CN117066780A - Welding device and process with telescopic structure for agricultural machinery - Google Patents
Welding device and process with telescopic structure for agricultural machinery Download PDFInfo
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- CN117066780A CN117066780A CN202311342934.9A CN202311342934A CN117066780A CN 117066780 A CN117066780 A CN 117066780A CN 202311342934 A CN202311342934 A CN 202311342934A CN 117066780 A CN117066780 A CN 117066780A
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- 238000003466 welding Methods 0.000 title claims abstract description 136
- 238000000034 method Methods 0.000 title claims abstract description 17
- 230000008569 process Effects 0.000 title claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 79
- 238000013016 damping Methods 0.000 claims abstract description 30
- 238000009434 installation Methods 0.000 claims description 35
- 239000003570 air Substances 0.000 claims description 34
- 238000001816 cooling Methods 0.000 claims description 20
- 230000009471 action Effects 0.000 claims description 4
- 239000012080 ambient air Substances 0.000 claims description 4
- 241000883990 Flabellum Species 0.000 claims description 3
- 230000003068 static effect Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 7
- 230000006978 adaptation Effects 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 230000003111 delayed effect Effects 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 239000012535 impurity Substances 0.000 description 2
- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 1
- 238000012271 agricultural production Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
- B23K37/0229—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track the guide member being situated alongside the workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/003—Cooling means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0247—Driving means
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention belongs to the technical field of welding equipment, and discloses a welding device with a telescopic structure for agricultural machinery and a process thereof. According to the invention, the sleeve joint ring clamp in the rotating ring is fastened and fixed in the rotating ring by the clamping mechanism while the rotating ring is rotated, so that the rotation of the supporting mechanism is realized by overcoming the damping of the damping ring, the rotation of the arc plate is realized, the movable plate and the welding end on the arc plate can move around the outer side of the agricultural mechanical tool to be welded, and the adjustment of the welding positions of the agricultural mechanical tool to be welded in different directions is realized, so that the welding operation of the agricultural mechanical tool to be welded in different directions and at different angles can be realized in the actual welding process, the welding freedom degree is high, the operation is convenient, the existence of a safe bellows under manual holding is avoided, and the welding effect is good.
Description
Technical Field
The invention belongs to the technical field of welding equipment, and particularly relates to a welding device with a telescopic structure for agricultural machinery and a welding process.
Background
Agricultural machinery refers to various mechanical equipment and tools applied in agricultural production. The method can improve the planting, management and harvesting efficiency of crops, lighten the labor intensity of farmers, promote the modern development of agriculture and generally adopt welding equipment for welding treatment of agricultural machinery.
The utility model provides an agricultural machine is with welding set who has extending structure, when carrying out agricultural machine's welding process, will wait to weld the machinery and be used for placing on the workstation generally, and the welding end at cooperation top, the extending structure of cooperation welding end department installation, realize treating the being close to of welding machinery apparatus and keeping away from, nevertheless to the different structure wait to weld the agricultural machinery apparatus, actual need welded position is located the side of agricultural machinery apparatus on different angles, and under the more circumstances of needs welding position, need frequently adjust welding angle, when the human hand is held towards target angle welding, the hand is close to the welded part, there is the security risk, be difficult to realize convenient regulation of different directions under the mechanical control, be difficult to realize high-efficient and safe welding measure under the more and position complicacy circumstances of the required welded part of waiting to weld the agricultural machinery apparatus, actual welding effect is not good.
In addition, in the welding device with a telescopic structure for agricultural machinery in the prior art, in the use process, the temperature of a welding position is higher after the welding treatment is finished in the welding process of the current agricultural machinery tool, cooling treatment is needed, natural cooling and wind cooling are generally adopted, in the cooling process, standing is generally needed for carrying out moving post-cooling treatment, standing on a working platform and wind cooling are delayed for carrying out the welding treatment of the subsequent agricultural machinery, a certain operation time is needed when the welding device is carried to a cooling position, scalding risks exist under manual operation of carrying work, the mechanical automatic carrying mechanism is additionally arranged, purchase cost and installation arrangement cost are needed to be further input, the cooling treatment can not be carried out conveniently and efficiently, and the use effect is poor.
Disclosure of Invention
The invention aims to provide a welding device with a telescopic structure for agricultural machinery and a welding process for the welding device, so as to solve the problems in the background art.
In order to achieve the above object, the present invention provides the following technical solutions: the utility model provides an agricultural machine is with welding set who has extending structure, includes workstation and welding end, the surface rotation of workstation has cup jointed the swivel becket, the ladder annular has been seted up at the top of swivel becket, the internally mounted of ladder annular has cup jointed the ring, the top of swivel becket is equipped with supporting mechanism, supporting mechanism's lower extreme and cup joint ring fixed connection, the bottom of swivel becket is equipped with clamping mechanism, supporting mechanism rotates with the workstation to be connected, supporting mechanism's top fixed mounting has the arc, the inside slip of arc cup joints the fly leaf, the bottom fixed mounting of fly leaf has first electric putter, the fly leaf and the fixed mounting of welding end, the side fixedly connected with connecting block of fly leaf, the terminal surface fixedly connected with arc pinion rack of connecting block, the side fixed mounting of arc has the motor frame, the inside fixed mounting of motor No. one motor output shaft has the gear, no. one gear is connected with the workstation rotation, the bottom surface of fan blade fixed mounting has the fan blade, no. two in the top of workstation has the fixed mounting hole, no. two air intakes and two, no. two the inside of fan blade fixed mounting has the top surface of fan blade, no. two fixed mounting has the inside of fan blade, no. two air intakes has the inside of a fixed mounting of fan blade, no. two top surfaces of fan blades and two fixed mounting.
Preferably, the supporting mechanism comprises a fixed rod, a top block and a limiting ring, wherein the lower end of the fixed rod penetrates into the stepped ring groove and is fixedly connected with the sleeve ring, the top block is fixedly arranged at the top of the fixed rod, the top of the top block is fixedly connected with the bottom end of the arc-shaped plate, and the limiting ring is fixedly sleeved on the outer side of the fixed rod.
Preferably, the surface of workstation has seted up No. two annular, no. two annular internal surface and spacing ring rotate and cup joint, no. three annular has been seted up to the inside of workstation, no. three annular are located No. two annular top and are linked together with No. two annular, no. three annular's inside has fixedly cup jointed the damping ring.
Preferably, the surface of workstation has seted up the annular, annular and rotation ring rotate and cup joint, the reservation groove has been seted up to the inside of workstation, the both ends of reservation groove are linked together with annular and installation cavity respectively, the reservation groove is located the outside of No. two gears.
Preferably, the top surface of the installation frame is provided with a top hole, and the installation frame is communicated with the air inlet.
Preferably, a sleeving groove is formed in the side face of the workbench, the sleeving groove is communicated with the blanking hole, and the inner surface of the sleeving groove is in sliding sleeving with the movable supporting plate.
Preferably, the supporting mechanism comprises a bottom frame, a second electric push rod and a power supply box, wherein the bottom frame is fixedly connected to the bottom of the rotating ring, the second electric push rod is fixedly installed inside the bottom frame, the movable end of the second electric push rod penetrates through the bottom of the rotating ring and is sleeved inside the rotating ring, and the power supply box is fixedly installed on the side face of the bottom frame.
Preferably, the inside of arc has seted up curved spout, the internal surface of spout is slided and is cup jointed with the fly leaf, the arc draw-in groove has been seted up to the inside of arc, the draw-in groove is located the outside of spout and is linked together with the spout, the side fixedly connected with cardboard of fly leaf, the cardboard slides and cup joints in the draw-in groove.
The invention also provides a welding process of the welding device with the telescopic structure for the agricultural machinery, which comprises the following welding steps of:
the first step: the agricultural machine to be welded is used for being placed at the top of the workbench, is located above the movable supporting plate, and is started up at a position to be welded according to needs, so that the motor is driven to rotate through the gear, the meshed arc toothed plate is rotated, the movable plate fixedly connected is driven to move along the arc path in the arc plate, the welding end is inclined towards the side of the agricultural machine tool to be welded, the electric push rod is started up, the welding end is pushed to be close to the position to be welded, and welding operation is performed.
And a second step of: when the position welding on different angles and directions is required to be continued, a second motor installed inside the workbench is started, the second motor drives a second gear to rotate, so that a rotating ring connected through inner gear meshing is rotated, a clamping mechanism is started, the upper end of a second electric push rod in the clamping mechanism upwards extrudes a sleeved ring in the rotating ring, the sleeved ring is clamped and fixed, a supporting mechanism is driven to rotate against the damping action of a damping ring, the arc plate is driven to rotate, a movable plate and a welding end in the arc plate encircle an agricultural mechanical tool to be welded, the position to be welded is adjusted, the clamping fixation of the second electric push rod is canceled, the second motor is stopped, a first motor is started again, the angle of the movable plate is adjusted in the target direction, the angle of the welding end is changed, and the first electric push rod is started to perform welding operation.
And a third step of: after a group of agricultural machine tools are welded, the movable supporting plate is pulled in the lateral direction, the blanking hole at the top of the workbench is opened, the agricultural machine tools after being welded drop into the installation cavity, the movable supporting plate resets, the motor II is independently started, the motor II drives the gear II and the fan blades to rotate, the gear II drives the rotating ring to rotate through the inner teeth, the clamping mechanism does not clamp the sleeving ring, the rotating ring rotates, the supporting mechanism keeps static under the friction damping of the damping ring, meanwhile, the fan blades suck air from the lower side through the through holes in the gears and form upward axial flow wind, ambient air is sucked into the installation frame through the air inlet, sucked air in the installation frame forms axial flow wind through the fan blades and is blown out into the installation cavity along the top hole, the flowing wind is blown to the welded agricultural machine tools in the installation cavity and is quickly cooled, the internal air is blown out through the air outlet at the bottom, and the new agricultural machine tools to be welded are directly replaced at the workbench and are welded during the cooling in the installation cavity.
Fourth step: when the angle of the welding end needs to be adjusted during cooling, the clamping mechanism at the bottom of the rotating ring is started while the second motor is kept rotating and the rotating ring is rotated, so that the sleeve ring in the rotating ring is clamped and fixed by the clamping mechanism, the sleeve ring and the supporting mechanism are driven to overcome the rotation of the damping ring by the rotating ring, and the angle is adjusted.
The beneficial effects of the invention are as follows:
1. according to the invention, the arc-shaped plate and the movable plate are in sliding sleeve joint, the arc-shaped toothed plate at one side of the movable plate is matched, the first motor drives the first gear to rotate to realize the rotation of the meshed arc-shaped toothed plate, the movable plate is enabled to perform left-right adjustment around an arc path in the arc-shaped plate under the arc adaptation of the arc-shaped plate and the arc-shaped toothed plate, so that the inclination direction of the movable plate is changed, the side structure of an agricultural machinery tool is adapted under the inclination angle of a welding end, the welding adaptability under different angles is improved, the second motor is matched to drive the second gear to rotate, the rotating ring is rotated, the sleeve joint ring clamp in the rotating ring is fastened in the rotating ring by the clamping mechanism, the rotation of the supporting mechanism is realized, the rotation of the arc-shaped plate is realized, the movable plate and the welding end on the arc-shaped plate can surround the outer side of the agricultural machinery tool to be welded, the positions of the agricultural machinery tool to be welded in different directions are adjusted, the welding operation of the agricultural machinery tool in different directions can be realized, the manual welding operation of the agricultural machinery tool in different directions is high in the degree of freedom, the operation is realized, and the safety is realized.
2. According to the invention, after welding of a group of agricultural machinery tools is completed by utilizing the second motor in the mounting cavity, the agricultural machinery tools fall into the mounting cavity in cooperation with opening of the top blanking hole, after resetting and sealing the blanking hole, the started second motor and the closed clamping mechanism are utilized, so that the rotating ring rotates independently, meanwhile, the rotating fan blades on the output shaft of the second motor are utilized to form axial flow wind, air which is out of the environment is sucked into the mounting cavity and is blown into the mounting cavity after the axial flow wind is formed, the arrangement and welding of a new group of agricultural machinery tools can be rapidly carried out while the flowing wind quantity is utilized to continuously cool in the mounting cavity, the synchronous carrying of wind cooling and new round welding is maintained, meanwhile, the agricultural machinery tools just welded do not need to be carried at high temperature, the continuous welding efficiency is comprehensively improved, meanwhile, the direction adjustment of new round welding can still be realized by cooperating with the clamping mechanism during the continuous cooling, the use effect is good, and the welding efficiency is high.
3. According to the invention, the fan blades are driven by the motor II to rotate to generate axial flow wind, the reset sealing time of the movable supporting plate is delayed before a new round of welding treatment, after the agricultural mechanical tools fall into the mounting cavity after welding, the new round of welding agricultural mechanical tools are placed above the blanking holes and above the top holes, so that the wind power cleaning of the agricultural mechanical tools to be welded is realized, the movable supporting plate is reset after cleaning to perform synchronous cooling and welding operation, the influence of impurities attached to the surfaces of the agricultural mechanical tools to be welded on the welding quality is avoided, the welding quality is further improved, and the use effect is good.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic cross-sectional view of the present invention.
Fig. 3 is an exploded view of the rotary ring of the present invention.
Fig. 4 is a schematic view of the engagement between the first gear and the arcuate toothed plate of the present invention.
Fig. 5 is a schematic cross-sectional view of a table of the present invention.
Fig. 6 is a schematic cross-sectional view of an arcuate plate of the present invention.
Fig. 7 is a schematic diagram of the installation frame and the motor No. two of the present invention.
Fig. 8 is a schematic view of the clamping mechanism of the present invention.
In the figure: 1. a work table; 2. a rotating ring; 3. a stepped annular groove; 4. internal tooth teeth; 5. a sleeve joint ring; 6. a support mechanism; 61. a fixed rod; 62. a top block; 63. a limiting ring; 7. a clamping mechanism; 71. a bottom frame; 72. a second electric push rod; 73. a power supply box; 8. an arc-shaped plate; 9. a movable plate; 10. a first electric push rod; 11. a welding end; 12. a connecting block; 13. arc toothed plates; 14. a motor frame; 15. a motor I; 16. a first gear; 17. a chute; 18. a clamping groove; 19. a clamping plate; 20. a mounting frame; 21. a motor II; 22. a second gear; 23. a through hole; 24. a fan blade; 25. a top aperture; 26. a blanking hole; 27. a movable supporting plate; 28. a socket groove; 29. a first ring groove; 30. a second ring groove; 31. a third ring groove; 32. a damping ring; 33. a reserved groove; 34. an air inlet; 35. an air outlet; 36. a mounting cavity.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1 to 8, the embodiment of the invention provides a welding device with a telescopic structure for agricultural machinery, which comprises a workbench 1 and a welding end 11, wherein the outer surface of the workbench 1 is rotatably sleeved with a rotating ring 2, the top of the rotating ring 2 is provided with a step ring groove 3, the inside of the step ring groove 3 is rotatably sleeved with a sleeve ring 5, a supporting mechanism 6 is arranged above the rotating ring 2, the lower end of the supporting mechanism 6 is fixedly connected with the sleeve ring 5, the bottom of the rotating ring 2 is provided with a clamping mechanism 7, the supporting mechanism 6 is rotatably connected with the workbench 1, the top of the supporting mechanism 6 is fixedly provided with an arc-shaped plate 8, the inside of the arc-shaped plate 8 is slidably sleeved with a movable plate 9, the bottom of the movable plate 9 is fixedly provided with a first electric push rod 10, the movable end of the first electric push rod 10 is fixedly arranged with the welding end 11, the side surface of the movable plate 9 is fixedly connected with a connecting block 12, the end face of the connecting block 12 is fixedly connected with an arc toothed plate 13, a motor frame 14 is fixedly arranged on the side face of the arc plate 8, a first motor 15 is fixedly arranged in the motor frame 14, a first gear 16 is fixedly sleeved on the outer surface of an output shaft of the first motor 15, the first gear 16 is in meshed connection with the arc toothed plate 13, a blanking hole 26 is formed in the top of the workbench 1, a movable supporting plate 27 is slidably sleeved in the blanking hole 26, a mounting cavity 36 is formed in the bottom of the workbench 1, a mounting frame 20 is fixedly arranged in the mounting cavity 36, a second motor 21 is fixedly arranged in the mounting frame 20, a second gear 22 and a fan blade 24 are fixedly sleeved on an output shaft of the second motor 21 respectively, the fan blade 24 is positioned above the second gear 22, a through hole 23 is formed in the top surface of the second gear 22, the second gear 22 is in meshed connection with the inner tooth 4, the outer surface and the bottom surface of the workbench 1 are respectively provided with an air inlet 34 and an air outlet 35.
First embodiment: when in welding use, the agricultural machine to be welded is arranged at the top of the workbench 1 and is positioned above the movable supporting plate 27, the motor 15 is started according to the position to be welded, the motor 15 drives the gear 16 to rotate, the meshed arc toothed plate 13 rotates, the movable plate 9 fixedly connected with the motor is driven to move along an arc path in the arc plate 8, the inclination angle of the arc plate 8 is changed, the welding end 11 at one side of the arc plate 8 is inclined towards the side of the agricultural machine to be welded, the electric push rod 10 is started, the welding end 11 is pushed to be close to the position to be welded, and the welding operation is performed; when the position welding in different angles and directions is required to be continuously carried out, a second motor 21 installed in the workbench 1 is started, the second motor 21 drives a second gear 22 to rotate, the rotating ring 2 connected through the meshing of the inner gear 4 rotates, the clamping mechanism 7 is started, the upper end of a second electric push rod 72 in the clamping mechanism 7 upwards extrudes the sleeve ring 5 in the rotating ring 2, the sleeve ring 5 is clamped and fixed, the supporting mechanism 6 is driven to rotate against the damping action of the damping ring 32, the arc plate 8 is driven to rotate, the movable plate 9 and the welding end 11 in the arc plate 8 encircle around an agricultural mechanical tool to be welded, the position to be welded is adjusted, after the position to be welded is in place, the clamping fixation of the second electric push rod 72 is canceled, the second motor 21 is stopped, the first motor 15 is started again, the inclination angle of the movable plate 9 is adjusted in the target direction, the angle of the welding end 11 is changed, and the first electric push rod 10 is started to carry out the welding operation at the target position.
Firstly, through utilizing the slip of arc 8 and fly leaf 9 to cup joint, the arc pinion rack 13 of cooperation fly leaf 9 one side, drive the rotation of the rotatory arc pinion rack 13 that realizes the meshing through motor 15 No. one, under arc 8 and the arc pinion rack 13 arc adaptation, make fly leaf 9 adjust about the arc route in arc 8, thereby the slope orientation of fly leaf 9 has been changed, and adapt to agricultural machine apparatus side direction structure under the inclination of change welding end 11, improve the adaptability to welding under different angles, and the cooperation motor 21 drives No. two gears 22 rotation, and when realizing that rotation ring 2 is rotatory, utilize clamping mechanism 7 to press from both sides the cover ring 5 clamp fixing in rotation ring 2 in the rotation ring 2, thereby overcome the damping of damping ring 32 and realize the rotation of supporting mechanism 6, and then realize the rotation of arc 8, realize fly leaf 9 on the arc 8 and welding end 11 can encircle the motion around waiting to weld the agricultural machine apparatus outside, realize waiting to weld the adjustment of the agricultural machine apparatus welded position in different directions, thereby wait in the actual welding, can realize that different directions hold the welding apparatus is good in the manual welding process, the welding operation is convenient and high, the welding operation is easy and high-speed is avoided.
Second embodiment: after a group of agricultural machinery appliances are welded, the movable supporting plate 27 is pulled in the lateral direction, the blanking hole 26 at the top of the workbench 1 is opened, the agricultural machinery appliances after welding are simultaneously dropped into the installation cavity 36, the movable supporting plate 27 is reset, the motor No. two 21 is independently started, the motor No. two 21 drives the gear No. two 22 and the fan blades 24 to rotate, the gear No. two 22 drives the rotating ring 2 to rotate through the internal tooth 4, the clamping mechanism 7 does not clamp the sleeve ring 5, the rotating ring 2 rotates, the supporting mechanism 6 keeps static under the friction damping of the damping ring 32, meanwhile, the fan blades 24 suck air from the lower side through the through holes 23 on the gear No. two 22 and form upward axial flow wind, the ambient air is sucked into the installation frame 20 through the fan blades 24 and blown out to the inside of the installation cavity 36 along the top hole 25, the flowing wind blows out the agricultural machinery appliances after welding in the installation cavity 36 and is quickly cooled, the internal air is blown out through the air outlet 35 at the bottom, the rotating ring 2 during the installation cavity 36, the agricultural machinery appliances to be welded are directly replaced, the rotating ring 1 is carried out on the workbench, the rotating ring 2 is driven by the rotating mechanism, the rotating mechanism is continuously cooled down, the rotating ring 2 is driven by the rotating mechanism 2, the rotating mechanism is continuously to rotate, the rotating ring 2 is driven to rotate, the rotating mechanism is driven to rotate, the rotating ring 2 is continuously, and the rotating mechanism is adjusted to rotate and the rotating ring 2 is continuously to rotate, the rotating ring 2 is driven to rotate, the rotating mechanism is continuously and the rotating ring 2 is kept to rotate, and the rotating ring is kept at the rotating mechanism 2, and the rotating mechanism is kept to rotate and the rotating ring 2 and is kept at the rotating to rotate and rotate 2 and is kept at the rotating and rotate.
Firstly, through utilizing the No. two motor 21 in the installation cavity 36 again, after accomplishing a set of agricultural machine apparatus welding, the cooperation top blanking hole 26 is opened, make the agricultural machine apparatus drop to the installation cavity 36, and after resetting sealed blanking hole 26, utilize the clamping mechanism 7 of start-up No. two motor 21 and closing, make the rotatory simultaneously of rotor ring 2 alone, utilize the rotatory flabellum 24 on the No. two motor 21 output shaft to form axial-flow wind, inhale the air that the environment goes out and form the axial-flow wind back and blow into the installation cavity 36, utilize the flowing amount of wind to blow into in the installation cavity 36 continuously cooling, can carry out the arrangement and the welding of new agricultural machine apparatus fast, keep wind-force cooling and the synchronous going on of new round welding, simultaneously to just welded agricultural machine apparatus, need not carry under high temperature, the comprehensive improvement continuous welding's efficiency, simultaneously still can realize the directional control of new round welding in continuous cooling period cooperation clamping mechanism 7, excellent in use effect, welding efficiency is high.
In addition, the fan blades 24 are driven by the second motor 21 to rotate to generate axial flow wind, the reset sealing time of the movable supporting plate 27 is delayed before a new round of welding treatment, after the agricultural mechanical tools fall into the mounting cavity 36 after welding, the new round of welding agricultural mechanical tools are placed above the blanking holes 26 and above the top holes 25, so that the wind power of the agricultural mechanical tools to be welded is cleaned, the movable supporting plate 27 is reset after cleaning to synchronously cool and weld, the welding quality is prevented from being influenced by impurities attached to the surfaces of the agricultural mechanical tools to be welded, the welding quality is further improved, and the use effect is good.
As shown in fig. 1, fig. 2, fig. 3, fig. 5 and fig. 7, the supporting mechanism 6 comprises a fixing rod 61, a top block 62 and a limiting ring 63, the lower end of the fixing rod 61 penetrates into the inside of the stepped ring groove 3 and is fixedly connected with the sleeve ring 5, the top block 62 is fixedly installed at the top of the fixing rod 61, the top of the top block 62 is fixedly connected with the bottom end of the arc-shaped plate 8, the limiting ring 63 is fixedly sleeved on the outer side of the fixing rod 61, the second ring groove 30 is formed in the outer surface of the workbench 1, the inner surface of the second ring groove 30 is rotatably sleeved with the limiting ring 63, the third ring groove 31 is formed in the inner side of the workbench 1, the third ring groove 31 is located above the second ring groove 30 and is communicated with the second ring groove 30, the damping ring 32 is fixedly sleeved in the inner side of the third ring groove 31, the first ring groove 29 is rotatably sleeved with the rotating ring 2, the reserved groove 33 is formed in the inner side of the workbench 1, and two ends of the reserved groove 33 are respectively communicated with the first ring groove 29 and the installation cavity 36, and the reserved groove 33 is located on the outer side of the second gear 22.
In the use, through utilizing supporting mechanism 6 to realize that arc 8 and cup joint the connection of ring 5 are fixed, when supporting arc 8, cooperation spacing ring 63 is in No. two annular 30 and damping ring 32 contact, realizes the switching control of sound state, utilizes No. one annular 29 and reservation groove 33 adaptation swivel becket 2's stable rotation, guarantees simultaneously and No. two gears 22 stable meshing rotates.
As shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 6 and fig. 7, top hole 25 is opened on the top surface of installing frame 20, installing frame 20 is linked together with air intake 34, socket 28 has been seted up to the side of workstation 1, socket 28 is linked together with blanking hole 26, socket 28's internal surface and movable supporting plate 27 slide socket, supporting mechanism 6 includes bottom frame 71, no. two electric putter 72 and power supply box 73, bottom frame 71 fixed connection is in the bottom of swivel becket 2, no. two electric putter 72 fixed mounting is in the inside of bottom frame 71, no. two electric putter 72's movable end passes the bottom of swivel becket 2 and cup joints inside, power supply box 73 fixed mounting is on the side of bottom frame 71, arc spout 17 has been seted up in the inside of arc 8, the internal surface of spout 17 and movable plate 9 slide socket, arc draw-in groove 18 has been seted up in the inside of arc-shaped card 18, draw-in groove 18 is located the outside of spout 17 and is linked with spout 17, the side fixed connection with cardboard 19 of movable plate 9, cardboard 19 slide socket in draw-in groove 18.
In the use, utilize the arrangement of top hole 25 and installing frame 20, make axial-flow wind blow out upwards, and under workstation 1 top seal, make the supporting mechanism 6 that forms the flow air in installing cavity 36, realize the inside wind-force cooling of installing cavity 36, and can directly upwards realize wind-force dust removal under blanking hole 26 is opened, movable supporting plate 27 is used for supporting when the welding, and realize the input of agricultural machine apparatus after the welding when opening blanking hole 26, through utilizing clamping mechanism 7 to realize the inside ladder annular groove 3 of rotating ring 2 cup joint the clamp fixation of ring 5, under the clamp, make rotating ring 2 can drive the fixed ring that cup joints 5 rotation of clamp, thereby drive fixed connection and overcome damping ring 32 rotation at the supporting mechanism 6 that cup joints the ring 5 top, realize the rotatory regulation of arc 8 and welding end 11, adapt to the welding of different directions, and under the release clamp, on the one hand, damping ring 32 friction resistance keeps the stability of supporting mechanism 6 down, avoid free rotation at this moment, make rotating ring 2 can not drive the ring 5 rotation when rotating, and then guarantee that No. two motor 21 rotates and utilize 24 to form and carry out the clamp 6 and also realize the fixed clamping mechanism under the rotation, and the same time, the realization is applicable to the arc-shaped plate is with the 13, the side is cooled down, the realization is applicable, the 13 is realized, the arc-shaped is moved down, the movable plate is moved along the side is moved with the side of the arc-shaped plate is moved, and is applicable to the movable plate is used to the side 9, the side of the 13, the 13 is realized, the adjustable is realized, the movable plate is used to the side 17, and is used for the side is used to the side-shaped 17, and is used for the device is used for the welding, and is used for the equipment.
The invention also provides a welding process of the welding device with the telescopic structure for the agricultural machinery, which comprises the following welding steps of:
the first step: the agricultural machine to be welded is used for being placed at the top of the workbench 1 and is located above the movable supporting plate 27, the motor 15 is started according to the position to be welded, the motor 15 is enabled to rotate by driving the gear 16, the meshed arc toothed plate 13 is enabled to rotate, the movable plate 9 fixedly connected with the motor is driven to move along the arc-shaped path in the arc-shaped plate 8, the welding end 11 is enabled to incline towards the side of the agricultural machine to be welded, the electric push rod 10 is started, the welding end 11 is pushed to be close to the position to be welded, and welding operation is carried out.
And a second step of: when the position welding in different angles and directions is required to be continuously carried out, a second motor 21 installed in the workbench 1 is started, the second motor 21 drives a second gear 22 to rotate, the rotating ring 2 connected through the meshing of the inner gear 4 rotates, the clamping mechanism 7 is started simultaneously, the upper end of a second electric push rod 72 in the clamping mechanism 7 upwards extrudes the sleeve ring 5 in the rotating ring 2, the sleeve ring 5 is clamped and fixed, the supporting mechanism 6 is driven to rotate against the damping action of the damping ring 32, the arc plate 8 is driven to rotate, the movable plate 9 and the welding end 11 in the arc plate 8 encircle around an agricultural mechanical tool to be welded, the position to be welded is adjusted, after the position to be welded is in place, the clamping fixation of the second electric push rod 72 is canceled, the second motor 21 is stopped, the first motor 15 is started again, the angle of the movable plate 9 is adjusted in the target direction, the angle of the welding end 11 is changed, and the first electric push rod 10 is started to carry out welding operation.
And a third step of: after a group of agricultural machinery appliances are welded, the movable supporting plate 27 is pulled laterally, the blanking hole 26 at the top of the workbench 1 is opened, the welded agricultural machinery appliances drop into the installation cavity 36, the movable supporting plate 27 is reset, the motor No. two 21 is independently started, the motor No. two 21 drives the gear No. two 22 and the fan blades 24 to rotate, the gear No. two 22 drives the rotating ring 2 to rotate through the internal tooth 4, the clamping mechanism 7 does not clamp the sleeve ring 5, the rotating ring 2 rotates, the supporting mechanism 6 is kept stationary under the friction damping of the damping ring 32 while the fan blades 24 suck air from below through the through holes 23 on the gear No. two 22 and form upward axial flow air, ambient air is sucked into the installation frame 20 through the air inlet 34, sucked air in the installation frame 20 forms axial flow air through the fan blades 24 and blows out into the installation cavity 36 along the top hole 25, the flowing air quantity blows out to the welded agricultural machinery appliances in the installation cavity 36 and quickly reduces temperature, the internal air is blown out through the air outlet 35 at the bottom, and during the cooling of the installation cavity 36, the new agricultural machinery appliances to be welded are directly replaced and are subjected to the welding operation on the workbench.
Fourth step: when the angle of the welding end 11 needs to be adjusted during cooling, the clamping mechanism 7 at the bottom of the rotating ring 2 is started while the second motor 21 is kept rotating and the rotating ring 2 is rotated, so that the sleeve ring 5 in the rotating ring 2 is clamped and fixed by the clamping mechanism 7, the sleeve ring 5 and the supporting mechanism 6 are driven by the rotating ring 2 to rotate against the damping ring 32, and the angle is adjusted.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. Welding set with extending structure for agricultural machine, including workstation (1) and welded end (11), its characterized in that: the utility model discloses a rotary table, including workstation (1), fixed connection, arc (8) are installed at the top of workstation (1), ladder annular (3) have been seted up to the top of swivel ring (2), the inside of ladder annular (3) is rotated and is cup jointed ring (5) have been cup jointed, the top of swivel ring (2) is equipped with supporting mechanism (6), the lower extreme of supporting mechanism (6) and cup joint ring (5) fixed connection, the bottom of swivel ring (2) is equipped with clamping mechanism (7), supporting mechanism (6) and workstation (1) rotate to be connected, arc (8) are installed at the top of supporting mechanism (6) fixed connection, arc (8) are installed in the inside slip of arc (8) has cup jointed fly leaf (9), the bottom fixed mounting of fly leaf (9) has electric putter (10) No. one, the fly leaf and the fixed mounting of welding end (11) of electric putter (10), the side fixedly connected with connecting block (12) of fly leaf (9), the terminal surface fixedly connected with arc toothed plate (13) of motor (8) side fixed mounting has motor (14) No. 15) inside gear (15) fixed mounting of a fixed mounting of motor (15), the utility model discloses a workbench, including arc pinion rack (13), work bench (1), mounting cavity (36) have been seted up to the top of work bench (1), first gear (16) and arc pinion rack (13) meshing are connected, blanking hole (26) have been seted up at the top of work bench (1), sliding sleeve is equipped with movable fagging (27) in blanking hole (26), mounting cavity (36) have inside fixed mounting in mounting cavity (36) frame (20), the inside fixed mounting of mounting frame (20) has No. two motors (21), no. two gears (22) and flabellum (24) have been fixedly cup jointed respectively on No. two motor (21) output shafts, flabellum (24) are located the top of No. two gears (22), through-hole (23) have been seted up to the top surface of No. two gears (22) and internal tooth (4) meshing are connected, air intake (34) and air outlet (35) have been seted up respectively to work bench (1) surface and bottom surface.
2. The welding device with a telescopic structure for agricultural machinery according to claim 1, wherein: the supporting mechanism (6) comprises a fixed rod (61), a top block (62) and a limiting ring (63), wherein the lower end of the fixed rod (61) penetrates into the step ring groove (3) and is fixedly connected with the sleeve ring (5), the top block (62) is fixedly arranged at the top of the fixed rod (61), the top of the top block (62) is fixedly connected with the bottom end of the arc-shaped plate (8), and the limiting ring (63) is fixedly sleeved on the outer side of the fixed rod (61).
3. The welding device with a telescopic structure for agricultural machinery according to claim 1, wherein: the outer surface of workstation (1) has seted up No. two annular (30), the internal surface and the spacing ring (63) of No. two annular (30) rotate and cup joint, no. three annular (31) have been seted up to the inside of workstation (1), no. three annular (31) are located the top of No. two annular (30) and are linked together with No. two annular (30), damping ring (32) have been cup jointed to the inside of No. three annular (31) fixedly.
4. The welding device with a telescopic structure for agricultural machinery according to claim 1, wherein: the outer surface of workstation (1) has seted up annular (29) No. one, annular (29) and swivel becket (2) rotate and cup joint, reservation groove (33) have been seted up to the inside of workstation (1), the both ends of reservation groove (33) are linked together with annular (29) No. one and installation cavity (36) respectively, reservation groove (33) are located the outside of No. two gears (22).
5. The welding device with a telescopic structure for agricultural machinery according to claim 1, wherein: the top surface of the mounting frame (20) is provided with a top hole (25), and the mounting frame (20) is communicated with the air inlet (34).
6. The welding device with a telescopic structure for agricultural machinery according to claim 1, wherein: the side of workstation (1) has seted up cup joints groove (28), cup joints groove (28) and blanking hole (26) are linked together, the internal surface of cup joints groove (28) and movable fagging (27) slip cup joint.
7. The welding device with a telescopic structure for agricultural machinery according to claim 1, wherein: the supporting mechanism (6) comprises a bottom frame (71), a second electric push rod (72) and a power supply box (73), wherein the bottom frame (71) is fixedly connected to the bottom of the rotating ring (2), the second electric push rod (72) is fixedly installed inside the bottom frame (71), the movable end of the second electric push rod (72) penetrates through the bottom of the rotating ring (2) and is sleeved inside the rotating ring, and the power supply box (73) is fixedly installed on the side face of the bottom frame (71).
8. The welding device with a telescopic structure for agricultural machinery according to claim 1, wherein: the inside of arc (8) has been seted up curved spout (17), the internal surface of spout (17) is slided and is cup jointed with fly leaf (9), arc draw-in groove (18) have been seted up to the inside of arc (8), draw-in groove (18) are located the outside of spout (17) and are linked together with spout (17), the side fixedly connected with cardboard (19) of fly leaf (9), cardboard (19) are slided and are cup jointed in draw-in groove (18).
9. The welding process of a welding device with a telescopic structure for agricultural machinery according to claim 8, wherein: the method comprises the following welding steps:
the first step: the agricultural machine to be welded is arranged at the top of the workbench (1) and is positioned above the movable supporting plate (27), a first motor (15) is started according to the position to be welded, the first motor (15) drives a first gear (16) to rotate, the meshed arc toothed plate (13) rotates, the movable plate (9) fixedly connected with the movable plate is driven to move along an arc path in the arc plate (8), the welding end (11) is inclined towards the side of the agricultural machine to be welded, and an electric push rod (10) is started and pushes the welding end (11) to be close to the position to be welded, and the welding operation is carried out;
and a second step of: when the position welding in different angles and directions is required to be continuously carried out, a second motor (21) arranged in the workbench (1) is started, the second motor (21) drives a second gear (22) to rotate, so that a rotating ring (2) connected through meshing of an inner gear (4) rotates, a clamping mechanism (7) is started, the upper end of a second electric push rod (72) in the clamping mechanism (7) upwards extrudes a sleeving ring (5) in the rotating ring (2), the sleeving ring (5) is clamped and fixed, a supporting mechanism (6) is driven to rotate against the damping action of a damping ring (32) under the clamping and fixing, the arc plate (8) is driven to rotate, a movable plate (9) and a welding end (11) in the arc plate (8) encircle a to-be-welded agricultural mechanical tool, the position required to be welded is adjusted, the clamping and fixing of the second electric push rod (72) is canceled, the second motor (15) is started again, the angle of the movable plate (9) is adjusted in the target direction, and then the angle of the first electric push rod (10) is changed to operate;
and a third step of: after a group of agricultural machinery tools are welded, a movable supporting plate (27) is pulled laterally, so that a blanking hole (26) at the top of a workbench (1) is opened, the welded agricultural machinery tools fall into an installation cavity (36), the movable supporting plate (27) is reset, a motor (21) is independently started, the motor (21) drives a gear (22) and fan blades (24) to rotate, the gear (22) drives a rotating ring (2) to rotate through an internal tooth (4), the rotating ring (2) is not clamped by a clamping mechanism (7), the rotating ring (2) rotates, meanwhile, a supporting mechanism (6) keeps static under friction damping of a damping ring (32), meanwhile, the fan blades (24) suck air from below through a through hole (23) on the gear (22) and form upward axial flow, ambient air is sucked into an installation frame (20) through an air inlet (34), sucked air in the installation frame (20) forms axial flow through fan blades (24) and blows out to the inside the installation cavity (36) along the top hole (25), the air flows into the installation cavity (36) and is cooled down in the interior of the installation cavity (36), the agricultural machinery tools are cooled down during the welding process, and the agricultural machinery tools are cooled down in the interior of the welding platform after the welding platform is cooled down;
fourth step: when the angle of the welding end (11) needs to be adjusted during cooling, the clamping mechanism (7) at the bottom of the rotating ring (2) is started while the second motor (21) rotates and the rotating ring (2) rotates, so that the sleeve joint ring (5) in the rotating ring (2) is clamped and fixed by the clamping mechanism (7), the sleeve joint ring (5) and the supporting mechanism (6) are driven by the rotating ring (2) to overcome the rotation of the damping ring (32), and the angle is adjusted.
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| CN117066780B (en) | 2024-03-15 |
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