CN117032189A - Device and method for detecting vehicle-mounted controller - Google Patents
Device and method for detecting vehicle-mounted controller Download PDFInfo
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- CN117032189A CN117032189A CN202311137984.3A CN202311137984A CN117032189A CN 117032189 A CN117032189 A CN 117032189A CN 202311137984 A CN202311137984 A CN 202311137984A CN 117032189 A CN117032189 A CN 117032189A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B23/00—Testing or monitoring of control systems or parts thereof
- G05B23/02—Electric testing or monitoring
- G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
- G05B23/0208—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the configuration of the monitoring system
- G05B23/0213—Modular or universal configuration of the monitoring system, e.g. monitoring system having modules that may be combined to build monitoring program; monitoring system that can be applied to legacy systems; adaptable monitoring system; using different communication protocols
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/24—Pc safety
- G05B2219/24065—Real time diagnostics
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- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
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Abstract
本发明涉及车载产品检测技术领域，具体涉及到一种用于检测车载控制器的装置及其方法。本申请的用于检测车载控制器的装置，包括机架，所述机架上安装有第一旋转组件，所述第一旋转组件上设有用于放置车载控制器的检测工位，所述检测工位上安装有第二旋转组件；所述检测工位上方设有用于检测车载控制器的检测机构，所述检测机构另一端与所述机架连接，并位于所述第一旋转机构侧部布置，从而实现车载控制器的自动化检测，无需人工进行检测判断，有效降低人工工作强度和误检率，保证产品的合格率。
The present invention relates to the technical field of vehicle-mounted product detection, and in particular to a device for detecting a vehicle-mounted controller and a method thereof. The device for detecting a vehicle-mounted controller of the present application includes a frame, a first rotating component is installed on the rack, and a detection station for placing the vehicle-mounted controller is provided on the first rotating component. A second rotating component is installed on the work station; a detection mechanism for detecting the vehicle-mounted controller is provided above the detection station, and the other end of the detection mechanism is connected to the frame and is located on the side of the first rotating mechanism Arrangement, thereby realizing automated detection of on-board controllers without manual detection and judgment, effectively reducing manual work intensity and false detection rate, and ensuring product qualification rate.
Description
Technical Field
The application relates to the technical field of vehicle-mounted product detection, in particular to a device and a method for detecting a vehicle-mounted controller.
Background
With the development of the automobile industry, automobile functions are becoming more and more abundant, and users can realize different functions by installing various application programs, and the functions are realized by means of an on-board controller. But at present, the production and detection industry of the vehicle-mounted controller of the automobile is to detect whether a screw of a controller product is locked in a leakage way or not or whether a tooth slides, whether a PIN foot is askew, whether a label is complete or not and the like by means of manpower. Whereas manual detection has the following drawbacks:
1) Because the controller has six surfaces, five surfaces need to detect whether the screw is locked or not, whether the screw slides or floats high, and the like, the manual detection depends on the condition that naked eyes can have missed detection or false detection;
2) Whether the PIN foot is askew or not is completely detected by the naked eyes, and the factors such as false detection or missing detection exist;
3) In the manual detection process, certain defects can cause visual fatigue to people, so that a lot of misjudgment is caused; and is easy to be interfered by the outside, so that the detection efficiency is difficult to be ensured; meanwhile, the judgment of flaws by each person is quite different, and the quality standard which can be quantified is difficult to form mainly according to naked eye detection.
Accordingly, it is desirable to provide an apparatus for detecting an in-vehicle controller.
Disclosure of Invention
The application aims to at least solve one of the technical problems in the prior art and provides a device and a method for detecting a vehicle-mounted controller.
In order to achieve the above purpose, the technical scheme adopted by the application is as follows: the device for detecting the vehicle-mounted controller comprises a frame, wherein a first rotating assembly is arranged on the frame, a detection station for placing the vehicle-mounted controller is arranged on the first rotating assembly, and a second rotating assembly is arranged on the detection station; the detection mechanism for detecting the vehicle-mounted controller is arranged above the detection station, and the other end of the detection mechanism is connected with the frame and is positioned on the side part of the first rotating mechanism.
Further, the first rotating mechanism comprises a first rotary table, a driving assembly for driving the first rotary table to rotate is arranged below the first rotary table, and a rotary table base is connected to the bottom of the driving assembly.
Further, the driving assembly comprises a first air cylinder, a rack is connected to the first air cylinder, a gear is meshed to the rack, and the gear is connected with the first rotating disc in a rotating mode.
Further, the detection stations comprise two detection stations, and the two detection stations are symmetrically arranged relative to the first rotating disc.
Further, a supporting frame is arranged between the two detection stations, and a power supply electrifying area is arranged on the supporting frame; and a serial port energizing mechanism is arranged between the two detection stations and comprises a triaxial cylinder, a probe is arranged on the triaxial cylinder, and the vehicle-mounted controller is electrified with the serial port of the power supply electrifying area through the probe.
Further, the second rotary mechanism comprises a base arranged above the first rotary table, a rotary cylinder is arranged on the base, and a storage plate for storing the vehicle-mounted controller is arranged above the rotary cylinder.
Further, the detection mechanism comprises a robot, a camera is mounted at the end of the robot, a shell is arranged outside the camera, and a ranging sensor and a light source are mounted at the bottom of the shell.
Further, the system also comprises a software control component, wherein the software control component is electrically connected with the vehicle-mounted controller and is used for acquiring information of the vehicle-mounted controller; the software control assembly comprises a main control computer arranged in the rack, a display screen, a keyboard and a mouse are electrically connected to the main control computer, the display screen is arranged on the front surface of the rack, and a bracket for placing the keyboard and the mouse is arranged below the display screen.
Further, the device also comprises a button, wherein the button is arranged on the frame, is electrically connected with the first rotating assembly, the second rotating assembly and the detection mechanism and is used for controlling the working states of the first rotating assembly, the second rotating assembly and the detection mechanism.
The method for detecting the vehicle-mounted controller utilizes the device for detecting the vehicle-mounted controller, and comprises the following steps of:
s1, placing a product into a detection station A, manually powering on a power supply, inserting the power supply into the detection station A, and clicking a software on a display screen by a mouse to start working;
s2, ejecting a serial port energizing mechanism cylinder, energizing a serial port through a probe and a vehicle-mounted controller, controlling the energizing through software on a main control computer, and reading information in a product; after the data are read, software on the main control computer controls the power-off, the serial power-on mechanism cylinder is retracted, the display screen pops up a prompt, the power-on socket is pulled out, and the power supply is manually pulled out;
s3, pressing a start button, pushing out a first rotating disc cylinder, turning a detection station to a detection position, driving a camera to detect a product by a robot, detecting three surfaces, rotating the rotating cylinder by 180 degrees after detection is completed, and detecting the remaining two surfaces; and the B detection station performs feeding, electrifying and data reading operations while detecting;
and S4, after the detection is finished, the large turntable cylinder is retracted, the A detection station returns to the original position, the B detection station detects, the product of the A detection station is manually taken down, if OK is carried out, packaging is carried out, if NG is carried out, the product flows to the next procedure for treatment, meanwhile, a new material is added, the operation is carried out, and the like.
As can be seen from the above description of the present application, compared with the prior art, the present application has the following advantages:
1. the device is simple and convenient to operate, can realize mechanism positioning, serial port automatic power-on and visual automatic photographing detection operation, does not need manual naked eyes to carry out detection and judgment, effectively reduces manual working strength and false detection rate, and ensures the qualification rate of products;
2. the device disclosed by the application is used for carrying out contact type detection, a workpiece is not damaged, the detection position can be freely set, the detection is convenient and quick, the detection is efficient and accurate, the single-point detection is about 1S, and the problem of manual omission is effectively solved.
Drawings
FIG. 1 is a schematic view showing a structure of an apparatus for detecting an in-vehicle controller according to a preferred embodiment of the present application;
FIG. 2 is a schematic view of the first and second rotary assemblies according to the preferred embodiment of the present application;
FIG. 3 is a schematic view of a first rotary component according to a preferred embodiment of the present application;
FIG. 4 is a schematic diagram of a serial power-on mechanism in a preferred embodiment of the present application;
fig. 5 is a schematic structural view of a detection mechanism in a preferred embodiment of the present application.
Reference numerals: 1. a frame; 2. a first rotating assembly; 201. a first turntable; 202. a turntable base; 203. a first cylinder; 204. a rack; 205. a gear; 206. a slide rail fixing block; 3. detecting a station; 4. a second rotating assembly; 401. a base; 402. a storage plate; 5. a detection mechanism; 501. a robot; 502. a housing; 503. a ranging sensor; 504. a light source; 6. a support frame; 7. a power supply power-on area; 8. a serial port energizing mechanism; 9. software control components.
Detailed Description
The following description of the embodiments of the present application will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the application.
In the description of the present application, it should be noted that, unless explicitly specified and limited otherwise, the terms "connected," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present application will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1-5, a device for detecting a vehicle-mounted controller according to a preferred embodiment of the present application includes a frame 1, a first rotating assembly 2 is mounted on the frame 1, a detection station 3 for placing the vehicle-mounted controller is disposed on the first rotating assembly 2, and a second rotating assembly 4 is mounted on the detection station 3; the detection mechanism 5 used for detecting the vehicle-mounted controller is arranged above the detection station 3, the other end of the detection mechanism 5 is connected with the frame 1 and is positioned on the side part of the first rotating mechanism 2, so that the automatic detection of the vehicle-mounted controller is realized, the detection and judgment are not needed, the manual work intensity and the false detection rate are effectively reduced, and the qualification rate of products is ensured.
As a preferred embodiment of the application, it may also have the following additional technical features: the first rotating mechanism 2 comprises a first rotating disc 201, a driving assembly for driving the first rotating disc 201 to rotate is arranged below the first rotating disc 201, a rotating disc base 202 is connected to the bottom of the driving assembly, the driving assembly comprises a first air cylinder 203, a rack 204 is connected to the first air cylinder 203, a gear 205 is meshed on the rack 204, and the gear 205 is in rotational connection with the first rotating disc 201; a sliding rail fixing block 206 is arranged below the rack 204, and the rack 204 is driven by the first cylinder 203 to move back and forth, so as to drive the gear to rotate, and further drive the first turntable to rotate. Therefore, double-station detection can be realized, and the production detection efficiency is improved.
In this embodiment, the detecting stations 3 include two detecting stations 3, and the two detecting stations 3 are symmetrically arranged with respect to the first rotating disc 201; a supporting frame 6 is arranged between the two detection stations 3, and a power supply electrifying area 7 is arranged on the supporting frame 6; and a serial port energizing mechanism 8 is arranged between the two detection stations 3, the serial port energizing mechanism 8 comprises a triaxial cylinder, a probe is arranged on the triaxial cylinder, and the vehicle-mounted controller is electrified with the serial port of the power supply electrifying area 7 through the probe. Therefore, the cylinder ejection of the serial port energizing mechanism can be realized, serial port energization is performed through the probe and the vehicle-mounted controller, software is used for controlling energization, and information in the product is read.
In this embodiment, the second rotating mechanism 4 includes a base 401 disposed above the first turntable 201, a rotating cylinder is mounted on the base 401, and a storage board 402 for storing a vehicle-mounted controller is disposed above the rotating cylinder. Therefore, three faces of the product can be detected by driving the camera through the robot, and after the detection is completed, the rotary cylinder rotates 180 degrees, and then the remaining two faces are detected.
In this embodiment, the detection mechanism 5 includes a robot 501, a camera is mounted at an end of the robot 501, a housing 502 is disposed outside the camera, and a ranging sensor 503 and a light source 504 are mounted at a bottom of the housing 502. Thereby, automatic detection of the product at the detection station 3 can be realized.
In this embodiment, the system further includes a software control component 9, where the software control component is electrically connected to the vehicle-mounted controller and is used to obtain information of the vehicle-mounted controller; the software control assembly 9 comprises a main control computer arranged in the rack 1, wherein a display screen, a keyboard and a mouse are electrically connected to the main control computer, the display screen is arranged on the front surface of the rack, and a bracket for placing the keyboard and the mouse is arranged below the display screen. Therefore, the observation is convenient for people.
In this embodiment, the device further includes a button, where the button is mounted on the frame and electrically connected to the first rotating assembly, the second rotating assembly, and the detection mechanism, and is used to control working states of the first rotating assembly, the second rotating assembly, and the detection mechanism. Thereby facilitating the operation of people.
The method for detecting the vehicle-mounted controller utilizes the device for detecting the vehicle-mounted controller, and comprises the following steps of:
s1, placing a product into a detection station A, manually powering on a power supply, inserting the power supply into the detection station A, and clicking a software on a display screen by a mouse to start working;
s2, ejecting a serial port energizing mechanism cylinder, energizing a serial port through a probe and a vehicle-mounted controller, controlling the energizing through software on a main control computer, and reading information in a product; after the data are read, software on the main control computer controls the power-off, the serial power-on mechanism cylinder is retracted, the display screen pops up a prompt, the power-on socket is pulled out, and the power supply is manually pulled out;
s3, pressing a start button, pushing out a first rotating disc cylinder, turning a detection station to a detection position, driving a camera to detect a product by a robot, detecting three surfaces, rotating the rotating cylinder by 180 degrees after detection is completed, and detecting the remaining two surfaces; and the B detection station performs feeding, electrifying and data reading operations while detecting;
and S4, after the detection is finished, the large turntable cylinder is retracted, the A detection station returns to the original position, the B detection station detects, the product of the A detection station is manually taken down, if OK is carried out, packaging is carried out, if NG is carried out, the product flows to the next procedure for treatment, meanwhile, a new material is added, the operation is carried out, and the like.
The device provided by the application is used for visual detection by adopting the robot to match 1 set of high-precision CCD, so that the functions of manual feeding and automatic detection can be realized, and the problems of low detection efficiency and high false detection rate by adopting manual detection are effectively solved.
The above additional technical features can be freely combined and superimposed by a person skilled in the art without conflict.
It will be understood that the application has been described in terms of several embodiments, and that various changes and equivalents may be made to these features and embodiments by those skilled in the art without departing from the spirit and scope of the application. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the application without departing from the essential scope thereof. Therefore, it is intended that the application not be limited to the particular embodiment disclosed, but that the application will include all embodiments falling within the scope of the appended claims.
Claims (10)
1. An apparatus for detecting a vehicle-mounted controller, characterized by: the vehicle-mounted controller comprises a frame, wherein a first rotating assembly is arranged on the frame, a detection station for placing a vehicle-mounted controller is arranged on the first rotating assembly, and a second rotating assembly is arranged on the detection station; the detection mechanism for detecting the vehicle-mounted controller is arranged above the detection station, and the other end of the detection mechanism is connected with the frame and is positioned on the side part of the first rotating mechanism.
2. The apparatus for detecting an in-vehicle controller according to claim 1, wherein: the first rotating mechanism comprises a first rotating disc, a driving assembly used for driving the first rotating disc to rotate is arranged below the first rotating disc, and a rotating disc base is connected to the bottom of the driving assembly.
3. The apparatus for detecting an in-vehicle controller according to claim 2, wherein: the driving assembly comprises a first air cylinder, a rack is connected to the first air cylinder, a gear is meshed to the rack, and the gear is connected with the first rotating disc in a rotating mode.
4. The apparatus for detecting an in-vehicle controller according to claim 1, wherein: the detection stations comprise two detection stations which are symmetrically arranged relative to the first rotating disc.
5. The apparatus for detecting an in-vehicle controller according to claim 4, wherein: a support frame is arranged between the two detection stations, and a power supply power-on area is arranged on the support frame; and a serial port energizing mechanism is arranged between the two detection stations and comprises a triaxial cylinder, a probe is arranged on the triaxial cylinder, and the vehicle-mounted controller is electrified with the serial port of the power supply electrifying area through the probe.
6. The apparatus for detecting an in-vehicle controller according to claim 1, wherein: the second rotating mechanism comprises a base arranged above the first rotary table, a rotating cylinder is arranged on the base, and a storage plate for storing a vehicle-mounted controller is arranged above the rotating cylinder.
7. The apparatus for detecting an in-vehicle controller according to claim 1, wherein: the detection mechanism comprises a robot, a camera is mounted at the end part of the robot, a shell is arranged outside the camera, and a ranging sensor and a light source are mounted at the bottom of the shell.
8. The apparatus for detecting an in-vehicle controller according to claim 1, wherein: the system also comprises a software control component, wherein the software control component is electrically connected with the vehicle-mounted controller and is used for acquiring information of the vehicle-mounted controller; the software control assembly comprises a main control computer arranged in the rack, a display screen, a keyboard and a mouse are electrically connected to the main control computer, the display screen is arranged on the front surface of the rack, and a bracket for placing the keyboard and the mouse is arranged below the display screen.
9. The apparatus for detecting an in-vehicle controller according to claim 1, wherein: the device also comprises a button, wherein the button is arranged on the frame, is electrically connected with the first rotating assembly, the second rotating assembly and the detection mechanism and is used for controlling the working states of the first rotating assembly, the second rotating assembly and the detection mechanism.
10. A method for detecting an in-vehicle controller, characterized by: the apparatus for detecting an in-vehicle controller according to any one of claims 1 to 9, comprising:
s1, placing a product into a detection station A, manually powering on a power supply, inserting the power supply into the detection station A, and clicking a software on a display screen by a mouse to start working;
s2, ejecting a serial port energizing mechanism cylinder, energizing a serial port through a probe and a vehicle-mounted controller, controlling the energizing through software on a main control computer, and reading information in a product; after the data are read, software on the main control computer controls the power-off, the serial power-on mechanism cylinder is retracted, the display screen pops up a prompt, the power-on socket is pulled out, and the power supply is manually pulled out;
s3, pressing a start button, pushing out a first rotating disc cylinder, turning a detection station to a detection position, driving a camera to detect a product by a robot, detecting three surfaces, rotating the rotating cylinder by 180 degrees after detection is completed, and detecting the remaining two surfaces; and the B detection station performs feeding, electrifying and data reading operations while detecting;
and S4, after the detection is finished, the large turntable cylinder is retracted, the A detection station returns to the original position, the B detection station detects, the product of the A detection station is manually taken down, if OK is carried out, packaging is carried out, if NG is carried out, the product flows to the next procedure for treatment, meanwhile, a new material is added, the operation is carried out, and the like.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311137984.3A CN117032189A (en) | 2023-09-05 | 2023-09-05 | Device and method for detecting vehicle-mounted controller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311137984.3A CN117032189A (en) | 2023-09-05 | 2023-09-05 | Device and method for detecting vehicle-mounted controller |
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| Publication Number | Publication Date |
|---|---|
| CN117032189A true CN117032189A (en) | 2023-11-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202311137984.3A Pending CN117032189A (en) | 2023-09-05 | 2023-09-05 | Device and method for detecting vehicle-mounted controller |
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| CN101339223A (en) * | 2008-04-21 | 2009-01-07 | 浙江公元太阳能科技有限公司 | Solar panel automatic detection machine |
| CN111966082A (en) * | 2020-09-08 | 2020-11-20 | 苏州唐图测控技术有限公司 | Detection device for automobile controller and method thereof |
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| CN218382430U (en) * | 2022-07-19 | 2023-01-24 | 深圳中科飞测科技股份有限公司 | Detection equipment |
| CN115824312A (en) * | 2023-01-29 | 2023-03-21 | 苏州有道芯量智能科技有限公司 | Detection equipment for vehicle-mounted screen circuit board |
| CN220855515U (en) * | 2023-09-05 | 2024-04-26 | 厦门诺博视科技有限公司 | Device for detecting vehicle-mounted controller |
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2023
- 2023-09-05 CN CN202311137984.3A patent/CN117032189A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101339223A (en) * | 2008-04-21 | 2009-01-07 | 浙江公元太阳能科技有限公司 | Solar panel automatic detection machine |
| CN212364117U (en) * | 2020-08-03 | 2021-01-15 | 东莞领杰金属精密制造科技有限公司 | Multi-directional appearance detection equipment |
| CN111966082A (en) * | 2020-09-08 | 2020-11-20 | 苏州唐图测控技术有限公司 | Detection device for automobile controller and method thereof |
| CN218382430U (en) * | 2022-07-19 | 2023-01-24 | 深圳中科飞测科技股份有限公司 | Detection equipment |
| CN115824312A (en) * | 2023-01-29 | 2023-03-21 | 苏州有道芯量智能科技有限公司 | Detection equipment for vehicle-mounted screen circuit board |
| CN220855515U (en) * | 2023-09-05 | 2024-04-26 | 厦门诺博视科技有限公司 | Device for detecting vehicle-mounted controller |
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Application publication date: 20231110 |