CN117001314A - A wheel set press loading and unloading machine - Google Patents
A wheel set press loading and unloading machine Download PDFInfo
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- CN117001314A CN117001314A CN202311276637.9A CN202311276637A CN117001314A CN 117001314 A CN117001314 A CN 117001314A CN 202311276637 A CN202311276637 A CN 202311276637A CN 117001314 A CN117001314 A CN 117001314A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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Abstract
Description
技术领域Technical field
本发明涉及一种轨道交通的装备机械,具体与一种轮对压装退卸机有关。The invention relates to equipment machinery for rail transit, and is specifically related to a wheel set press loading and unloading machine.
背景技术Background technique
现有的轮对压装机、退卸机种类繁多,规格齐全,基本能满足市场和客户的需要,但仍有进一步完善和提升的地方,需向更新更精更好用努力研进。There are many types of wheel set pressing machines and unloading machines with complete specifications, which can basically meet the needs of the market and customers. However, there are still areas for further improvement and improvement, and efforts need to be made to make them newer, more precise and more usable.
发明内容Contents of the invention
为了解决现有技术不足,本发明提供一种轮对压装退卸机,它结构更合理,使用更方便,提高工作效率。In order to solve the deficiencies of the existing technology, the present invention provides a wheel set press loading and unloading machine, which has a more reasonable structure, is more convenient to use, and improves work efficiency.
为了达到上述目的,本发明的技术方案是,一种轮对压装退卸机,涉及预装机及托料小车,所述的预装机构设在托料小车之前,预装机和托料小车设在机架一侧,其特征是:In order to achieve the above object, the technical solution of the present invention is a wheel set pressure loading and unloading machine, involving a preloading machine and a material supporting trolley. The preloading mechanism is located in front of the material supporting trolley, and the preloading machine and the material supporting trolley are The trolley is located on one side of the frame and its characteristics are:
所述的预装机包括机架、升降机构、托轴机构,导轨导槽副;所述的升降机构设在机架内,所述的托轴机构设在机架前;The pre-assembly machine includes a frame, a lifting mechanism, a shaft supporting mechanism, and a guide rail and guide groove pair; the lifting mechanism is located in the frame, and the shaft supporting mechanism is located in front of the frame;
所述的机架为立柜形,四周装有围板,顶上装盖板,在前面板上设有开口;The rack is in the shape of a vertical cabinet, with enclosures installed around it, a cover plate on the top, and an opening on the front panel;
所述的升降机构是在电机前顺次连接减速机、螺杆及配用的螺母,螺母与连接块相连,连接块连接托轴机构滑板;The lifting mechanism is to connect the reducer, screw and matching nut in sequence in front of the motor. The nut is connected to the connecting block, and the connecting block is connected to the sliding plate of the shaft supporting mechanism;
所述的滑板与机架面板间设有导轨导槽副;There is a pair of guide rails and grooves between the sliding plate and the frame panel;
所述的托轴机构它有一滑板,滑板上设有托臂组件和副托臂组件,托臂组件包括托臂座和托臂,副托臂组件包括副托臂座和副托臂,托臂座和副托臂座与滑板间设有导轨导槽副,托臂和副托臂扣接于自身座上,托臂前端设有压夹,压夹连有油缸,托臂头上设有V形托块;The supporting shaft mechanism has a sliding plate, and the sliding plate is provided with a supporting arm assembly and a auxiliary supporting arm assembly. The supporting arm assembly includes a supporting arm seat and a supporting arm. The auxiliary supporting arm assembly includes a auxiliary supporting arm seat and a auxiliary supporting arm. The supporting arm There is a guide rail and guide groove pair between the seat and the auxiliary arm seat and the slide plate. The support arm and the auxiliary arm are buckled on the seat. There is a pressure clamp on the front end of the support arm. The pressure clamp is connected to an oil cylinder. There is a V on the head of the support arm. shaped support block;
所述的托料小车包括底盘、托轴组件、托箱组件,导轨导槽副;The said supporting trolley includes a chassis, a supporting shaft assembly, a supporting box assembly, and a guide rail and guide groove pair;
所述的底盘四角设有滚轮,滚轮连接减速电机A;The four corners of the chassis are equipped with rollers, and the rollers are connected to the reduction motor A;
所述的托轴组件有两套,对称设在底盘左、右两头;托轴组件设有滑块支架,滑块支架中设有滑块,滑块上设有V形托块,滑块下连接升降机,升降机连接减速电机B;滑块支架与底盘之间设有导轨导槽副;There are two sets of the supporting shaft components, which are symmetrically located at the left and right ends of the chassis; the supporting shaft assembly is provided with a slider bracket, a slider is provided in the slider bracket, and a V-shaped support block is provided on the slider. Connect to the lift, and the lift is connected to the reduction motor B; there is a guide rail and guide groove pair between the slider bracket and the chassis;
所述的托箱组件与导引组件相互垂直设置,托箱组件它设有一字形托架,一字形托架上设有支撑架,一字形托架下设有导槽件,支撑架与一字形托架间设导轨导槽副;The support box assembly and the guide assembly are arranged perpendicularly to each other. The support box assembly is provided with a straight-shaped bracket. A support frame is provided on the straight-shaped bracket. A guide channel is provided under the straight-shaped bracket. The support frame is connected to the straight-shaped bracket. There are guide rails and guide groove pairs between the brackets;
所述的V形托块为尼龙材料。The V-shaped supporting block is made of nylon material.
本发明的有益效果是,预装机可在其上提前预装轮对和制动盘,,托料小车直送进压装退卸机,使工艺和托料小车简化,操作更方便,提高工作效率。The beneficial effect of the present invention is that the pre-assembly machine can pre-install the wheelset and brake disc on it in advance, and the material-carrying trolley is directly sent into the pressure loading and unloading machine, which simplifies the process and the material-carrying trolley, makes the operation more convenient, and improves the work efficiency.
附图说明Description of the drawings
图1是本发明俯视图。Figure 1 is a top view of the present invention.
图2是本发明预装机立体图。Figure 2 is a perspective view of the pre-assembly machine of the present invention.
图3是本发明预装机主视图。Figure 3 is a front view of the pre-assembly machine of the present invention.
图4是本发明预装机侧视图。Figure 4 is a side view of the pre-assembly machine of the present invention.
图5是本发明托料小车立体图。Figure 5 is a perspective view of the material supporting trolley of the present invention.
图6是本发明托料小车主视图。Figure 6 is a front view of the material supporting trolley of the present invention.
图中:In the picture:
100一种轮对压装退卸机;100A wheel set press loading and unloading machine;
101预装机、1机架;2升降机构、21电机、22减速机、23螺杆、24螺母、25连接块;3托轴机构、31滑板、32托臂组件、321托臂座、322托臂、33副托臂组件、331副托臂座、332副托臂,34压夹、35油缸、36V形托块;4导轨导槽副;101 pre-assembly machine, 1 frame; 2 lifting mechanism, 21 motor, 22 reducer, 23 screw, 24 nut, 25 connecting block; 3 support shaft mechanism, 31 slide plate, 32 support arm assembly, 321 support arm base, 322 support Arm, 33 auxiliary support arm assembly, 331 auxiliary support arm seat, 332 auxiliary support arm, 34 pressure clamp, 35 oil cylinder, 36 V-shaped support block; 4 guide rail guide groove pair;
102托料小车、5底盘、51滚轮、52减速电机A;6托轴组件、61滑块支架、62滑块,63升降机、64减速电机B;7托箱组件、71一字形托架、72支撑架,73导槽件;102 supporting trolley, 5 chassis, 51 rollers, 52 reduction motor A; 6 support shaft assembly, 61 slider bracket, 62 slider, 63 lift, 64 reduction motor B; 7 support box assembly, 71 straight bracket, 72 Support frame, 73 guide channel parts;
实施方式Implementation
以下结合附图对本发明的实施例进行说明,应当理解,此处所描述的实施例仅用于说明和解释本发明,并不用于限定本发明。The embodiments of the present invention will be described below with reference to the drawings. It should be understood that the embodiments described here are only used to illustrate and explain the present invention and are not intended to limit the present invention.
如图1至图6所示,本发明公开了一种轮对压装退卸机100,涉及预装机101及托料小车102,所述的预装机设在托料小车之前,预装机构和托料小车设在机架一侧;As shown in Figures 1 to 6, the present invention discloses a wheel set press loading and unloading machine 100, involving a preloading machine 101 and a material supporting trolley 102. The preloading machine is located in front of the material supporting trolley. The mechanism and supporting trolley are located on one side of the frame;
所述的预装机包括机架1、升降机构2、托轴机构3,导轨导槽副4;所述的升降机构设在机架内,所述的托轴机构设在机架前;The pre-assembly machine includes a frame 1, a lifting mechanism 2, a shaft supporting mechanism 3, and a guide rail and guide groove pair 4; the lifting mechanism is located in the frame, and the shaft supporting mechanism is located in front of the frame;
所述的机架1为立柜形,四周装有围板,顶上装盖板,在前面板上设有开口,便于连接块无障碍上下移动而带动托轴机构上下移动;The rack 1 is in the shape of a vertical cabinet, with surrounding panels and a cover on the top. There is an opening on the front panel to facilitate the unobstructed up and down movement of the connecting block and drive the supporting shaft mechanism to move up and down;
所述的升降机构2是在电机21前顺次连接减速机22、螺杆23及配用的螺母24,螺母与连接块25相连,连接块连接托轴机构滑板;The lifting mechanism 2 is connected in sequence with the reducer 22, the screw 23 and the matching nut 24 in front of the motor 21. The nut is connected to the connecting block 25, and the connecting block is connected to the sliding plate of the supporting shaft mechanism;
所述的滑板与机架面板间设有导轨导槽副4;There is a guide rail and guide groove pair 4 between the sliding plate and the frame panel;
所述的托轴机构3它有一滑板31,滑板上设有托臂组件32和副托臂组件33,托臂组件包括托臂座321和托臂322,副托臂组件包括副托臂座331和副托臂332,托臂座和副托臂座与滑板间设有导轨导槽副4,托臂和副托臂扣接于自身座上,托臂和副托臂横抽下互换位置,以便适应托住不同位置的齿轮箱,托臂前端设有压夹34,压夹连有油缸35,托臂头上设有V形托块36;The supporting shaft mechanism 3 has a sliding plate 31. The sliding plate is provided with a supporting arm assembly 32 and a auxiliary supporting arm assembly 33. The supporting arm assembly includes a supporting arm base 321 and a supporting arm 322. The auxiliary supporting arm assembly includes a auxiliary supporting arm base 331. and auxiliary support arm 332. There is a guide rail guide groove pair 4 between the support arm seat and the auxiliary support arm seat and the slide plate. The support arm and the auxiliary support arm are buckled on their own seats. The support arm and the auxiliary support arm are pulled horizontally to exchange positions. , in order to adapt to support gear boxes in different positions, the front end of the support arm is provided with a pressure clamp 34, the pressure clamp is connected to an oil cylinder 35, and a V-shaped support block 36 is provided on the head of the support arm;
所述的托料小车102包括底盘5、托轴组件6、托箱组件7,导轨导槽副4;The material supporting trolley 102 includes a chassis 5, a supporting shaft assembly 6, a supporting box assembly 7, and a guide rail and guide groove pair 4;
所述的底盘5四角设有滚轮51,滚轮连接减速电机A52;The four corners of the chassis 5 are equipped with rollers 51, and the rollers are connected to the reduction motor A52;
所述的托轴组件6有两套,对称设在底盘左、右两头;托轴组件设有滑块支架61,滑块支架中设有滑块62,滑块上设有V形托块36,滑块下连接升降机63,升降机连接减速电机64B;滑块支架与底盘之间设有导轨导槽副4;There are two sets of the support shaft components 6, which are symmetrically located at the left and right ends of the chassis; the support shaft assembly is provided with a slider bracket 61, a slider 62 is provided in the slider bracket, and a V-shaped support block 36 is provided on the slider. , the lift 63 is connected under the slider, and the lift is connected to the reduction motor 64B; a guide rail and guide groove pair 4 is provided between the slider bracket and the chassis;
所述的托箱组件7与导引组件相互垂直设置,托箱组件它设有一字形托架71,一字形托架上设有支撑架72,一字形托架下设有导槽件73,支撑架与一字形托架间设导轨导槽副4;The support box assembly 7 and the guide assembly are arranged perpendicularly to each other. The support box assembly is provided with a straight-shaped bracket 71, a support frame 72 is provided on the straight-shaped bracket, and a guide channel member 73 is provided under the straight-shaped bracket to support There is a pair of guide rails and guide grooves 4 between the frame and the straight bracket;
所述的V形托块为尼龙材料,防止损伤车轴。The V-shaped supporting block is made of nylon material to prevent damage to the axle.
本发明工艺过程:将预组装轮对的车轴吊放在预装机托臂上托好并通过托臂上的液压夹夹牢,再将车轮及制动盘等预装件在预装机上进行一一预装,零件装好后,输送小车运行至轮对正下方,预装上的轮对托臂下降,使轮对两端车轴快要接触输送小车两端的支撑V型块后托臂停止下降,托臂上的液压夹自动打开,而后托臂继续下降,下降至车轴能顺利水平移出托臂V型块为止,之后托料小车将轮对输送至轮对压装机处。The process of the present invention is as follows: hoist the axle of the pre-assembled wheel pair on the support arm of the pre-assembly machine and hold it firmly through the hydraulic clamp on the support arm, and then put the wheels, brake discs and other pre-assembled parts on the pre-assembly machine. Pre-assemble one by one. After the parts are installed, the conveyor trolley runs to directly below the wheel set, and the pre-assembled wheel set support arm descends, so that the axles at both ends of the wheel set are about to contact the supporting V-shaped blocks at both ends of the conveyor trolley, and then the support arm stops descending. , the hydraulic clamp on the support arm automatically opens, and then the support arm continues to descend until the axle can smoothly move horizontally out of the V-shaped block of the support arm. Then the supporting trolley transports the wheel pair to the wheel set press.
本发明将轮对上的组件可提前在预装上完成,使小车直送压装退卸机内,节省工作时间,提高工作效率。In the present invention, the components on the wheel set can be pre-assembled in advance, so that the trolley can be sent directly to the press loading and unloading machine, thus saving working time and improving working efficiency.
以上所述仅为本发明的实施例之一而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above is only one of the embodiments of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still implement the foregoing implementations. Modify the technical solutions recorded in the examples, or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311276637.9A CN117001314A (en) | 2023-10-05 | 2023-10-05 | A wheel set press loading and unloading machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311276637.9A CN117001314A (en) | 2023-10-05 | 2023-10-05 | A wheel set press loading and unloading machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117001314A true CN117001314A (en) | 2023-11-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311276637.9A Withdrawn CN117001314A (en) | 2023-10-05 | 2023-10-05 | A wheel set press loading and unloading machine |
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| CN (1) | CN117001314A (en) |
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| RU2008135925A (en) * | 2008-09-05 | 2010-03-10 | Общество с ограниченной ответственностью "Комплекс ПромСтройМаш" (RU) | PRESS FOR ASSEMBLING OR DISASSEMBLING RAILWAY WHEEL PAIRS BY THE PRESSING OR PRESSING METHOD (OPTIONS) |
| CN204735920U (en) * | 2015-06-23 | 2015-11-04 | 湖北合强机械发展股份有限公司 | Wheel pair pressure equipment withdrawal machine |
| CN106799585A (en) * | 2017-03-14 | 2017-06-06 | 北京新联铁集团股份有限公司 | Wheel is to gear wheel dismounting machine |
| CN111776991A (en) * | 2020-08-06 | 2020-10-16 | 湖北合强机械发展股份有限公司 | A wheelset lift trolley |
| CN216610728U (en) * | 2022-01-14 | 2022-05-27 | 湖北合强机械发展股份有限公司 | Lifting follow-up device |
| CN116475712A (en) * | 2023-04-29 | 2023-07-25 | 湖北合强机械发展股份有限公司 | Wheelset unloader |
| CN220806151U (en) * | 2023-10-05 | 2024-04-19 | 湖北合强机械发展股份有限公司 | Wheel set press mounting and dismounting machine |
-
2023
- 2023-10-05 CN CN202311276637.9A patent/CN117001314A/en not_active Withdrawn
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2008135925A (en) * | 2008-09-05 | 2010-03-10 | Общество с ограниченной ответственностью "Комплекс ПромСтройМаш" (RU) | PRESS FOR ASSEMBLING OR DISASSEMBLING RAILWAY WHEEL PAIRS BY THE PRESSING OR PRESSING METHOD (OPTIONS) |
| CN204735920U (en) * | 2015-06-23 | 2015-11-04 | 湖北合强机械发展股份有限公司 | Wheel pair pressure equipment withdrawal machine |
| CN106799585A (en) * | 2017-03-14 | 2017-06-06 | 北京新联铁集团股份有限公司 | Wheel is to gear wheel dismounting machine |
| CN111776991A (en) * | 2020-08-06 | 2020-10-16 | 湖北合强机械发展股份有限公司 | A wheelset lift trolley |
| CN216610728U (en) * | 2022-01-14 | 2022-05-27 | 湖北合强机械发展股份有限公司 | Lifting follow-up device |
| CN116475712A (en) * | 2023-04-29 | 2023-07-25 | 湖北合强机械发展股份有限公司 | Wheelset unloader |
| CN220806151U (en) * | 2023-10-05 | 2024-04-19 | 湖北合强机械发展股份有限公司 | Wheel set press mounting and dismounting machine |
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Application publication date: 20231107 |