Disclosure of Invention
The invention provides a continuous and stable stearic acid thawing device which aims to solve the problems that in the prior art, the filtering effect is low when stearic acid is thawed, and the stearic acid is inconvenient to fully heat during heating, so that the thawing stability and efficiency are insufficient.
In order to achieve the above purpose, the present invention provides the following technical solutions: a stearic acid sustained and stable melting device, comprising:
the base and the support side frame are fixedly connected to one side surface of the base;
the outer tank body is arranged on the base, a servo motor is fixedly arranged at the bottom of the inner wall of the outer tank body, and two discharge pipes penetrating through the bottom of the outer tank body are fixedly connected in the bottom of the inner wall of the outer tank body;
the inner filtering tank body is arranged in the outer tank body and is used for filtering particle impurities, an electric heating chassis with an electric heating wire arranged at the top is fixedly arranged at the bottom end of the inner filtering tank body, the bottom end of the electric heating chassis is fixedly connected with an output rotating shaft of the servo motor, and an embedded groove is formed in the opening edge of the inner filtering tank body;
the hydraulic telescopic rod is fixedly arranged on the inner wall of the top end of the supporting side frame, the telescopic end of the hydraulic telescopic rod is fixedly connected with an installation transverse frame, the bottom of the installation transverse frame is fixedly connected with a detachable inner baffle sleeve which is used for being embedded into an inner embedding groove to shield the edge of the inner filtering tank body, the middle part of the bottom end of the installation transverse frame is fixedly provided with a stirring paddle, and the inner wall of the inner filtering tank body is fixedly connected with a plurality of groups of side stirring blades.
As a preferable implementation mode, the positions of the side stirring blades and the positions of the blades of the stirring paddles are staggered, and a plurality of groups of the side stirring blades are distributed annularly around the central axis of the filtering inner tank body.
As a preferred implementation mode, the installation crossbearer is cross structural design, and the four ends of installation crossbearer all keep off sleeve fixed connection through screw and interior, interior telescopic bottom that keeps off is provided with the rubber layer, hydraulic telescoping rod's bottom outer wall fixedly connected with apron.
As a preferred implementation mode, the cover plate is positioned above the filtering inner tank body, the outer wall of the cover plate is wrapped with a rubber layer, and the outer wall of the cover plate is tightly attached to the inner wall of the outer tank body.
As a preferred implementation mode, the bottom of the inner wall of the outer tank body is fixedly connected with a supporting ring plate, the diameter of the supporting ring plate is smaller than that of the filtering inner tank body, and the supporting ring plate is positioned at the middle position of the two discharging pipes.
As a preferred implementation mode, the bottom of the electric heating chassis is provided with a limiting ring groove, the top end of the supporting ring plate is slidably clamped in the limiting ring groove, a plurality of rotatable supporting balls are arranged in the top end of the supporting ring plate, and the supporting balls are contacted with the inner wall of the limiting ring groove.
As a preferred implementation mode, outer wall one side fixedly connected with side scraper blade of the filtration inner tank body, and the one end of side scraper blade laminating mutually with the inner wall of the outer tank body, the bottom fixedly connected with end scraper blade of side scraper blade, and the bottom of end scraper blade laminating mutually with the bottom of the outer tank body inner wall, mutually perpendicular between side scraper blade and the end scraper blade, and the side scraper blade is inclined ladder structural design.
As a preferred implementation mode, the bottom of the supporting side frame is fixedly connected with a supporting bottom plate, the upper surface of the base is fixedly connected with a limiting sleeve seat sleeved on the outer wall of the outer tank body, and the outer wall of the outer tank body is attached to the inner wall of the limiting sleeve seat.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the filtering inner tank body with the reticular structure is arranged in the outer tank body, the inner baffle sleeve is operated to descend and embed so that the filtering inner tank body can form a closed tank body structure, the stirring paddles can be arranged in the filtering inner tank body after the inner baffle sleeve descends, when the servo motor drives the filtering inner tank body to rotate and the electric heating chassis is utilized to heat stearic acid, the fixed stirring paddles are matched with the rotating side stirring paddles to rapidly stir stearic acid in multiple directions, so that the continuous melting efficiency of stearic acid is effectively improved, and the inner baffle sleeve is lifted and separated from the filtering inner tank body, so that the high-speed rotating filtering inner tank body can throw out stearic acid by utilizing the centrifugal effect, thereby being convenient for directly and rapidly filtering while discharging, and having better use efficiency;
2. according to the invention, the side scraping plate is arranged on the outer wall of the inner filtering tank body and is attached to the inner wall of the outer tank body, after the inner filtering tank body rotates to filter and throw out stearic acid, the inner filtering tank body can synchronously drive the side scraping plate to rotate so as to be convenient for scraping the stearic acid which is thrown out and stuck on the inner wall of the outer tank body and guiding the stearic acid to the bottom of the outer tank body, so that convenience is provided for automatic discharging of stearic acid, meanwhile, the side scraping plate is matched with the bottom scraping plate to continuously discharge stearic acid at the bottom of the outer tank body through the discharging pipe, so that materials are conveniently and fully discharged, resource waste is prevented, convenience is provided for cleaning the inside of the outer tank body, and meanwhile, the functions of stirring, melting, cleaning and discharging are realized by one driving structure.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Example 1:
referring to fig. 1-6, the present invention provides a device for continuously and stably melting stearic acid, comprising:
the base 1 and a supporting side frame 5 fixedly connected to one side surface of the base 1;
the outer tank body 3 is arranged on the base 1, a servo motor 12 is fixedly arranged at the bottom of the inner wall of the outer tank body 3, and two discharge pipes 16 penetrating through the bottom of the outer tank body 3 are fixedly connected in the bottom of the inner wall of the outer tank body 3;
the filtering inner tank body 6 is arranged in the outer tank body 3 and is used for filtering particle impurities, an electric heating chassis 21 with an electric heating wire arranged at the top is fixedly arranged at the bottom end of the filtering inner tank body 6, the bottom end of the electric heating chassis 21 is fixedly connected with an output rotating shaft of the servo motor 12, and an embedded groove 7 is formed in the opening edge of the filtering inner tank body 6;
the hydraulic telescopic rod 4, fixed mounting is in the top inner wall of supporting side frame 5, the flexible end fixedly connected with installation crossbearer 9 of hydraulic telescopic rod 4, the bottom fixedly connected with detachable of installation crossbearer 9 keeps off sleeve 8 for shelter from filtering inner tank 6 limit in the embedded groove 7, and filtering inner tank 6 is rotatory then keeps off sleeve 8 and keeps fixed position, the bottom mid-mounting of installation crossbearer 9 has stirring rake 10, the inner wall fixedly connected with a plurality of groups of side stirring vane 11 of filtering inner tank 6.
Specifically, as shown in fig. 3, the positions of the side stirring blades 11 and the positions of the paddles 10 are staggered, and a plurality of groups of the side stirring blades 11 are distributed annularly around the central axis of the inner filtering tank 6, so that the inner filtering tank 6 rotates in the process of rotation, the side stirring blades 11 and the paddles 10 form relative rotation, and the positions are staggered, so that stearic acid in the inner filtering tank 6 can be stirred and mixed at different positions, and the melting efficiency of the stearic acid is improved rapidly.
Specifically, as shown in fig. 3 and 5, the installation crossbeams 9 are cross structural design, and the four ends of the installation crossbeams 9 are all fixedly connected with the inner baffle sleeve 8 through screws, the bottom of the inner baffle sleeve 8 is provided with a rubber layer, the outer wall fixedly connected with cover plate 13 at the bottom end of the hydraulic telescopic rod 4, through the design of the installation crossbeams 9 with cross structures, stirring paddles 10 and the inner baffle sleeve 8 can be better connected, good structural stability is kept between the inner baffle sleeve 8 and the installation crossbeams 9, the installation crossbeams 9 are connected with the inner baffle sleeve 8 through screws at any time, the inner baffle sleeve 8 is conveniently detached and replaced at any time, and meanwhile, the bottom of the inner baffle sleeve 8 is provided with a rubber layer, so that the inner baffle sleeve 8 is in flexible contact with the inner filter tank 6, the inner baffle sleeve 8 is prevented from being embedded into the inner baffle tank 6 to be damaged due to collision, and the long-term use of the inner baffle sleeve is guaranteed.
Specifically, as shown in fig. 2, the apron 13 is located the top of filtering the inner tank body 6, the outer wall parcel of apron 13 has the rubber layer, and the outer wall of apron 13 closely laminates with the inner wall of outer tank body 3, through its design, make apron 13 can descend along with the process of keeping off sleeve 8 embedding in the filtering the inner tank body 6 together, shelter from the closure with the open top of outer tank body 3, prevent that some granule impurity in the surrounding environment air from falling into the stearic acid material, and can carry out spacingly to stirring rake 10, the stability of stirring rake 10 has been guaranteed.
Specifically, as shown in fig. 6, the bottom of the inner wall of the outer tank 3 is fixedly connected with a supporting ring plate 14, the diameter of the supporting ring plate 14 is smaller than that of the inner tank 6, and the supporting ring plate 14 is located at the middle position of the two discharging pipes 16, and the supporting ring plate 14 can support the inner tank 6 and the electric heating chassis 21, so that good stability guarantee is provided for the rotation of the inner tank 6, and the supporting ring plate 14 is small in diameter and does not affect the normal discharging of the discharging pipes 16.
Specifically, as shown in fig. 5, the outer wall of the inner filtering tank 6 is fixedly connected with a side scraper 17, one end of the side scraper 17 is attached to the inner wall of the outer tank 3, the bottom end of the side scraper 17 is fixedly connected with a bottom scraper 18, the bottom end of the bottom scraper 18 is attached to the bottom of the inner wall of the outer tank 3, the side scraper 17 is perpendicular to the bottom scraper 18, the side scraper 17 is of an inclined trapezoid structure, and the side scraper 17 can slide down to the inner bottom of the outer tank 3 along with the rotation of the inner filtering tank 6 when the side scraper 17 scrapes the material on the inner wall of the outer tank 3, and the bottom scraper 18 is used for repeatedly discharging the material through the discharge pipe 16.
Specifically, as shown in fig. 1, the bottom of the supporting side frame 5 is fixedly connected with the supporting bottom plate 2, the upper surface of the base 1 is fixedly connected with a stop collar seat 20 sleeved on the outer wall of the outer tank body 3, the outer wall of the outer tank body 3 is attached to the inner wall of the stop collar seat 20, through the design of the outer tank body 3, the structure of the outer tank body 3 can be reinforced, and the outer tank body 3 can be protected, so that good guarantee is provided for long-term stable use of the outer tank body 3.
Referring to fig. 1-6, when the invention is used, firstly, the cover plate 13 is positioned above the outer tank 3, stearic acid to be melted is added into the inner filtering tank 6 in the outer tank 3, then, the hydraulic telescopic rod 4 is started to work to drive the mounting transverse frame 9 to descend, so that the inner baffle sleeve 8 connected with the mounting transverse frame 9 is embedded into the embedded groove 7 in the inner filtering tank 6, the meshes on the inner filtering tank 6 are blocked, the cover plate 13 closes the upper part of the outer tank 3 along with the extension of the hydraulic telescopic rod 4, then, the servo motor 12 in the outer tank 3 is started to work to drive the inner filtering tank 6 to rotate at a low speed, and meanwhile, the electric heating chassis 21 is started to work to heat the stearic acid in the inner filtering tank 6;
secondly, in the process of rotating the inner filtering tank 6, the stirring paddles 10 extending into the inner filtering tank 6 and the inner filtering tank 6 rotate relatively, the stirring paddles 10 and the plurality of groups of side stirring blades 11 rotate in a crossed manner, stearic acid in the inner filtering tank 6 is stirred to quicken melting of the inner filtering tank, after the stearic acid is sufficiently melted, the servo motor 12 is temporarily closed to stop rotating the inner filtering tank 6, the hydraulic telescopic rod 4 is started to shrink the horizontal frame 9 and the cover plate 13 to lift, the inner baffle sleeve 8 is separated from the inner filtering tank 6, meshes of the inner filtering tank 6 are opened, then the servo motor 12 is started to drive the inner filtering tank 6 to rotate at a high speed, melted stearic acid is thrown out through centrifugal action, particulate impurities are left in the inner filtering tank 6, the side scraping plate 17 rotates along with the inner filtering tank 6, the stearic acid thrown out to the inner wall of the outer tank 3 is scraped off, meanwhile, the bottom scraping plate 18 at the bottom of the side scraping plate 17 rotates along with the side scraping plate 17, the stearic acid is pushed to the position of the discharge pipe 16, and the discharge process is completed through the discharge pipe 16.
Example 2:
referring to fig. 1-7, the present invention provides a device for continuously and stably melting stearic acid, comprising:
the base 1 and a supporting side frame 5 fixedly connected to one side surface of the base 1;
the outer tank body 3 is arranged on the base 1, a servo motor 12 is fixedly arranged at the bottom of the inner wall of the outer tank body 3, and two discharge pipes 16 penetrating through the bottom of the outer tank body 3 are fixedly connected in the bottom of the inner wall of the outer tank body 3;
the filtering inner tank body 6 is arranged in the outer tank body 3 and is used for filtering particle impurities, an electric heating chassis 21 with an electric heating wire arranged at the top is fixedly arranged at the bottom end of the filtering inner tank body 6, the bottom end of the electric heating chassis 21 is fixedly connected with an output rotating shaft of the servo motor 12, and an embedded groove 7 is formed in the opening edge of the filtering inner tank body 6;
the hydraulic telescopic rod 4, fixed mounting is in the top inner wall of supporting side frame 5, the flexible end fixedly connected with installation crossbearer 9 of hydraulic telescopic rod 4, the bottom fixedly connected with detachable of installation crossbearer 9 keeps off sleeve 8 for shelter from filtering inner tank 6 limit in the embedded groove 7, and filtering inner tank 6 is rotatory then keeps off sleeve 8 and keeps fixed position, the bottom mid-mounting of installation crossbearer 9 has stirring rake 10, the inner wall fixedly connected with a plurality of groups of side stirring vane 11 of filtering inner tank 6.
Specifically, as shown in fig. 3, the positions of the side stirring blades 11 and the positions of the paddles 10 are staggered, and a plurality of groups of the side stirring blades 11 are distributed annularly around the central axis of the inner filtering tank 6, so that the inner filtering tank 6 rotates in the process of rotation, the side stirring blades 11 and the paddles 10 form relative rotation, and the positions are staggered, so that stearic acid in the inner filtering tank 6 can be stirred and mixed at different positions, and the melting efficiency of the stearic acid is improved rapidly.
Specifically, as shown in fig. 3 and 5, the installation crossbeams 9 are cross structural design, and the four ends of the installation crossbeams 9 are all fixedly connected with the inner baffle sleeve 8 through screws, the bottom of the inner baffle sleeve 8 is provided with a rubber layer, the outer wall fixedly connected with cover plate 13 at the bottom end of the hydraulic telescopic rod 4, through the design of the installation crossbeams 9 with cross structures, stirring paddles 10 and the inner baffle sleeve 8 can be better connected, good structural stability is kept between the inner baffle sleeve 8 and the installation crossbeams 9, the installation crossbeams 9 are connected with the inner baffle sleeve 8 through screws at any time, the inner baffle sleeve 8 is conveniently detached and replaced at any time, and meanwhile, the bottom of the inner baffle sleeve 8 is provided with a rubber layer, so that the inner baffle sleeve 8 is in flexible contact with the inner filter tank 6, the inner baffle sleeve 8 is prevented from being embedded into the inner baffle tank 6 to be damaged due to collision, and the long-term use of the inner baffle sleeve is guaranteed.
Specifically, as shown in fig. 2, the apron 13 is located the top of filtering the inner tank body 6, the outer wall parcel of apron 13 has the rubber layer, and the outer wall of apron 13 closely laminates with the inner wall of outer tank body 3, through its design, make apron 13 can descend along with the process of keeping off sleeve 8 embedding in the filtering the inner tank body 6 together, shelter from the closure with the open top of outer tank body 3, prevent that some granule impurity in the surrounding environment air from falling into the stearic acid material, and can carry out spacingly to stirring rake 10, the stability of stirring rake 10 has been guaranteed.
Specifically, as shown in fig. 6, the bottom of the inner wall of the outer tank 3 is fixedly connected with a supporting ring plate 14, the diameter of the supporting ring plate 14 is smaller than that of the inner tank 6, and the supporting ring plate 14 is located at the middle position of the two discharging pipes 16, and the supporting ring plate 14 can support the inner tank 6 and the electric heating chassis 21, so that good stability guarantee is provided for the rotation of the inner tank 6, and the supporting ring plate 14 is small in diameter and does not affect the normal discharging of the discharging pipes 16.
Specifically, as shown in fig. 5 and 7, the bottom of the electric heating chassis 21 is provided with a limiting ring groove 19, the top end of the supporting ring plate 14 is slidably clamped in the limiting ring groove 19, a plurality of rotatable supporting balls 15 are arranged in the top end of the supporting ring plate 14, and the supporting balls 15 are contacted with the inner wall of the limiting ring groove 19, and the bottom of the electric heating chassis 21 is provided with the limiting ring groove 19 to limit the supporting ring plate 14 so as to further improve the supportability of the inner filtering tank 6, and meanwhile, the inner filtering tank 6 can be reversely limited, and a plurality of rotatable supporting balls 15 are arranged at the top end of the supporting ring plate 14 and contacted with the bottom of the electric heating chassis 21, so that friction force can be reduced, and good guarantee is provided for high-speed rotation of the inner filtering tank 6.
Specifically, as shown in fig. 5, the outer wall of the inner filtering tank 6 is fixedly connected with a side scraper 17, one end of the side scraper 17 is attached to the inner wall of the outer tank 3, the bottom end of the side scraper 17 is fixedly connected with a bottom scraper 18, the bottom end of the bottom scraper 18 is attached to the bottom of the inner wall of the outer tank 3, the side scraper 17 is perpendicular to the bottom scraper 18, the side scraper 17 is of an inclined trapezoid structure, and the side scraper 17 can slide down to the inner bottom of the outer tank 3 along with the rotation of the inner filtering tank 6 when the side scraper 17 scrapes the material on the inner wall of the outer tank 3, and the bottom scraper 18 is used for repeatedly discharging the material through the discharge pipe 16.
Specifically, as shown in fig. 1, the bottom of the supporting side frame 5 is fixedly connected with the supporting bottom plate 2, the upper surface of the base 1 is fixedly connected with a stop collar seat 20 sleeved on the outer wall of the outer tank body 3, the outer wall of the outer tank body 3 is attached to the inner wall of the stop collar seat 20, through the design of the outer tank body 3, the structure of the outer tank body 3 can be reinforced, and the outer tank body 3 can be protected, so that good guarantee is provided for long-term stable use of the outer tank body 3.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.