Composite surface layer of sanitary product and preparation method thereof
Technical Field
The utility model belongs to the technical field of sanitary products, and particularly relates to a composite surface layer of a sanitary product and a preparation method thereof.
Background
At present, sanitary napkins sold on the market generally consist of six layers of structures, and the manufacturing process generally comprises the steps of laying a bottom film, spraying hot melt adhesive, laying a water absorbing core body, laying a middle small core body, laying a diversion non-woven fabric, spraying hot melt adhesive and laying cloth. In the prior art, the composite core is usually formed by fluff pulp or non-woven fabrics, and in order to improve the absorption performance of the composite core, a polymer water-absorbing layer is added in the composite core, but in the use process of the sanitary towel, the composite water-absorbing core is easy to generate the conditions of agglomeration, fracture or rolling and the like. And because the multilayer structure cannot be self-adhesive, an adhesive is needed, and each layer takes time in the manufacturing process, so that the production speed is increased in the process of producing and manufacturing the composite core body.
Chinese patent CN115137563a discloses a composite core of disposable sanitary towel and its processing method, comprising a dust-free paper layer, an upper absorption layer, a middle expansion cloth layer, a lower absorption layer, a lower dust-free paper layer and a lower expansion cloth layer in sequence from top to bottom; all layers are fixedly connected through hot melt adhesive to form a complete composite core body of the disposable sanitary towel. The composite core body is of a six-layer structure, and the manufacturing process of the composite core body structure needs to spend a great deal of time on the fabric, so that the production speed is slow, and the production efficiency is low.
Chinese patent CN219148240U discloses an extremely dry composite core, comprising a surface layer, a first water-absorbent resin layer, a middle layer, a second water-absorbent resin layer and a bottom layer, which are sequentially arranged from top to bottom, wherein the surface layer is a composite non-woven fabric, and the composite non-woven fabric is a non-woven fabric with low liquid storage capacity; the middle layer is dust-free paper or toilet paper. The composite core body comprises five layers of materials, namely a surface layer, a first water-absorbent resin layer, a middle layer, a second water-absorbent resin layer and a bottom layer, which are sequentially arranged from top to bottom, wherein the surface layer and the bottom layer are made of composite non-woven fabrics, and the middle layer is made of dust-free paper or toilet paper. The composite core body is of a five-layer structure, and the composite core body adopts a plurality of layers of fabrics, and the fabrics do not have self-adhesion, so that adhesion needs to be carried out one by one in the production process, a large amount of time is required to be spent on adhesion in the production process, time is not saved, and the production speed is reduced.
Disclosure of Invention
In order to overcome the defects of the prior art, the utility model provides the composite surface layer of the sanitary product and the preparation method thereof, thereby replacing a multi-layer fabric structure except a bottom film and a water absorption core in the sanitary towel, improving the production speed of the sanitary towel and providing support for realizing the efficient production of the sanitary towel.
In order to achieve the above object, the present utility model provides the following solutions: the composite surface layer of the sanitary article sequentially comprises a surface layer, a diversion layer, a water absorption layer and a diffusion layer from top to bottom, wherein the diversion layer and the diffusion layer are both composed of mixed fibers of ES fibers and wood pulp, the water absorption layer is composed of high-molecular water absorption resin, and the diversion layer is uniformly permeated with the high-molecular water absorption resin; the surface layer is made of hot air non-woven fabrics or ES fibers.
Preferably, the diversion layer and the diffusion layer are both prepared from ES fiber and wood pulp according to a weight ratio of 0.35:0.65 is made into mixed fiber.
Preferably, the dosage of the surface layer, the flow guiding layer and the diffusion layer is 10-80g/m respectively 2 。
Preferably, the dosage of the water-absorbing layer high molecular water-absorbing resin is 5-300g/m 2 。
Preferably, the ES fiber has a melting point between 130 ℃ and 180 ℃.
Preferably, the layers of the composite facing are bonded by ES fiber hot melt. The ES fibers play a role in overall bonding after being heated.
Preferably, the widths of the surface layer, the diversion layer, the water absorption layer and the diffusion layer are kept consistent.
Preferably, the composite facing has a width of 160cm.
The preparation method of the composite surface layer of the sanitary article comprises the following sequential steps:
(1) Spreading the surface layer on a workbench, wherein an exhaust fan and a vibrator are arranged below the surface layer;
(2) Under the action of an exhaust fan, paving a diversion layer on the surface layer;
(3) The water absorption layer is paved on the diversion layer, and under the action of an exhaust fan and a vibrator, the high polymer water absorption resin particles uniformly permeate into the diversion layer;
(4) Under the action of an exhaust fan, paving the diffusion layer on the water absorption layer;
(5) Drying in an oven at 130-180deg.C;
(6) And cooling the dried composite surface layer, and carrying out rolling treatment.
The utility model has the following technical effects:
1. according to the utility model, the surface layer, the flow guide layer, the water absorption layer and the diffusion layer are manufactured into the composite surface layer, so that semi-finished products are provided for subsequent manufacturing of sanitary articles such as sanitary napkins, paper diapers and the like, and the production efficiency of the sanitary articles is improved;
2. the weight ratio of ES fiber to wood pulp is 0.35:0.65 is manufactured into mixed fibers, and the ES fibers are subjected to hot melting after being heated by an oven to play a role in bonding, so that the consumption of an adhesive is reduced, meanwhile, the materials are more firmly bonded due to hot melting bonding, agglomeration and fracture are avoided, the stability of a composite surface layer is ensured, and the optimal performance balance is achieved in the aspects of firmness and hydrophobic water seepage of the composite surface layer;
3. because the macromolecule water-absorbent resin particles uniformly infiltrate into the diversion layer, the water absorption speed is accelerated, so that the downward seepage liquid is rapidly diverted to the water absorption layer and the diffusion layer, and the overall water absorption performance is optimal.
Drawings
FIG. 1 is a schematic structural view of a composite facing layer of the present sanitary article.
Detailed Description
In order to make the objects, technical solutions and advantages of the present utility model more apparent, the present utility model will be specifically described below with reference to the accompanying drawings.
Example 1
As shown in figure 1, the composite surface layer of the sanitary article sequentially comprises a surface layer 1, a diversion layer 2, a water absorption layer 3 and a diffusion layer 4 from top to bottom, wherein the diversion layer 2 and the diffusion layer 4 are both formed by mixed fibers of ES fibers and wood pulp, the water absorption layer 3 is formed by high-molecular water absorption resin, and the high-molecular water absorption resin uniformly permeates into the diversion layer 2; the surface layer 1 adopts hot air non-woven fabrics or ES fibers, and the surface layer 1 is a skin contact surface.
The composite surface layers are bonded by means of ES fiber hot melting, the melting point of the ES fiber is 130-180 ℃, and the ES fiber plays a role in integrally bonding the inner parts of the composite surface layers after being heated, so that the step of bonding by using an adhesive is omitted, and the composite surface layers are firmer.
The widths of the surface layer 1, the diversion layer 2, the water absorption layer 3 and the diffusion layer 4 in the composite surface layer are kept consistent, the specific width is 160cm, and the composite surface layer is cut into 8cm or other suitable dimensions in the process of manufacturing the sanitary towel.
The dosage of the surface layer, the diversion layer and the diffusion layer is 10-80g/m < 2 >. The dosage of the high molecular water-absorbing resin in the water-absorbing layer 3 is 5-300g/m 2 。
In the utility model, the diversion layer 2 and the diffusion layer 4 are both composed of mixed fibers of ES fibers and wood pulp, and the weight ratio of the ES fibers to the wood pulp is 0.35:0.65 mix. The ES fiber plays a role of a hot melt adhesive, the wood pulp plays a role of liquid diversion, and after the ES fiber and the wood pulp are matched according to the weight, the optimal performance balance is achieved in the aspects of firmness and hydrophobic water seepage of the composite surface layer.
Example 2
As shown in fig. 1, a method for preparing a composite surface layer of a sanitary article comprises the following steps:
(1) Spreading the surface layer 1 on a workbench, wherein an exhaust fan and a vibrator are arranged below the surface layer 1;
(2) Under the action of an exhaust fan, paving a diversion layer 2 on the surface layer 1;
(3) The water absorption layer 3 is paved on the diversion layer 2, and under the action of an exhaust fan and a vibrator, the high polymer water absorption resin particles uniformly infiltrate into the diversion layer 2;
(4) Under the action of an exhaust fan, paving the diffusion layer 4 on the water absorption layer 3;
(5) Drying in an oven at 130-180deg.C; because the melting point of the ES fibers is between 130 ℃ and 180 ℃, the purpose of heating and drying is to bond the surface layer 1, the diversion layer 2, the water absorption layer 3 and the diffusion layer 4 in the composite surface layer for the purpose of the ES fibers hot melting;
(6) And cooling the dried composite surface layer, and carrying out rolling treatment to obtain the composite surface layer.
The above embodiments are only illustrative of the preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model, and various modifications and improvements made by those skilled in the art to the technical solutions of the present utility model should fall within the protection scope defined by the claims of the present utility model without departing from the design spirit of the present utility model.