CN117001725A - Capacitor wrapping paper film cutting device - Google Patents

Capacitor wrapping paper film cutting device Download PDF

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Publication number
CN117001725A
CN117001725A CN202310939880.8A CN202310939880A CN117001725A CN 117001725 A CN117001725 A CN 117001725A CN 202310939880 A CN202310939880 A CN 202310939880A CN 117001725 A CN117001725 A CN 117001725A
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China
Prior art keywords
assembly
blade
cutting
film
capacitor
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CN202310939880.8A
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Chinese (zh)
Inventor
孙立新
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Shanghai Sieyuan Power Capacitor Co ltd
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Shanghai Sieyuan Power Capacitor Co ltd
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Application filed by Shanghai Sieyuan Power Capacitor Co ltd filed Critical Shanghai Sieyuan Power Capacitor Co ltd
Priority to CN202310939880.8A priority Critical patent/CN117001725A/en
Publication of CN117001725A publication Critical patent/CN117001725A/en
Priority to PCT/CN2024/086568 priority patent/WO2025025662A1/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/25Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
    • B26D1/26Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut
    • B26D1/28Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut and rotating continuously in one direction during cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/22Safety devices specially adapted for cutting machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27Means for performing other operations combined with cutting
    • B26D7/28Means for performing other operations combined with cutting for counting the number of cuts or measuring cut lenghts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D9/00Cutting apparatus combined with punching or perforating apparatus or with dissimilar cutting apparatus

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
  • Details Of Cutting Devices (AREA)

Abstract

本发明公开了一种电容器绕包纸膜切割装置,用于将绝缘纸和薄膜贴合传递并缠绕于电容器芯子的四周的绕包传递组件。用于对传递中的绝缘纸上沿的多余部分进行切割的纵向切割组件。用于在电容器芯子缠绕结束后,对绝缘纸和薄膜进行切割的横向切割组件。纵向切割组件位于横向切割组件前端。本发明的第二刀片采用八角形刀片,切割纸膜可靠稳定。设置弹性联轴器,降低运转噪声和振动。设置带座双轴承组件,旋转刀轴运行稳定。刀轴的一端套设有六角螺母,刀轴旋转方向与六角螺母的旋紧方向相反,防止刀片的松动。采用滑台气缸,伸出第一刀片切割绝缘纸,切割完成后,缩回第一刀片至防护罩内,防止了工人在清洁机器、穿绝缘纸和薄膜时手指割伤等工伤事故。

The invention discloses a capacitor wrapping paper film cutting device, which is used to laminate and transfer insulating paper and film and wrap them around a capacitor core in a wrapping transfer assembly. Longitudinal cutting assembly used to cut the excess portion of the upper edge of the insulating paper being transferred. Transverse cutting assembly for cutting insulating paper and film after winding of capacitor cores. The longitudinal cutting component is located at the front end of the transverse cutting component. The second blade of the present invention adopts an octagonal blade, which can cut the paper film reliably and stably. Set up elastic coupling to reduce operating noise and vibration. Equipped with a double bearing assembly with a seat, the rotating cutter shaft operates stably. One end of the cutter shaft is covered with a hexagonal nut. The rotation direction of the cutter shaft is opposite to the tightening direction of the hexagonal nut to prevent the blade from loosening. A slide cylinder is used to extend the first blade to cut the insulating paper. After the cutting is completed, the first blade is retracted into the protective cover to prevent workers from cutting their fingers when cleaning the machine and wearing insulating paper and films.

Description

一种电容器绕包纸膜切割装置A capacitor wrapping paper film cutting device

技术领域Technical field

本发明属于电力电容器加工设备领域,尤其涉及一种电容器绕包纸膜切割装置。The invention belongs to the field of power capacitor processing equipment, and in particular relates to a capacitor wrapping paper film cutting device.

背景技术Background technique

随着中国特高压技术的快速发展,对电容器的绝缘性能要求更强,使用寿命要求更长,需要耐高压等级更高的电力电容器来满足市场需求。由于原来仅在电容器芯子外面缠绕绝缘纸,改成绝缘纸和薄膜组合一起,缠绕在电容器芯子外面。原有的切割圆刀片,伴随无杆气缸的直线运动,圆刀片自然滚动,横向切割绝缘纸。当前增加了薄膜,一起切割时,特别在起刀处容易将纸膜向上拱起,切不断纸膜,甚至切割半途中拱起薄膜,或者使得尾部纸膜破损,对没有完全由张力轴绷紧的纸膜,故障率更高,即便采用锋利直刀片,切割效果依旧不佳。绝缘纸脆性容易切割,薄膜较厚韧性足,切割可靠性不高。造成经常穿纸膜,浪费操作时间,影响生产效率。With the rapid development of China's UHV technology, capacitors are required to have stronger insulation performance and longer service life, and power capacitors with higher high voltage resistance are needed to meet market demand. Since the insulating paper was originally only wrapped around the capacitor core, the insulating paper and film were combined and wrapped around the capacitor core. The original cutting circular blade, along with the linear motion of the rodless cylinder, naturally rolls and cuts the insulation paper transversely. At present, a film is added. When cutting together, it is easy to arch the paper film upward, especially at the starting point of the knife, and the paper film cannot be cut. The film may even be arched in the middle of cutting, or the tail paper film may be damaged, and the film is not completely tightened by the tension shaft. The paper film has a higher failure rate, and even with a sharp straight blade, the cutting effect is still poor. Insulating paper is brittle and easy to cut, but the film is thick and tough enough, so cutting reliability is not high. As a result, the paper film is often worn, which wastes operating time and affects production efficiency.

此外,由于电容器的规格较多,需要切割绝缘纸上沿多余部分,刀具一直处于外露状态,工人在串纸膜和清洁工作时,容易出现安全问题,有较大的安全隐患,而且新装绝缘纸卷料,起步割纸需要人工干预,工作比较繁琐。In addition, due to the large number of capacitor specifications, it is necessary to cut the excess part of the upper edge of the insulating paper, and the cutter is always exposed. Workers are prone to safety problems when stringing the paper film and cleaning work, which poses a major safety hazard. Moreover, the newly installed insulating paper For roll materials, starting to cut paper requires manual intervention, and the work is relatively cumbersome.

发明内容Contents of the invention

本发明的技术目的是提供一种电容器绕包纸膜切割装置,以解决背景技术所提及的技术问题。The technical purpose of the present invention is to provide a capacitor wrapping paper film cutting device to solve the technical problems mentioned in the background art.

为解决上述问题,本发明的技术方案为:In order to solve the above problems, the technical solution of the present invention is:

一种电容器绕包纸膜切割装置,包括:A capacitor wrapping paper film cutting device, including:

绕包传递组件、纵向切割组件和横向切割组件;Wrapping transfer assembly, longitudinal cutting assembly and transverse cutting assembly;

绕包传递组件用于将绝缘纸和薄膜贴合传递并缠绕于电容器芯子的四周;The wrapping transfer component is used to transfer insulating paper and film and wrap them around the capacitor core;

纵向切割组件设于绕包传递组件的传递部的一侧,用于对传递中的绝缘纸上沿的多余部分进行切割;The longitudinal cutting component is provided on one side of the transfer part of the wrapping transfer component, and is used to cut the excess part of the upper edge of the insulating paper being transferred;

横向切割组件设于传递部的一侧,用于在电容器芯子缠绕结束后,对绝缘纸和薄膜进行切割;The transverse cutting assembly is located on one side of the transfer part and is used to cut the insulating paper and film after the capacitor core is wound;

沿绝缘纸和薄膜的传递方向上,纵向切割组件位于横向切割组件前端。Along the transfer direction of the insulation paper and film, the longitudinal cutting assembly is located at the front end of the transverse cutting assembly.

具体地,纵向切割组件包括安装底座、第一动力单元、刀片安装组件和第一刀片;Specifically, the longitudinal cutting assembly includes a mounting base, a first power unit, a blade mounting assembly and a first blade;

安装底座为直角形支架,第一动力单元安装于安装底座的上端面,第一动力单元的动力端连接有刀片安装组件;第一刀片安装于刀片安装组件中,第一刀片跟随刀片安装组件在第一动力单元推动下伸出至绕包传递组件处,用以对传递中的绝缘纸上沿的多余部分进行切割。The installation base is a right-angle bracket, the first power unit is installed on the upper end surface of the installation base, and the power end of the first power unit is connected to a blade installation assembly; the first blade is installed in the blade installation assembly, and the first blade follows the blade installation assembly in The first power unit pushes down and extends to the wrapping transfer assembly to cut the excess portion of the upper edge of the insulating paper being transferred.

其中,第一动力单元为双杆气缸,双杆气缸的上部设有滑台,滑台的滑动方向垂直于传递方向,刀片安装组件固定于滑台上,跟随滑台移动而移动;Among them, the first power unit is a double-rod cylinder. The upper part of the double-rod cylinder is provided with a sliding table. The sliding direction of the sliding table is perpendicular to the transmission direction. The blade mounting assembly is fixed on the sliding table and moves following the movement of the sliding table;

刀片安装组件包括刀座和压板,刀座固定于滑台的上方,压板固定于刀座的上方,压板的下方开设有凹槽,并与刀座的上端面构成容置空间,容置空间内固定有第一刀片;The blade installation assembly includes a knife holder and a pressure plate. The knife holder is fixed above the slide table, and the pressure plate is fixed above the knife holder. A groove is provided below the pressure plate, and forms an accommodation space with the upper end surface of the knife holder. The first blade is fixed;

刀座开设有若干螺孔,压板相对应地开设有若干螺孔,第一刀片与刀座和压板螺栓连接,并根据螺孔位置调节第一刀片的长度。The tool seat is provided with a number of screw holes, and the pressure plate is correspondingly provided with a number of screw holes. The first blade is bolted to the tool seat and the pressure plate, and the length of the first blade is adjusted according to the position of the screw holes.

进一步优选地,纵向切割组件还设有第一防护罩,第一防护罩套设于安装底座上,工作状态下,第一刀片伸出第一防护罩,待机状态下,第一刀片位于第一防护罩内。Further preferably, the longitudinal cutting assembly is also provided with a first protective cover. The first protective cover is set on the installation base. In the working state, the first blade extends out of the first protective cover. In the standby state, the first blade is located on the first protective cover. Inside the protective cover.

进一步优选地,还设有支撑组件,纵向切割组件的一侧固定连接于支撑组件;Further preferably, a support component is also provided, and one side of the longitudinal cutting component is fixedly connected to the support component;

支撑组件包括调节立柱、标尺、夹板和标尺指示条;Support components include adjustment columns, scales, splints and scale indicator strips;

调节立柱为矩形方管,调节立柱的一侧开设有长槽,长槽内夹板,夹板开设有内螺纹孔,安装底座与夹板螺栓连接,通过移动夹板以调整安装底座的高度;The adjusting column is a rectangular square tube. There is a long slot on one side of the adjusting column. There is a splint in the long slot. The splint has internal threaded holes. The mounting base is bolted to the splint. The height of the mounting base can be adjusted by moving the plywood;

标尺设于调节立柱上,标尺指示条安装于第一防护罩上,标尺指示条配合标尺用以标识纵向切割组件的当前高度。The scale is installed on the adjusting column, and the scale indicator strip is installed on the first protective cover. The scale indicator strip cooperates with the scale to mark the current height of the longitudinal cutting assembly.

具体地,横向切割组件包括第二动力单元、连接板、刀片组件和刀槽立柱;Specifically, the transverse cutting assembly includes a second power unit, a connecting plate, a blade assembly and a slot column;

第二动力单元为无杆气缸,连接板的一侧与无杆气缸连接,刀片组件固定于连接板的另一侧,刀槽立柱与刀片组件分别设于传递部的两侧,刀槽立柱开设有与刀片组件中的第二刀片相配合的刀槽,刀片组件配合刀槽立柱用以对缠绕结束后的绝缘纸和薄膜进行切割。The second power unit is a rodless cylinder. One side of the connecting plate is connected to the rodless cylinder. The blade assembly is fixed on the other side of the connecting plate. The slot column and the blade assembly are respectively located on both sides of the transmission part. The slot column is opened There is a knife slot matched with the second blade in the blade assembly, and the blade assembly cooperates with the slot column to cut the insulating paper and film after winding.

其中,无杆气缸上设有滑动块,滑动块受无杆气缸控制沿传递方向滑动,刀片组件跟随滑动块同步移动。Among them, a sliding block is provided on the rodless cylinder, and the sliding block is controlled by the rodless cylinder to slide in the transmission direction, and the blade assembly moves synchronously with the sliding block.

具体地,刀片组件包括电机及减速箱组件、弹性联轴器、带座双轴承组件和旋转刀轴组件;Specifically, the blade assembly includes a motor and reduction gearbox assembly, an elastic coupling, a double bearing assembly with a seat, and a rotating cutter shaft assembly;

电机及减速箱组件的出轴与弹性联轴器的一头联接,弹性联轴器的另一头与旋转刀轴组件的刀轴联接,带座双轴承组件套设于刀轴上,并位于弹性联轴器与旋转刀轴组件之间;The output shaft of the motor and reduction gearbox assembly is connected to one end of the elastic coupling, and the other end of the elastic coupling is connected to the cutter shaft of the rotating cutter shaft assembly. The double bearing assembly with seat is sleeved on the cutter shaft and is located on the elastic coupling. Between the shaft device and the rotating cutter shaft assembly;

电机及减速箱组件用于输出旋转动力,弹性联轴器用于调整运转精度,带座双轴承组件用于防止刀轴跳动,旋转刀轴组件用于进行切割。The motor and reduction gearbox assembly are used to output rotational power, the elastic coupling is used to adjust the operation accuracy, the double bearing assembly with a seat is used to prevent the cutter shaft from beating, and the rotating cutter shaft assembly is used for cutting.

进一步优选地,横向切割组件还设有第二防护罩和第三防护罩;第二防护罩套设于旋转刀轴组件外侧,并与连接板连接,第二防护罩套靠近传递部的一侧开设有通缝,第二刀片经通缝伸出至外部以进行切割;第三防护罩套设于电机及减速箱组件和弹性联轴器外侧,并与连接板连接,用于保护电机及减速箱组件和弹性联轴器。Further preferably, the transverse cutting assembly is also provided with a second protective cover and a third protective cover; the second protective cover is placed outside the rotating cutter shaft assembly and is connected to the connecting plate, and the second protective cover is placed close to the side of the transmission part There is a through slit through which the second blade extends to the outside for cutting; the third protective cover is set on the outside of the motor and reduction gearbox assembly and the elastic coupling, and is connected to the connecting plate to protect the motor and deceleration. Box components and elastic couplings.

其中,绕包传递组件包括传递部、导向部和压紧部;Wherein, the wrapping transfer component includes a transfer part, a guide part and a pressing part;

沿传递方向,导向部设于纵向切割组件的前端,压紧部设于纵向切割组件与横向切割组件之间;导向部用于将绝缘纸和薄膜实现初步贴合,压紧部用于将绝缘纸和薄膜实现紧密贴合。Along the transmission direction, the guide part is provided at the front end of the longitudinal cutting component, and the pressing part is provided between the longitudinal cutting component and the transverse cutting component; the guide part is used to achieve preliminary fit between the insulation paper and the film, and the pressing part is used to hold the insulation together. Paper and film achieve a tight fit.

本发明由于采用以上技术方案,使其与现有技术相比具有以下的优点和积极效果:Due to the adoption of the above technical solutions, the present invention has the following advantages and positive effects compared with the prior art:

本发明的第二刀片采用八角形刀片,直边大圆弧,交角处小圆弧,刃口尖锐锋利,圆弧面受力大,减轻直边受力,刀片旋转时,八角刀刃点状断续切割纸膜,切割纸膜可靠稳定。减速箱可降低转速,减小刀片线速度。设置弹性联轴器,降低运转噪声和振动。设置带座双轴承组件,旋转刀轴运行稳定。刀轴上装入法兰式垫圈,提高了第二刀片运转精度,跳动量小,提高轴承使用寿命。刀轴的一端套设有六角螺母,采用细牙螺纹,螺旋升角小,螺母不易松动,拧紧力矩大,确保刀片运转稳定性。刀轴旋转方向与六角螺母的旋紧方向相反,六角螺母的反向力,将六角刀片越旋越紧,防止了刀片的松动。采用双杆滑台气缸,伸出第一刀片切割绝缘纸,切割完成后,缩回第一刀片至防护罩内,防止了工人在清洁机器、穿绝缘纸和薄膜时手指割伤等工伤事故。调节立柱上带有标尺指示,为纵向切割组件的高度调节作为参考。第一刀片设置在压板凹槽内,防止第一刀片的滑动。The second blade of the present invention adopts an octagonal blade with a large straight edge and a small arc at the intersection. The cutting edge is sharp and sharp. The arc surface bears a large force, which reduces the force on the straight edge. When the blade rotates, the octagonal edge breaks in points. Continue to cut paper film, cutting paper film is reliable and stable. The reduction box can reduce the rotation speed and reduce the linear speed of the blade. Set up elastic coupling to reduce operating noise and vibration. Equipped with a double bearing assembly with a seat, the rotating cutter shaft operates stably. A flange-type washer is installed on the cutter shaft, which improves the running accuracy of the second blade, reduces the runout, and increases the service life of the bearing. One end of the cutter shaft is equipped with a hexagonal nut, which adopts fine threads. The helix angle is small, the nut is not easy to loosen, and the tightening torque is large to ensure the stability of the blade operation. The rotation direction of the cutter shaft is opposite to the tightening direction of the hexagonal nut. The reverse force of the hexagonal nut tightens the hexagonal blade, preventing the blade from loosening. A double-rod slide cylinder is used to extend the first blade to cut the insulating paper. After the cutting is completed, the first blade is retracted into the protective cover to prevent workers from cutting their fingers when cleaning the machine and wearing insulating paper and films. There is a scale indicator on the adjustment column, which serves as a reference for height adjustment of the longitudinal cutting assembly. The first blade is arranged in the groove of the pressure plate to prevent the first blade from sliding.

附图说明Description of the drawings

通过阅读下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本发明的限制。Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are for the purpose of illustrating preferred embodiments only and are not to be construed as limiting the invention.

图1为本发明的一种电容器绕包纸膜切割装置的整体结构图;Figure 1 is an overall structural diagram of a capacitor wrapping paper film cutting device of the present invention;

图2为本发明的纵向切割组件的结构示意图;Figure 2 is a schematic structural diagram of the longitudinal cutting assembly of the present invention;

图3为本发明的纵向切割组件的工作、待机示意图;Figure 3 is a schematic diagram of the work and standby of the longitudinal cutting assembly of the present invention;

图4为本发明的横向切割组件的三视图;Figure 4 is a three view of the transverse cutting assembly of the present invention;

图5为本发明的刀轴结构示意图;Figure 5 is a schematic structural diagram of the cutter shaft of the present invention;

图6为本发明的带座双轴承组件的三视图。Figure 6 is a three-dimensional view of the double bearing assembly with seat of the present invention.

附图标记说明Explanation of reference signs

101:导向部;102:压紧部;2:纵向切割组件;201:安装底座;202:双杆气缸;203:刀座;204:压板;205:第一防护罩;206:第一刀片;207:标尺指示条;208:调节立柱;209:标尺;210:夹板;3:横向切割组件;301:无杆气缸;302:连接板;303:电机及减速箱组件;304:弹性联轴器;305:带座双轴承组件;306:旋转刀轴组件;307:法兰式垫圈;308:第二刀片;309:圆螺帽;310:第二防护罩;311:第三防护罩;312:刀槽立柱。101: Guide part; 102: Pressing part; 2: Longitudinal cutting component; 201: Installation base; 202: Double-rod cylinder; 203: Knife holder; 204: Pressure plate; 205: First protective cover; 206: First blade; 207: Scale indicator strip; 208: Adjustment column; 209: Scale; 210: Plywood; 3: Transverse cutting assembly; 301: Rodless cylinder; 302: Connecting plate; 303: Motor and reduction gearbox assembly; 304: Elastic coupling ; 305: Double bearing assembly with seat; 306: Rotating cutter shaft assembly; 307: Flange washer; 308: Second blade; 309: Round nut; 310: Second protective cover; 311: Third protective cover; 312 : Knife slot column.

具体实施方式Detailed ways

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对照附图说明本发明的具体实施方式。显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图,并获得其他的实施方式。In order to explain the embodiments of the present invention or technical solutions in the prior art more clearly, the specific implementation modes of the present invention will be described below with reference to the accompanying drawings. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without exerting creative efforts, other drawings can also be obtained based on these drawings, and obtain Other embodiments.

为使图面简洁,各图中只示意性地表示出了与本发明相关的部分,它们并不代表其作为产品的实际结构。另外,以使图面简洁便于理解,在有些图中具有相同结构或功能的部件,仅示意性地绘示了其中的一个,或仅标出了其中的一个。在本文中,“一个”不仅表示“仅此一个”,也可以表示“多于一个”的情形。In order to keep the drawings concise, only the parts related to the present invention are schematically shown in each figure, and they do not represent the actual structure of the product. In addition, in order to make the drawings concise and easy to understand, in some drawings, only one of the components with the same structure or function is schematically illustrated or labeled. In this article, "a" not only means "only one", but can also mean "more than one".

以下结合附图和具体实施例对本发明提出的一种电容器绕包纸膜切割装置作进一步详细说明。根据下面说明和权利要求书,本发明的优点和特征将更清楚。The capacitor wrapping paper film cutting device proposed by the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. The advantages and features of the invention will become more apparent from the following description and claims.

实施例Example

参看图1至图6,本实施例一种电容器绕包纸膜切割装置,旨在横向切割纸膜时不易切割,可靠性不高以及切割故障高等问题。而本实施例既能够切割韧性足的薄膜,同时还能够切割没有完全绷紧的绝缘纸,从而显著降低切割故障,解决操作时间,满足生产产量要求。另外,针对纵向切割刀具容易对人身造成伤害的安全问题,本实施例针对纵向切割刀具制造一套工作时可将刀片伸出,工作结束后,刀片缩回,以此确保安全生产。Referring to Figures 1 to 6, this embodiment shows a capacitor wrapping paper film cutting device, which is intended to solve the problems of difficulty in cutting the paper film transversely, low reliability, and high cutting failure. However, this embodiment can not only cut films with sufficient toughness, but also can cut insulating paper that is not fully tightened, thereby significantly reducing cutting failures, reducing operating time, and meeting production output requirements. In addition, in view of the safety issue that longitudinal cutting tools can easily cause personal injury, this embodiment can extend the blade when manufacturing a set of longitudinal cutting tools, and retract the blade after the work is completed to ensure safe production.

参看图1,现对本实施例的整体进行描述,其包括:绕包传递组件、纵向切割组件2和横向切割组件3。绕包传递组件为绕包机放料轴,将绝缘纸和薄膜放置于绕包机放料轴的启始端,由传动辊转动,绕包传递组件实现对绝缘纸和薄膜地同步传递,并依次经过纵向切割组件2和横向切割组件3进行切割,然后被运输至待缠绕的电容器芯子处对其四周进行缠绕。绕包传递组件的传递过程中还设置有导向部101和压紧部102。沿绝缘纸和薄膜的传递方向,首先经过导向部101,导向部101为两个错开设置的导向轮,其作用在于将绝缘纸和薄膜实现初步贴合。然后经过纵向切割组件2,设于传递部的一侧,用于对传递中的绝缘纸上沿的多余部分进行切割。紧接着进入压紧部102,压紧部102为相对设置的两个夹紧轮,用于将绝缘纸和薄膜实现紧密贴合,以方便横向切割组件3顺利进行切割。进一步为横向切割组件3,同样设于传递部的一侧,作用在于当电容器芯子缠绕结束后,对绝缘纸和薄膜进行切割。最后传输至电容器芯子处进行缠绕。Referring to Figure 1, the entirety of this embodiment will now be described, which includes: a wrapping transfer assembly, a longitudinal cutting assembly 2 and a transverse cutting assembly 3. The wrapping transfer component is the unwinding shaft of the wrapping machine. The insulating paper and film are placed at the starting end of the unwinding shaft of the wrapping machine and rotated by the transmission roller. The wrapping transfer assembly realizes synchronous transfer of the insulating paper and film, and passes through the longitudinal direction in sequence. The cutting assembly 2 and the transverse cutting assembly 3 perform cutting, and then are transported to the capacitor core to be wound for winding around it. During the transfer process of the wrapping transfer assembly, a guide part 101 and a pressing part 102 are also provided. Along the transfer direction of the insulating paper and film, the insulating paper and film first pass through the guide part 101. The guide part 101 is two staggered guide wheels, and its function is to achieve preliminary bonding of the insulating paper and film. Then, it passes through the longitudinal cutting assembly 2, which is provided on one side of the transfer part and is used to cut the excess part of the upper edge of the insulating paper being transferred. Next, the pressing part 102 is entered. The pressing part 102 is two clamping wheels arranged oppositely for tightly fitting the insulating paper and the film to facilitate the smooth cutting of the transverse cutting assembly 3 . Further, there is a transverse cutting component 3, which is also provided on one side of the transmission part, and is used to cut the insulating paper and film after the winding of the capacitor core is completed. Finally, it is transferred to the capacitor core for winding.

参看图2和图3,现对本实施例的纵向切割组件2进行说明,其包括安装底座201、第一动力单元、刀片安装组件和第一刀片206。安装底座201采用直角形支架,第一动力单元安装于安装底座201的上端面,第一动力单元的动力端连接有刀片安装组件。第一刀片206安装于刀片安装组件中,第一刀片206跟随刀片安装组件在第一动力单元推动下伸出至绕包传递组件处,用以对传递中的绝缘纸上沿的多余部分进行切割。Referring to Figures 2 and 3, the longitudinal cutting assembly 2 of this embodiment is now described, which includes a mounting base 201, a first power unit, a blade mounting assembly and a first blade 206. The installation base 201 adopts a right-angle bracket, the first power unit is installed on the upper end surface of the installation base 201, and the power end of the first power unit is connected to a blade installation assembly. The first blade 206 is installed in the blade installation assembly. The first blade 206 follows the blade installation assembly and is pushed by the first power unit to extend to the wrapping transfer assembly to cut the excess part of the upper edge of the insulating paper being transferred. .

具体地,第一动力单元为双杆气缸202,双杆气缸202的上部设有滑台,滑台的滑动方向垂直于传递方向。刀片安装组件固定于滑台上,可以跟随滑台移动而移动。Specifically, the first power unit is a double-rod cylinder 202. A sliding table is provided on the upper part of the double-rod cylinder 202, and the sliding direction of the sliding table is perpendicular to the transmission direction. The blade mounting assembly is fixed on the sliding table and can move following the movement of the sliding table.

刀片安装组件包括刀座203和压板204,刀座203是一块钢板,固定于滑台的上方。压板204固定于刀座203的上方,压板204的下方开设有一凹槽,并与刀座203的上端面构成容置空间,容置空间内固定有第一刀片206。因此,第一刀片206实际放置在刀座203的上端面。刀座203上开设有多个螺孔,压板204相对应地开设有若干螺孔,第一刀片206分别与刀座203和压板204通过螺钉固定连接,并根据实际使用需要选择螺孔位置从而调节第一刀片206的长度。第一刀片206选用美工刀片,刀片薄,刃口锋利,易于切割绝缘纸。刀片的尾部孔可串入螺钉固定。The blade installation assembly includes a blade holder 203 and a pressure plate 204. The blade holder 203 is a steel plate fixed above the sliding table. The pressure plate 204 is fixed above the knife holder 203. A groove is formed below the pressure plate 204, and forms an accommodation space with the upper end surface of the knife holder 203. The first blade 206 is fixed in the accommodation space. Therefore, the first blade 206 is actually placed on the upper end surface of the tool seat 203 . The knife seat 203 is provided with a plurality of screw holes, and the pressure plate 204 is provided with a plurality of screw holes correspondingly. The first blade 206 is fixedly connected to the knife seat 203 and the pressure plate 204 by screws, and the position of the screw hole is selected according to actual use needs to adjust. The length of the first blade 206. The first blade 206 is a utility blade, which has a thin blade and a sharp edge and is easy to cut the insulation paper. The tail hole of the blade can be threaded with screws to fix it.

较优地,纵向切割组件2还设有第一防护罩205,第一防护罩205套设于安装底座201上,类似于刀鞘。工作状态下,第一刀片206随着气缸的滑台伸出第一防护罩205,待机状态下,第一刀片206缩回至第一防护罩205内。从而防止工人在清洁机器、或是穿绝缘纸和薄膜时手指割伤等工伤事故。Preferably, the longitudinal cutting assembly 2 is also provided with a first protective cover 205. The first protective cover 205 is set on the mounting base 201, similar to a scabbard. In the working state, the first blade 206 extends out of the first protective cover 205 along with the sliding table of the cylinder. In the standby state, the first blade 206 retracts into the first protective cover 205. This prevents workplace injuries such as finger cuts when workers clean machines or wear insulating paper and films.

较优地,参看图2和图3,本实施例中还设有支撑组件,安装底座201的一侧固定连接于支撑组件。具体地,支撑组件包括调节立柱208、标尺209、夹板210和标尺指示条207。调节立柱208为矩形方管,竖立于地面,连接安装底座201的一侧开设有长槽,长槽内设置夹板210,夹板210开设有两个内螺纹孔,安装底座201与夹板210通过拧紧螺钉以实现固定连接。拧松螺钉后,可以一起移动夹板210和安装底座201,以调整安装底座201的高度,调整后再拧紧螺钉。调节立柱208贴有标尺209,标尺209上刻有度数值,指示条安装于第一防护罩205侧面上,标尺指示条207配合标尺209以读取纵向切割组件2的当前高度数值。Preferably, referring to Figures 2 and 3, this embodiment is also provided with a support component, and one side of the mounting base 201 is fixedly connected to the support component. Specifically, the support assembly includes an adjustment column 208, a scale 209, a splint 210 and a scale indicator strip 207. The adjusting column 208 is a rectangular square tube, erected on the ground. A long slot is provided on one side connected to the installation base 201. A splint 210 is provided in the long slot. The splint 210 is provided with two internally threaded holes. The installation base 201 and the splint 210 are tightened with screws. to achieve a fixed connection. After loosening the screws, you can move the splint 210 and the mounting base 201 together to adjust the height of the mounting base 201, and then tighten the screws after adjustment. The adjustment column 208 is attached with a scale 209. The scale 209 is engraved with a degree value. The indicator strip is installed on the side of the first protective cover 205. The scale indicator strip 207 cooperates with the scale 209 to read the current height value of the longitudinal cutting assembly 2.

参看图4,现对本实施例的横向切割组件3进行说明,其包括第二动力单元、连接板302、刀片组件和刀槽立柱312。Referring to FIG. 4 , the transverse cutting assembly 3 of this embodiment is now described, which includes a second power unit, a connecting plate 302 , a blade assembly and a slot column 312 .

第二动力单元采用无杆气缸301,是机械式带导轨的气缸,带动连接板302和刀片组件实现直线运动。气缸内部为长活塞结构,负载时偏移量小。无杆气缸301上设有滑动块,滑动块受无杆气缸301控制沿传递方向滑动。连接板302的一侧与无杆气缸301的滑动块连接,刀片组件固定于连接板302的另一侧,刀片组件会跟随滑动块同步移动。刀槽立柱312与刀片组件分别设于传递部的两侧,刀槽立柱312开设有与刀片组件中的第二刀片308相配合的刀槽。具体地,刀槽立柱312采用矩形方管,立面上有3mm的刀槽,第二刀片308伸入其间3mm左右,纸膜贴向立面,第二刀片308伸入刀槽立柱312旋转,对纸膜进行充分切割。The second power unit uses a rodless cylinder 301, which is a mechanical cylinder with guide rails, driving the connecting plate 302 and the blade assembly to achieve linear motion. The interior of the cylinder is a long piston structure with small offset under load. The rodless cylinder 301 is provided with a sliding block, and the sliding block is controlled by the rodless cylinder 301 to slide along the transmission direction. One side of the connecting plate 302 is connected to the sliding block of the rodless cylinder 301, and the blade assembly is fixed on the other side of the connecting plate 302. The blade assembly will move synchronously with the sliding block. The slot column 312 and the blade assembly are respectively provided on both sides of the transmission part. The slot column 312 is provided with a slot that matches the second blade 308 in the blade assembly. Specifically, the slot column 312 is a rectangular square tube with a 3mm slot on the facade. The second blade 308 extends about 3mm into the slot. The paper film is attached to the facade. The second blade 308 extends into the slot column 312 and rotates. Cut the paper film thoroughly.

具体地,刀片组件又分为电机及减速箱组件303、弹性联轴器304、带座双轴承组件305和旋转刀轴组件306。由电机带动减速箱,再带动带座双轴承组件305和第二刀片308运转。Specifically, the blade assembly is divided into a motor and reduction gearbox assembly 303, an elastic coupling 304, a seated double bearing assembly 305 and a rotating cutter shaft assembly 306. The motor drives the reduction gearbox, and then drives the seated double bearing assembly 305 and the second blade 308 to operate.

其中,电机及减速箱组件303由电机、减速箱、支架组成,用于输出旋转动力。电机采用直流24V安全电压,30W,421转/分的直流电机,减速箱采用行星齿轮减速箱,电机和减速箱组合为一体,可调控转速。支架采用角铁形支架,一面连接电机及减速箱组件303,一面固定在连接板302上,因此电机及减速箱组件303随着滑动块移动,防止触电风险。Among them, the motor and reduction gearbox assembly 303 consists of a motor, a reduction gearbox, and a bracket, and is used to output rotational power. The motor uses a DC 24V safe voltage, 30W, 421 rpm DC motor, and the reduction box uses a planetary gear reduction box. The motor and reduction box are combined into one, and the speed can be adjusted. The bracket adopts an angle iron-shaped bracket, one side is connected to the motor and reduction gearbox assembly 303, and the other side is fixed on the connecting plate 302. Therefore, the motor and reduction gearbox assembly 303 moves with the sliding block to prevent the risk of electric shock.

电机及减速箱组件303的出轴与弹性联轴器304的一头联接,弹性联轴器304的另一头与旋转刀轴组件306的刀轴联接。弹性联轴器304采用梅花弹性联轴器304,可自由调整运转精度,噪音低,便于维护和拆装。The output shaft of the motor and reduction gearbox assembly 303 is connected to one end of the elastic coupling 304, and the other end of the elastic coupling 304 is connected to the cutter shaft of the rotating cutter shaft assembly 306. The elastic coupling 304 adopts plum blossom elastic coupling 304, which can freely adjust the operating accuracy, has low noise, and is easy to maintain and disassemble.

带座双轴承组件305套设于刀轴上,并位于弹性联轴器304与旋转刀轴组件306之间,由轴承、轴承座、垫块等组成。旋转刀轴组件306包括刀轴、花篮垫圈、法兰式垫圈307、圆螺帽309和第二刀片308等组成。刀轴装配在两轴承之间,一头联接在弹性联轴器304上,中间联接在带座双轴承组件305上,另一头联接法兰式台阶,刀轴装入第二刀片308、法兰式垫圈307和花篮垫圈,再用圆螺帽309拧紧。圆螺帽309还用于调整轴承的径向间隙,花篮垫圈锁定圆螺帽309,防止圆螺帽309松动,引起刀轴跳动。垫块连结在带座双轴承组件305和连接板302之间。第二刀片308两侧在法兰式垫圈307外缘面和法兰式台阶面上,第二刀片308的中心孔联接在刀轴上,可确保法兰面与刀轴的垂直度,提高刀片运转精度,减少高速运转的噪声。The seated double bearing assembly 305 is sleeved on the cutter shaft and is located between the elastic coupling 304 and the rotating cutter shaft assembly 306. It is composed of bearings, bearing seats, pads, etc. The rotating cutter shaft assembly 306 includes a cutter shaft, a flower basket washer, a flange washer 307, a round nut 309 and a second blade 308. The cutter shaft is assembled between the two bearings, one end is connected to the elastic coupling 304, the middle is connected to the double bearing assembly 305 with a seat, the other end is connected to the flange step, and the cutter shaft is installed into the second blade 308, flange type Washer 307 and flower basket washer are tightened with round nut 309. The round nut 309 is also used to adjust the radial clearance of the bearing, and the turnbuckle washer locks the round nut 309 to prevent the round nut 309 from loosening and causing the cutter shaft to jump. The spacer block is connected between the double bearing assembly 305 with a seat and the connecting plate 302 . Both sides of the second blade 308 are on the outer edge surface of the flange washer 307 and the flange step surface. The center hole of the second blade 308 is connected to the cutter shaft, which can ensure the perpendicularity between the flange surface and the cutter shaft and improve the blade. Operation accuracy, reducing noise in high-speed operation.

其中,第二刀片308采用八角刀片,厚度1mm,直径70mm,呈八角形刀片,刃口锐角锋利,八角形交角圆弧过渡,具有八个锋利圆弧面,点状切割纸膜,切割力大,容易切割纸膜,高速运转下地不规则圆弧切割纸膜更加稳定可靠。八角刀片运转方向,采用顺切方向,切割纸膜。上述的圆螺帽309采用六角螺母,细牙螺纹,螺旋升角小,螺母不易松动,而且拧紧力矩大;螺旋方向:左旋(反牙),螺母与旋转轴共同运转,螺母的反向力将法兰和第二刀片308越转越紧,防止了螺母松动。Among them, the second blade 308 adopts an octagonal blade with a thickness of 1mm and a diameter of 70mm. It is an octagonal blade with a sharp edge and an arc transition at the intersection of the octagon. It has eight sharp arc surfaces and can cut the paper film in a point shape with high cutting force. , easy to cut paper film, and irregular arc cutting paper film under high-speed operation is more stable and reliable. The running direction of the octagonal blade adopts the cutting direction to cut the paper film. The above-mentioned round nut 309 adopts a hexagonal nut, fine thread, small spiral angle, the nut is not easy to loosen, and the tightening torque is large; spiral direction: left-handed (reverse thread), the nut and the rotating shaft run together, and the reverse force of the nut will The flange and the second blade 308 are turned tighter and tighter, preventing the nut from loosening.

较优地,横向切割组件3还设有第二防护罩310和第三防护罩311。第二防护罩310套罩于法兰式垫圈307、八角刀片、六角螺母的外部,防止触碰,预防高速运转刀片损坏,碎屑飞溅等造成人身伤害。第二防护罩310的一侧与连接板302连接,其靠近传递部的一侧开设有通缝,第二刀片308经通缝伸出至外部以进行切割。其纸膜输入方向开设有导向喇叭口,便于纸膜导入。另外,纸膜输入方向的侧端面开设有铰链门,可以方便更换八角刀片。第三防护罩311罩于电机及减速箱组件303和弹性联轴器304外侧,并与连接板302连接,用于保护电机及减速箱组件303和弹性联轴器304受外力损坏以及防止联轴器高速转动伤人。Preferably, the transverse cutting assembly 3 is also provided with a second protective cover 310 and a third protective cover 311. The second protective cover 310 covers the outside of the flange washer 307, the octagonal blade, and the hexagonal nut to prevent contact, damage to the high-speed blade, and personal injury caused by flying debris. One side of the second protective cover 310 is connected to the connecting plate 302, and a through slit is provided on the side close to the transmission part. The second blade 308 extends to the outside through the through slit for cutting. The paper film input direction is equipped with a guide bell to facilitate the paper film introduction. In addition, there is a hinged door on the side end in the paper film input direction, making it easy to replace the octagonal blade. The third protective cover 311 covers the outside of the motor and reduction gearbox assembly 303 and the elastic coupling 304 and is connected to the connecting plate 302 to protect the motor and reduction gearbox assembly 303 and the elastic coupling 304 from damage by external forces and prevent the coupling from being damaged. The device rotates at high speed and injures people.

现对本实施例的工作流程进行说明:将绝缘纸和薄膜放置于绕包机放料轴的启始端,由传动辊转动,带动绝缘纸和薄膜直线移动。第一刀片206由双杆气缸202伸出第一防护罩205,插入绝缘纸,随着绝缘纸的直线移动,切割绝缘纸上多余部分,废纸卷绕机(图中未示出)将多余部分的绝缘纸卷起来。后续,纸膜会沿着第二防护罩310的喇叭导向口进入下一步流程。需要手动将纸膜(绝缘纸和薄膜)放在芯子表面,水溶性胶带固定住纸膜,由张力轴控制器设定张力,纸膜在绕包机放料轴的导向下,绕包机主轴带动芯子旋转,将纸膜缠绕在芯子四周,旋转圈数后,停止旋转。横向切割组件3的电机提前几秒自动启动,八角刀片平稳运转。夹紧轮对纸膜进行压紧,无杆气缸301自下而上直线缓慢升起,在八角刀片高速运转下,将纸膜由下而上切割断开。待工作结束后第一刀片206会自动缩回至第一防护罩205内。The workflow of this embodiment will now be described: the insulating paper and film are placed at the starting end of the unwinding shaft of the wrapping machine, and the drive roller rotates to drive the insulating paper and film to move linearly. The first blade 206 extends from the first protective cover 205 from the double-rod cylinder 202, inserts the insulation paper, and cuts the excess part of the insulation paper as the insulation paper moves linearly, and the waste paper winding machine (not shown in the figure) will Part of the insulation paper is rolled up. Subsequently, the paper film will enter the next step along the horn guide opening of the second protective cover 310. The paper film (insulating paper and film) needs to be placed manually on the surface of the core, and the water-soluble tape is used to fix the paper film. The tension is set by the tension axis controller. The paper film is guided by the unwinding shaft of the wrapping machine and driven by the main shaft of the wrapping machine. The core rotates, and the paper film is wrapped around the core. After a number of rotations, the rotation stops. The motor of the transverse cutting assembly 3 automatically starts a few seconds in advance, and the octagonal blade runs smoothly. The clamping wheel compresses the paper film, and the rodless cylinder 301 rises slowly in a straight line from bottom to top. Under the high-speed operation of the octagonal blade, the paper film is cut and broken from bottom to top. After the work is completed, the first blade 206 will automatically retract into the first protective cover 205.

上面结合附图对本发明的实施方式作了详细说明,但是本发明并不限于上述实施方式。即使对本发明作出各种变化,倘若这些变化属于本发明权利要求及其等同技术的范围之内,则仍落入在本发明的保护范围之中。The embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above-mentioned embodiments. Even if various changes are made to the present invention, if these changes fall within the scope of the claims of the present invention and equivalent technologies, they will still fall within the protection scope of the present invention.

Claims (10)

1.一种电容器绕包纸膜切割装置,其特征在于,包括:1. A capacitor wrapping paper film cutting device, characterized in that it includes: 绕包传递组件、纵向切割组件和横向切割组件;Wrapping transfer assembly, longitudinal cutting assembly and transverse cutting assembly; 所述绕包传递组件用于将绝缘纸和薄膜贴合传递并缠绕于电容器芯子的四周;The wrapping transfer component is used to transfer the insulating paper and film together and wrap them around the capacitor core; 所述纵向切割组件设于所述绕包传递组件的传递部的一侧,用于对传递中的绝缘纸上沿的多余部分进行切割;The longitudinal cutting component is provided on one side of the transfer part of the wrapping transfer component and is used to cut the excess part of the upper edge of the insulating paper being transferred; 所述横向切割组件设于所述传递部的一侧,用于在电容器芯子缠绕结束后,对绝缘纸和薄膜进行切割;The transverse cutting component is provided on one side of the transfer part and is used to cut the insulating paper and film after the capacitor core is wound; 沿绝缘纸和薄膜的传递方向上,所述纵向切割组件位于所述横向切割组件前端。Along the transfer direction of the insulating paper and film, the longitudinal cutting assembly is located at the front end of the transverse cutting assembly. 2.根据权利要求1所述的电容器绕包纸膜切割装置,其特征在于,所述纵向切割组件包括安装底座、第一动力单元、刀片安装组件和第一刀片;2. The capacitor wrapping paper film cutting device according to claim 1, wherein the longitudinal cutting assembly includes a mounting base, a first power unit, a blade mounting assembly and a first blade; 所述安装底座为直角形支架,所述第一动力单元安装于所述安装底座的上端面,所述第一动力单元的动力端连接有所述刀片安装组件;所述第一刀片安装于所述刀片安装组件中,所述第一刀片跟随所述刀片安装组件在所述第一动力单元推动下伸出至所述绕包传递组件处,用以对传递中的绝缘纸上沿的多余部分进行切割。The installation base is a right-angle bracket, the first power unit is installed on the upper end surface of the installation base, and the power end of the first power unit is connected to the blade mounting assembly; the first blade is installed on the In the blade installation assembly, the first blade follows the blade installation assembly and is pushed by the first power unit to extend to the wrapping transfer assembly to clean the excess portion of the upper edge of the insulating paper being transferred. Make the cut. 3.根据权利要求2所述的电容器绕包纸膜切割装置,其特征在于,所述第一动力单元为双杆气缸,所述双杆气缸的上部设有滑台,所述滑台的滑动方向垂直于所述传递方向,所述刀片安装组件固定于所述滑台上,跟随所述滑台移动而移动;3. The capacitor wrapping paper film cutting device according to claim 2, characterized in that the first power unit is a double-rod cylinder, and a sliding table is provided on the upper part of the double-rod cylinder. The direction is perpendicular to the transmission direction, and the blade mounting assembly is fixed on the sliding table and moves following the movement of the sliding table; 所述刀片安装组件包括刀座和压板,所述刀座固定于所述滑台的上方,所述压板固定于所述刀座的上方,所述压板的下方开设有凹槽,并与所述刀座的上端面构成容置空间,所述容置空间内固定有所述第一刀片;The blade mounting assembly includes a knife holder and a pressure plate. The knife holder is fixed above the slide table. The pressure plate is fixed above the knife holder. A groove is provided below the pressure plate and is connected with the The upper end surface of the knife holder forms an accommodation space, and the first blade is fixed in the accommodation space; 所述刀座开设有若干螺孔,所述压板相对应地开设有若干螺孔,所述第一刀片与所述刀座和所述压板螺栓连接,并根据螺孔位置调节所述第一刀片的长度。The knife seat is provided with a number of screw holes, and the pressure plate is correspondingly provided with a number of screw holes. The first blade is bolted to the knife seat and the pressure plate, and the first blade is adjusted according to the position of the screw holes. length. 4.根据权利要求2所述的电容器绕包纸膜切割装置,其特征在于,所述纵向切割组件还设有第一防护罩,所述第一防护罩套设于所述安装底座上,工作状态下,所述第一刀片伸出所述第一防护罩,待机状态下,所述第一刀片位于所述第一防护罩内。4. The capacitor wrapping paper film cutting device according to claim 2, characterized in that the longitudinal cutting assembly is further provided with a first protective cover, and the first protective cover is set on the mounting base. In the standby state, the first blade extends out of the first protective cover, and in the standby state, the first blade is located in the first protective cover. 5.根据权利要求4所述的电容器绕包纸膜切割装置,其特征在于,还设有支撑组件,所述纵向切割组件的一侧固定连接于所述支撑组件;5. The capacitor wrapping paper film cutting device according to claim 4, characterized in that it is also provided with a support component, and one side of the longitudinal cutting component is fixedly connected to the support component; 所述支撑组件包括调节立柱、标尺、夹板和标尺指示条;The support assembly includes an adjustment column, a scale, a splint and a scale indicator strip; 所述调节立柱为矩形方管,所述调节立柱的一侧开设有长槽,所述长槽内所述夹板,所述夹板开设有内螺纹孔,所述安装底座与所述夹板螺栓连接,通过移动所述夹板以调整所述安装底座的高度;The adjusting column is a rectangular square tube. A long slot is provided on one side of the adjusting column. The clamping plate is provided in the long slot. The clamping plate is provided with an internal thread hole. The mounting base is bolted to the clamping plate. Adjust the height of the mounting base by moving the plywood; 所述标尺设于所述调节立柱上,所述标尺指示条安装于所述第一防护罩上,所述标尺指示条配合所述标尺用以标识所述纵向切割组件的当前高度。The scale is installed on the adjustment column, and the scale indicator bar is installed on the first protective cover. The scale indicator bar cooperates with the scale to identify the current height of the longitudinal cutting assembly. 6.根据权利要求1所述的电容器绕包纸膜切割装置,其特征在于,所述横向切割组件包括第二动力单元、连接板、刀片组件和刀槽立柱;6. The capacitor wrapping paper film cutting device according to claim 1, characterized in that the transverse cutting assembly includes a second power unit, a connecting plate, a blade assembly and a knife groove column; 所述第二动力单元为无杆气缸,所述连接板的一侧与所述无杆气缸连接,所述刀片组件固定于所述连接板的另一侧,所述刀槽立柱与所述刀片组件分别设于所述传递部的两侧,所述刀槽立柱开设有与所述刀片组件中的第二刀片相配合的刀槽,所述刀片组件配合所述刀槽立柱用以对缠绕结束后的绝缘纸和薄膜进行切割。The second power unit is a rodless cylinder. One side of the connecting plate is connected to the rodless cylinder. The blade assembly is fixed on the other side of the connecting plate. The slot column is connected to the blade. The components are respectively arranged on both sides of the transmission part. The slot column is provided with a slot that matches the second blade in the blade assembly. The blade assembly cooperates with the slot column to complete the winding. The final insulation paper and film are cut. 7.根据权利要求6所述的电容器绕包纸膜切割装置,其特征在于,所述无杆气缸上设有滑动块,所述滑动块受所述无杆气缸控制沿所述传递方向滑动,所述刀片组件跟随所述滑动块同步移动。7. The capacitor wrapping paper film cutting device according to claim 6, characterized in that a sliding block is provided on the rodless cylinder, and the sliding block is controlled by the rodless cylinder to slide along the transmission direction, The blade assembly moves synchronously with the sliding block. 8.根据权利要求6所述的电容器绕包纸膜切割装置,其特征在于,所述刀片组件包括电机及减速箱组件、弹性联轴器、带座双轴承组件和旋转刀轴组件;8. The capacitor wrapping paper film cutting device according to claim 6, wherein the blade assembly includes a motor and a reduction gearbox assembly, an elastic coupling, a double bearing assembly with a seat, and a rotating knife shaft assembly; 所述电机及减速箱组件的出轴与所述弹性联轴器的一头联接,所述弹性联轴器的另一头与所述旋转刀轴组件的刀轴联接,所述带座双轴承组件套设于所述刀轴上,并位于所述弹性联轴器与所述旋转刀轴组件之间;The output shaft of the motor and reduction gearbox assembly is connected to one end of the elastic coupling, and the other end of the elastic coupling is connected to the cutter shaft of the rotating cutter shaft assembly. The double bearing assembly with seat is set Located on the cutter shaft and between the elastic coupling and the rotating cutter shaft assembly; 所述电机及减速箱组件用于输出旋转动力,所述弹性联轴器用于调整运转精度,所述带座双轴承组件用于防止所述刀轴跳动,所述旋转刀轴组件用于进行切割。The motor and reduction gearbox assembly are used to output rotational power, the elastic coupling is used to adjust operating accuracy, the double bearing assembly with a seat is used to prevent the cutter shaft from beating, and the rotating cutter shaft assembly is used for cutting. . 9.根据权利要求8所述的电容器绕包纸膜切割装置,其特征在于,所述横向切割组件还设有第二防护罩和第三防护罩;所述第二防护罩套设于所述旋转刀轴组件外侧,并与所述连接板连接,所述第二防护罩套靠近所述传递部的一侧开设有通缝,所述第二刀片经所述通缝伸出至外部以进行切割;所述第三防护罩套设于所述电机及减速箱组件和所述弹性联轴器外侧,并与所述连接板连接,用于保护所述电机及减速箱组件和所述弹性联轴器。9. The capacitor wrapping paper film cutting device according to claim 8, wherein the transverse cutting assembly is further provided with a second protective cover and a third protective cover; the second protective cover is sleeved on the The outside of the rotary cutter shaft assembly is connected to the connecting plate. A through slit is opened on the side of the second protective cover close to the transmission part. The second blade extends to the outside through the through slit to perform the cutting operation. Cutting; the third protective cover is set on the outside of the motor and reduction gearbox assembly and the elastic coupling, and is connected to the connecting plate to protect the motor and reduction gearbox assembly and the elastic coupling. Axis. 10.根据权利要求1所述的电容器绕包纸膜切割装置,其特征在于,所述绕包传递组件包括所述传递部、导向部和压紧部;10. The capacitor wrapping paper film cutting device according to claim 1, wherein the wrapping transfer component includes the transfer part, a guide part and a pressing part; 沿所述传递方向,所述导向部设于所述纵向切割组件的前端,所述压紧部设于所述纵向切割组件与所述横向切割组件之间;所述导向部用于将绝缘纸和薄膜实现初步贴合,所述压紧部用于将绝缘纸和薄膜实现紧密贴合。Along the transmission direction, the guide part is provided at the front end of the longitudinal cutting component, and the pressing part is provided between the longitudinal cutting component and the transverse cutting component; the guide part is used to transfer the insulation paper The insulation paper and the film are initially adhered to each other, and the pressing portion is used to achieve a close fit between the insulating paper and the film.
CN202310939880.8A 2023-07-28 2023-07-28 Capacitor wrapping paper film cutting device Pending CN117001725A (en)

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