CN117053638B - Powder dipping production line for electronic detonator electronic ignition element - Google Patents
Powder dipping production line for electronic detonator electronic ignition elementInfo
- Publication number
- CN117053638B CN117053638B CN202311066647.XA CN202311066647A CN117053638B CN 117053638 B CN117053638 B CN 117053638B CN 202311066647 A CN202311066647 A CN 202311066647A CN 117053638 B CN117053638 B CN 117053638B
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- electronic
- feeding
- electronic detonator
- electronic ignition
- ignition element
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- C—CHEMISTRY; METALLURGY
- C06—EXPLOSIVES; MATCHES
- C06C—DETONATING OR PRIMING DEVICES; FUSES; CHEMICAL LIGHTERS; PYROPHORIC COMPOSITIONS
- C06C7/00—Non-electric detonators; Blasting caps; Primers
- C06C7/02—Manufacture; Packing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F42—AMMUNITION; BLASTING
- F42C—AMMUNITION FUZES; ARMING OR SAFETY MEANS THEREFOR
- F42C19/00—Details of fuzes
- F42C19/08—Primers; Detonators
- F42C19/12—Primers; Detonators electric
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- General Engineering & Computer Science (AREA)
- Specific Conveyance Elements (AREA)
Abstract
本发明公开了电子雷管电子引火元件沾药产线，包括依次设置的上料设备、多次沾药设备及沾漆设备，多次沾药设备包括机架，机架上设有第一旋转输送台、第二旋转输送台、回传输送机构、沾药机构、存药机构及第一机械手，第一旋转输送台、回传输送机构和第二旋转输送台沿第一方向依次设置；第一机械手对应于第一旋转输送台设置，第一机械手用于将第一旋转输送台上的电子雷管电子引火元件转移到沾药机构上并将沾药机构上的电子雷管电子引火元件转移回第一旋转输送台。多次沾药设备让用户能够根据需要对电子雷管电子引火元件进行一次或多次沾药作业，具有极强的灵活性，能减少产线中沾药设备的设置数量，缩减沾药产线长度，节省设备购置成本。
This invention discloses a production line for coating electronic detonator electronic ignition elements, comprising a feeding device, a multiple coating device, and a coating device arranged sequentially. The multiple coating device includes a frame with a first rotary conveyor, a second rotary conveyor, a return conveying mechanism, a coating mechanism, a storage mechanism, and a first robotic arm mounted on the frame. The first rotary conveyor, the return conveying mechanism, and the second rotary conveyor are arranged sequentially along a first direction. The first robotic arm is positioned corresponding to the first rotary conveyor and is used to transfer electronic detonator electronic ignition elements from the first rotary conveyor to the coating mechanism and to transfer electronic detonator electronic ignition elements from the coating mechanism back to the first rotary conveyor. The multiple coating device allows users to perform one or more coating operations on electronic detonator electronic ignition elements as needed, providing high flexibility, reducing the number of coating devices in the production line, shortening the coating production line length, and saving equipment purchase costs.
Description
Technical Field
The invention relates to the field of civil explosive production equipment, in particular to a powder dipping production line of an electronic detonator electronic ignition element.
Background
In the process of electronic detonator processing production, there is a procedure that paste-like chemical agent/dampproof paint is smeared on an electronic detonator electronic ignition element, and when the paste-like chemical agent/dampproof paint is smeared on the electronic detonator electronic ignition element, drying operation is carried out, so that the chemical agent/dampproof paint is solidified on the surface of the electronic detonator electronic ignition element. In order to ensure the dipping effect, the prior art generally adopts a multiple dipping process, and a plurality of dipping devices are required to correspond to a production line, for example, china patent application No. 202122428861.8 discloses automatic dipping head production equipment for an electronic detonator ignition element, and the automatic dipping head production equipment for the electronic detonator ignition element comprises an ignition element feeding unit, an ignition element transmission unit, a primary dipping unit, a primary drying unit, a secondary dipping unit, a secondary drying unit, a moisture-proof layer coating drying unit and an ignition element discharging unit which are sequentially arranged. Because two sets of dipping medicine units and two sets of dipping medicine drying units are needed, the whole dipping medicine production line is longer in length and larger in occupied volume.
Disclosure of Invention
The invention solves the technical problem of providing the electronic detonator electronic ignition element powder dipping production line which occupies a small space and can dip the powder for multiple times.
In order to solve the technical problems, the technical scheme includes that the electronic detonator electronic ignition element powder dipping production line comprises a feeding device, a plurality of powder dipping devices and a powder dipping device which are sequentially arranged, wherein the powder dipping devices comprise a frame, a first rotary conveying table, a second rotary conveying table, a return conveying mechanism, a first drying conveying mechanism, a second drying conveying mechanism, a powder dipping mechanism, a powder storage mechanism and a first manipulator are arranged on the frame, the first rotary conveying table, the return conveying mechanism and the second rotary conveying table are sequentially arranged along a first direction, the first drying conveying mechanism and the second drying conveying mechanism are positioned on the same side of the frame, the conveying directions of the first drying conveying mechanism and the second drying conveying mechanism are in a second direction perpendicular to the first direction, the first drying conveying mechanism is used for being in butt joint with the first rotary conveying table, the first manipulator is corresponding to the first rotary conveying table, and the first manipulator is used for transferring the electronic detonator electronic ignition element onto the first rotary conveying mechanism.
The invention has the beneficial effects that in the explosive dipping production line of the electronic ignition element of the electronic detonator, the repeated explosive dipping equipment enables a user to carry out one-time explosive dipping, two-time explosive dipping and even more repeated explosive dipping operations on the electronic ignition element of the electronic detonator according to actual needs (namely, only one repeated explosive dipping equipment can be arranged no matter how many times of explosive dipping is needed), has extremely strong flexibility, can effectively reduce the number of the explosive dipping equipment arranged in the production line, is beneficial to reducing the whole length of the explosive dipping production line, reduces the occupied area of the explosive dipping production line and saves the purchase cost of equipment.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to the structures shown in these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural diagram of a powder dipping production line of an electronic detonator electronic ignition element according to the first embodiment of the invention;
fig. 2 is a schematic structural diagram of a feeding device in a powder dipping production line of an electronic detonator electronic ignition element according to the first embodiment of the invention;
Fig. 3 is a schematic structural diagram of a feeding rotary table in a powder dipping production line of an electronic detonator electronic ignition element according to the first embodiment of the invention;
fig. 4 is a schematic structural diagram of a feeding rotary conveying table in a powder dipping production line of an electronic detonator electronic ignition element according to the first embodiment of the invention;
fig. 5 is a schematic structural view of a part of the structure of a multiple-dipping device in a dipping production line of an electronic detonator electronic ignition element according to the first embodiment of the invention;
fig. 6 is a schematic structural diagram of a powder storage mechanism in a powder dipping production line of an electronic detonator electronic ignition element according to the first embodiment of the invention;
fig. 7 is a schematic structural diagram of a drying device in a powder dipping production line of an electronic detonator electronic ignition element according to the first embodiment of the invention;
Fig. 8 is a schematic structural view of a part of a structure of a drying device in a powder dipping production line of an electronic detonator electronic ignition element according to the first embodiment of the invention;
fig. 9 is a schematic structural view of a drying box in a powder dipping production line of an electronic detonator electronic ignition element according to the first embodiment of the invention;
fig. 10 is a schematic structural diagram of a two-stage conveying mechanism in a powder dipping production line of an electronic detonator electronic ignition element according to the first embodiment of the invention;
fig. 11 is a schematic structural view of a sleeve mounting apparatus in a powder dipping production line of an electronic detonator electronic ignition element according to the first embodiment of the invention.
Reference numerals illustrate:
1. A feeding device; 11, a body, 12, a feeding mechanism, 13, a feeding rotary table, 131, a mounting seat, 132, a positioning mechanism, 141, a feeding mechanism, 142, a cutting mechanism, 143, a detection mechanism, 144, a discharging mechanism, 151, a replacement mechanism, 152, a good product bearing table, 153, a recovery box, 16, a feeding rotary conveying table, 161, a fixing frame, 162, a rotary driving piece, 163, a rotary frame, 164, a first linear conveying mechanism, 165, a jacking mechanism, 1651, a jacking driving piece, 1652, a jacking plate, 1653, a positioning column, 166, a stop component, 167, a stop block, 17 and a discharging conveying mechanism;
2. Multiple medicine dipping equipment, 21, a frame, 221, a first rotary conveying table, 222, a second rotary conveying table, 223, a return conveying mechanism, 224, a first drying conveying mechanism, 225, a second drying conveying mechanism, 226, a medicine dipping mechanism, 227, a feeding conveying mechanism, 228, a discharging conveying mechanism, 23, a medicine storage mechanism, 231, a medicine dipping disc, 232, a medicine storage driving structure, 233, a mounting frame, 234, a medicine storage first lifting driving part, 235, a scraping plate, 236, a medicine storage second lifting driving part, 237, a disturbance plate, 241, a first mechanical arm, 242, a second mechanical arm, 25, a first defective material replacement area, 26, a medicine storage mechanism, 27, a drying device, 271, a machine table, 272, a shielding plate, 2721, a feed inlet, 2722, a discharge outlet, 273, a placing table, 2731, a conveying outlet, 274, a drying box, 41, a hot air inlet, 2742, an air outlet, 2743, a window, 275, a conveying device, 2751, an XZ two-axis motion platform, 52, a second conveying mechanism, 25, a first conveying table, a conveyor assembly, a conveyor 8624, a conveyor assembly, a 276, a conveyor assembly;
3. A paint dipping device;
4. The device comprises a sleeve mounting device, 41, a main body frame, 42, a sleeve mounting rotary table, 421, a seat body, 43, a sleeve mounting conveying line, 44, a sleeve mounting feeding manipulator, 45, a sleeve mounting discharging manipulator, 461, a feeding station, 462, a sleeve mounting station, 463, a heat shrinkage sleeve station, 464, an electric test station, 465, an appearance inspection and discharging station and 47, a second bad material replacement area;
5. And (5) connecting the conveying table.
Detailed Description
The achievement of the objects, functional features and advantages of the present invention will be further described with reference to the accompanying drawings, in conjunction with the embodiments.
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that, in the embodiment of the present invention, directional indications such as up, down, left, right, front, and rear are referred to, and the directional indication is merely used to explain the relative positional relationship, movement conditions, and the like between the components in a specific posture such as that shown in the drawings, and if the specific posture is changed, the directional indication is correspondingly changed.
In addition, if there is a description of "first", "second", etc. in the embodiments of the present invention, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature.
In addition, if the meaning of "and/or" is presented throughout this document to include three parallel schemes, taking "and/or" as an example, including a scheme, or a scheme that is satisfied simultaneously. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not within the scope of protection claimed in the present invention.
In the present application, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed, mechanically connected, electrically connected, directly connected, indirectly connected via an intervening medium, or in communication between two elements or in an interaction relationship between two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.
Example 1
Referring to fig. 1 to 11, in a first embodiment of the present invention, as shown in fig. 1, a powder dipping production line of an electronic detonator electronic ignition element includes a feeding device 1, a multiple powder dipping device 2, a paint dipping device 3 and a sleeve mounting device 4, which are sequentially arranged. In this embodiment, the two adjacent materials among the four materials of the feeding device 1, the multiple-time dipping device 2, the dipping device 3 and the sleeve mounting device 4 are indirectly connected through the connection conveying table 5, so that a partition wall can be arranged between the two adjacent materials, and the production safety is improved. In other embodiments, to further shorten the overall length of the dipping line, two adjacent materials among the feeding device 1, the multiple dipping device 2, the painting device 3 and the sleeve mounting device 4 may be directly abutted. It should be noted that, in other embodiments, it is also possible that the sleeve mounting device 4 is not included in the powder dipping production line of the electronic detonator electronic ignition element.
As shown in fig. 2 and 3, the feeding device 1 includes a body 11 and a feeding mechanism 12, the body 11 is provided with a feeding rotary table 13, a feeding mechanism 141, a cutting mechanism 142, a detecting mechanism 143 and a discharging mechanism 144, the feeding mechanism 141, the cutting mechanism 142, the detecting mechanism 143 and the discharging mechanism 144 are sequentially arranged around the circumferential direction of the feeding rotary table 13, the feeding rotary table 13 is provided with a plurality of mounting seats 131 along the edge thereof at equal intervals, and the feeding rotary table 13 is rotatable relative to the body 11. The feeding mechanism 141 comprises a feeding manipulator, the feeding mechanism 141 is used for taking and placing the electronic detonator electronic ignition element in the feeding mechanism 12 onto a mounting seat 131 of the feeding rotary table 13, the cutting mechanism 142 is used for cutting off a frame of the electronic detonator electronic ignition element borne by the mounting seat 131 rotating to a cutting position of the cutting mechanism, the detecting mechanism 143 comprises a conduction testing mechanism and a first appearance checking assembly, the conduction testing mechanism is used for testing conduction conditions of the electronic detonator electronic ignition element, the first appearance checking assembly is used for checking appearance conditions of the electronic detonator electronic ignition element, the discharging mechanism 144 comprises a discharging manipulator, the discharging manipulator is used for taking out the qualified electronic detonator electronic ignition element borne by the mounting seat 131 rotating to a material taking position of the discharging manipulator, and the body 11 is further provided with a feeding rotary driving motor which is in driving connection with the feeding rotary table 13. The feeding rotary table 13, the cutting mechanism 142 and the detecting mechanism 143 are common mechanisms in the industry, for example, the corresponding mechanism is disclosed in chinese utility model with application number 202220499764. X.
It is sufficient that the feeding mechanism 12 is connected or disconnected with the body 11, in this embodiment, the feeding mechanism 12 includes a tray transferring manipulator, a carrying tray storage bin and an empty tray storage bin, where the tray transferring manipulator is used to transfer a tray, which is located at the uppermost layer of the carrying tray storage bin and carries an electronic detonator electronic ignition element, to the top of the empty tray storage bin, and after the feeding mechanism 141 takes out all electronic detonator electronic ignition elements in the tray located at the top of the empty tray storage bin, the empty tray storage bin moves, and the tray, of which the top has been taken out of the electronic detonator electronic ignition element, is retracted into the empty tray storage bin.
In view of the cost and the convenience of transportation, the tray is generally a plastic tray, the electronic detonator electronic ignition element has a certain movement margin in a cavity of the plastic tray, and for ensuring the processing quality, the electronic detonator electronic ignition element is preferably positioned precisely before being transferred from the tray to the mounting seat 131, so in this embodiment, the feeding device 1 further comprises a fixing structure, a positioning mechanism 132 is arranged above the feeding rotary table 13, the positioning mechanism 132 is used for precisely positioning the electronic detonator electronic ignition element, a perforation is arranged in the center of the feeding rotary table 13, the fixing structure corresponds to the perforation, the fixing structure is immovably arranged relative to the body 11, and optionally, the fixing structure is fixedly connected with the body 11, the positioning mechanism 132 is fixedly connected with the fixing structure, and the positioning mechanism 132 is optionally a commonly used clamping type positioning structure, after the positioning mechanism 132, the feeding mechanism 141 is used for positioning the electronic detonator electronic ignition element in the electronic mechanism 12 onto the electronic detonator ignition element 132, and the electronic detonator ignition element 132 is positioned on the mounting seat 132.
Specifically, the body 11 is further provided with a hollow index plate, the feeding rotary driving motor is in driving connection with the feeding rotary table 13 through the hollow index plate, the fixing structure is a fixing shaft, and one end of the fixing shaft extends into a hollow area of the hollow index plate and is fixedly connected with the positioning mechanism 132.
In other embodiments, the positioning mechanism 132 may be disposed on the main body 11, but in contrast to the positioning mechanism 132 disposed above the feeding turntable 13, the components on the main body 11 can be more reasonably disposed, so that the increase of the occupied area of the main body 11 due to the addition of the positioning mechanism 132 is avoided, and the miniaturization of the feeding apparatus 1 is ensured.
As shown in fig. 2, the feeding apparatus 1 further includes a replacement mechanism 151 and a good carrier 152 disposed on the body 11, where the replacement mechanism 151 is located between the detection mechanism 143 and the discharge mechanism 144 along a circumferential direction of the feeding rotary table 13, the good carrier 152 is used for placing good electronic detonator electronic ignition elements to be replaced, and the replacement mechanism 151 is used for replacing electronic detonator electronic ignition elements on the feeding rotary table 13, where the electronic detonator electronic ignition elements are determined to be bad by the detection mechanism 143. The replacement mechanism 151 includes a replacement robot.
Optionally, a recovery box 153 is further disposed on the frame 21, where the recovery box 153 is disposed near the good carrier 152, and the recovery box 153 is used for collecting the defective electronic detonator electronic ignition elements rejected by the replacing mechanism 151.
Referring to fig. 2 and 4, the body 11 is further provided with a feeding rotary conveying table 16, the feeding rotary conveying table 16 is abutted against the multiple-time powder dipping device 2, the feeding device 1 further comprises a carrier feeding assembly disposed at one side of the body 11, the carrier feeding assembly is used for conveying an empty carrier to the feeding rotary conveying table 16, the discharging mechanism 144 is used for taking and placing an electronic detonator electronic ignition element flowing through a detection station of the detecting mechanism 143 on the feeding rotary table 13 into a carrier on the feeding rotary conveying table 16, namely, the discharging mechanism 144 can transfer the electronic detonator electronic ignition element which is detected to be qualified on the mounting seat 131 and replaced onto the carrier carried by the feeding rotary conveying table 16.
The feeding rotary conveying table 16 comprises a fixing frame 161, a rotary driving piece 162, a rotary frame 163, a first linear conveying mechanism 164, a jacking mechanism 165, a stop component 166 and a stop block 167, wherein the rotary driving piece 162 is located below the rotary frame 163 and is connected with the fixing frame 161 and the rotary frame 163, the rotary frame 163 comprises a main frame body and two side frames which are oppositely arranged, the main frame body is connected with the side frames, the first linear conveying mechanism 164 is arranged on the rotary frame 163, a conveying path of the first linear conveying mechanism 164 is communicated with at least one end of the rotary frame 163, the jacking mechanism 165 comprises a jacking driving piece 1651 and a jacking plate 1652, the jacking driving piece 1651 is connected with the jacking plate 1652, the jacking plate 1652 is located above the main frame body and is arranged corresponding to a gap between the two side frames, a positioning hole for positioning and matching with a positioning hole on a carrier is formed in the main frame body 1652, and the stop component 166 is arranged on the jacking plate 1652 and near the rotary frame 166. The rotation driving member 162 may be a motor, the lifting driving member 1651 and the stop driving member may be an air cylinder, a hydraulic cylinder, an electric push rod, etc., the first linear conveying mechanism 164 may be a belt conveying mechanism, a chain conveying mechanism, etc., in this embodiment, the first linear conveying mechanism 164 includes a conveying motor, a synchronizing rod, and two groups of belt assemblies, the synchronizing rod is provided with a meshing gear for cooperating with the belt assemblies, the conveying motor drives the synchronizing rod to rotate so as to drive the two groups of belt assemblies to synchronously act, the two groups of belt assemblies are respectively disposed on the two side frames, and the conveying motor is disposed on the main frame.
Optionally, the conveying path of the first linear conveying mechanism 164 is communicated with two ends of the rotating frame 163, in this embodiment, the side frame is provided with the stop block 167, the stop block 167 is located above the conveying path, and after the lifting driving member 1651 lifts the lifting plate 1652, the carrier located on the first linear conveying mechanism 164 is lifted, so that the top surface of the lifting plate 1652 abuts against the stop block 167, and further the relative positional relationship between the carrier on the lifting plate 1652 and the feeding rotating conveying table 16 is locked, so as to accurately take out the electronic detonator igniting element.
As shown in fig. 2, optionally, the body 11 is further provided with a discharging and conveying mechanism 17, the discharging and conveying mechanism 17 is located on a side of the feeding rotary conveying table 16 away from the feeding rotary table 13, and the discharging and conveying mechanism 17 is used for docking the feeding rotary conveying table 16 with a lower station (i.e. the multiple dipping device 2 or the docking and conveying table 5).
As shown in fig. 5, the multiple-dipping device 2 comprises a frame 21, wherein a first rotary conveying table 221, a second rotary conveying table 222, a returning conveying mechanism 223, a first drying conveying mechanism 224, a second drying conveying mechanism 225, a dipping mechanism 226, a medicine storing mechanism 23 and a first manipulator 241 are arranged on the frame 21, the first rotary conveying table 221, the returning conveying mechanism 223 and the second rotary conveying table 222 are sequentially arranged along a first direction (i.e. the X-axis direction), the first drying conveying mechanism 224 and the second drying conveying mechanism 225 are positioned on the same side of the frame 21, the conveying direction of both the first drying conveying mechanism 224 and the second drying conveying mechanism 225 is along a second direction perpendicular to the first direction, the first drying conveying mechanism 224 is used for abutting the first rotary conveying table 221, the second drying conveying mechanism 225 is used for abutting the second rotary conveying table 222, the first manipulator 241 is arranged corresponding to the first rotary conveying table 221, and the first manipulator 241 is used for transferring the electronic detonator 226 on the first rotary detonator 221 to the electronic detonator igniting mechanism 226 and transferring the electronic detonator 226 back to the rotary detonator 221.
The first rotary table 221 may have the same configuration as the feeding rotary table 16, and the second rotary table 222 may have the same configuration as the feeding rotary table 16. The medicine storage mechanism 23 is used for storing medicine/moisture-proof paint, the medicine dipping mechanism 226 is used for driving the fixed electronic detonator electronic ignition element to reset after dipping the medicine in the medicine storage mechanism 23, the return conveying mechanism 223 is used for conveying the electronic detonator electronic ignition element on the second rotary conveying table 222 back to the first rotary conveying table 221, the first drying conveying mechanism 224 is used for conveying the electronic detonator electronic ignition element on the first rotary conveying table 221 to the drying device 27, and the second drying conveying mechanism 225 is used for conveying the electronic detonator electronic ignition element which completes the drying operation in the drying device 27 back to the second rotary conveying table 222.
Optionally, the multiple-dipping device 2 further includes a feeding conveying mechanism 227 and a discharging conveying mechanism 228 disposed on the frame 21, the feeding conveying mechanism 227 is used for docking the first rotary conveying table 221, the first rotary conveying table 221 is located between the feeding conveying mechanism 227 and the returning conveying mechanism 223, a conveying direction of the feeding conveying mechanism 227 is set along a first direction, the discharging conveying mechanism 228 is used for docking the second rotary conveying table 222, the second rotary conveying table 222 is located between the discharging conveying mechanism 228 and the returning conveying mechanism 223, and a conveying direction of the discharging conveying mechanism 228 is set along the first direction. The feeding conveying mechanism 227 and the discharging conveying mechanism 228 may be provided on an external mechanism, that is, the feeding conveying mechanism 227 and the discharging conveying mechanism 228 may not be the mechanism of the multiple dipping device 2.
As a preferred embodiment, the multiple-dipping device 2 further includes a second manipulator 242 disposed on the frame 21, where a second appearance inspection assembly is disposed on the second manipulator 242, the second appearance inspection assembly is used for performing appearance inspection on the electronic detonator electronic ignition element carried by the second rotary conveying table 222, and the second manipulator 242 is used for removing the electronic detonator electronic ignition element carried by the second rotary conveying table 222 and determined to be bad by the second appearance inspection assembly. The second visual inspection assembly includes a CCD camera or the like.
The frame 21 is further provided with a first defective material replacement area 25, the first defective material replacement area 25 is used for placing electronic detonator electronic ignition elements with qualified appearance, and the second manipulator 242 fills the gap left after defective electronic detonator electronic ignition elements on the second rotary conveying table 222 are removed by taking the electronic detonator electronic ignition elements in the first defective material replacement area 25. In this embodiment, the first bad material replacement area 25 is located at a side of the second rotary conveying table 222 away from the second drying and conveying mechanism 225.
In this embodiment, the first defective material replacement area 25 is provided with a first carrying tray, and the first carrying tray is used for carrying the electronic detonator electronic ignition element with qualified appearance and the defective electronic detonator electronic ignition element removed by the second manipulator 242. Therefore, not only can the replacement of the electronic ignition element of the defective electronic detonator be realized, but also the collection of the electronic ignition element of the defective electronic detonator can be facilitated.
When all the good electronic detonator electronic ignition elements carried by the first carrying tray are replaced, the staff can replace the new first carrying tray carrying the good electronic detonator electronic ignition elements.
Please combine fig. 5 and fig. 6, the medicine storing mechanism 23 includes a medicine storing pushing mechanism and a medicine dipping disc 231, a containing groove is provided on the medicine dipping disc 231, the containing groove is used for carrying gunpowder, moisture-proof paint or other paint, the medicine storing pushing mechanism includes a medicine storing driving structure 232, a mounting bracket 233, a medicine storing first lifting driving member 234 and a scraper 235, which are sequentially connected, the scraper 235 is located above the containing groove, and the scraper 235 is driven by the medicine storing first lifting driving member 234 to extend into the containing groove. The scraper 235 can disturb the medicines (including but not limited to gunpowder medicines, moistureproof paint, etc.) in the medicine dipping tray 231, quicken the flow of the medicines in the accommodating groove, and ensure that the medicines in the accommodating groove can keep a plane shape before dipping medicines each time, thereby ensuring the medicine dipping effect of the medicine dipping mechanism 226 while continuously operating to dip medicines, and improving the production yield. The dipping mechanism 226 may be an existing mechanism, and the structure and action process of the dipping mechanism 226 and the specific implementation manner of the continuous operation of the dipping mechanism 226 may refer to the technical scheme disclosed in the chinese patent application No. 202220494371.X, which is not described here in detail.
Preferably, the medicine storage pushing mechanism further includes a medicine storage second lifting driving member 236 and a disturbing plate 237, the medicine storage second lifting driving member 236 is connected with the disturbing plate 237 and the mounting frame 233, a slot structure is arranged on the disturbing plate 237, the disturbing plate 237 is located above the accommodating groove, and the disturbing plate 237 can extend into the accommodating groove under the driving of the medicine storage second lifting driving member 236. The disturbance plate 237 with the slotted hole structure can be of a comb plate structure, a hollowed-out plate structure or plates with other structural forms. The disturbing plate 237 can effectively improve the medicine deposition layering phenomenon in the accommodating groove, and is beneficial to further improving the medicine dipping effect. Preferably, the disturbance plate 237 is parallel to the flight 235.
As shown in fig. 5, optionally, the multiple-dipping device 2 further includes a drug storage mechanism 26, where the drug storage mechanism 26 is connected with the accommodating groove of the drug dipping disc 231 through a pump body, the drug storage mechanism 26 is used for storing a drug, specifically, the drug storage mechanism 26 includes a drug storage barrel and a stirring component, the drug storage barrel is connected with the accommodating groove through the pump body, and the stirring component is used for stirring the drug stored in the drug storage barrel to avoid drug deposition layering. The pump body may be a peristaltic pump, etc., and the medicine storage mechanism 26 may be disposed on the frame 21 or may be disposed away from the frame 21, and may be specifically disposed according to actual needs.
Referring to fig. 1 and 7-9, the multiple-dipping powder device 2 further includes a drying device 27, the drying device 27 includes a machine stand 271, a shielding plate 272 is disposed on one side of the machine stand 271, a feeding port 2721 and a discharging port 2722 are disposed on the shielding plate 272, the feeding port 2721 is abutted to the first drying and conveying mechanism 224, the discharging port 2722 is abutted to the second drying and conveying mechanism 225, a placing stand 273 is disposed at the bottom of the other side of the machine stand 271, a wind conveying pipeline is disposed in the placing stand 273, a drying box 274 is disposed on the placing stand 273, a hot air inlet 2741 for abutting the wind conveying pipeline is disposed at the lower portion of the drying box 274, an air outlet 2742 is disposed at the upper portion of the drying box 274, a plurality of windows 2743 are disposed on one side of the drying box 274, which is close to the shielding plate 272, a placing position for abutting the windows 2743 is disposed in the drying box 274, a depositing device is disposed in the placing stand 273, a detonator is disposed at the placing position between the drying box 274 and the placing device and the carrying device 275, and the placing device is disposed at the position for receiving the drying box 2722. The drying device 27 has the advantages of reasonable layout, compact structure and small occupied area. The shielding plate 272 not only can improve the use safety of the repeated dipping device 2, but also can reduce the heat loss of the drying box 274 to a certain extent, thereby improving the heat utilization efficiency of the drying box 274.
Referring to fig. 5, 8 and 9, after the electronic detonator electronic ignition element is conveyed onto the first rotary conveying table 221 along the first direction, the first mechanical arm 241, the powder dipping mechanism 226 and the powder storage mechanism 23 are matched to finish the first powder dipping of the electronic detonator electronic ignition element, then the electronic detonator electronic ignition element after powder dipping is conveyed into the drying device 27 through the first mechanical arm 241, the first rotary conveying table 221 and the first drying conveying mechanism 224, the dried electronic detonator electronic ignition element is conveyed back to the second rotary conveying table 222 through the second drying conveying mechanism 225, if powder dipping is not needed again, the second rotary conveying table 222 conveys the electronic detonator electronic ignition element out of the multiple powder dipping device 2, if powder dipping is needed again, the second rotary conveying table 222 conveys the electronic detonator electronic ignition element on the electronic detonator electronic ignition element back to the first rotary conveying table 221 through the back conveying mechanism 223, and then the electronic detonator electronic ignition element is subjected to powder dipping operation again through the matching of the first mechanical arm 241, the powder dipping mechanism 226 and the powder storage mechanism 23. Therefore, the multiple-dipping device 2 can perform the primary dipping operation, the secondary dipping operation and even the multiple dipping operation on the electronic detonator electronic ignition element according to the needs of users, so that the flexibility of using the dipping device is greatly improved, one dipping device can be used for realizing one or multiple dipping of the electronic detonator electronic ignition element according to the needs, the whole length of a production line is reduced, the occupied area of the production line is reduced, and the purchase cost of the device is saved.
As shown in fig. 9, the drying box 274 preferably has a plurality of the placing positions, and a plurality of the placing position arrays are provided. One end of the machine stand 271 is provided with a control console 276, and preferably, a hot air blower communicated with the air conveying pipeline is arranged in the control console 276, so that space can be further saved.
Referring to fig. 8 and 10, the conveying device 275 includes an XZ two-axis motion platform 2751, an output end of the XZ two-axis motion platform 2751 is connected to a two-stage conveying mechanism 2752, and a conveying direction of the two-stage conveying mechanism 2752 is set along a second direction (i.e., a Y-axis direction). The two-stage conveying mechanism 2752 comprises a rack 27521 connected with the XZ two-axis motion platform 2751, a chain conveying component 27522 and a hooking conveying component 27523 are arranged on the rack 27521, the chain conveying component 27522 is used for receiving a carrier from the feeding hole 2721 and conveying the carrier out of the discharging hole 2722, the hooking conveying component 27523 comprises a linear driving piece and a hanging frame which are connected, a buckling column is arranged on the hanging frame and is used for being matched with a positioning hole on the carrier, and the hooking conveying component 27523 is used for pushing the carrier on the chain conveying component 27522 into the placing position and hooking the carrier positioned in the placing position onto the chain conveying component 27522.
In some embodiments, the paint dipping device 3 may be an existing paint dipping device, in this embodiment, the structure of the paint dipping device is the same as that of the multiple paint dipping device 2, so in the process flow of the production line, the number of times of dipping the paint on the electronic ignition element of the electronic detonator may be adjusted according to actual needs without adding additional devices, which may be one-time paint dipping or multiple-time paint dipping.
As shown in fig. 11, the sleeve mounting apparatus 4 includes a main body frame 41, a sleeve mounting rotary table 42, a sleeve mounting conveying line 43, a sleeve mounting feeding manipulator 44 and a sleeve mounting discharging manipulator 45 are disposed on the main body frame 41, a third appearance inspection assembly is disposed on the sleeve mounting discharging manipulator 45, the sleeve mounting rotary table 42 is rotatable relative to the main body frame 41, a plurality of seats 421 are disposed on the sleeve mounting rotary table 42 at equal intervals along the edge of the sleeve mounting rotary table 42, the seats 421 are used for bearing electronic detonator electronic ignition elements, and the seats 421 sequentially correspond to a feeding station 461, a sleeve mounting station 462, a heat shrinkage sleeve station 463, an electrical testing station 464, an appearance inspection and discharging station 465 along the circumferential direction of the sleeve mounting rotary table 42.
The sleeve mounting and feeding manipulator 44 is used for taking and placing the electronic detonator electronic ignition element on the sleeve mounting and conveying line 43 onto the base 421 at the feeding station 461, sleeving the sleeve on the sleeve mounting station by an external mechanism, thermally shrinking the sleeve under the action of a heat engine when the sleeved electronic detonator electronic ignition element is rotated to the thermal shrinkage sleeve station 463, so that the sleeve and the electronic detonator electronic ignition element are tightly connected, conducting the conduction test after the electronic detonator electronic ignition element connected with the sleeve is rotated to the electrical testing station 464, and then conducting the appearance inspection by the third appearance inspection assembly on the mounting and discharging manipulator when the electronic detonator electronic ignition element connected with the sleeve is rotated to the appearance inspection and discharging station 465, and then sending the qualified electronic detonator electronic ignition element back to the sleeve mounting and conveying line 43 by the mounting and discharging manipulator, so as to reject the unqualified electronic detonator electronic ignition element.
Optionally, a second defective material replacement area 47 is further provided on the main body frame 41, the second defective material replacement area 47 is used for placing qualified electronic detonator electronic ignition elements after the sleeve installation is completed, and the sleeve installation discharging manipulator 45 fills the gap left after defective electronic detonator electronic ignition elements on the sleeve installation conveying line 43 are removed by taking the electronic detonator electronic ignition elements in the second defective material replacement area 47.
In this embodiment, the second defective material replacing area 47 is provided with a second carrying tray, and the second carrying tray is used for carrying qualified electronic detonator electronic ignition elements after the sleeve is installed and electronic detonator electronic ignition elements with defective sleeve installation removed by the sleeve installation blanking manipulator 45. Therefore, not only can the replacement of the electronic ignition element of the defective electronic detonator be realized, but also the collection of the electronic ignition element of the defective electronic detonator can be facilitated. When all the good electronic detonator electronic ignition elements carried by the second carrying tray are replaced, the staff can replace the new second carrying tray carrying the good electronic detonator electronic ignition elements.
The foregoing description is only of the optional embodiments of the present invention, and is not intended to limit the scope of the invention, and all the equivalent structural changes made by the description of the present invention and the accompanying drawings or the direct/indirect application in other related technical fields are included in the scope of the invention.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311066647.XA CN117053638B (en) | 2023-08-22 | 2023-08-22 | Powder dipping production line for electronic detonator electronic ignition element |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311066647.XA CN117053638B (en) | 2023-08-22 | 2023-08-22 | Powder dipping production line for electronic detonator electronic ignition element |
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| CN117053638B true CN117053638B (en) | 2026-02-24 |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW200628780A (en) * | 2005-02-04 | 2006-08-16 | Hon Tech Inc | Apparatus for inspecting appearance of electronic component |
| CN215712705U (en) * | 2021-10-09 | 2022-02-01 | 雅化集团绵阳实业有限公司 | Automatic explosive head dipping production equipment for electronic detonator ignition element |
| CN216884111U (en) * | 2022-03-07 | 2022-07-05 | 深圳市锐巽自动化设备有限公司 | Medicine strip dips in medicine equipment |
| CN115557819A (en) * | 2022-09-16 | 2023-01-03 | 湖南神斧集团湘南爆破器材有限责任公司 | A system and production method for dipping wet explosives |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN207451965U (en) * | 2017-10-18 | 2018-06-05 | 云南燃一有限责任公司 | A kind of basal detonator feeding device |
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- 2023-08-22 CN CN202311066647.XA patent/CN117053638B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW200628780A (en) * | 2005-02-04 | 2006-08-16 | Hon Tech Inc | Apparatus for inspecting appearance of electronic component |
| CN215712705U (en) * | 2021-10-09 | 2022-02-01 | 雅化集团绵阳实业有限公司 | Automatic explosive head dipping production equipment for electronic detonator ignition element |
| CN216884111U (en) * | 2022-03-07 | 2022-07-05 | 深圳市锐巽自动化设备有限公司 | Medicine strip dips in medicine equipment |
| CN115557819A (en) * | 2022-09-16 | 2023-01-03 | 湖南神斧集团湘南爆破器材有限责任公司 | A system and production method for dipping wet explosives |
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