CN116988748A - Dust-catching device for rock drill and operation method thereof - Google Patents
Dust-catching device for rock drill and operation method thereof Download PDFInfo
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- CN116988748A CN116988748A CN202211340627.2A CN202211340627A CN116988748A CN 116988748 A CN116988748 A CN 116988748A CN 202211340627 A CN202211340627 A CN 202211340627A CN 116988748 A CN116988748 A CN 116988748A
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B21/00—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
- E21B21/01—Arrangements for handling drilling fluids or cuttings outside the borehole, e.g. mud boxes
- E21B21/011—Dust eliminating or dust removing while drilling
- E21B21/013—Dust eliminating or dust removing while drilling by liquids
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B21/00—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
- E21B21/01—Arrangements for handling drilling fluids or cuttings outside the borehole, e.g. mud boxes
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Abstract
一种用于凿岩机的扑尘装置及其操作方法,扑尘装置包括扑尘罩,还包括用于扑尘的旋风分离器和水雾喷头,所述旋风分离器上设置有与其内腔相连通的粉尘吸入口、气体排出口和粉尘排出口,所述气体排出口与风机的进风口相连通,所述粉尘吸入口与扑尘管的一端相连通,所述扑尘管的另一端与扑尘罩的内腔相连通,扑尘罩、扑尘管、旋风分离器和风机共同构成气流通道,所述水雾喷头的喷雾出口或喷水出口插入气流通道中,水雾喷头通过导管与水箱的出水口相连通。所述导管为第一导管,所述水雾喷头为第一水雾喷头,水箱的出水口通过第一导管与第一水雾喷头相连通。本发明具有扑尘效果好的特点。
A dust blowing device for a rock drill and an operating method thereof. The dust blowing device includes a dust blowing hood, and also includes a cyclone separator and a water mist nozzle for dust blowing. The cyclone separator is provided with a device connected to its inner cavity. The dust suction port, the gas discharge port and the dust discharge port, the gas discharge port is connected with the air inlet of the fan, the dust suction port is connected with one end of the dust blowing pipe, and the other end of the dust blowing pipe is connected with the dust blowing pipe. The inner cavities of the dust hood are connected. The dust hood, dust pipe, cyclone separator and fan jointly form an air flow channel. The spray outlet or water spray outlet of the water mist nozzle is inserted into the air flow channel. The water mist nozzle is connected to the water tank through the conduit. The water outlets are connected. The conduit is a first conduit, the water mist nozzle is a first water mist nozzle, and the water outlet of the water tank is connected to the first water mist nozzle through the first conduit. The invention has the characteristics of good dust blowing effect.
Description
技术领域Technical field
本发明涉及一种用于凿岩机的扑尘装置及其操作方法。The invention relates to a dust extraction device for a rock drill and an operating method thereof.
背景技术Background technique
凿岩机在工作时会产生大量的粉尘,为了降低工作环境的粉尘,许多厂商对此作了大量的改进,如中国专利文献号CN 108868670 A于2018年11月23日公开了一种可自吸尘式电动凿岩机,包括主体外壳、导向块和箱体外壳,所述箱体外壳的内部设置有固定条,且固定条的内部设置有导向板,所述导向板的左侧分别设置有气阀和出风口,且气阀位于出风口的左侧,所述导向板的右侧设置有过滤装置,且导向板的下方设置有活动抽屉。所述过滤装置的内部设置有滤网,且滤网的右侧设置有纱布层,所述纱布层的右侧设置有转换接头,且转换接头的右侧设置有固定圈,所述固定圈的内部分别设置有扇叶和微型电动机,且微型电动机位于扇叶的右侧。这种可自吸尘式电动凿岩机实际使用时,需要定期更换滤网,故导致其后期的运行费用比较高,且其吸尘或除尘的效果不够理想,有待改进。Rock drills will produce a large amount of dust when working. In order to reduce the dust in the working environment, many manufacturers have made a lot of improvements. For example, Chinese Patent Document No. CN 108868670 A disclosed a self-cleaning dust collector on November 23, 2018. Type electric rock drill, including a main body shell, a guide block and a box shell. A fixed bar is provided inside the box shell, and a guide plate is provided inside the fixed bar. An air valve and an air valve are respectively provided on the left side of the guide plate. There is an air outlet, and the air valve is located on the left side of the air outlet. A filtering device is provided on the right side of the guide plate, and a movable drawer is provided below the guide plate. A filter screen is provided inside the filter device, and a gauze layer is provided on the right side of the filter screen. A conversion joint is provided on the right side of the gauze layer, and a fixed ring is provided on the right side of the conversion joint. There are fan blades and micro motors inside, and the micro motor is located on the right side of the fan blades. When this kind of self-cleaning electric rock drill is actually used, the filter needs to be replaced regularly, which results in relatively high operating costs in the later period, and its dust suction or dust removal effect is not ideal and needs to be improved.
发明内容Contents of the invention
本发明的目的旨在提供一种扑尘效果好的用于凿岩机的扑尘装置及其操作方法,以克服现有技术中的不足之处。The object of the present invention is to provide a dust-expelling device for a rock drill with good dust-expelling effect and an operating method thereof, so as to overcome the deficiencies in the prior art.
按此目的设计的一种用于凿岩机的扑尘装置,包括扑尘罩,其结构特征是还包括用于扑尘的旋风分离器和水雾喷头,所述旋风分离器上设置有与其内腔相连通的粉尘吸入口、气体排出口和粉尘排出口,所述气体排出口与风机的进风口相连通,所述粉尘吸入口与扑尘管的一端相连通,所述扑尘管的另一端与扑尘罩的内腔相连通,扑尘罩、扑尘管、旋风分离器和风机共同构成气流通道,所述水雾喷头的喷雾出口或喷水出口插入气流通道中,水雾喷头通过导管与水箱的出水口相连通。A dust blowing device for rock drills designed for this purpose includes a dust blowing hood. Its structural feature is that it also includes a cyclone separator and a water mist nozzle for dust blowing. The cyclone separator is provided with an inner cavity and a The dust suction port, the gas discharge port and the dust discharge port are connected. The gas discharge port is connected with the air inlet of the fan. The dust suction port is connected with one end of the dust blowing pipe, and the other end of the dust blowing pipe is connected. Communicated with the inner cavity of the dust hood, the dust hood, dust pipe, cyclone separator and fan together form an air flow channel. The spray outlet or water spray outlet of the water mist nozzle is inserted into the air flow channel, and the water mist nozzle passes through the conduit. Connected to the water outlet of the water tank.
进一步,所述导管为第一导管,所述水雾喷头为第一水雾喷头,水箱的出水口通过第一导管与第一水雾喷头相连通,第一水雾喷头的喷雾出口或喷水出口插入风机的排风风道或进风风道中,手动或电动的第一开关阀串接在第一导管中;Further, the conduit is a first conduit, the water mist nozzle is a first water mist nozzle, the water outlet of the water tank is connected to the first water mist nozzle through the first conduit, and the spray outlet or water spray of the first water mist nozzle is The outlet is inserted into the exhaust duct or inlet duct of the fan, and the manual or electric first switch valve is connected in series to the first duct;
和/或,所述导管为第二导管,所述水雾喷头为第二水雾喷头,水箱的出水口通过第二导管与第二水雾喷头相连通,第二水雾喷头的喷雾出口或喷水出口插入旋风分离器的内腔中,手动或电动的第二开关阀串接在第二导管中;And/or, the conduit is a second conduit, the water mist nozzle is a second water mist nozzle, the water outlet of the water tank is connected to the second water mist nozzle through the second conduit, and the spray outlet of the second water mist nozzle or The water spray outlet is inserted into the inner cavity of the cyclone separator, and the manual or electric second switch valve is connected in series in the second conduit;
和/或,所述导管为第三导管,所述水雾喷头为第三水雾喷头,水箱的出水口通过第三导管与第三水雾喷头相连通,第三水雾喷头的喷雾出口或喷水出口插入扑尘管中,手动或电动的第三开关阀串接在第三导管中;And/or, the conduit is a third conduit, the water mist nozzle is a third water mist nozzle, the water outlet of the water tank is connected to the third water mist nozzle through the third conduit, and the spray outlet of the third water mist nozzle or The water spray outlet is inserted into the dust extraction pipe, and the manual or electric third switch valve is connected in series in the third conduit;
和/或,还包括静压箱,所述导管为第四导管,所述水雾喷头为第四水雾喷头,所述静压箱的一端与旋风分离器的粉尘排出口相连通,所述静压箱的另一端设置有排尘出口,水箱的出水口通过第四导管与第四水雾喷头相连通,第四水雾喷头的喷雾出口或喷水出口插入静压箱的内腔中,手动或电动的第四开关阀串接在第四导管中;其中,所述静压箱包括位于上部的静压室和位于下部的锥形腔,所述锥形腔呈倒锥状,静压室与锥形腔的顶部相连通,锥形腔的底部呈开口设置并构成排尘出口;And/or, it also includes a static pressure box, the conduit is a fourth conduit, the water mist nozzle is a fourth water mist nozzle, one end of the static pressure box is connected with the dust discharge port of the cyclone separator, and the The other end of the static pressure box is provided with a dust discharge outlet. The water outlet of the water tank is connected to the fourth water mist nozzle through the fourth conduit. The spray outlet or water spray outlet of the fourth water mist nozzle is inserted into the inner cavity of the static pressure box. A manual or electric fourth switch valve is connected in series in the fourth conduit; wherein, the static pressure box includes a static pressure chamber located at the upper part and a conical chamber located at the lower part. The conical chamber is in the shape of an inverted cone, and the static pressure box The chamber is connected with the top of the cone-shaped cavity, and the bottom of the cone-shaped cavity is provided with an opening and forms a dust exhaust outlet;
和/或,还包括与大梁相接的驱动机构,进气管的一端与空压机的排气口相连通,进气管的另一端插入驱动机构与钻杆的内腔相连通,所述导管为第五导管,所述水雾喷头为第五水雾喷头,水箱的出水口通过第五导管与第五水雾喷头相连通,第五水雾喷头的喷雾出口或喷水出口插入进气管的内腔中,手动或电动的第五开关阀串接在第五导管中。And/or, it also includes a driving mechanism connected to the girder, one end of the air inlet pipe is connected to the exhaust port of the air compressor, and the other end of the air inlet pipe is inserted into the driving mechanism and connected to the inner cavity of the drill pipe, and the conduit is The fifth conduit, the water mist nozzle is the fifth water mist nozzle, the water outlet of the water tank is connected to the fifth water mist nozzle through the fifth conduit, and the spray outlet or water spray outlet of the fifth water mist nozzle is inserted into the inside of the air inlet pipe In the cavity, a manual or electric fifth on-off valve is connected in series to the fifth conduit.
进一步,所述的用于凿岩机的扑尘装置,还包括第一单向阀,所述第一单向阀串接在第一导管中且位于第一开关阀的后面;Further, the dust suppression device for rock drills also includes a first one-way valve, which is connected in series in the first conduit and located behind the first switch valve;
和/或,还包括第二单向阀,所述第二单向阀串接在第二导管中且位于第二开关阀的后面;And/or, it also includes a second one-way valve, which is connected in series in the second conduit and located behind the second switch valve;
和/或,还包括第三单向阀,所述第三单向阀串接在第三导管中且位于第三开关阀的后面;And/or, it also includes a third one-way valve, the third one-way valve is connected in series in the third conduit and is located behind the third switch valve;
和/或,还包括第四单向阀,所述第四单向阀串接在第四导管中且位于第四开关阀的后面;And/or, it also includes a fourth one-way valve, which is connected in series in the fourth conduit and located behind the fourth switch valve;
和/或,还包括第五单向阀,所述第五单向阀串接在第五导管中且位于第五开关阀的后面。And/or, it also includes a fifth one-way valve, which is connected in series in the fifth conduit and located behind the fifth switch valve.
进一步,所述旋风分离器通过连接座与凿岩机的车体、大梁或摆臂相接;或者,旋风分离器通过其底部设置的脚轮与凿岩机的车体一起运动Further, the cyclone separator is connected to the body, beam or swing arm of the rock drill through the connecting seat; or, the cyclone separator moves together with the body of the rock drill through the casters provided at its bottom.
进一步,所述水箱上设置有用于驱使水箱内的水从出水口喷出的气压管或水泵。Furthermore, the water tank is provided with a pneumatic pipe or a water pump for driving the water in the water tank to eject from the water outlet.
进一步,所述气压管与空压机的排气口相连通。Further, the air pressure pipe is connected with the exhaust port of the air compressor.
进一步,所述水箱设置在凿岩机的车体上,或者,水箱通过其底部设置的脚轮与凿岩机的车体一起运动。Further, the water tank is arranged on the body of the rock drill, or the water tank moves together with the body of the rock drill through the casters provided at its bottom.
进一步,所述扑尘罩与凿岩机的大梁、摆臂或车架相接。Further, the dust cover is connected to the beam, swing arm or frame of the rock drill.
一种用于凿岩机的扑尘装置的操作方法,包括以下步骤:An operating method for a dust extraction device for a rock drill, including the following steps:
步骤一,在打第一根钻杆时,通过凿岩机的中控器打开第一开关阀、第二开关阀、第三开关阀和/或第四开关阀的同时,打开第五开关阀,通过第五水雾喷头朝进气管内喷雾或喷水;Step 1: When drilling the first drill pipe, open the first on-off valve, the second on-off valve, the third on-off valve and/or the fourth on-off valve through the central controller of the rock drill. At the same time, open the fifth on-off valve and pass The fifth water mist nozzle sprays or sprays water into the air intake pipe;
步骤二,打完第一根钻杆后,通过凿岩机的中控器关闭第五开关阀,继续打钻剩余的其余钻杆。Step 2: After drilling the first drill pipe, close the fifth on-off valve through the central controller of the rock drill and continue drilling the remaining drill pipes.
本发明中的旋风分离器上设置有与其内腔相连通的粉尘吸入口、气体排出口和粉尘排出口,所述气体排出口与风机的进风口相连通,所述粉尘吸入口与扑尘管的一端相连通,所述扑尘管的另一端与扑尘罩的内腔相连通,扑尘罩、扑尘管、旋风分离器和风机共同构成气流通道,所述水雾喷头的喷雾出口或喷水出口插入气流通道中,水雾喷头通过导管与水箱的出水口相连通;扑尘罩、扑尘管、旋风分离器和风机共同构成含有粉尘的气流通道,通过将水雾喷头的喷雾出口或喷水出口插入到气流通道中,当扑尘装置开始工作时,进入到扑尘罩内的含有粉尘的气体在风机产生的吸力作用下,沿气流通道运动,当含有粉尘的气体进入到扑尘管、旋风分离器和/或风机的风道中时,大部分细小颗粒状的粉尘被水雾喷头的喷雾出口或喷水出口喷出的水雾聚集为较大颗粒,最后从粉尘排出口排出,而减少了气体排出口的粉尘排出量,彻底的降低了工作场所的粉尘含量,提高了扑尘效果,降低了对环境的污染。The cyclone separator in the present invention is provided with a dust suction port, a gas discharge port and a dust discharge port connected to its inner cavity. The gas discharge port is connected to the air inlet of the fan, and the dust suction port is connected to the dust extraction pipe. One end of the dust removal pipe is connected to the inner cavity of the dust removal hood, and the other end of the dust removal pipe is connected to the inner cavity of the dust removal hood. The dust removal hood, dust removal pipe, cyclone separator and fan jointly form an air flow channel. The spray outlet of the water mist nozzle or The water spray outlet is inserted into the air flow channel, and the water mist nozzle is connected to the water outlet of the water tank through a duct; the dust hood, dust pipe, cyclone separator and fan together form an air flow channel containing dust. By connecting the spray outlet of the water mist nozzle Or the water spray outlet is inserted into the air flow channel. When the dust blowing device starts to work, the dust-containing gas entering the dust blowing hood moves along the air flow channel under the suction generated by the fan. When the dust-containing gas enters the dust blowing hood, it moves along the air flow channel. When in the dust pipe, cyclone separator and/or fan duct, most of the fine granular dust is gathered into larger particles by the spray outlet of the water mist nozzle or the water mist sprayed from the water outlet, and is finally discharged from the dust discharge port , which reduces the amount of dust discharged from the gas outlet, completely reduces the dust content in the workplace, improves the dust suppression effect, and reduces environmental pollution.
本发明中的水雾喷头可以根据扑尘罩、扑尘管、旋风分离器和/或风机的管径或流道的横截面积来合理布局,比如,可以沿轴向间隔多个设置,或者,沿周向间隔多个设置,以提高扑尘效果。The water mist nozzles in the present invention can be reasonably arranged according to the diameter of the dust hood, the dust pipe, the cyclone separator and/or the fan or the cross-sectional area of the flow channel. For example, multiple arrangements can be spaced along the axial direction, or , multiple settings are spaced along the circumferential direction to improve the dust removal effect.
本发明没有象以往一样需要进行滤网的更换,故其在后期的运行中,降低了运行成本。The present invention does not require replacement of the filter as in the past, so it reduces operating costs in later operations.
综上所述,本发明具有扑尘效果好的特点。To sum up, the present invention has the characteristics of good dust blowing effect.
附图说明Description of the drawings
图1为本发明一实施例的结构示意图。Figure 1 is a schematic structural diagram of an embodiment of the present invention.
图2为旋风分离器与静压箱组装后的局部剖切结构示意图。Figure 2 is a partially cutaway structural diagram of the cyclone separator and static pressure box after assembly.
图3为旋风分离器与静压箱组装后的立体结构示意图。Figure 3 is a schematic three-dimensional structural diagram of the cyclone separator and static pressure box assembled.
图4为第五导管、进气管和驱动机构组装后的局部剖切结构示意图。Figure 4 is a partially cutaway structural schematic diagram of the fifth duct, air intake pipe and driving mechanism after assembly.
图中:1为水箱,2为气压管,3为第一开关阀,4为第一单向阀,5为风机,6为驱动马达,7为旋风分离器,8为连接座,9为大梁,10为扑尘罩,11为扑尘管,12为静压箱,13为驱动机构,13.1为电机或马达,13.2为进气管,14为第一拖板,15为第二拖板,21为第一导管,23为第三导管,24为第四导管,25为第五导管,26为第五水雾喷头,26.1为第五水雾喷头的喷雾出口或喷水出口。In the picture: 1 is the water tank, 2 is the air pressure pipe, 3 is the first switch valve, 4 is the first one-way valve, 5 is the fan, 6 is the drive motor, 7 is the cyclone separator, 8 is the connecting seat, and 9 is the beam. , 10 is the dust cover, 11 is the dust pipe, 12 is the static pressure box, 13 is the driving mechanism, 13.1 is the motor or motor, 13.2 is the air inlet pipe, 14 is the first carriage, 15 is the second carriage, 21 is the first conduit, 23 is the third conduit, 24 is the fourth conduit, 25 is the fifth conduit, 26 is the fifth water mist nozzle, and 26.1 is the spray outlet or water spray outlet of the fifth water mist nozzle.
具体实施方式Detailed ways
下面结合附图及实施例对本发明作进一步描述。The present invention will be further described below in conjunction with the accompanying drawings and examples.
第一实施例First embodiment
参见图1-图4,一种用于凿岩机的扑尘装置,包括扑尘罩10,还包括用于扑尘的旋风分离器和水雾喷头,所述旋风分离器7上设置有与其内腔相连通的粉尘吸入口、气体排出口和粉尘排出口,所述气体排出口与风机5的进风口相连通,所述粉尘吸入口与扑尘管11的一端相连通,所述扑尘管11的另一端与扑尘罩10的内腔相连通,扑尘罩10、扑尘管11、旋风分离器和风机5共同构成气流通道,所述水雾喷头的喷雾出口或喷水出口插入气流通道中,水雾喷头通过导管与水箱1的出水口相连通。Referring to Figures 1 to 4, a dust removal device for a rock drill includes a dust removal hood 10, a cyclone separator and a water mist nozzle for dust removal. The cyclone separator 7 is provided with an inner cavity and a The dust suction port, the gas discharge port and the dust discharge port are connected. The gas discharge port is connected with the air inlet of the fan 5. The dust suction port is connected with one end of the dust blowing pipe 11. The dust blowing pipe 11 The other end of the dust hood 10 is connected to the inner cavity of the dust hood 10. The dust hood 10, dust pipe 11, cyclone separator and fan 5 together form an air flow channel. The spray outlet or water spray outlet of the water mist nozzle is inserted into the air flow channel. , the water mist nozzle is connected with the water outlet of the water tank 1 through the conduit.
所述扑尘罩10与凿岩机的大梁9、摆臂或车架相接。The dust cover 10 is connected to the beam 9, swing arm or frame of the rock drill.
在本实施例中,摆臂的一端与车架相接,摆臂的另一端大梁9相接。In this embodiment, one end of the swing arm is connected to the vehicle frame, and the other end of the swing arm is connected to the girder 9 .
扑尘罩10通过第二拖板15滑动的设置在大梁9上。The dust cover 10 is slidably mounted on the beam 9 through the second carriage 15 .
所述水箱1上设置有用于驱使水箱1内的水从出水口喷出的气压管2或水泵。The water tank 1 is provided with a pneumatic pipe 2 or a water pump for driving the water in the water tank 1 to eject from the water outlet.
在本实施例中,气压管2可以是与设置在凿岩机的车体上的空压机相连通,并由其来提供高压气体。水泵可以是直接设置在水箱上的,其电源由设置在车体上的发电机来提供。In this embodiment, the air pressure pipe 2 may be connected to an air compressor installed on the body of the rock drill, and the air compressor may provide high-pressure gas. The water pump can be directly installed on the water tank, and its power supply is provided by a generator installed on the vehicle body.
水箱设置在凿岩机的车体上,或者,水箱通过其底部设置的脚轮与凿岩机的车体一起运动。The water tank is arranged on the body of the rock drill, or the water tank moves together with the body of the rock drill through casters provided at the bottom.
旋风分离器7通过连接座8与凿岩机的车体、大梁9或摆臂相接。或者,旋风分离器7通过其底部设置的脚轮与凿岩机的车体一起运动。The cyclone separator 7 is connected to the body of the rock drill, the girder 9 or the swing arm through the connecting seat 8. Alternatively, the cyclone 7 moves together with the body of the rock drill through the casters provided at its bottom.
为了便于操作,还可以通过将油缸的一端与连接座8相接,所述油缸的另一端以及连接座8分别铰接在凿岩机的车体、大梁9或摆臂上。In order to facilitate the operation, one end of the oil cylinder can also be connected to the connecting seat 8, and the other end of the oil cylinder and the connecting seat 8 are respectively hinged to the body, the girder 9 or the swing arm of the rock drill.
在本实施例中,所述导管为第一导管,所述水雾喷头为第一水雾喷头,水箱1的出水口通过第一导管与第一水雾喷头相连通,第一水雾喷头的喷雾出口或喷水出口插入风机5的排风风道或进风风道中,手动或电动的第一开关阀3串接在第一导管中。In this embodiment, the conduit is a first conduit, and the water mist nozzle is a first water mist nozzle. The water outlet of the water tank 1 is connected to the first water mist nozzle through the first conduit. The spray outlet or water spray outlet is inserted into the exhaust air duct or the air inlet air duct of the fan 5, and the manual or electric first switch valve 3 is connected in series in the first duct.
第一水雾喷头的喷雾出口或喷水出口方向顺着气体流动方向。The direction of the spray outlet or water spray outlet of the first water mist nozzle is along the gas flow direction.
所述的用于凿岩机的扑尘装置还包括第一单向阀4,所述第一单向阀4串接在第一导管中且位于第一开关阀3的后面。The dust suppression device for rock drills also includes a first one-way valve 4 , which is connected in series in the first conduit and located behind the first switch valve 3 .
工作时,位于风机5的排风风道或进风风道中的含有粉尘的气体中的大部分细小颗粒状的粉尘被水雾喷头的喷雾出口或喷水出口喷出的水雾聚集为较大颗粒,而空气浮力不足以使得这些较大颗粒悬浮在空气中,于是这些较大颗粒便从空气中脱离出来,因此,降低了工作场所空气中的粉尘含量,提高了扑尘效果,降低了对环境的污染。During operation, most of the fine granular dust in the dust-containing gas located in the exhaust air duct or the air inlet air duct of the fan 5 is gathered into larger particles by the water mist sprayed from the spray outlet or water spray outlet of the water mist nozzle. particles, and the buoyancy of the air is not enough to make these larger particles suspended in the air, so these larger particles are detached from the air. Therefore, the dust content in the air in the workplace is reduced, the dust suppression effect is improved, and the impact on the dust is reduced. Environmental pollution.
第二实施例Second embodiment
在本实施例中,所述导管为第二导管,所述水雾喷头为第二水雾喷头,水箱1的出水口通过第二导管与第二水雾喷头相连通,第二水雾喷头的喷雾出口或喷水出口插入旋风分离器7的内腔中,手动或电动的第二开关阀串接在第二导管中。In this embodiment, the conduit is a second conduit, and the water mist nozzle is a second water mist nozzle. The water outlet of the water tank 1 is connected to the second water mist nozzle through the second conduit. The spray outlet or water spray outlet is inserted into the inner cavity of the cyclone separator 7, and a manual or electric second switch valve is connected in series in the second conduit.
所述的用于凿岩机的扑尘装置,还包括第二单向阀,所述第二单向阀串接在第二导管中且位于第二开关阀的后面。The dust suppression device for rock drills also includes a second one-way valve, which is connected in series in the second conduit and located behind the second switch valve.
工作时,当含有粉尘的气体进入到旋风分离器中时,大部分细小颗粒状的粉尘被水雾喷头的喷雾出口或喷水出口喷出的水雾聚集为较大颗粒,最后从旋风分离器的粉尘排出口排出,而减少了气体排出口的粉尘排出量,彻底的降低了工作场所空气中的粉尘含量,提高了扑尘效果,降低了对环境的污染。During operation, when gas containing dust enters the cyclone separator, most of the fine granular dust is gathered into larger particles by the spray outlet of the water mist nozzle or the water mist sprayed from the water outlet. Finally, it is discharged from the cyclone separator. The dust discharge port is discharged, thereby reducing the amount of dust discharged from the gas discharge port, completely reducing the dust content in the air in the workplace, improving the dust suppression effect, and reducing environmental pollution.
其余未述部分见第一实施例,不再赘述。The remaining undescribed parts can be found in the first embodiment and will not be described again.
第三实施例Third embodiment
在本实施例中,所述导管为第三导管,所述水雾喷头为第三水雾喷头,水箱1的出水口通过第三导管与第三水雾喷头相连通,第三水雾喷头的喷雾出口或喷水出口插入扑尘管11中,手动或电动的第三开关阀串接在第三导管中。In this embodiment, the conduit is a third conduit, and the water mist nozzle is a third water mist nozzle. The water outlet of the water tank 1 is connected to the third water mist nozzle through the third conduit. The spray outlet or water outlet is inserted into the dust extraction pipe 11, and a manual or electric third switch valve is connected in series in the third conduit.
所述的用于凿岩机的扑尘装置,还包括第三单向阀,所述第三单向阀串接在第三导管中且位于第三开关阀的后面。The dust suppression device for rock drills also includes a third one-way valve, which is connected in series in the third conduit and located behind the third switch valve.
工作时,当含有粉尘的气体进入到扑尘管中时,大部分细小颗粒状的粉尘被水雾喷头的喷雾出口或喷水出口喷出的水雾聚集为较大颗粒,这些较大颗粒被后续的旋风分离器7处理后,从气流中分离出来,最后通过旋风分离器7的粉尘排出口排出,从而减少了气体排出口的粉尘排出量,彻底的降低了工作场所空气中的粉尘含量,提高了扑尘效果,降低了对环境的污染。During operation, when gas containing dust enters the dust extraction pipe, most of the fine granular dust is gathered into larger particles by the spray outlet of the water mist nozzle or the water mist sprayed from the water spray outlet. These larger particles are After subsequent treatment by the cyclone separator 7, it is separated from the air flow and finally discharged through the dust discharge port of the cyclone separator 7, thus reducing the amount of dust discharged from the gas discharge port and completely reducing the dust content in the air in the workplace. Improved dust removal effect and reduced environmental pollution.
其余未述部分见第一实施例,不再赘述。The remaining undescribed parts can be found in the first embodiment and will not be described again.
第四实施例Fourth embodiment
在本实施例中,还包括静压箱12,所述导管为第四导管,所述水雾喷头为第四水雾喷头,所述静压箱12的一端与旋风分离器7的粉尘排出口相连通,所述静压箱12的另一端设置有排尘出口,水箱1的出水口通过第四导管与第四水雾喷头相连通,第四水雾喷头的喷雾出口或喷水出口插入静压箱12的内腔中,手动或电动的第四开关阀串接在第四导管中;其中,所述静压箱12包括位于上部的静压室和位于下部的锥形腔,所述锥形腔呈倒锥状,静压室与锥形腔的顶部相连通,锥形腔的底部呈开口设置并构成排尘出口。In this embodiment, a static pressure box 12 is also included, the conduit is a fourth conduit, the water mist nozzle is a fourth water mist nozzle, and one end of the static pressure box 12 is connected to the dust discharge port of the cyclone separator 7 The other end of the static pressure box 12 is provided with a dust discharge outlet. The water outlet of the water tank 1 is connected with the fourth water mist nozzle through the fourth conduit. The spray outlet or water spray outlet of the fourth water mist nozzle is inserted into the static pressure box 12. In the inner cavity of the pressure box 12, a manual or electric fourth switch valve is connected in series in the fourth conduit; wherein, the static pressure box 12 includes a static pressure chamber located at the upper part and a conical chamber located at the lower part. The cavity is in the shape of an inverted cone, the static pressure chamber is connected with the top of the conical cavity, and the bottom of the conical cavity is open and forms a dust discharge outlet.
工作时,经过旋风分离器7处理后的气体中仍旧含有少量粉尘,这些含有少量粉尘的气体从旋风分离器7的粉尘排出口进入到静压箱12上部的静压室时,在与风机5的进风口相连通的吸风管的作用下,部分含有少量粉尘的气体再次从旋风分离器7的粉尘排出口进入到旋风分离器7内,在这过程中,水雾与粉尘结合为较大颗粒,最后从静压箱12下部的锥形腔出口排出,而经过扑尘后的气流被风机5向外界排出,从而进一步的降低了对周围环境的影响。During operation, the gas treated by the cyclone separator 7 still contains a small amount of dust. When these gases containing a small amount of dust enter the static pressure chamber above the static pressure box 12 from the dust discharge port of the cyclone separator 7, they interact with the fan 5 Under the action of the suction pipe connected to the air inlet, part of the gas containing a small amount of dust enters the cyclone separator 7 from the dust discharge port of the cyclone separator 7. In this process, the water mist and dust combine to form a larger The particles are finally discharged from the conical cavity outlet at the lower part of the static pressure box 12, and the air flow after dust blowing is discharged to the outside by the fan 5, thereby further reducing the impact on the surrounding environment.
所述的用于凿岩机的扑尘装置,还包括第四单向阀,所述第四单向阀串接在第四导管中且位于第四开关阀的后面。The dust suppression device for rock drills also includes a fourth one-way valve, which is connected in series in the fourth conduit and located behind the fourth switch valve.
其余未述部分见第一实施例,不再赘述。The remaining undescribed parts can be found in the first embodiment and will not be described again.
第五实施例Fifth embodiment
在本实施例中,包括与大梁9相接的驱动机构13,进气管13.2的一端与空压机的排气口相连通,进气管13.2的另一端插入驱动机构13与钻杆的内腔相连通,所述导管为第五导管25,所述水雾喷头为第五水雾喷头26,水箱1的出水口通过第五导管25与第五水雾喷头26相连通,第五水雾喷头26的喷雾出口或喷水出口插入进气管13.2的内腔中,手动或电动的第五开关阀串接在第五导管25中。In this embodiment, it includes a driving mechanism 13 connected to the girder 9, one end of the air inlet pipe 13.2 is connected to the exhaust port of the air compressor, and the other end of the air inlet pipe 13.2 is inserted into the driving mechanism 13 and connected to the inner cavity of the drill pipe. The conduit is a fifth conduit 25 and the water mist nozzle is a fifth water mist nozzle 26. The water outlet of the water tank 1 is connected to the fifth water mist nozzle 26 through the fifth conduit 25. The fifth water mist nozzle 26 The spray outlet or water spray outlet is inserted into the inner cavity of the air inlet pipe 13.2, and a manual or electric fifth switching valve is connected in series in the fifth conduit 25.
驱动机构13通过第一拖板14滑动的设置在大梁9上。驱动机构13俗称砲头。The driving mechanism 13 is slidably arranged on the girder 9 through the first carriage 14 . The driving mechanism 13 is commonly known as the gun head.
第五水雾喷头26的喷雾出口或喷水出口26.1的方向顺着气体流动方向。The direction of the spray outlet or water spray outlet 26.1 of the fifth water mist nozzle 26 is along the gas flow direction.
凿岩机的扑尘装置操作时,包括以下步骤:When operating the dust extraction device of the rock drill, the following steps are included:
步骤一,在打第一根钻杆时,通过凿岩机的中控器打开第一开关阀、第二开关阀、第三开关阀和/或第四开关阀的同时,打开第五开关阀,通过第五水雾喷头26朝进气管13.2内喷雾或喷水。Step 1: When drilling the first drill pipe, open the first on-off valve, the second on-off valve, the third on-off valve and/or the fourth on-off valve through the central controller of the rock drill. At the same time, open the fifth on-off valve and pass The fifth water mist nozzle 26 sprays or sprays water into the air intake pipe 13.2.
此时,位于进气管13.2内的喷雾或喷水可以通过与钻杆相接且相连通的冲击器的气流出口喷出。由于刚开始打钻时的孔洞周围的土壤或沙石等较为松软,容易出现土壤或沙石顺着刚打好的孔洞掉落,从冲击器的气流出口喷出的水雾可以较快的将孔洞进行定形,从而有利于打钻的顺利进行,提高了工作效率。At this time, the spray or water spray located in the air inlet pipe 13.2 can be ejected through the air flow outlet of the impactor that is connected and communicated with the drill pipe. Since the soil or sand around the hole is relatively soft when drilling is just started, it is easy for the soil or sand to fall along the newly drilled hole. The water mist sprayed from the air outlet of the impactor can quickly drill the hole. The hole is shaped, which is conducive to the smooth progress of drilling and improves work efficiency.
因此,打开第一开关阀、第二开关阀、第三开关阀和/或第四开关阀是为了除尘,打开第五开关阀是为了定形。Therefore, opening the first on-off valve, the second on-off valve, the third on-off valve and/or the fourth on-off valve is for dust removal, and the fifth on-off valve is for shaping.
步骤二,打完第一根钻杆后,通过凿岩机的中控器关闭第五开关阀,继续打钻剩余的其余钻杆。Step 2: After drilling the first drill pipe, close the fifth on-off valve through the central controller of the rock drill and continue drilling the remaining drill pipes.
其原因在于,钻杆的长度一般在3m至8m,当打完第一根钻杆后,随着打孔深度的增加,孔洞周围由最开始较为松软的土壤或沙石变为后来的被压实的土壤或坚硬岩石,此时,对于已经打好的孔洞已经具备较好的形状,不再需要定形了,因此可以通过凿岩机的中控器关闭第五开关阀,继续打钻剩余的其余钻杆。当然,在打钻其余钻杆时,依旧是通过凿岩机的中控器打开第一开关阀、第二开关阀、第三开关阀和/或第四开关阀。The reason is that the length of the drill pipe is generally between 3m and 8m. After drilling the first drill pipe, as the drilling depth increases, the soil or sand around the hole changes from the initially soft soil or sand to the later compressed soil. Solid soil or hard rock. At this time, the hole that has been drilled has a good shape and no longer needs to be shaped. Therefore, the fifth switch valve can be closed through the central controller of the rock drill and the remaining holes can be drilled. Rod. Of course, when drilling the remaining drill pipes, the first on-off valve, the second on-off valve, the third on-off valve and/or the fourth on-off valve are still opened through the central controller of the rock drill.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " The directions indicated by "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" etc. or The positional relationship is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, Therefore, the terms "first" and "second" are not to be construed as limitations of the present invention. The terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features.
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have other aspects. Various changes and modifications are possible, which fall within the scope of the claimed invention. The scope of protection of the present invention is defined by the appended claims and their equivalents.
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