Acetylene generator capable of efficiently discharging slag
Technical Field
The invention relates to the technical field of acetylene generators, in particular to an acetylene generator capable of efficiently discharging slag.
Background
Acetylene, an organic compound, is colorless gas at normal temperature and pressure, is slightly soluble in water, is dissolved in ethanol, acetone and benzene, is one of important raw materials for organic synthesis, and generally utilizes an acetylene generator to enable calcium carbide to fully contact and react with water during acetylene production, so that acetylene gas is generated, and after the acetylene generator is used for a long time, more reactant residues are often left on the inner wall of the device.
In the prior art, when residues on the inside of the acetylene generator are cleaned, reactant residues on the bottom surface of the inside of the generator cannot be completely cleaned by the impact of water flow, the residues are not cleaned thoroughly, and the problem of pollution to chemical reactions carried out in the inside of the generator is easily caused.
Disclosure of Invention
The invention provides an acetylene generator capable of efficiently discharging slag, which solves the problems that reactant residues on the bottom surface of the interior of the acetylene generator cannot be completely cleaned by means of the impact of water flow, the residue cleaning is incomplete, and the chemical reaction in the interior of the acetylene generator is easy to be polluted in the prior art.
The technical scheme of the invention is as follows:
The acetylene generator comprises a generator, a support frame and a water inlet pipe, wherein the generator is arranged on the support frame, a sealing cover is arranged at the top of the generator, an exhaust pipe and a feed inlet are arranged on the sealing cover, a rectangular groove is arranged at the inner bottom of the generator, the water inlet pipe is arranged on the sealing cover on the generator,
The scraping and cleaning mechanism is also included;
The scraping and cleaning mechanism comprises a scraping and cleaning device,
A drive control assembly mounted on the generator,
A first scraper, which is arranged on the driving control component, contacts the inner wall of the generator, scrapes reactant residues on the inner wall of the generator to the bottom of the generator,
The second scrapers are arranged on the driving control assembly, two second scrapers are arranged, and the second scrapers clean reactant residues at the bottom of the generator into a rectangular groove at the bottom of the generator;
And the stirring mechanism is arranged on the generator, and the stirring mechanism enables calcium carbide particles to fully act with water so as to promote hydrolysis reaction.
As a further technical solution, the driving control assembly includes,
A lifting driving piece which is arranged on the generator,
The connecting plate is arranged at the telescopic end of the lifting driving piece,
The mounting cylinder is mounted on the connecting plate, and the first scraper is mounted on the outer annular surface of the bottom of the mounting cylinder.
As a further technical proposal, the scraping and cleaning mechanism also comprises a lower pressure control component, the lower pressure control component comprises,
The bearing frame is arranged at the bottom of the connecting plate and consists of two circular plates which are arranged up and down,
The first rotating shaft rod is rotatably arranged at the bottom of the circular plate above the middle of the bearing frame through a bearing seat, the first rotating shaft rod is in a horizontal direction,
The first gear is fixedly connected to the middle position of the first rotating shaft rod.
As a further technical scheme, the scraping and cleaning mechanism also comprises two rotating assemblies, the two rotating assemblies are symmetrically arranged on the bearing frame, the rotating assemblies comprise,
A first bevel gear fixedly connected with one end of the first rotating shaft rod,
The rotating rod is rotationally arranged on a circular plate below the middle of the bearing frame, the rotating rod is in a vertical direction, the second scraper is rotationally arranged at the bottom of the rotating rod,
The second bevel gear is fixedly connected to the top end of the rotating rod and is meshed with the first bevel gear.
As a further technical solution, the rotating assembly further comprises,
The fixing strip is arranged on the rotating rod, the fixing strip and the second scraper are arranged up and down,
The first elastic piece is arranged between the fixing strip and the second scraper, the first end of the first elastic piece is connected with the bottom of the fixing strip, and the second end of the first elastic piece is connected with the top of the second scraper.
As a further technical proposal, the guide rail is arranged between the two circular plates arranged on the bearing frame, the guide rail is in a vertical direction,
The second elastic piece is arranged in the guide rail, the first end of the second elastic piece is connected with one end of the guide rail, which is close to the circular plate on the upper side of the bearing frame,
The rack is arranged in the guide rail in a sliding way, the second end of the second elastic piece is connected with the first end of the rack, the rack is meshed with the first gear,
The movable rod is arranged at the second end of the rack and is arranged on a circular plate below the bearing frame in a sliding way,
And the limiting plate is arranged on the inner bottom surface of the generator and is positioned right below the movable rod.
As a further technical scheme, two oblique semi-cylinders symmetrical with respect to the rectangular groove are arranged on the inner bottom surface of the generator.
As a further technical proposal, the scraping and cleaning mechanism also comprises an auxiliary cleaning component, the auxiliary cleaning component comprises,
The water injection nozzle is arranged on the water inlet pipe,
And the water outlet pipe is arranged on the side wall of the bottom of the generator.
As a further technical scheme, the device also comprises a residue discharging mechanism, wherein the residue discharging mechanism comprises,
A first motor, which is arranged at the bottom of the generator through a motor seat,
The first end of the spiral feeding push rod is fixedly connected with the output shaft of the first motor, the spiral feeding push rod is positioned in the rectangular groove at the bottom of the generator, the spiral feeding push rod is rotatably arranged in the generator,
The discharging box is fixedly connected to the outer wall of the bottom of the generator, a circular through hole is arranged on the discharging box towards the axis direction of the generator, a slag discharging port is arranged on the lower side of the discharging box,
The blocking column is arranged in the circular through hole of the discharging box in a sliding way, two mutually symmetrical sliding strips are arranged on the outer ring surface of the blocking column,
The screw rod is fixedly connected to the second end of the spiral feeding push rod, the blocking column is in transmission connection with the screw rod,
The baffle is arranged at the bottom of the generator, and the screw rod is rotationally connected with the baffle.
As a further technical scheme, the stirring mechanism comprises,
The second motor is arranged at the top of the generator and is in a vertical direction,
The second gear is fixedly connected with the output shaft of the second motor,
The two second rotating shaft rods are arranged, the centers of the two second rotating shaft rods are symmetrically and rotatably arranged at the top of the generator,
The two third gears are respectively arranged at the first ends of the two second rotating shaft rods and meshed with the second gears,
Stirring leaf, stirring leaf is provided with two, two the stirring leaf is installed respectively in two the second end of second pivot pole, the stirring leaf is located inside the generator barrel.
The working principle and the beneficial effects of the invention are as follows:
According to the invention, after the reaction of calcium carbide and water is completed in the generator, the generated acetylene gas is discharged through the hose by the exhaust pipe on the sealing cover, then the driving control assembly controls the first scraper to move downwards so as to scrape reactant residues on the inner side wall of the generator to the bottom of the generator, the second scraper contacts the bottom of the generator when the first scraper reaches the bottom, and then the first scraper moves towards the bottom so as to enable the second scraper to rotate at the bottom of the generator under the control of the driving control assembly, so that the reactant residues enter the rectangular groove at the bottom of the generator, and the cleaning of the reactant residues on the inner wall and the bottom of the generator is realized.
Drawings
The invention will be described in further detail with reference to the drawings and the detailed description.
FIG. 1 is a schematic view of a first perspective three-dimensional structure of an acetylene generator with efficient slag removal according to the present invention;
FIG. 2 is a schematic view of a second perspective three-dimensional structure of the acetylene generator of the present invention with efficient slag removal;
FIG. 3 is a cross-sectional view of an acetylene generator of the present invention with efficient slag removal;
FIG. 4 is a schematic view of a scraping and cleaning mechanism according to the present invention;
FIG. 5 is a schematic view of a first partial structure of the scraping and cleaning mechanism according to the present invention;
FIG. 6 is a schematic view of a second partial structure of the scraping and cleaning mechanism according to the present invention;
FIG. 7 is a schematic view of a residue discharging mechanism according to the present invention;
FIG. 8 is a schematic view of a first partial structure of the residue discharging mechanism according to the present invention;
FIG. 9 is a schematic view of a second partial structure of the residue discharging mechanism according to the present invention;
FIG. 10 is a schematic view of a stirring mechanism according to the present invention;
The device comprises a generator, a support frame, a water inlet pipe, a water injection nozzle, a water outlet pipe, a lifting driving piece, a 7, a connecting plate, an 8, a mounting cylinder, a 9, a first scraper, a 10, a bearing frame, a 11, a first rotating shaft rod, a 12, a first gear, a 13, a first bevel gear, a 14, a rotating shaft, a 15, a second bevel gear, a 16, a fixed bar, a 17, a second scraper, a 18, a first elastic piece, a 19, a guide rail, a 20, a second elastic piece, a 21, a rack, a 22, a movable bar, a 23, a first motor, a 24, a spiral feeding push rod, a 25, a discharging box, a 26, a limiting plate, a 27, a blocking column, a 28, a screw rod, a 29, a baffle, a 30, a second motor, a 31, a second gear, a 32, a second rotating shaft rod, a 33, a third gear and a 34 and stirring blades.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by one of ordinary skill in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1-10, the embodiment provides an acetylene generator with high-efficiency slag discharge, which comprises a generator 1, a support frame 2 and a water inlet pipe 3, wherein the generator 1 is arranged on the support frame 2, a sealing cover is arranged at the top of the generator 1, an exhaust pipe and a feeding hole are arranged on the sealing cover, a rectangular groove is arranged at the bottom in the generator 1, the water inlet pipe 3 is arranged on the sealing cover on the generator 1,
The scraping and cleaning mechanism is also included;
The scraping and cleaning mechanism comprises a scraping and cleaning device,
A drive control assembly mounted on the generator 1,
A first scraper 9, the first scraper 9 being mounted on the drive control assembly, the first scraper 9 contacting the inner wall of the generator 1, the first scraper 9 scraping reactant residues on the inner wall of the generator 1 to the bottom of the generator 1,
A second scraper 17, the second scraper 17 is mounted on the drive control assembly, the second scraper 17 cleans reactant residues at the bottom of the generator 1 into a rectangular groove at the bottom of the generator 1;
And the stirring mechanism is arranged on the generator (1) and enables calcium carbide particles to fully act with water so as to promote hydrolysis reaction.
In this embodiment, when the calcium carbide and water are stirred by the stirring mechanism in the generator 1 so that the calcium carbide and water can fully react, after the hydrolysis reaction is completed, the generated acetylene gas is discharged from the exhaust pipe on the sealing cover through the hose, then the first scraper 9 is controlled by the driving control assembly to move downwards so as to scrape reactant residues on the inner side wall of the generator 1 to the bottom of the generator 1, the second scraper 17 contacts the bottom of the generator 1 when the first scraper 9 reaches the bottom, and then the first scraper 9 moves towards the bottom so that the second scraper 17 rotates at the bottom of the generator 1 under the control of the driving control assembly, so that the reactant residues enter the rectangular groove at the bottom of the generator 1, and the cleaning of the reactant residues on the inner wall and the bottom of the generator 1 is realized.
As shown in fig. 4 to 6, the driving control assembly includes,
A lift drive 6, said lift drive 6 being mounted on said generator 1,
A connecting plate 7, wherein the connecting plate 7 is arranged at the telescopic end of the lifting driving piece 6,
The installation cylinder 8, the installation cylinder 8 is installed on the connecting plate 7, the first scraper 9 is installed on the bottom outer ring surface of the installation cylinder 8.
As shown in fig. 4 to 6, the scraping and cleaning mechanism further includes a down-pressure control component, the down-pressure control component includes,
The bearing frame 10, the bearing frame 10 is arranged at the bottom of the connecting plate 7, the bearing frame 10 is composed of two circular plates which are arranged up and down,
A first rotating shaft rod 11, wherein the first rotating shaft rod 11 is rotatably arranged at the bottom of a circular plate above the bearing frame 10 through a bearing seat, the first rotating shaft rod 11 is in a horizontal direction,
The first gear 12 is fixedly connected to the middle position of the first rotating shaft lever 11.
As shown in fig. 4 to 6, the scraping and cleaning mechanism further includes two rotating assemblies, the two rotating assemblies are symmetrically installed on the carrier 10, the rotating assemblies include,
A first bevel gear 13, wherein the first bevel gear 13 is fixedly connected with one end of the first rotating shaft rod 11,
A rotating rod 14, wherein the rotating rod 14 is rotatably arranged on a circular plate below the middle of the bearing frame 10, the rotating rod 14 is in a vertical direction, the second scraper 17 is rotatably arranged at the bottom of the rotating rod 14,
And a second bevel gear 15, wherein the second bevel gear 15 is fixedly connected to the top end of the rotating rod 14, and the second bevel gear 15 is meshed with the first bevel gear 13.
As shown in fig. 4-6, the rotating assembly further includes,
A fixing strip 16, wherein the fixing strip 16 is arranged on the rotating rod 14, the fixing strip 16 and the second scraper 17 are arranged up and down,
The first elastic piece 18, the first elastic piece 18 is installed between the fixed strip 16 and the second scraper 17, the first end of the first elastic piece 18 is connected with the bottom of the fixed strip 16, and the second end is connected with the top of the second scraper 17.
As shown in fig. 4 to 6, the down-pressure control assembly further includes,
A guide rail 19, wherein the guide rail 19 is installed between the two circular plates installed on the bearing frame 10, the guide rail 19 is in a vertical direction,
A second elastic member 20, the second elastic member 20 is installed in the guide rail 19, a first end of the second elastic member 20 is connected with one end of the guide rail 19 near the upper circular plate of the bearing frame 10,
A rack 21, the rack 21 is slidably disposed in the guide rail 19, the second end of the second elastic member 20 is connected to the first end of the rack 21, the rack 21 engages the first gear 12,
A movable rod 22, the movable rod 22 is mounted at the second end of the rack 21, the movable rod 22 is slidably arranged on a lower circular plate in the bearing frame 10,
And a limiting plate 26, wherein the limiting plate 26 is arranged on the inner bottom surface of the generator 1, and the limiting plate 26 is positioned right below the movable rod 22.
As shown in fig. 1-3, two oblique semi-cylinders symmetrical with respect to the rectangular groove are arranged on the inner bottom surface of the generator 1.
As shown in fig. 1-3, the scraping and cleaning mechanism further includes an auxiliary cleaning assembly, the auxiliary cleaning assembly includes,
A water injection nozzle 4, wherein the water injection nozzle 4 is arranged on the water inlet pipe 3,
And the water outlet pipe 5 is arranged on the side wall of the bottom of the generator 1.
In this embodiment, after acetylene gas is discharged from the exhaust pipe, a small amount of water is still contained in the generator 1, reactant residues are arranged on the inner wall and the bottom, the water in the generator 1 is discharged from the water outlet pipe 5, then the lifting driving piece 6 stretches to enable the connecting plate 7 to move towards the bottom of the generator 1, so that the mounting cylinder 8 and the first scraper 9 move towards the bottom of the generator 1, the water injection nozzle 4 is opened, the water injection nozzle 4 washes the reactant residues on the inner wall of the generator 1 while the first scraper 9 moves, the reactant residues on the inner wall of the generator 1 are cleaned due to contact with the inner wall when the first scraper 9 moves, the bearing frame 10 also moves towards the bottom of the generator 1 while the connecting plate 7 moves, the movable rod 22 contacts the limiting plate 26 at a certain moment, the second scraper 17 contacts the bottom surface of the generator 1, the movable bar 22 is then moved in the guide 19 away from the bottom of the generator 1 by the abutment of the limiting plate 26 against the rack 21, the second elastic member 20 is compressed in the guide 19 by the movement of the rack 21, the rack 21 moves to rotate the first gear 12, the first gear 12 rotates to rotate the first rotating shaft 11, the first rotating shaft 11 rotates to rotate the first bevel gear 13, the first bevel gear 13 rotates to rotate the second bevel gear 15 engaged with the first bevel gear 13, the second bevel gear 15 rotates to rotate the rotating bar 14, the rotating bar 14 rotates to rotate the second scraper 17 at the bottom of the generator 1 obliquely to the semi-cylindrical surface, the first elastic member 18 is compressed while the second scraper 17 rotates, the second scraper 17 moves to allow reactant residues on the bottom of the generator 1 to enter the rectangular groove on the bottom, facilitating the subsequent removal of reactant residues and thus enabling the cleaning of reactant residues on the inner walls and inner bottom surfaces of the generator 1.
As shown in fig. 7-9, further comprises a residue discharging mechanism, the residue discharging mechanism comprises,
A first motor 23, the first motor 23 is installed at the bottom of the generator 1 through a motor seat,
A spiral feeding push rod 24, wherein a first end of the spiral feeding push rod 24 is fixedly connected with an output shaft of the first motor 23, the spiral feeding push rod 24 is positioned in a rectangular groove at the bottom of the generator 1, the spiral feeding push rod 24 is rotatably arranged in the generator 1,
The discharging box 25 is fixedly connected to the outer wall of the bottom of the generator 1, a circular through hole is arranged on the discharging box 25 towards the axis direction of the generator 1, a slag discharging port is arranged on the lower side of the discharging box 25,
The blocking column 27 is arranged in the circular through hole of the discharging box 25 in a sliding way, two mutually symmetrical sliding strips are arranged on the outer ring surface of the blocking column 27,
A screw rod 28, wherein the screw rod 28 is fixedly connected with the second end of the spiral feeding push rod 24, the blocking column 27 is in transmission connection with the screw rod 28,
The baffle 29, the baffle 29 is installed in generator 1 bottom, lead screw 28 rotation is connected the baffle 29.
In this embodiment, after the reactant residues are cleaned into the rectangular groove by the second scraper 17, the first motor 23 provides power to enable the spiral feeding push rod 24 located in the rectangular groove to rotate, the spiral feeding push rod 24 rotates to enable the reactant residues in the rectangular groove to be transferred to the discharge box 25, meanwhile, the spiral feeding push rod 24 rotates to enable the screw rod 28 to rotate, the screw rod 28 rotates to enable the blocking column 27 to slide in the discharge box 25, so that the blocking column 27 is gradually far away from the generator 1, until one end, close to the generator 1, of the blocking column 27 passes through a slag discharge opening in the discharge box 25, the screw rod 28 is driven to rotate by rotation of the spiral feeding push rod 24, the blocking column 27 is driven to rotate in the discharge box 25 by rotation of the screw rod 28, and the reactant residues conveyed by the spiral feeding push rod 24 are discharged from the slag discharge opening in the discharge box 25, so that cleaning of the inner wall and the bottom reactant residues of the generator 1 is achieved.
As shown in fig. 10, the stirring mechanism includes,
A second motor 30, the second motor 30 is installed at the top of the generator 1, the second motor 30 is in a vertical direction,
A second gear 31, the second gear 31 is fixedly connected to the output shaft of the second motor 30,
The second rotating shafts 32, two second rotating shafts 32 are arranged, the two second rotating shafts 32 are installed at the top of the generator 1 in a central symmetry rotation way,
The third gears 33, the third gears 33 are two, the two third gears 33 are respectively installed at the first ends of the two second rotating shafts 32, the two third gears 33 are meshed with the second gears 31,
Stirring vane 34, stirring vane 34 is provided with two, two stirring vane 34 are installed respectively in the second end of two second pivot pole 32, stirring vane 34 is located generator 1 barrel is inside.
In this embodiment, the carbide granule is put into generator 1 by the feed inlet, and water gets into generator 1 by inlet tube 3, in, water and carbide granule get into in the generator 1, second motor 30 provides power and makes second gear 31 rotate, second gear 31 rotates and makes two third gears 33 that mesh with it rotate, two third gears 33 rotate and make two second pivot pole 32 rotate, two second pivot pole 32 rotate and make two stirring leaf 34 rotate, under the rotation of two stirring leaf 34, thereby realize the abundant contact of water and carbide granule, the speed of hydrolysis reaction has been accelerated, the acetylene gas's of being convenient for is generated.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.