Frame type ceramic automatic roller press
Technical Field
The invention relates to the technical field of ceramic blank roller presses, in particular to a frame type ceramic automatic roller press.
Background
The roller press is a device for applying a certain pressure to a workpiece by using a rolling tool at normal temperature to enable the surface layer of the workpiece to generate plastic flow, so that the roughness value of the surface of the workpiece can be reduced, and the roller press can be used for preparing ceramic workpieces.
When the existing ceramic blank is rolled, although smooth surfaces can be generated due to the fact that the surfaces are pressed, heat supply and rolling equipment are needed in the rolling and firing processes respectively, so that the whole size of the equipment is large, the space occupation rate of the equipment is improved, the service life of a traditional rolling machine is prolonged, meanwhile, a heat recovery mechanism is not arranged in the traditional rolling equipment, heat loss of the ceramic blank in the rolling preparation process is caused, the utilization rate of the traditional equipment to energy sources is reduced, and the ceramic blank rolling machine with high-efficiency hot-charging is provided.
Disclosure of Invention
The invention provides a frame type ceramic automatic roller press which has the advantages of small volume, strong practicability, heat recovery effect and high energy utilization rate, and solves the problems of the prior art.
The invention provides the following technical scheme that the frame type ceramic automatic roller press comprises a heat conversion device, wherein the left side of the heat conversion device is fixedly connected with a body, and the right side of the body is fixedly provided with a butt joint pipe;
The heat conversion device comprises the ground, a first supporting rod and a second supporting rod are fixedly assembled at the top of the ground respectively, a combustion-supporting fan is fixedly assembled at the top of the first supporting rod and the top of the second supporting rod, a blast pipe is fixedly assembled at the output port of the combustion-supporting fan, a heat conversion pipe is fixedly assembled at the tail end of the blast pipe, a combustion-supporting hot blast pipe penetrates through the outer wall of the heat conversion pipe until the inner wall of the heat conversion pipe, a base is fixedly assembled at the top of the ground, a gas collecting groove is formed in the middle of the base, a heat discharging pipe penetrates through the bottom inner wall of the gas collecting groove, a smoke pipe penetrates through the top of the base until the side inner wall of the gas collecting groove, a kiln body is fixedly assembled at the top of the base, a strip groove I and a strip groove II are respectively formed in the outer wall of the kiln body, a sliding rod is fixedly assembled at one end of the rocking rod, a sliding block is connected to the outer edge of the screw of the lead rod, a main conical gear is fixedly sleeved at the tail end of the sliding rod, a conical sealing plate is fixedly sleeved on the outer wall of the sliding block, a conical gear is fixedly sleeved with a conical sealing plate is fixedly sleeved on the two ends of the sealing plate, a conical roller is fixedly sleeved on the two ends of the sealing plate are fixedly sleeved on the two ends of the sealing plate, a conical roller is fixedly sleeved with a rotary limiting device is fixedly sleeved on the two ends of the conical roller is fixedly arranged at the two ends of the sealing plate fixedly and fixedly sleeved with a rotary shaft respectively, and a rotary shaft is fixedly arranged at two ends of the conical sealing plate is fixedly and well respectively;
The body is including the seal shell, the inner wall of seal shell rotates respectively and is connected with roller one, roller two and vice roller, the outer edge of vice roller, roller one, roller two all roll connection has the belt, the outer wall of belt rotates and is connected with the hanging flower basket, the outer wall fixed mounting of seal shell has worm gear reducer, worm gear reducer's end is equipped with the gearbox, the back of seal shell is equipped with conveyer belt one, the bottom inner wall of seal shell is equipped with ceramic press and conveyer belt two and automatic weight box respectively, the inner wall of seal shell still fixedly mounted with electromagnetic heating pipe.
As a preferable technical scheme of the invention, a round hole is formed in the middle of the heat conversion pipe, the inner wall of the round hole is fixedly assembled with the outer wall of the smoke pipe, the output port of the combustion-supporting fan is communicated with the inside of the heat conversion pipe through the air supply pipe, the heat conversion device is communicated with the inside of the body through the butt joint pipe, a positioning plate is fixedly assembled on the inner wall of the sealing shell, and the top of the positioning plate is fixedly assembled with the bottoms of the automatic weight box, the driving belt II and the ceramic press respectively.
As a preferable technical scheme of the invention, the inner wall of the movable groove is provided with the through groove, the inner wall of the through groove is rotationally connected with the outer wall of the limiting rod, the diameter of the limiting groove is equal to that of the limiting rod, the inner wall of the limiting groove is in sliding connection with the inner wall of the limiting rod, the number of the hanging baskets is a plurality, and the hanging baskets are uniformly distributed along the outer wall of the belt.
As a preferable technical scheme of the invention, the number of the limiting rods is two, the two limiting rods are respectively arranged at two ends of the first roller, the limiting rods are prepared by galvanized metal, the number of the electromagnetic heating pipes is two, and the two electromagnetic heating pipes are symmetrically distributed along the inner wall of the sealing shell.
As a preferable technical scheme of the invention, the outer wall of the heat conversion pipe is provided with air holes, the inner wall of each air hole is fixedly sleeved with the tail end of the air supply pipe, the shape of the smoke pipe is L-shaped, the inner wall of the gas collecting tank is provided with a plurality of ventilation grooves, and the ventilation grooves are uniformly distributed along the outer wall of the base.
As a preferable technical scheme of the invention, the sealing plate is tightly attached to the kiln body, and the outer walls of the roller II and the roller I are overlapped with the outer wall of the sealing plate.
As a preferable technical scheme of the invention, the outer wall of the rotating rod is rotationally connected with the inner wall of the first strip-shaped groove, the outer wall of the screw rod is rotationally connected with the inner wall of the second strip-shaped groove, and the outer wall of the sliding block is in sliding connection with the inner wall of the second strip-shaped groove.
As a preferable technical scheme of the invention, the outer wall of the kiln body is provided with the through holes, the inner wall of each through hole is rotationally connected with the outer wall of the rocker, the outer wall of the sealing plate is provided with five fire nozzles, one fire nozzle is positioned in the middle of the sealing plate, and the other four fire nozzles are uniformly distributed along the outer wall of the sealing plate.
As a preferable technical scheme of the invention, the inner wall of the heat conversion pipe is fixedly provided with the refrigerant pipe, and the refrigerant pipe is uniformly distributed on the outer wall of the smoke pipe in a ring shape.
As a preferable technical scheme of the invention, the diameters of the long grooves are respectively equal to those of the first roller and the second roller, and the inner walls of the long grooves are in rolling connection with the outer edge of the first roller.
The invention has the following beneficial effects:
1. this automatic roll squeezer of frame-type pottery, through setting up, bracing piece one, bracing piece two, combustion-supporting fan, the kiln body, the tobacco pipe, heat conversion device, heat pipe, base structure, at equipment operation in-process, utilize combustion-supporting fan to extract external air, with this is carried through the blast pipe and is formed cold wind, utilize heat conversion device to carry out the heat conversion operation at this in-process, make cold wind obtain heating, make heat conversion device can retrieve the waste heat, with this utilization of this equipment to the energy has small advantage, the space occupation rate of this equipment has been reduced.
2. This automatic roll squeezer of frame-type pottery, through rocker, cylinder one, vice conical gear, cylinder two, the main conical gear structure that sets up, the mode that the user accessible rotatory rocker drives lead screw and bull stick and rotates, so let cylinder one and cylinder two and slider all can drive the closing plate and remove, thereby convenient to use person maintains heat conversion equipment, improve user's operating efficiency, and gag lever post and slider all can be spacing to the closing plate, thereby improved the sealing plate stability in the removal in-process and the compactness of laminating between closing plate and the kiln body.
3. The frame type ceramic automatic roller press can realize diagonally synchronous up-down lifting by installing the electric cylinder and the wire guide wheel, and can be realized by only installing 1 roller press 0.75KW, namely, a motor 1 is 0.75KW, synchronous output of two sides of the gear row can be realized by utilizing a gear connecting rod, the operation efficiency of equipment is improved, the equipment is economical and durable, meanwhile, battery heating can be realized by installing a stainless steel heating air pipe at the bottom, kiln gas waste heat can be used mutually, when kiln gas heat is insufficient, a user can ensure that the heat energy is sufficient in the ceramic production process in a battery heating mode, a rolling machine box is installed, the serial connection of a plurality of roller presses can be realized to form assembly line operation, a rail press machine box discharge port is installed, a conveying belt and a manipulator feeding machine can be realized, full-automatic wire guide grooves are installed, a panel motor and the turbine speed reducer can be accurately positioned, the operation of the equipment is stable, and the automatic tensioning of a chain can be realized by utilizing 2 weight boxes.
Drawings
FIG. 1 is a schematic view of a heat transfer and rolling apparatus assembly according to the present invention;
FIG. 2 is a schematic view of a support rod according to the present invention;
FIG. 3 shows a roll shaft according to the present invention a second structural schematic diagram;
FIG. 4 shows a roll shaft according to the present invention a second structural schematic diagram;
FIG. 5 is a schematic view of a heat conversion device according to the present invention;
FIG. 6 is a schematic view of a heat pipe structure according to the present invention;
FIG. 7 shows the present invention a flame nozzle structure schematic diagram;
FIG. 8 is an enlarged schematic view of the structure of FIG. 7A according to the present invention;
FIG. 9 shows the present invention a blast pipe structure schematic diagram;
FIG. 10 is a schematic view of a slider structure according to the present invention;
FIG. 11 is an enlarged schematic view of the invention at B in FIG. 10;
FIG. 12 is a schematic view of a movable trough of the present invention;
FIG. 13 is a schematic view of FIG. 12C in accordance with the present invention;
FIG. 14 is a schematic view of a refrigerant tube according to the present invention;
FIG. 15 shows a gas collecting channel according to the present invention schematic of the internal structure.
In the figure, 1, a heat conversion device, 101, the ground, 102, a first supporting rod, 103, a second supporting rod, 104, a combustion fan, 105, a smoke pipe, 106, a heat conversion pipe, 107, a combustion hot air pipe, 108, a kiln body, 109, a heat exhaust pipe, 1011, a sealing plate, 1012, a blast pipe, 1013, a long groove, 1014, a limit groove, 1015, a first bar groove, 1016, a second bar groove, 1017, a rocker, 1018, a gas collecting groove, 1019, a rotating rod, 1020, a screw rod, 1021, a sliding block, 1022, a first roller, 1023, a secondary conical gear, 1024, a second roller, 1025, a main conical gear, 1026, a movable groove, 1027, a fixed round rod, 2, a body, 201, a sealing shell, 202, a gearbox, 203, a first conveyor belt, 204, a hanging basket, 205, a worm gear reducer, 206, a first roller shaft, 207, a second roller shaft, 208, a ceramic press, 209, an automatic weight box, 210, an electromagnetic heating pipe, 211, a secondary roller shaft, 212, a belt, 213, a conveyor belt, a second conveyor belt, 3 and a butt joint pipe are shown.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-15, a frame type ceramic automatic roller press comprises a heat conversion device 1, wherein a body 2 is fixedly connected to the left side of the heat conversion device 1, and a butt joint pipe 3 is fixedly assembled to the right side of the body 2;
the heat conversion device 1 comprises a ground 101, a first supporting rod 102 and a second supporting rod 103 are respectively and fixedly arranged at the top of the ground 101, a combustion-supporting fan 104 is fixedly arranged at the top of the first supporting rod 102 and the top of the second supporting rod 103, a blast pipe 1012 is fixedly arranged at the output port of the combustion-supporting fan 104, a heat conversion pipe 106 is fixedly arranged at the tail end of the blast pipe 1012, a combustion-supporting hot blast pipe 107 penetrates through the outer wall of the heat conversion pipe 106 until the inner wall of the heat conversion pipe 106, a base is fixedly arranged at the top of the ground 101, a gas collecting tank 1018 is arranged in the middle of the base, a heat discharging pipe 109 penetrates through the bottom of the base until the bottom of the gas collecting tank 1018, a smoke pipe 105 penetrates through the top of the base until the side inner wall of the gas collecting tank 1018, a kiln body 108 is fixedly arranged at the top of the base, a strip-shaped groove 1015 and a strip-shaped groove II are respectively arranged at the outer wall of the kiln body 108, a rocker 1017 is arranged at one end of the kiln body 108, which is close to the heat conversion tube 106, a screw rod 1020 is fixedly arranged at one end of the rocker 1017, which is positioned at the inner wall of the strip-shaped groove II 1016, a sliding block 1021 is connected to the outer edge of the screw rod 1020 in a threaded manner, a main conical gear 1025 is fixedly sleeved at the tail end of the screw rod 1020, a sealing plate 1011 is fixedly arranged at the outer wall of the sliding block 1021, a long groove 1013 is arranged at the outer wall of the sealing plate 1011, limit grooves 1014 are formed in the inner walls of the two ends of the long groove 1013, a secondary conical gear 1023 is meshed with the outer edge of the main conical gear 1025, a rotating rod 1019 is fixedly sleeved at the middle part of the secondary conical gear 1023, a first roller 1022 and a second roller 1024 are fixedly sleeved at the two ends of the rotating rod 1019 respectively, a movable groove 1026 is formed at the two ends of the first roller 1022, a fixed round rod 1027 is rotatably connected to the inner wall of the movable groove 1026, a limit rod is fixedly arranged at the top of the fixed round rod 1027, and the left side of the heat conversion device 1 is penetrated by a butt joint tube 3;
the body 2 is including sealed shell 201, the inner wall of sealed shell 201 rotates respectively and is connected with roller one 206, roller two 207 and vice roller 211, roller one 206, the outer edge of roller two 207 is all roll-connected with belt 212, the outer wall rotation of belt 212 is connected with hanging flower basket 204, the fixed worm gear reducer 205 that is equipped with of the outer wall of sealed shell 201, the end of worm gear reducer 205 is equipped with gearbox 202, the back of sealed shell 201 is equipped with conveyer belt one 203, the bottom inner wall of sealed shell 201 is equipped with ceramic press 208 and conveyer belt two 213 and automatic weight box 209 respectively, the inner wall of sealed shell 201 still fixed assembly has electromagnetic heating pipe 210, through the heat conversion tube 106 that sets up, the tobacco pipe 105 structure, thereby make the steam realize heat recovery through the refrigerant pipe with the cold wind of heat transfer to the inside of tobacco pipe 105 after getting into in the tobacco pipe 105, the device is to the energy utilization ratio has been improved.
In a preferred embodiment, a round hole is formed in the middle of the heat conversion tube 106, the inner wall of the round hole is fixedly assembled with the outer wall of the smoke tube 105, the output port of the combustion fan 104 is communicated with the inside of the heat conversion tube 106 through the air supply tube 1012, the heat conversion device 1 is communicated with the inside of the body 2 through the butt joint tube 3, the inner wall of the sealing shell 201 is fixedly assembled with a positioning plate, the top of the positioning plate is fixedly assembled with the bottom of the automatic weight box 209, the bottom of the driving belt two 213 and the bottom of the ceramic press 208 respectively, the round hole can facilitate a user to install the heat conversion tube 106 on the outer wall of the smoke tube 105, so that the installation efficiency of the user is improved, the smoke tube 105 can ensure that cold air and hot air cannot be mixed after installation, high-heat smoke cannot pollute cold air, and the tightness between the smoke tube 105 and the heat conversion tube 106 is improved.
In a preferred embodiment, the inner wall of the movable slot 1026 is provided with a through slot, the inner wall of the through slot is rotationally connected with the outer wall of the limit rod, the diameter of the limit slot 1014 is equal to the diameter of the limit rod, the inner wall of the limit slot 1014 is slidably connected with the inner wall of the limit rod, the number of the hanging baskets 204 is a plurality of hanging baskets 204, the hanging baskets 204 are uniformly distributed along the outer wall of the belt 212, the through slot can ensure that the first roller 1022 rotates, the limit rod limits the seal plate 1011 to enable the fixed round rod 1027 to rotate on the inner wall of the movable slot 1026, so that the first roller 1022 rotates to limit the seal plate 1011 by using the limit rod, and the stability of the seal plate 1011 is improved.
In a preferred embodiment, the number of the limiting rods is two, the two limiting rods are respectively arranged at two ends of the first roller 1022, the limiting rods are made of galvanized metal, the number of the electromagnetic heating pipes 210 is two, the two electromagnetic heating pipes 210 are symmetrically distributed along the inner wall of the sealing shell 201, and the two limiting rods are respectively arranged at the upper end and the lower end of the first roller 1022, so that the sealing plate 1011 is fully limited by the cooperation of the long groove 1013 and the limiting rods, and the stability of the sealing plate 1011 is further improved.
In a preferred embodiment, the outer wall of the heat conversion tube 106 is provided with air holes, the inner wall of the air holes is fixedly sleeved with the tail end of the air supply tube 1012, the shape of the smoke tube 105 is L-shaped, the inner wall of the air collecting groove 1018 is provided with a plurality of air grooves, the plurality of air grooves are uniformly distributed along the outer wall of the base, and the air grooves can be formed in the kiln body 108 through the air grooves after the high-heat smoke enters the air collecting groove 1018, so that the ceramic embryo can be contacted with the high-heat smoke to perform firing operation, the occupation of the ground surface space of the equipment can be greatly reduced by utilizing the underground space, and the volume of the equipment is reduced.
In a preferred embodiment, the sealing plate 1011 is tightly attached to the kiln body 108, the outer walls of the second roller 1024 and the first roller 1022 are both overlapped with the outer wall of the sealing plate 1011, the attaching between the sealing plate 1011 and the kiln body 108 can ensure that the heat loss speed in the kiln body 108 is minimized, and the sealing performance of the kiln body 108 is improved on the basis of improving the flexibility of the sealing plate 1011.
In a preferred embodiment, the outer wall of the rotating rod 1019 is rotationally connected with the inner wall of the first strip-shaped groove 1015, the inner wall of the second strip-shaped groove 1016 of the outer wall of the screw rod 1020 is rotationally connected, the outer wall of the sliding block 1021 is slidably connected with the inner wall of the second strip-shaped groove 1016, and the rotating rod 1019 and the screw rod 1020 can synchronously rotate through the cooperation of the rocker 1017, the auxiliary bevel gear 1023 and the main bevel gear 1025 without additional operation of a user, so that the operation flow of the device is simplified, and the operation efficiency is improved.
In a preferred embodiment, the through hole is provided on the outer wall of the kiln body 108, the inner wall of the through hole is rotationally connected with the outer wall of the rocker 1017, the outer wall of the sealing plate 1011 is provided with five fire nozzles, one fire nozzle is located in the middle of the sealing plate 1011, and the other four fire nozzles are uniformly distributed along the outer wall of the sealing plate 1011, the through hole can facilitate the user to fix and assemble the rocker 1017 and the screw rod 1020, so that the user can directly adjust the position of the sealing plate 1011 by rotating the rocker 1017, no electric equipment is required to be used for driving the sealing plate 1011 to move, thereby reducing the production cost of the equipment, and the fire nozzle can facilitate the user to convey heat energy into the body 2 to treat the flue gas, so that the equipment can not discharge a large amount of harmful flue gas in the operation process.
In a preferred embodiment, the inner wall of the heat conversion tube 106 is fixedly provided with a refrigerant tube, and the refrigerant tube is uniformly distributed on the outer wall of the smoke tube 105 in a ring shape, and the refrigerant tube can be used as a medium to transfer the heat in the high-heat smoke to the cold air in the heat conversion tube 106, so that the heat recovery effect is realized, and the utilization rate of the device to energy sources is improved.
In a preferred embodiment, the diameters of the long groove 1013 are equal to the diameters of the first roller 1022 and the second roller 1024, the inner wall of the long groove 1013 is in rolling connection with the outer edge of the first roller 1022, and the inner wall of the long groove 1013 is in rolling connection with the outer wall of the first roller 1022, so that the inner wall of the long groove 1013 can be placed in the first roller 1022, the effect that the limit rod limits the sealing plate 1011 and simultaneously the sealing plate 1011 can be driven to move when the first roller 1022 rotates is achieved, and the precise matching of all accessories in the device is improved.
The theory of operation, at first with this rolling machine equipment back, rotatory rocker 1017 for vice bevel gear 1023 meshes with main bevel gear 1025, lead screw 1020 can rotate this moment, with this make slider 1021 drive closing plate 1011 remove, cylinder two 1024 and cylinder one 1022 also can all follow bull stick 1019 and rotate simultaneously, with this make closing plate 1011 can remove, and the gag lever post can slide along the inner wall of spacing groove 1014, because the spacing effect of gag lever post makes fixed round bar 1027 receive spacing equally, consequently, can lead to cylinder one 1022 to roll along the inner wall of movable groove 1026, and this makes cylinder one 1022 also unable break away from the inner wall of elongated slot 1013 when rotating, the compactness of accessory connection structure in this equipment has been improved, then the inside injection high heat flue gas of user's accessible exhaust pipe 109 to collecting channel 1018, make high heat flue gas get into kiln body 108 through the ventilation groove, with this embryo body, and at this time can discharge through 105, and simultaneously utilize combustion-supporting fan 104 to extract simultaneously through the inside of blast pipe 1012 to carry out the air supply pipe 106 and roll along the inner wall of movable groove 1026, can lead to the fact that the thermal energy is high-heat flue gas of heating pipe 106 is high-temperature flue gas, can be carried out the thermal energy of the thermal energy heater pipe 106 to the thermal energy heater is carried out to the electromagnetic energy heater tube 106 through the inside the realization when the thermal energy heater tube is high-efficient in the realization of the thermal energy heater tube 106 when the thermal energy is realized, and the thermal energy heater is very low-efficient, and the thermal energy heater is realized.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.