottom. The material top is in contact with the online mold, and the lighter shells on the material distribution table are divided in an orderly manner.
优选的,所述分料底座的底端与钣金一体箱固定连接,所述钣金一体箱的表面固定安装有显示器,分料机构通过分料底座安装在钣金一体箱内。Preferably, the bottom end of the material distribution base is fixedly connected to the sheet metal integrated box, a display is fixedly installed on the surface of the sheet metal integrated box, and the material distribution mechanism is installed in the sheet metal integrated box through the material distribution base.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
锥度物料先集中倒入储料料斗内,而后经过输送带提升机构输送至同步进料机构,同步进料机构通过不锈钢挡料板将锥度物料有序分离,而后经过皮带进料机构二次进料,扫料机构对锥度物料进行有序分离,分料机构二次分开锥度物料,便于锥度物料有序缓慢的注入加工设备内,提高上料机使用的灵活度。The taper materials are first poured into the storage hopper, and then transported to the synchronous feeding mechanism through the conveyor belt lifting mechanism. The synchronous feeding mechanism separates the taper materials in an orderly manner through stainless steel baffles, and then is fed twice through the belt feeding mechanism. The sweeping mechanism separates the taper materials in an orderly manner, and the material distribution mechanism separates the taper materials twice, which facilitates the orderly and slow injection of the taper materials into the processing equipment and improves the flexibility of the loading machine.
附图说明Description of the drawings
图1为本发明的立体图;Figure 1 is a perspective view of the present invention;
图2为本发明钣金一体箱与输送带提升机构的连接图;Figure 2 is a connection diagram of the sheet metal integrated box and the conveyor belt lifting mechanism of the present invention;
图3为本发明同步进料机构的侧视图;Figure 3 is a side view of the synchronous feeding mechanism of the present invention;
图4为本发明同步进料机构的俯视图;Figure 4 is a top view of the synchronous feeding mechanism of the present invention;
图5为本发明扫料机构的侧视图;Figure 5 is a side view of the material sweeping mechanism of the present invention;
图6为本发明拉料机构的立体图;Figure 6 is a perspective view of the material pulling mechanism of the present invention;
图7为本发明皮带进料机构的侧视图;Figure 7 is a side view of the belt feeding mechanism of the present invention;
图8为本发明分料机构的爆炸图;Figure 8 is an exploded view of the material distribution mechanism of the present invention;
图9为本发明分料机构的侧视图。Figure 9 is a side view of the material distribution mechanism of the present invention.
图中:1、钣金一体箱;2、同步进料机构;201、同步带调试电机;202、联机固定板;203、第二主动轴;204、第二从动轴;205、第一不锈钢固定板;206、第二不锈钢固定板;207、不锈钢挡料板;208、支撑架;209、安装支架;210、同步带;211、同步轮;212、第一气缸固定座;213、第一不锈钢气缸;3、显示器;4、输送带提升机构;41、输送带提升电机;42、下料斗;43、第一主动轴;44、第一从动轴;45、输送机架;46、隔板;47、皮带本体;5、扫料机构;501、长度杆;502、连接台;503、扫料机架;504、光电感应器;505、第三从动轴;506、扫料板;507、扫料电机;508、第三主动轴;509、传送带;6、储料料斗;7、拉料机构;701、第二不锈钢气缸;702、滑行板;703、第一高度杆;704、第一高度台;705、第一升降气缸;706、第一限位板;707、第二限位板;708、第二升降气缸;709、第二高度杆;710、限位开关;711、第二高度台;712、组装台;713、拉料夹手;714、位移片;715、减震柱;8、分料机构;801、分料底座;802、分料支撑柱;803、第二气缸固定座;804、分料气缸;805、分料上顶;806、联机模具;807、固定架;808、挡料板本体;809、丝杆;810、轨道固定板;811、滑块固定板;812、分料台;813、推动气缸;814、第三气缸固定座;815、推料叉;816、隔离气缸;817、隔离板;9、皮带进料机构;91、减速电机;92、进料机架;93、固定片;94、进料皮带;95、第四从动轴;96、立杆;97、第四主动轴;98、分隔板。In the picture: 1. Sheet metal integrated box; 2. Synchronous feeding mechanism; 201. Synchronous belt debugging motor; 202. Online fixed plate; 203. Second driving shaft; 204. Second driven shaft; 205. First stainless steel Fixed plate; 206, second stainless steel fixed plate; 207, stainless steel baffle plate; 208, support frame; 209, mounting bracket; 210, synchronous belt; 211, synchronous wheel; 212, first cylinder fixed seat; 213, first Stainless steel cylinder; 3. Display; 4. Conveyor belt lifting mechanism; 41. Conveyor belt lifting motor; 42. Lower hopper; 43. First driving shaft; 44. First driven shaft; 45. Conveyor frame; 46. Partition Plate; 47. Belt body; 5. Scanning mechanism; 501. Length rod; 502. Connection table; 503. Scanning frame; 504. Photoelectric sensor; 505. Third driven shaft; 506. Scanning plate; 507. Material sweeping motor; 508. Third drive shaft; 509. Conveyor belt; 6. Storage hopper; 7. Material pulling mechanism; 701. Second stainless steel cylinder; 702. Sliding plate; 703. First height rod; 704. First height platform; 705, first lifting cylinder; 706, first limit plate; 707, second limit plate; 708, second lifting cylinder; 709, second height rod; 710, limit switch; 711. Second height platform; 712, assembly platform; 713, material pulling clamp; 714, displacement piece; 715, shock absorbing column; 8, material distribution mechanism; 801, material distribution base; 802, material distribution support column; 803, No. Two-cylinder fixed seat; 804, material distribution cylinder; 805, material distribution and top; 806, online mold; 807, fixed frame; 808, baffle body; 809, screw rod; 810, track fixed plate; 811, slider Fixed plate; 812, material distribution table; 813, push cylinder; 814, third cylinder fixed seat; 815, push fork; 816, isolation cylinder; 817, isolation plate; 9, belt feeding mechanism; 91, reduction motor; 92. Feeding frame; 93. Fixed piece; 94. Feeding belt; 95. Fourth driven shaft; 96. Vertical pole; 97. Fourth driving shaft; 98. Divider plate.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
请参阅图1-9,本发明提供了一种带锥度物料的上料机,包括钣金一体箱1,钣金一体箱1内壁的一侧固定安装有储料料斗6,钣金一体箱1内壁的中部固定安装有输送带提升机构4,输送带提升机构4包括输送机架45、第一主动轴43和第一从动轴44,输送机架45内壁两侧的顶端分别与第一主动轴43的两端转动连接,输送机架45内壁两侧的底端分别与第一从动轴44的两端转动连接,钣金一体箱1内壁的另一侧固定安装有同步进料机构2,同步进料机构2包括第一不锈钢固定板205和第二不锈钢固定板206,第一不锈钢固定板205顶部一侧的两端均固定安装有支撑架208,两个支撑架208的顶端分别与第二不锈钢固定板206的底端固定连接,钣金一体箱1上固定安装有位于同步进料机构2一侧的皮带进料机构9,皮带进料机构9包括两个立杆96和进料机架92,两个立杆96的顶端均固定安装有固定片93,两个固定片93相对的一侧分别与进料机架92的两侧固定连接,钣金一体箱1上固定安装有位于皮带进料机构9一侧的拉料机构7,拉料机构7包括第二不锈钢气缸701和滑行板702,第二不锈钢气缸701的活动端与滑行板702的一侧固定连接,滑行板702的顶端设有第一限位板706,滑行板702顶端的两侧均固定安装有第一高度杆703,钣金一体箱1的一侧固定安装有分料机构8,分料机构8包括分料底座801和分料上顶805,分料底座801顶端的两侧均固定安装有分料支撑柱802,分料底座801的上方设有轨道固定板810,两个分料支撑柱802的顶端分别与分料底座801底端的两侧固定连接,皮带进料机构9的顶端固定安装有扫料机构5,扫料机构5包括两个长度杆501和扫料机架503,两个长度杆501的顶端均固定安装有连接台502,两个连接台502相对的一侧分别与扫料机架503的两侧固定连接。Please refer to Figures 1-9. The present invention provides a loading machine for tapered materials, which includes a sheet metal integrated box 1. A storage hopper 6 is fixedly installed on one side of the inner wall of the sheet metal integrated box 1. The sheet metal integrated box 1 A conveyor belt lifting mechanism 4 is fixedly installed in the middle of the inner wall. The conveyor belt lifting mechanism 4 includes a conveying frame 45, a first driving shaft 43 and a first driven shaft 44. The tops on both sides of the inner wall of the conveying frame 45 are respectively connected with the first driving shaft. The two ends of the shaft 43 are rotatably connected, the bottom ends on both sides of the inner wall of the conveyor frame 45 are rotatably connected with the two ends of the first driven shaft 44 respectively, and the synchronous feeding mechanism 2 is fixedly installed on the other side of the inner wall of the sheet metal integrated box 1 , the synchronous feeding mechanism 2 includes a first stainless steel fixed plate 205 and a second stainless steel fixed plate 206. Both ends of the top side of the first stainless steel fixed plate 205 are fixed with support frames 208. The tops of the two support frames 208 are respectively connected with The bottom end of the second stainless steel fixed plate 206 is fixedly connected. The sheet metal integrated box 1 is fixedly installed with a belt feeding mechanism 9 located on one side of the synchronous feeding mechanism 2. The belt feeding mechanism 9 includes two vertical poles 96 and a feeding mechanism. The frame 92 and the tops of the two vertical poles 96 are fixedly installed with fixing pieces 93. The opposite sides of the two fixing pieces 93 are fixedly connected to both sides of the feeding frame 92. The sheet metal integrated box 1 is fixedly installed with The material pulling mechanism 7 is located on one side of the belt feeding mechanism 9. The material pulling mechanism 7 includes a second stainless steel cylinder 701 and a sliding plate 702. The movable end of the second stainless steel cylinder 701 is fixedly connected to one side of the sliding plate 702. The sliding plate 702 A first limit plate 706 is provided at the top of the sliding plate 702. A first height rod 703 is fixedly installed on both sides of the top of the sliding plate 702. A material distribution mechanism 8 is fixedly installed on one side of the sheet metal integrated box 1. The material distribution mechanism 8 includes a distribution mechanism. Material base 801 and material distribution top 805. Material distribution support columns 802 are fixedly installed on both sides of the top of the material distribution base 801. A rail fixing plate 810 is provided above the material distribution base 801. The tops of the two material distribution support columns 802 They are respectively fixedly connected to both sides of the bottom end of the material distribution base 801. A sweeping mechanism 5 is fixedly installed on the top of the belt feeding mechanism 9. The sweeping mechanism 5 includes two length rods 501 and a sweeping frame 503. The two length rods 501 The tops of the two connecting platforms 502 are fixedly installed, and the opposite sides of the two connecting platforms 502 are fixedly connected to both sides of the scanning frame 503 respectively.
第一主动轴43与第一从动轴44之间传动连接有皮带本体47,皮带本体47的表面固定安装有若干个隔板46,输送机架45的一侧固定连通有位于同步进料机构2上方的下料斗42,输送机架45的表面固定安装有第一主动轴43转动输送带提升电机41,输送机架45的外侧与钣金一体箱1固定连接,输送带提升电机41通电后启动,输送带提升电机41带动与之连接的第一主动轴43转动,第一主动轴43通过皮带本体47带动第一从动轴44转动,皮带本体47对打火机壳进行输送。A belt body 47 is drivingly connected between the first driving shaft 43 and the first driven shaft 44. A plurality of partitions 46 are fixedly installed on the surface of the belt body 47. A synchronous feeding mechanism is fixedly connected to one side of the conveyor frame 45. 2 above the lower hopper 42, the first drive shaft 43 is fixedly installed on the surface of the conveyor frame 45 to rotate the conveyor belt lifting motor 41. The outside of the conveying frame 45 is fixedly connected to the sheet metal integrated box 1. After the conveyor belt lifting motor 41 is powered on When started, the conveyor belt lifting motor 41 drives the first driving shaft 43 connected thereto to rotate. The first driving shaft 43 drives the first driven shaft 44 to rotate through the belt body 47. The belt body 47 transports the lighter casing.
第二不锈钢固定板206的顶端固定安装有联机固定板202,第二不锈钢固定板206内壁的一侧转动连接有第二主动轴203,第二不锈钢固定板206内壁的另一侧转动连接有第二从动轴204,第二主动轴203的表面和第二从动轴204的表面均固定安装有若干个同步轮211,每两个正对同步轮211之间均传动连接有同步带210,若干个同步带210的表面均固定安装有若干个不锈钢挡料板207,第一不锈钢固定板205顶部远离支撑架208的一侧固定安装有安装支架209,第二不锈钢固定板206的表面固定安装有驱动第二主动轴203转动的同步带调试电机201,第一不锈钢固定板205的表面固定安装有两个第一气缸固定座212,两个第一气缸固定座212的一侧均固定安装有第一不锈钢气缸213,安装支架209的底端与钣金一体箱1固定连接,同步带调试电机201通电后启动,同步带调试电机201到的第二主动轴203转动,第二主动轴203通过同步轮211和同步带210带动第二从动轴204转动。An online fixing plate 202 is fixedly installed on the top of the second stainless steel fixing plate 206. One side of the inner wall of the second stainless steel fixing plate 206 is rotatably connected to the second driving shaft 203. The other side of the inner wall of the second stainless steel fixing plate 206 is rotatably connected to the second driving shaft 203. The two driven shafts 204, the surface of the second driving shaft 203 and the surface of the second driven shaft 204 are fixedly installed with a number of synchronous wheels 211, and a synchronous belt 210 is drivingly connected between each two facing synchronous wheels 211. A number of stainless steel baffle plates 207 are fixedly installed on the surface of several synchronous belts 210. A mounting bracket 209 is fixedly installed on the side of the top of the first stainless steel fixed plate 205 away from the support frame 208. The surface of the second stainless steel fixed plate 206 is fixedly installed. There is a synchronous belt debugging motor 201 that drives the second driving shaft 203 to rotate. Two first cylinder fixing seats 212 are fixedly installed on the surface of the first stainless steel fixing plate 205. Both first cylinder fixing seats 212 are fixedly installed on one side. The first stainless steel cylinder 213, the bottom end of the mounting bracket 209 is fixedly connected to the sheet metal integrated box 1. The synchronous belt debugging motor 201 starts after being powered on. The synchronous belt debugging motor 201 reaches the second driving shaft 203 to rotate, and the second driving shaft 203 passes The synchronous wheel 211 and the synchronous belt 210 drive the second driven shaft 204 to rotate.
扫料机架503内壁的一侧转动连接有第三主动轴508,扫料机架503内壁的另一侧转动连接有第三从动轴505,第三主动轴508与第三从动轴505之间传动连接有传送带509,传送带509的表面固定安装有若干个扫料板506,扫料机架503的表面固定安装有驱动第三主动轴508转动的扫料电机507,扫料机架503的中部固定安装有光电感应器504,两个长度杆501的底端均与皮带进料机构9正对的一侧固定连接,扫料电机507通电后启动,扫料电机507带动第三主动轴508转动,第三主动轴508通过传送带509带动第三从动轴505转动,传送带509上的扫料板506对打火机壳进行扫料,且转动的过程中光电感应器504实时进行感应。A third driving shaft 508 is rotatably connected to one side of the inner wall of the sweeping frame 503, and a third driven shaft 505 is rotatably connected to the other side of the inner wall of the sweeping frame 503. The third driving shaft 508 and the third driven shaft 505 There is a conveyor belt 509 that is drivingly connected between them. Several sweeping plates 506 are fixedly installed on the surface of the conveyor belt 509. A sweeping motor 507 that drives the third driving shaft 508 to rotate is fixedly installed on the surface of the sweeping frame 503. The sweeping frame 503 A photoelectric sensor 504 is fixedly installed in the middle, and the bottom ends of the two length rods 501 are fixedly connected to the side facing the belt feeding mechanism 9. The sweeping motor 507 starts after being powered on, and the sweeping motor 507 drives the third driving shaft. 508 rotates, and the third driving shaft 508 drives the third driven shaft 505 to rotate through the conveyor belt 509. The sweeping plate 506 on the conveyor belt 509 scans the lighter case, and the photoelectric sensor 504 senses it in real time during the rotation.
两个第一高度杆703的顶端分别与第一限位板706底端的两侧固定连接,滑行板702远离第二不锈钢气缸701的一侧固定安装有组装台712,组装台712的顶端设有第二限位板707,组装台712顶端的两侧均固定安装有第二高度杆709,两个第二高度杆709的顶端分别与第二限位板707底端的两侧固定连接,第一限位板706的中部固定安装有第一升降气缸705,两个第一高度杆703之间滑动连接有第一高度台704,第一升降气缸705的活动端与第一高度台704顶端的中部固定连接,第二限位板707的中部固定安装有第二升降气缸708,两个第二高度杆709之间滑动连接有第二高度台711,第二升降气缸708的活动端与第二高度台711顶端的中部固定连接,组装台712的底端设有拉料夹手713,组装台712的中部滑动连接有若干个位移片714,若干个位移片714的底端均与拉料夹手713正对的一侧固定连接,第一高度台704的底端和第二高度台711的底端均固定安装有减震柱715,若干个减震柱715分别与若干个位移片714正对的一侧固定连接,第一高度台704的表面和第二高度台711的表面均固定安装有限位开关710,第二不锈钢气缸701的活动端与钣金一体箱1固定连接,第一升降气缸705进行升降运动,第一升降气缸705从顶部推动第一高度台704,第一高度台704沿着第一高度杆703发生滑动,第二升降气缸708进行伸缩运动,第二升降气缸708从顶部推动第二高度台711,第二高度台711沿着第二高度杆709发生滑动,第一高度台704和第二高度台711滑动的过程中通过减震柱护715带动位移片714相对于组装台712发生滑动,推动拉料夹手713进行拉料,第二不锈钢气缸701进行伸缩运动,第二不锈钢气缸701从一侧推动滑行板702,对拉料夹手713的位置进行调整。The tops of the two first height rods 703 are respectively fixedly connected to both sides of the bottom end of the first limiting plate 706. An assembly platform 712 is fixedly installed on the side of the sliding plate 702 away from the second stainless steel cylinder 701. The top of the assembly platform 712 is provided with The second limiting plate 707 and the second height rods 709 are fixedly installed on both sides of the top of the assembly platform 712. The tops of the two second height rods 709 are fixedly connected to both sides of the bottom of the second limiting plate 707. The first A first lifting cylinder 705 is fixedly installed in the middle of the limiting plate 706. A first height platform 704 is slidingly connected between the two first height rods 703. The movable end of the first lifting cylinder 705 is in the middle of the top of the first height platform 704. Fixed connection, a second lifting cylinder 708 is fixedly installed in the middle of the second limiting plate 707, a second height platform 711 is slidingly connected between the two second height rods 709, the movable end of the second lifting cylinder 708 is connected to the second height The middle part of the top of the table 711 is fixedly connected. The bottom end of the assembly table 712 is provided with a material pulling clamp 713. The middle part of the assembly table 712 is slidably connected with a number of displacement pieces 714. The bottom ends of the several displacement pieces 714 are connected to the material pulling clamps. The side opposite to 713 is fixedly connected. The bottom end of the first height platform 704 and the bottom end of the second height platform 711 are fixedly installed with shock absorbing columns 715. Several shock absorbing columns 715 are directly opposite to several displacement pieces 714. The limit switch 710 is fixedly installed on the surface of the first height platform 704 and the surface of the second height platform 711. The movable end of the second stainless steel cylinder 701 is fixedly connected to the sheet metal integrated box 1. The first lifting cylinder 705 performs lifting movement, the first lifting cylinder 705 pushes the first height platform 704 from the top, the first height platform 704 slides along the first height rod 703, the second lifting cylinder 708 performs telescopic movement, and the second lifting cylinder 708 moves from the top Push the second height platform 711, and the second height platform 711 slides along the second height rod 709. During the sliding process of the first height platform 704 and the second height platform 711, the shock absorbing column guard 715 drives the displacement piece 714 relative to the assembly. The platform 712 slides, pushing the material-pulling clamp 713 to pull material, and the second stainless steel cylinder 701 performs telescopic movement. The second stainless steel cylinder 701 pushes the sliding plate 702 from one side to adjust the position of the material-pulling clamp 713.
进料机架92内壁的一侧转动连接有第四主动轴97,进料机架92内壁的另一侧转动连接有第四从动轴95,第四主动轴97与第四从动轴95之间传动连接有进料皮带94,进料皮带94的表面固定安装有若干个分隔板98,进料机架92的表面固定安装有驱动第四主动轴97转动的减速电机91,两个立杆96的底端均与钣金一体箱1固定连接,减速电机91带动第四主动轴97转动,第四主动轴97通过进料皮带94将传动力传递至第四从动轴95,对进料机架92内输送的打火机壳进行输送。A fourth driving shaft 97 is rotatably connected to one side of the inner wall of the feeding frame 92 , and a fourth driven shaft 95 is rotatably connected to the other side of the inner wall of the feeding frame 92 . The fourth driving shaft 97 and the fourth driven shaft 95 There is a feed belt 94 that is drivingly connected therebetween. Several partition plates 98 are fixedly installed on the surface of the feed belt 94. A reduction motor 91 that drives the fourth drive shaft 97 to rotate is fixedly installed on the surface of the feed frame 92. Two The bottom ends of the vertical poles 96 are fixedly connected to the sheet metal integrated box 1. The reduction motor 91 drives the fourth driving shaft 97 to rotate. The fourth driving shaft 97 transmits the transmission force to the fourth driven shaft 95 through the feed belt 94. The lighter shells conveyed in the feeding frame 92 are conveyed.
轨道固定板810的中部滑动连接有滑块固定板811,滑块固定板811的顶端固定安装有分料台812,分料底座801的顶端固定安装有第二气缸固定座803,第二气缸固定座803的一侧固定安装有分料气缸804,分料气缸804的活动端与分料上顶805的底端固定连接,轨道固定板810的底端安装有联机模具806,分料上顶805的顶端与联机模具806的底端接触连接,轨道固定板810的一侧设有第三气缸固定座814,第三气缸固定座814的两端均固定安装有推动气缸813,轨道固定板810的内部设有推料叉815,两个推动气缸813的活动端均与推料叉815正对的一侧固定连接,推料叉815的一侧与滑块固定板811正对的一侧接触连接,第三气缸固定座814的一侧固定安装有隔离气缸816,隔离气缸816的活动端固定安装有隔离板817,轨道固定板810远离第三气缸固定座814一侧的两端均转动连接有丝杆809,两个丝杆809之间螺纹连接有固定架807,固定架807的顶端固定安装有挡料板本体808,隔离气缸816进行伸缩运动,隔离气缸816从底部推动隔离板817,隔离板817从一侧对分料台812上的打火机壳进行阻挡,两个推动气缸813进行伸缩运动,两个推动气缸813从一侧推动推料叉815,推料叉815带动滑块固定板811沿着轨道固定板810发生滑动,对分料台812的位置进行调整,分料气缸804进行伸缩运动,分料气缸804从底部推动分料上顶805,分料上顶805与联机模具806接触,对分料台812上的打火机壳进行有序分料。A slider fixing plate 811 is slidably connected to the middle of the track fixing plate 810. A distributing table 812 is fixedly installed on the top of the slider fixing plate 811. A second cylinder fixing seat 803 is fixedly installed on the top of the distributing base 801. The second cylinder is fixed A material distribution cylinder 804 is fixedly installed on one side of the seat 803. The movable end of the material distribution cylinder 804 is fixedly connected to the bottom end of the material distribution top 805. An online mold 806 is installed at the bottom of the track fixed plate 810. The material distribution top 805 The top end of the online mold 806 is in contact with the bottom end of the online mold 806. A third cylinder fixing seat 814 is provided on one side of the track fixing plate 810. Pushing cylinders 813 are fixedly installed on both ends of the third cylinder fixing seat 814. The track fixing plate 810 There is a pushing fork 815 inside. The movable ends of the two pushing cylinders 813 are fixedly connected to the side facing the pushing fork 815. One side of the pushing fork 815 is in contact with the side facing the slider fixed plate 811. , an isolation cylinder 816 is fixedly installed on one side of the third cylinder fixed seat 814, an isolation plate 817 is fixedly installed on the movable end of the isolation cylinder 816, and both ends of the track fixed plate 810 away from the third cylinder fixed seat 814 are rotationally connected. The screw rod 809 has a fixed frame 807 threadedly connected between the two screw rods 809. The baffle body 808 is fixedly installed on the top of the fixed frame 807. The isolation cylinder 816 performs telescopic movement. The isolation cylinder 816 pushes the isolation plate 817 from the bottom to isolate the screw rod 809. The plate 817 blocks the lighter housing on the distributing table 812 from one side, the two pushing cylinders 813 perform telescopic movement, the two pushing cylinders 813 push the pushing fork 815 from one side, and the pushing fork 815 drives the slider fixing plate 811 The fixed plate 810 slides along the track, the position of the material distribution table 812 is adjusted, the material distribution cylinder 804 performs telescopic movement, the material distribution cylinder 804 pushes the material distribution top 805 from the bottom, and the material distribution top 805 contacts the online mold 806 , orderly sorting the lighter shells on the sorting table 812.
分料底座801的底端与钣金一体箱1固定连接,钣金一体箱1的表面固定安装有显示器3,分料机构8通过分料底座801安装在钣金一体箱1内。The bottom end of the material distribution base 801 is fixedly connected to the sheet metal integrated box 1. The display 3 is fixedly installed on the surface of the sheet metal integrated box 1. The material distribution mechanism 8 is installed in the sheet metal integrated box 1 through the material distribution base 801.
本申请实施例在使用时:将无序的打火机机壳倒入储料料斗6中,输送带提升机构4会将打火机机壳传输到同步带进料结构2中,同步进料机构2结构中有10道同步带210传输中间用不锈钢隔离通过气缸上下移动,将打火机机壳分别掉入10条同步带上,多余的打火机机壳会被扫料机构5给往回扫经这2个结构头尾未分好的打火机机壳会有的传输至皮带进料机构9上,皮带进料机构9会将打火机机壳传送至拉料机构7,拉料机构7中每道各存有2个打火机机壳,第2个打火机机壳会被压住,第1个打火机机壳会被拉出,拉出的打火机机壳会随重力掉入分料机构8的斜坡不锈钢上,并随重力掉入10条圆销道中,圆销道会根据打火机的外观锥度设定宽度,流入圆销道的打火机会随重力被分好方向,最后将打火机机壳推入下一道工序的机器设备的模具中,此上料机还适用于其他带有锥度的产品,不限于打火机。When using the embodiment of the present application: pour the disordered lighter casings into the storage hopper 6, the conveyor belt lifting mechanism 4 will transfer the lighter casings to the synchronous belt feeding structure 2, and the synchronous feeding mechanism 2 structure There are 10 synchronous belts 210 in the middle of the transmission, which are separated by stainless steel and move up and down through the cylinder. The lighter casings are dropped into the 10 synchronous belts respectively. The excess lighter casings will be swept back by the sweeping mechanism 5 through these two structural heads. The unsorted lighter casings will be transferred to the belt feeding mechanism 9. The belt feeding mechanism 9 will transfer the lighter casings to the pulling mechanism 7. There are 2 lighters in each channel of the pulling mechanism 7. casing, the second lighter casing will be pressed, the first lighter casing will be pulled out, and the pulled out lighter casing will fall onto the stainless steel slope of the distributing mechanism 8 and fall in with gravity. Among the 10 round pin channels, the width of the round pin channel will be set according to the appearance taper of the lighter. The lighter flowing into the round pin channel will be divided into directions due to gravity. Finally, the lighter casing will be pushed into the mold of the next process equipment. This feeder is also suitable for other products with tapers, not limited to lighters.
尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims (8)
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