CN116985626A - Motor drive assembly, automobile transmission system and automobile - Google Patents
Motor drive assembly, automobile transmission system and automobile Download PDFInfo
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- CN116985626A CN116985626A CN202311012377.4A CN202311012377A CN116985626A CN 116985626 A CN116985626 A CN 116985626A CN 202311012377 A CN202311012377 A CN 202311012377A CN 116985626 A CN116985626 A CN 116985626A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K17/00—Arrangement or mounting of transmissions in vehicles
- B60K17/04—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location or kind of gearing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K1/00—Arrangement or mounting of electrical propulsion units
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K1/00—Arrangement or mounting of electrical propulsion units
- B60K2001/001—Arrangement or mounting of electrical propulsion units one motor mounted on a propulsion axle for rotating right and left wheels of this axle
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Abstract
本发明提供了一种电机驱动总成、汽车传动系统及汽车,涉及汽车技术领域,电机驱动总成包括电机、行星排结构和差速结构,电机与行星排结构驱动连接,行星排结构中的行星架为行星排结构的输出端,行星架包括第一行星轮轴和第二行星轮轴,行星排结构中的行星轮套设于第一行星轮轴;差速结构包括第一行星轮、第二行星轮、第一太阳轮和第二太阳轮,第一太阳轮设置于第一半轴上,第二太阳轮设置于第二半轴上,第一行星轮套设于第一行星轮轴,第二行星轮套设于第二行星轮轴上,且第一行星轮与第一太阳啮合,第二行星轮分别与第一行星轮以及第二太阳轮啮合。该电机驱动总成集成度高,重量轻。
The invention provides a motor drive assembly, a vehicle transmission system and an automobile, and relates to the field of automotive technology. The motor drive assembly includes a motor, a planetary row structure and a differential structure. The motor is drivingly connected to the planetary row structure. The planet carrier is the output end of the planet row structure. The planet carrier includes a first planet wheel shaft and a second planet wheel shaft. The planet wheels in the planet row structure are sleeved on the first planet wheel shaft; the differential structure includes the first planet wheel and the second planet wheel shaft. wheel, a first sun gear and a second sun gear, the first sun gear is arranged on the first half shaft, the second sun gear is arranged on the second half shaft, the first planet gear is sleeved on the first planet gear shaft, and the second The planet gear is sleeved on the second planet gear shaft, the first planet gear meshes with the first sun gear, and the second planet gear meshes with the first planet gear and the second sun gear respectively. The motor drive assembly is highly integrated and lightweight.
Description
技术领域Technical field
本发明涉及汽车技术领域,具体而言,涉及一种电机驱动总成、汽车传动系统及汽车。The present invention relates to the field of automobile technology, and specifically to a motor drive assembly, an automobile transmission system and an automobile.
背景技术Background technique
在如今各行各业对环保节能逐渐重视的情况下,汽车行业亦是如此,因此传统燃油汽车的生产数量以及使用数量都具有逐渐减小的趋势,而电动汽车的需求日益增大。当前电动汽车的驱动总成通常包括电机、减速器和差速器,电机提供最初的动力输出,减速器再将电机输出的转速进行减速处理,转速减速后再通过差速器分给电动汽车的左半轴和右半轴,最终驱动电动汽车行驶。Nowadays, all walks of life are paying more and more attention to environmental protection and energy conservation, and the same is true for the automobile industry. Therefore, the production quantity and use quantity of traditional fuel vehicles are gradually decreasing, while the demand for electric vehicles is increasing day by day. The current drive assembly of electric vehicles usually includes a motor, a reducer and a differential. The motor provides the initial power output, and the reducer then decelerates the speed output by the motor. After the speed is reduced, it is distributed to the electric vehicle through the differential. The left half shaft and right half shaft ultimately drive the electric vehicle.
而在部分电动汽车中,为了减小汽车驱动总成对汽车空间的占用,也为了减小整体重量,通常是将减速器由传统的平行轴减速器改变为行星排减速器,但是,差速器和行星排减速器仍是独立结构,两者之间需要通过沿汽车纵向布置的传动轴以及传动轴两端的锥齿轮实现连接,导致汽车驱动总成整体对汽车空间占用仍较多,重量仍较重。而且,差速器为了通过传动轴与减速器连接,传统的差速器通常为锥齿轮差速器,会进一步加大对汽车空间的占用,重量进一步加重,不利于电动汽车的轻量化设计。In some electric vehicles, in order to reduce the space occupied by the vehicle drive assembly and reduce the overall weight, the reducer is usually changed from a traditional parallel shaft reducer to a planetary row reducer. However, the differential speed The reducer and the planetary reducer are still independent structures, and they need to be connected through a transmission shaft arranged longitudinally along the car and bevel gears at both ends of the transmission shaft. As a result, the overall vehicle drive assembly still takes up a lot of space in the car and still weighs a lot. heavier. Moreover, in order to connect the differential to the reducer through the transmission shaft, the traditional differential is usually a bevel gear differential, which will further increase the space occupied by the car and further increase the weight, which is not conducive to the lightweight design of electric vehicles.
发明内容Contents of the invention
本发明旨在解决现有电动汽车重量较重的问题。The invention aims to solve the problem of heavy weight of existing electric vehicles.
为解决上述问题,本发明提供一种电机驱动总成,用于驱动第一半轴和第二半轴,所述电机驱动总成包括电机与行星排结构,所述电机与所述行星排结构驱动连接,所述行星排结构中的行星架为所述行星排结构的输出端,所述行星架包括第一行星轮轴、第二行星轮轴和两个行星架本体,所述第一行星轮轴和所述第二行星轮轴的两端分别安装于两个所述行星架本体上,所述行星排结构中的行星轮套设于所述第一行星轮轴上,且所述行星排结构中的行星轮包括同轴且固定连接的大直径齿轮和小直径齿轮;In order to solve the above problems, the present invention provides a motor drive assembly for driving the first half shaft and the second half shaft. The motor drive assembly includes a motor and a planetary row structure. The motor and the planetary row structure Driving connection, the planet carrier in the planet row structure is the output end of the planet row structure, the planet carrier includes a first planet wheel shaft, a second planet wheel shaft and two planet carrier bodies, the first planet wheel shaft and Both ends of the second planet wheel shaft are respectively installed on the two planet carrier bodies. The planet wheels in the planet row structure are sleeved on the first planet wheel shaft, and the planets in the planet row structure The wheels include coaxial and fixedly connected large-diameter gears and small-diameter gears;
所述电机驱动总成还包括差速结构,所述差速结构包括第一行星轮、第二行星轮、第一太阳轮和第二太阳轮,所述第一太阳轮设置于所述第一半轴和所述第二半轴中的一者上,所述第二太阳轮设置于所述第一半轴和所述第二半轴中的另一者上,所述第一行星轮套设于所述第一行星轮轴上,且所述大直径齿轮位于所述小直径齿轮与所述第一行星轮之间,所述第二行星轮套设于所述第二行星轮轴上,且所述第一行星轮与所述第一太阳啮合,所述第二行星轮分别与所述第一行星轮以及所述第二太阳轮啮合。The motor drive assembly also includes a differential structure. The differential structure includes a first planet gear, a second planet gear, a first sun gear and a second sun gear. The first sun gear is disposed on the first on one of the half shaft and the second half shaft, the second sun gear is disposed on the other of the first half shaft and the second half shaft, the first planet gear sleeve is provided on the first planet gear shaft, and the large diameter gear is located between the small diameter gear and the first planet gear, the second planet gear is sleeved on the second planet gear shaft, and The first planet gear meshes with the first sun gear, and the second planet gear meshes with the first planet gear and the second sun gear respectively.
本发明提供的一种电机驱动总成,相较于现有技术,具有但不局限于以下技术效果:Compared with the existing technology, the motor drive assembly provided by the present invention has but is not limited to the following technical effects:
可采用现有技术中具有减速功能的行星排结构与电机集成在一起,电机可套设于第一半轴上,与电机驱动连接的行星排结构则可以套接于第一半轴与第二半轴相靠近的位置处,而差速结构则集成在该行星排结构中,从而将行星排结构的输出扭矩分给第一半轴和第二半轴,通过以上这种布置方式,省去了传统锥齿轮差速器与减速器之间的纵向传动轴以及纵向传动轴两端的锥齿轮,减小了电机驱动总成整体的重量与体积,利于减小汽车重量。The planetary row structure with deceleration function in the prior art can be integrated with the motor. The motor can be sleeved on the first half-shaft, and the planetary row structure connected to the motor drive can be sleeved on the first half-shaft and the second half-shaft. The position where the half shafts are close to each other, and the differential structure is integrated into the planetary row structure, thereby dividing the output torque of the planetary row structure to the first half shaft and the second half shaft. Through the above arrangement, eliminating the need for The longitudinal transmission shaft between the traditional bevel gear differential and the reducer and the bevel gears at both ends of the longitudinal transmission shaft are eliminated, reducing the overall weight and volume of the motor drive assembly, which is beneficial to reducing the weight of the vehicle.
在本发明的电机驱动总成中,采用本领域较为成熟的行星排结构(通常包括四个部分,即行星轮、行星架、齿环和太阳轮)时,该行星排结构具体应用在本发明中时,可以将行星排结构中四个部分中的齿环作为固定部分,其余三个部分作为运动部分,并可将其余三个部分中的太阳轮作为输入端,以与套设于第一半轴上的电机连接,进而则可以实现该行星排结构中的行星架为输出端,从而实现对电机的减速升扭,而且,相比传统的完全独立在两个半轴前方或后方的减速机与电机而言,本发明的这种套设在两个半轴靠近端位置的行星排结构与套设于第一半轴上的电机连接后,对汽车的占用空间更少,重量更轻;此外,由于行星排结构中的行星轮包括同轴且固定连接的大直径齿轮和小直径齿轮,大直径齿轮的齿数大于小直径齿轮的齿数,可以将大直径齿轮与行星排结构中的太阳轮啮合,将小直径齿轮与行星排结构中的齿环啮合,进而可以使得该行星排结构的行星架能够具有较大的扭矩输出,同时又具有一个较高的集成度。In the motor drive assembly of the present invention, when a relatively mature planetary row structure in the field (usually including four parts, namely planetary gear, planetary carrier, ring gear and sun gear) is used, the planetary row structure is specifically used in the present invention. In the middle, the ring gear in the four parts of the planet row structure can be used as the fixed part, the remaining three parts can be used as the moving part, and the sun gear in the remaining three parts can be used as the input end to be set in the first The motor is connected on the half shaft, and then the planet carrier in the planetary row structure can be used as the output end, thereby realizing the deceleration and torque increase of the motor. Moreover, compared with the traditional deceleration that is completely independent in front or behind the two half shafts In terms of machines and motors, after the planetary row structure of the present invention that is sleeved on the near ends of the two half-shafts is connected to the motor that is sleeved on the first half-shaft, it occupies less space and is lighter in weight. ; In addition, since the planet gears in the planetary row structure include coaxial and fixedly connected large-diameter gears and small-diameter gears, and the number of teeth of the large-diameter gear is greater than the number of teeth of the small-diameter gear, the large-diameter gear can be connected to the sun in the planetary row structure. The gear meshing meshes the small-diameter gear with the ring ring in the planetary row structure, so that the planetary carrier of the planetary row structure can have a larger torque output and at the same time have a higher degree of integration.
在本发明的差速结构集成在行星排结构中时,具体是将差速结构中的第一行星轮套设于行星排结构中的行星架中的第一行星轮轴上(该第一行星轮轴将两侧的行星架本体连接在一起),并且差速结构中第二行星轮通过第二行星轮轴与行星架本体连接,差速结构中的第一太阳轮设置于例如第一半轴上,差速结构中的第二太阳轮则设置于第二半轴上,同时通过第一太阳轮与第一行星轮啮合,第二行星轮分别与第一行星轮以及第二太阳轮啮合,如此实现差速结构不再是传统的锥齿轮差速器,且该差速结构与行星排结构集成在一起后,实现进一步减小该电机驱动总成对汽车空间的占用,也进一步减小整体重量,利于减小汽车重量;其中,当汽车启动行驶时,行星排结构的行星架作为输出端,也就是说行星架会绕两个半轴转动,如果汽车是直线行驶,差速结构不会起到差速作用,即差速结构中的第一行星轮和第二行星轮不会自转,只是在转动的行星架的带动下公转,最终将扭矩传递给第一太阳轮和第二太阳轮,并驱动第一太阳轮和第二太阳轮的以相同的转速转动,如果汽车是转弯行驶,差速结构中的第一行星轮和第二行星轮不仅公转,还会发生自转,最终就会使得第一半轴和第二转轴的速度不同(即,实现差速功能),保证汽车正常行驶。When the differential structure of the present invention is integrated into the planet row structure, specifically, the first planet gear in the differential structure is sleeved on the first planet wheel shaft in the planet carrier in the planet row structure (the first planet wheel shaft Connect the planet carrier bodies on both sides together), and the second planet gear in the differential structure is connected to the planet carrier body through the second planet wheel shaft, and the first sun gear in the differential structure is disposed on, for example, the first half shaft, The second sun gear in the differential structure is arranged on the second half shaft. At the same time, the first sun gear meshes with the first planet gear, and the second planet gear meshes with the first planet gear and the second sun gear respectively. This is achieved The differential structure is no longer a traditional bevel gear differential, and after the differential structure is integrated with the planetary row structure, it is possible to further reduce the space occupied by the motor drive assembly in the car and further reduce the overall weight. It is beneficial to reduce the weight of the car; among them, when the car starts to drive, the planet carrier of the planet row structure serves as the output end, which means that the planet carrier will rotate around the two half-axes. If the car is running in a straight line, the differential structure will not play a role. Differential effect, that is, the first planet wheel and the second planet wheel in the differential structure do not rotate, but revolve driven by the rotating planet carrier, and finally transmit the torque to the first sun wheel and the second sun wheel, and The first sun gear and the second sun gear are driven to rotate at the same speed. If the car is turning, the first planet wheel and the second planet wheel in the differential structure will not only revolve, but also rotate, which will eventually cause the third planet wheel to rotate at the same speed. The speeds of the half shaft and the second rotating shaft are different (that is, the differential function is realized) to ensure normal driving of the car.
除此之外,在本发明中,大直径齿轮是位于小直径齿轮与第一行星轮之间的,也就是说,尺寸较大、重量较重的大直径尺寸可以位于第一行星轮轴的中部或靠近中部的位置,而尺寸较小、重量较轻的小直径齿轮和第一行星轮则可以位于第一行星轮轴的两端或靠近两端的位置,进而可以使第一行星轮轴上不会因套设有多个齿轮而出现受力不均的情况,有利于第一行星轮轴均匀受力,提高其耐久性,减小其随行星架转动时的变形量,保证行星轮与太阳轮啮合时的错位量小,利于提高该电机驱动总成的整体性能。In addition, in the present invention, the large-diameter gear is located between the small-diameter gear and the first planet gear. That is to say, the large-diameter gear with larger size and heavier weight can be located in the middle of the first planet gear shaft. Or near the middle, while the smaller and lighter small-diameter gears and the first planetary gear can be located at either end of the first planetary gear shaft or near both ends, so that the first planetary gear shaft will not be affected by the If there are multiple gears in the sleeve and the force is uneven, it will help the first planet wheel shaft to be evenly stressed, improve its durability, reduce its deformation when it rotates with the planet carrier, and ensure that the planet wheel and sun wheel mesh. The misalignment is small, which is beneficial to improving the overall performance of the motor drive assembly.
进一步地,令所述行星排结构中的太阳轮为第三太阳轮,所述第三太阳轮套设于所述第一半轴上,且所述电机与所述第三太阳轮驱动连接,所述大直径齿轮与所述第三太阳轮啮合,所述小直径齿轮与所述行星排结构中的齿环啮合。Further, let the sun gear in the planet row structure be a third sun gear, the third sun gear is sleeved on the first half shaft, and the motor is drivingly connected to the third sun gear, The large-diameter gear meshes with the third sun gear, and the small-diameter gear meshes with the ring gear in the planet row structure.
进一步地,所述第一行星轮轴包括同轴连接的大直径部分和小直径部分,所述行星排结构中的行星轮套设于所述小直径部分,所述第一行星轮套设于大直径部分。Further, the first planet wheel shaft includes a large diameter part and a small diameter part that are coaxially connected. The planet gears in the planet row structure are sleeved on the small diameter part, and the first planet gears are sleeved on the large diameter part. diameter part.
进一步地,所述第一太阳轮和所述第二太阳轮的齿数相同。Further, the first sun gear and the second sun gear have the same number of teeth.
进一步地,所述电机驱动总成还包括壳体和第一轴承,所述行星排结构中的齿环固定于所述壳体上,两个所述行星架本体分别通过所述第一轴承转动连接于所述壳体。Further, the motor drive assembly also includes a housing and a first bearing. The ring ring in the planet row structure is fixed on the housing. The two planet carrier bodies rotate through the first bearing respectively. connected to the housing.
进一步地,所述电机驱动总成还包括第二轴承,令所述行星排结构中的太阳轮为第三太阳轮,所述第三太阳轮套设于所述第一半轴上,所述第三太阳轮为轮轴结构,所述轮轴结构包括固定连接的第三轮本体和第三轴本体,所述第三轴本体套设于所述第一半轴上,所述第三轮本体设置于所述第三轴本体靠近所述第二半轴的一端,所述电机的转子设置于所述第三轴本体上,并且所述转子用于与所述第三轴本体同步旋转,所述第三轴本体通过所述第二轴承转动连接于所述壳体。Further, the motor drive assembly further includes a second bearing, so that the sun gear in the planet row structure is a third sun gear, and the third sun gear is sleeved on the first half shaft, and the The third sun gear is an axle structure. The axle structure includes a third wheel body and a third axle body that are fixedly connected. The third axle body is sleeved on the first half-shaft. The third wheel body is provided with At an end of the third shaft body close to the second half shaft, a rotor of the motor is disposed on the third shaft body, and the rotor is used to rotate synchronously with the third shaft body, and the The third shaft body is rotationally connected to the housing through the second bearing.
进一步地,所述电机驱动总成还包括第三轴承,所述第二太阳轮设置于所述第一半轴靠近所述第二半轴的一端,所述第一半轴的另一端通过所述第三轴承转动连接于所述壳体;Further, the motor drive assembly further includes a third bearing, the second sun gear is disposed on one end of the first half shaft close to the second half shaft, and the other end of the first half shaft passes through The third bearing is rotationally connected to the housing;
和/或,所述电机驱动总成还包括第四轴承,所述第一太阳轮设置于所述第二半轴靠近所述第一半轴的一端,且所述第二半轴通过所述第四轴承转动连接于所述行星架本体或所述壳体,且所述第四轴承抵接所述第一太阳轮。And/or, the motor drive assembly further includes a fourth bearing, the first sun gear is disposed on an end of the second half shaft close to the first half shaft, and the second half shaft passes through the The fourth bearing is rotationally connected to the planet carrier body or the housing, and the fourth bearing abuts the first sun gear.
进一步地,所述行星架还包括中间支撑部分,所述中间支撑部分分别与两个所述行星架本体连接,其中,所述中间支撑部分套设于所述大直径部分靠近所述小直径部分的一端。Further, the planet carrier further includes an intermediate support part, which is connected to the two planet carrier bodies respectively, wherein the intermediate support part is sleeved on the large diameter part and close to the small diameter part. one end.
本发明还提供一种汽车传动系统,包括如前所述的电机驱动总成。The invention also provides an automobile transmission system, including the motor drive assembly as mentioned above.
由于所述汽车传动系统的技术改进和技术效果与所述电机驱动总成一样,因此不再对所述汽车传动系统赘述。Since the technical improvements and technical effects of the automobile transmission system are the same as those of the motor drive assembly, the automobile transmission system will not be described in detail.
本发明还提供一种汽车,包括如前所述的汽车传动系统。The invention also provides an automobile, including the automobile transmission system as mentioned above.
由于所述汽车的技术改进和技术效果与所述汽车传动系统一样,因此不再对所述汽车赘述。Since the technical improvements and technical effects of the automobile are the same as those of the automobile transmission system, the automobile will not be described in detail.
附图说明Description of drawings
图1为本发明实施例的电机驱动总成的结构示意图一;Figure 1 is a schematic structural diagram of a motor drive assembly according to an embodiment of the present invention;
图2为本发明实施例的电机驱动总成的结构示意图二。Figure 2 is a second structural schematic diagram of the motor drive assembly according to the embodiment of the present invention.
附图标记说明:Explanation of reference symbols:
11、第一半轴;12、第二半轴;13、电机;131、转子;14、行星架;141、行星架本体;142、第一行星轮轴;1421、大直径部分;1422、小直径部分;143、第二行星轮轴;144、中间支撑部分;15、齿环;16、第三太阳轮;161、第三轮本体;162、第三轴本体;1621、第一段轴本体;1622、第二段轴本体;1623、第三段轴本体;1624、第四段轴本体;1625、第五段轴本体;17、双联齿轮;171、大直径齿轮;172、小直径齿轮;18、第一行星轮;19、第二行星轮;20、第一太阳轮;21、第二太阳轮;23、壳体;24、第一轴承;25、第二轴承;26、第三轴承;27、第四轴承;28、螺母。11. First half shaft; 12. Second half shaft; 13. Motor; 131. Rotor; 14. Planet carrier; 141. Planet carrier body; 142. First planet wheel shaft; 1421. Large diameter part; 1422. Small diameter Part; 143. Second planetary gear shaft; 144. Middle support part; 15. Ring gear; 16. Third sun gear; 161. Third wheel body; 162. Third shaft body; 1621. First section shaft body; 1622 , the second section shaft body; 1623. the third section shaft body; 1624. the fourth section shaft body; 1625. the fifth section shaft body; 17. double gear; 171. large diameter gear; 172. small diameter gear; 18 , first planet gear; 19, second planet gear; 20, first sun gear; 21, second sun gear; 23, housing; 24, first bearing; 25, second bearing; 26, third bearing; 27. Fourth bearing; 28. Nut.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更为明显易懂,下面结合附图对本发明的具体实施例做详细的说明。In order to make the above objects, features and advantages of the present invention more obvious and understandable, specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
在本发明的描述中,需要理解的是,术语“左”、“右”、“前”、“后”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "left", "right", "front", "rear", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the purpose of To facilitate the description of the present invention and to simplify the description, it is not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be construed as a limitation of the present invention.
而且,附图中X轴表示纵向,也就是前后方向,并且X轴的正向表示前,X轴的负向表示后;附图中Y轴表示横向,也就是左右方向,并且Y轴的正向表示左,Y轴的负向表示右。Moreover, the X-axis in the drawings represents the longitudinal direction, that is, the front-to-back direction, and the positive direction of the X-axis represents the front, and the negative direction of the The negative direction of the Y-axis represents the right.
同时需要说明的是,前述X轴和Y轴表示含义仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。At the same time, it should be noted that the aforementioned X-axis and Y-axis are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation of the present invention.
参见图1,本发明一种实施例的电机驱动总成,用于驱动第一半轴11和第二半轴12,所述电机驱动总成包括电机13与行星排结构,所述电机13与所述行星排结构驱动连接,所述行星排结构中的行星架14为所述行星排结构的输出端,所述行星架14包括第一行星轮轴142、第二行星轮轴143和两个行星架本体141,所述第一行星轮轴142和第二行星轮轴143的两端分别安装于两个所述行星架本体141上,所述行星排结构中的行星轮套设于所述第一行星轮轴142上,且所述行星排结构中的行星轮包括同轴且固定连接的大直径齿轮171和小直径齿轮172;Referring to Figure 1, a motor drive assembly according to an embodiment of the present invention is used to drive the first half shaft 11 and the second half shaft 12. The motor drive assembly includes a motor 13 and a planetary row structure. The motor 13 and The planet row structure is drivingly connected. The planet carrier 14 in the planet row structure is the output end of the planet row structure. The planet carrier 14 includes a first planet wheel shaft 142, a second planet wheel shaft 143 and two planet carriers. The main body 141, the two ends of the first planet wheel shaft 142 and the second planet wheel shaft 143 are respectively installed on the two planet carrier bodies 141, and the planet wheels in the planet row structure are sleeved on the first planet wheel shaft. 142, and the planet wheels in the planet row structure include coaxial and fixedly connected large-diameter gears 171 and small-diameter gears 172;
所述电机驱动总成还包括差速结构,所述差速结构包括第一行星轮18、第二行星轮19、第一太阳轮20和第二太阳轮21,所述第一太阳轮20设置于所述第一半轴11和所述第二半轴12中的一者上,所述第二太阳轮21设置于所述第一半轴11和所述第二半轴12中的另一者上,所述第一行星轮18套设于所述第一行星轮轴142上,且所述大直径齿轮171位于所述小直径齿轮172与所述第一行星轮18之间,所述第二行星轮19套设于所述第二行星轮轴143上,且所述第一行星轮18与所述第一太阳啮合,所述第二行星轮19分别与所述第一行星轮18以及所述第二太阳轮21啮合。The motor drive assembly also includes a differential structure, which includes a first planet gear 18, a second planet gear 19, a first sun gear 20 and a second sun gear 21. The first sun gear 20 is provided On one of the first half shaft 11 and the second half shaft 12 , the second sun gear 21 is disposed on the other of the first half shaft 11 and the second half shaft 12 . In this case, the first planet gear 18 is sleeved on the first planet gear shaft 142 , and the large diameter gear 171 is located between the small diameter gear 172 and the first planet gear 18 . Two planet gears 19 are sleeved on the second planet gear shaft 143 , and the first planet gear 18 meshes with the first sun. The second planet gears 19 are respectively connected with the first planet gear 18 and the first planet gear 18 . The second sun gear 21 is engaged.
本实施例中,可采用现有技术中具有减速功能的行星排结构与电机13集成在一起,电机13可套设于第一半轴11上,与电机13驱动连接的行星排结构则可以套接于第一半轴11与第二半轴12相靠近的位置处,而差速结构则集成在该行星排结构中,从而将行星排结构的输出扭矩分给第一半轴11和第二半轴12,通过以上这种布置方式,省去了传统锥齿轮差速器与减速器之间的纵向传动轴以及纵向传动轴两端的锥齿轮,减小了电机驱动总成整体的重量与体积,利于减小汽车重量。In this embodiment, the planetary row structure with deceleration function in the prior art can be integrated with the motor 13. The motor 13 can be sleeved on the first half shaft 11, and the planetary row structure drivingly connected to the motor 13 can be sleeved. It is connected to the position where the first half shaft 11 and the second half shaft 12 are close, and the differential structure is integrated in the planetary row structure, thereby dividing the output torque of the planetary row structure to the first half shaft 11 and the second half shaft 11. Half shaft 12, through the above arrangement, eliminates the longitudinal transmission shaft between the traditional bevel gear differential and the reducer and the bevel gears at both ends of the longitudinal transmission shaft, reducing the overall weight and volume of the motor drive assembly. , which is beneficial to reducing the weight of the car.
在本实施例的电机驱动总成中,采用本领域较为成熟的行星排结构(通常包括四个部分,即行星轮、行星架14、齿环15和太阳轮)时,该行星排结构具体应用在本实施例中时,可以将行星排结构中四个部分中的齿环15作为固定部分,其余三个部分作为运动部分,并可将其余三个部分中的太阳轮作为输入端,以与套设于第一半轴11上的电机13连接,进而则可以实现该行星排结构中的行星架14为输出端,从而实现对电机13的减速升扭,而且,相比传统的完全独立在两个半轴前方或后方的减速机与电机13而言,本实施例的这种套设在两个半轴靠近端位置的行星排结构与套设于第一半轴11上的电机13连接后,对汽车的占用空间更少,重量更轻;此外,由于行星排结构中的行星轮包括同轴且固定连接的大直径齿轮171和小直径齿轮172,大直径齿轮171的齿数大于小直径齿轮172的齿数,可以将大直径齿轮171与行星排结构中的太阳轮啮合,将小直径齿轮172与行星排结构中的齿环啮合,进而可以使得该行星排结构的行星架14能够具有较大的扭矩输出,同时又具有一个较高的集成度。In the motor drive assembly of this embodiment, when a relatively mature planetary row structure in the field is used (usually including four parts, namely, planetary gear, planetary carrier 14, ring gear 15 and sun gear), the specific application of the planetary row structure is In this embodiment, the ring gear 15 in the four parts of the planet row structure can be used as a fixed part, the remaining three parts can be used as moving parts, and the sun gear in the remaining three parts can be used as an input end to communicate with The motor 13 sleeved on the first half shaft 11 is connected, and then the planet carrier 14 in the planet row structure can be used as the output end, thereby realizing the deceleration and torque increase of the motor 13. Moreover, compared with the traditional one, it is completely independent. For the reducers and motors 13 in front or behind the two half-shafts, the planetary row structure of this embodiment that is sleeved on the near ends of the two half-shafts is connected to the motor 13 that is sleeved on the first half-shaft 11 Finally, it occupies less space and is lighter in the car; in addition, because the planet wheels in the planet row structure include coaxial and fixedly connected large-diameter gears 171 and small-diameter gears 172, the number of teeth of the large-diameter gear 171 is greater than that of the small-diameter gears 171. The number of teeth of the gear 172 allows the large-diameter gear 171 to mesh with the sun gear in the planetary row structure, and the small-diameter gear 172 to mesh with the ring gear in the planetary row structure, thereby enabling the planet carrier 14 of the planetary row structure to have a larger Large torque output and a high degree of integration.
在本实施例的差速结构集成在行星排结构中时,具体是将差速结构中的第一行星轮18套设于行星排结构中的行星架14中的第一行星轮轴142上(该第一行星轮轴142将两侧的行星架本体141连接在一起),并且差速结构中第二行星轮19通过第二行星轮轴143与行星架本体141连接,差速结构中的第一太阳轮20设置于例如第一半轴11上,差速结构中的第二太阳轮21则设置于第二半轴12上,同时通过第一太阳轮20与第一行星轮18啮合,第二行星轮19分别与第一行星轮18以及第二太阳轮21啮合,如此实现差速结构不再是传统的锥齿轮差速器,且该差速结构与行星排结构集成在一起后,实现进一步减小该电机驱动总成对汽车空间的占用,也进一步减小整体重量,利于减小汽车重量;其中,当汽车启动行驶时,行星排结构的行星架14作为输出端,也就是说行星架14会绕两个半轴转动,如果汽车是直线行驶,差速结构不会起到差速作用,即差速结构中的第一行星轮18和第二行星轮19不会自转,只是在转动的行星架14的带动下公转,最终将扭矩传递给第一太阳轮20和第二太阳轮21,并驱动第一太阳轮20和第二太阳轮21的以相同的转速转动,如果汽车是转弯行驶,差速结构中的第一行星轮18和第二行星轮19不仅公转,还会发生自转,最终就会使得第一半轴11和第二转轴的速度不同(即,实现差速功能),保证汽车正常行驶。When the differential structure of this embodiment is integrated into the planet row structure, specifically, the first planet gear 18 in the differential structure is sleeved on the first planet gear shaft 142 in the planet carrier 14 in the planet row structure (the The first planet gear shaft 142 connects the planet carrier bodies 141 on both sides together), and the second planet gear 19 in the differential structure is connected to the planet carrier body 141 through the second planet gear shaft 143. The first sun gear in the differential structure 20 is disposed on, for example, the first half shaft 11, and the second sun gear 21 in the differential structure is disposed on the second half shaft 12. At the same time, the first sun gear 20 meshes with the first planet gear 18, and the second planet gear 20 is disposed on the first half shaft 11. 19 meshes with the first planetary gear 18 and the second sun gear 21 respectively, so that the differential structure is no longer a traditional bevel gear differential, and after the differential structure is integrated with the planetary row structure, further reduction can be achieved The motor drive assembly occupies the space of the car and further reduces the overall weight, which is beneficial to reducing the weight of the car. When the car starts driving, the planet carrier 14 of the planet row structure serves as the output end, which means that the planet carrier 14 will Rotating around two half axes, if the car is traveling in a straight line, the differential structure will not play a differential role, that is, the first planetary gear 18 and the second planetary gear 19 in the differential structure will not rotate, but are just rotating planets. The first sun gear 20 and the second sun gear 21 are driven by the frame 14 to rotate at the same speed. If the car is turning, The first planetary gear 18 and the second planetary gear 19 in the differential structure not only revolve, but also rotate, which will eventually cause the first half shaft 11 and the second rotating shaft to have different speeds (ie, realize the differential function), ensuring that The car runs normally.
除此之外,在本实施例中,大直径齿轮171是位于小直径齿轮172与第一行星轮18之间的,也就是说,尺寸较大、重量较重的大直径尺寸可以位于第一行星轮轴142的中部或靠近中部的位置,而尺寸较小、重量较轻的小直径齿轮172和第一行星轮18则可以位于第一行星轮轴142的两端或靠近两端的位置,进而可以使第一行星轮轴142上不会因套设有多个齿轮而出现受力不均的情况,有利于第一行星轮轴142均匀受力,提高其耐久性,减小其随行星架14转动时的变形量,保证行星轮与太阳轮啮合时的错位量小,利于提高该电机驱动总成的整体性能。In addition, in this embodiment, the large-diameter gear 171 is located between the small-diameter gear 172 and the first planetary gear 18 . That is to say, the large-diameter gear with larger size and heavier weight can be located at the first planetary gear 172 . The middle or near the middle of the planetary shaft 142, while the smaller and lighter small diameter gear 172 and the first planetary gear 18 can be located at or near both ends of the first planetary shaft 142, thus enabling The first planetary gear shaft 142 will not have uneven force due to multiple gears, which will help the first planetary gear shaft 142 to receive uniform force, improve its durability, and reduce the force when it rotates with the planet carrier 14 The amount of deformation ensures that the misalignment between the planet wheel and the sun wheel is small, which is beneficial to improving the overall performance of the motor drive assembly.
其中,同轴且固定连接大直径齿轮171和小直径齿轮172可以共同组成一个双联齿轮17,即,行星排结构中的行星轮可以是一个双联齿轮。Among them, the coaxial and fixedly connected large-diameter gear 171 and the small-diameter gear 172 can together form a double gear 17, that is, the planet gear in the planet row structure can be a double gear.
参见图1,可选地,所述第一行星轮轴142包括同轴连接的大直径部分1421和小直径部分1422,所述行星排结构中的行星轮套设于所述小直径部分1422,所述第一行星轮18套设于大直径部分1421。Referring to Figure 1, optionally, the first planet wheel shaft 142 includes a large diameter part 1421 and a small diameter part 1422 that are coaxially connected, and the planet wheels in the planet row structure are sleeved on the small diameter part 1422, so The first planet gear 18 is sleeved on the large diameter portion 1421 .
本实施例中,行星排结构中的第一行星轮轴142不是一个直径不变的轴,它包括了小直径部分1422和大直径部分1421,小直径部分1422用于安装行星排结构中的行星轮(也就是前述的双联齿轮17),而大直径部分1421则用于安装差速结构中的第一行星轮18,一方面,可以使得第一行星轮轴142整体不过于细长(轴越细长的话,在行星架14转动的过程中可能会有较大的变形量,会导致行星轮与太阳轮啮合时有较大的错位量),进而进一步减小其在随行星架14转动时的变形量,保证行星轮与太阳轮啮合时的错位量小,提高该电机驱动总成的整体性能;另一方面,由于第一行星轮轴142整体不过于细长,容易在加工的时候保证圆柱度(轴越细长,圆柱度越不容易保证);而且,即使该第一行星轮轴142的一部分是大直径部分1421,但是由于该大直径部分1421是供第一行星轮18套设的,第一行星轮18的径向外侧不需要布置行星排结构中的齿环15,这样,大直径部分1421虽然较粗,但是,也不会在径向上超出齿环15的外圈壁,即,不会额外占用其他空间;再一方面,由于差速结构中的第一行星轮18作为传递给第一太阳轮20和第二太阳轮21扭矩的零件,其承载的扭矩比较大,大直径部分1421可以很好的保证第一行星轮18能承载较大的扭矩。In this embodiment, the first planet wheel shaft 142 in the planet row structure is not a shaft with a constant diameter. It includes a small diameter part 1422 and a large diameter part 1421. The small diameter part 1422 is used to install the planet wheels in the planet row structure. (That is, the aforementioned double gear 17), and the large diameter portion 1421 is used to install the first planetary gear 18 in the differential structure. On the one hand, it can make the first planetary gear shaft 142 as a whole not too slender (the thinner the shaft If it is too long, there may be a large amount of deformation during the rotation of the planet carrier 14, which will cause a large amount of misalignment when the planet gear and the sun gear mesh), thereby further reducing its deformation when rotating with the planet carrier 14. The amount of deformation ensures that the amount of misalignment when the planet gear and the sun gear are meshed is small, improving the overall performance of the motor drive assembly; on the other hand, since the first planet gear shaft 142 is not too slender as a whole, it is easy to ensure cylindricity during processing (The slender the shaft, the harder it is to ensure cylindricity); and, even if part of the first planet wheel shaft 142 is the large diameter part 1421, since the large diameter part 1421 is for the first planet wheel 18 to be sleeved, There is no need to arrange the ring gear 15 in the planet row structure on the radially outer side of the planet gear 18. In this way, although the large diameter part 1421 is thicker, it will not exceed the outer ring wall of the ring gear 15 in the radial direction, that is, it will not It will occupy additional space; on the other hand, since the first planetary gear 18 in the differential structure is a part that transmits torque to the first sun gear 20 and the second sun gear 21, it carries a relatively large torque, and the large-diameter part 1421 It can be well ensured that the first planetary gear 18 can carry larger torque.
需要说明的是,本实施例中的行星排结构,可以单级行星排,也可以是双极行星排,甚至可以是更多级行星排,行星排的数量并不做限制。It should be noted that the planet row structure in this embodiment can be a single-stage planet row, a bipolar planet row, or even more levels of planet rows. The number of planet rows is not limited.
其中,第一半轴11可以汽车的左半轴,也可以是汽车的右半轴,第二半轴12同样如此。Among them, the first half-shaft 11 can be the left half-shaft of the automobile or the right half-shaft of the automobile, and the same is true for the second half-shaft 12 .
其中,第二行星轮轴143的两端分别安装于两个行星架本体141上,参见图2,左侧的行星架本体141可以向右设置有延伸部,第二行星轮轴143的左端具体是安装于左侧行星架本体141的延伸部上的,第二行星轮轴143的右端则安装于右侧的行星架本体141上。Among them, both ends of the second planetary axle 143 are respectively installed on the two planet carrier bodies 141. Referring to Figure 2, the left planet carrier body 141 can be provided with an extension to the right. The left end of the second planetary axle 143 is specifically installed on the two planet carrier bodies 141. On the extension of the left planet carrier body 141, the right end of the second planet wheel shaft 143 is installed on the right planet carrier body 141.
参见图1,可选地,令所述行星排结构中的太阳轮为第三太阳轮16,所述第三太阳轮16套设于所述第一半轴11上,且所述电机13与所述第三太阳轮16驱动连接,所述大直径齿轮171与所述第三太阳轮16啮合,所述小直径齿轮172与所述行星排结构中的齿环15啮合。Referring to Figure 1, optionally, the sun gear in the planet row structure is a third sun gear 16, the third sun gear 16 is sleeved on the first half shaft 11, and the motor 13 and The third sun gear 16 is drivingly connected, the large diameter gear 171 meshes with the third sun gear 16 , and the small diameter gear 172 meshes with the ring gear 15 in the planet row structure.
本实施例中,行星排结构中的太阳轮记为第三太阳轮16,第三太阳轮16套设于第一半轴11上,正如前所述,第三太阳轮16作为该行星排结构的输入端,其与电机13连接,被电机13驱动。In this embodiment, the sun gear in the planet row structure is marked as the third sun gear 16, and the third sun gear 16 is sleeved on the first half shaft 11. As mentioned above, the third sun gear 16 serves as the planet row structure. The input end is connected to the motor 13 and driven by the motor 13.
本实施例中,行星排结构可以为单级行星排,只具有单个行星排,即,具有一个太阳轮(即第三太阳轮16)、一个齿环15、一个行星架14和分布在齿环15和第三太阳轮16之间的行星轮。其中,该行星排结构的行星轮优选为双联齿轮17,即,包括固定连接的大直径齿轮171和小直径齿轮172,正如前所述,该行星轮与第三太阳轮16啮合时,具体是大直径齿轮171与第三太阳轮16啮合,小直径齿轮172与齿环15啮合。如此,即使该行星排结构是一个单个行星排,但是,因双联齿轮17的存在,仍可以做到如传统的双极行星排一样对电机13的大速比减速,并且,比传统的双极行星排所需零件更少,体积更小,重量更轻。In this embodiment, the planet row structure can be a single-stage planet row, with only a single planet row, that is, it has a sun gear (ie, the third sun gear 16 ), a ring gear 15 , a planet carrier 14 and is distributed in the ring gear. 15 and the planet gear between the third sun gear 16. Among them, the planet gear of the planet row structure is preferably a double gear 17, that is, it includes a large diameter gear 171 and a small diameter gear 172 that are fixedly connected. As mentioned above, when the planet gear meshes with the third sun gear 16, specifically The large-diameter gear 171 meshes with the third sun gear 16 , and the small-diameter gear 172 meshes with the ring gear 15 . In this way, even if the planetary row structure is a single planetary row, due to the existence of the double gear 17, it can still achieve the same large speed ratio reduction of the motor 13 as the traditional bipolar planetary row, and it is faster than the traditional double gearbox. The polar planet array requires fewer parts, is smaller and lighter.
其中,所述第一太阳轮20和所述第二太阳轮21的齿数相同。由于第一太阳轮20的转速表示的就是第一半轴11的转速,第二太阳轮21的转速表示的就是第二半轴12的转速,在汽车直线行驶时,为保证第一半轴11的转速和第二半轴12的转速相同,则需要第一太阳轮20和第二太阳轮21的齿数相同。The first sun gear 20 and the second sun gear 21 have the same number of teeth. Since the rotation speed of the first sun gear 20 represents the rotation speed of the first half shaft 11 and the rotation speed of the second sun gear 21 represents the rotation speed of the second half shaft 12, when the car is running straight, in order to ensure that the first half shaft 11 The rotation speed is the same as the rotation speed of the second half shaft 12, then the number of teeth of the first sun gear 20 and the second sun gear 21 needs to be the same.
其中,第三太阳轮16套设于第一半轴11上,第三太阳轮16可以是空套在第一半轴11上,即,第三太阳轮16可与第一半轴11不接触,两者可以相对旋转。Among them, the third sun gear 16 is sleeved on the first half shaft 11 , and the third sun gear 16 can be sleeved on the first half shaft 11 , that is, the third sun gear 16 can not be in contact with the first half shaft 11 , the two can rotate relative to each other.
参见图1,可选地,所述电机驱动总成还包括壳体23和第一轴承24,所述行星排结构中的齿环15固定于所述壳体23上,两个所述行星架本体141分别通过所述第一轴承24转动连接于所述壳体23。Referring to Figure 1, optionally, the motor drive assembly also includes a housing 23 and a first bearing 24. The ring gear 15 in the planet row structure is fixed on the housing 23, and the two planet carriers The body 141 is rotatably connected to the housing 23 through the first bearing 24 respectively.
本实施例中,如前所述,行星排结构中的齿环15作为固定部分,具体可以固定在壳体23中,壳体23与整车悬置连接。除此之外,壳体23还可以将电机13、行星排结构以及差速结构都置于其中,起到保护作用。由于行星架14是行星排结构的输出端,它是需要转动的,因此,行星架14的两端,具体是两个行星架本体141可以各自通过一个第一轴承24安装支撑在壳体23中。In this embodiment, as mentioned above, the ring gear 15 in the planetary row structure serves as a fixed part and can be fixed in the housing 23, and the housing 23 is connected to the whole vehicle in a suspended manner. In addition, the casing 23 can also place the motor 13, the planetary gear structure and the differential structure in it for protection. Since the planet carrier 14 is the output end of the planet row structure, it needs to rotate. Therefore, the two ends of the planet carrier 14 , specifically the two planet carrier bodies 141 , can each be installed and supported in the housing 23 through a first bearing 24 .
其中,行星轮轴的至少一端可以插入对应侧的行星架本体141上预设的盲孔中,以实现行星轮轴的轴向限位,并且,可在行星架本体141上设置有弹性销以对行星轮轴进行周向限位。At least one end of the planet wheel shaft can be inserted into a preset blind hole on the planet carrier body 141 on the corresponding side to achieve axial limitation of the planet wheel shaft, and an elastic pin can be provided on the planet carrier body 141 to lock the planet. The wheel axle is circumferentially limited.
其中,第一轴承24可以是四点角接触球轴承,其具有较小的轴向游隙和径向游隙,也具有较高的效率,不会影响该电机驱动总成的性能。The first bearing 24 may be a four-point angular contact ball bearing, which has smaller axial clearance and radial clearance, higher efficiency, and will not affect the performance of the motor drive assembly.
参见图2,可选地,所述电机驱动总成还包括第二轴承25,令所述行星排结构中的太阳轮为第三太阳轮16,所述第三太阳轮16套设于所述第一半轴11上,所述第三太阳轮16为轮轴结构,所述轮轴结构包括固定连接的第三轮本体161和第三轴本体162,所述第三轴本体162套设于所述第一半轴11上,所述第三轮本体161设置于所述第三轴本体162靠近所述第二半轴12的一端,所述电机13的转子131设置于所述第三轴本体162上,并且所述转子131用于与所述第三轴本体162同步旋转,所述第三轴本体162通过所述第二轴承25转动连接于所述壳体23。Referring to Figure 2, optionally, the motor drive assembly further includes a second bearing 25, so that the sun gear in the planet row structure is a third sun gear 16, and the third sun gear 16 is sleeved on the On the first half shaft 11 , the third sun gear 16 is an axle structure. The axle structure includes a fixedly connected third wheel body 161 and a third axle body 162 . The third axle body 162 is sleeved on the first half shaft 11 . On the first half shaft 11 , the third wheel body 161 is disposed on one end of the third shaft body 162 close to the second half shaft 12 , and the rotor 131 of the motor 13 is disposed on the third shaft body 162 on, and the rotor 131 is used to rotate synchronously with the third shaft body 162 , and the third shaft body 162 is rotationally connected to the housing 23 through the second bearing 25 .
本实施例中,第三太阳轮16是一个轮轴结构,其包括相对固定的第三轴本体162和第三轮本体161,第三轴本体162套设于第一半轴11上,而电机13的转子131套设于第三轴本体162,转子131可以与第三轴本体162键连接或过盈配合,实现两者的同步旋转,而第三轮本体161则设置于第三轴本体162的一端,具体是设置于靠近第二半轴12的一端,进而与行星排结构中的大直径齿轮171啮合。第三轴本体162上可以通过两个第二轴承25支撑于壳体23内壁处。In this embodiment, the third sun gear 16 is an axle structure, which includes a relatively fixed third shaft body 162 and a third wheel body 161 . The third shaft body 162 is sleeved on the first half shaft 11 , and the motor 13 The rotor 131 is sleeved on the third shaft body 162. The rotor 131 can be keyed or interference-fitted with the third shaft body 162 to achieve synchronous rotation of the two. The third wheel body 161 is arranged on the third shaft body 162. One end, specifically the end close to the second half shaft 12 , meshes with the large diameter gear 171 in the planetary row structure. The third shaft body 162 can be supported on the inner wall of the housing 23 through two second bearings 25 .
其中,参见图2,可选地,所述第三轴本体162包括依次同轴连接的第一段轴本体1621、第二段轴本体1622、第三段轴本体1623、第四段轴本体1624和第五段轴本体1625,所述第三段轴本体1623、所述第二段轴本体1622和所述第一段轴本体1621的直径依次递减,所述第三段轴本体1623、所述第四段轴本体1624和所述第五段轴本体1625的直径依次递减。如此,在第三太阳轮16套设于第一半轴11之前,就可以先将电机13经过第一段轴本体1621后安装于第二段轴本体1622处,并使转子131右端抵接第三段轴本体1623的左端,然后则可以将一个第二轴承25安装于第一段轴本体1621上,并抵接转子131左端,以通过第三段轴本体1623和左侧的第二轴承25实现对转子131的轴向限位,之后,则可以将另一个第二轴承25经过第五段轴本体1625安装到第四段轴本体1624处,并抵接第三段轴本体1623的右端,再通过一个螺母28锁定在右侧的第二轴承25右端处,以实现右侧的第二轴承25的轴向限位,其中,第三段轴本体1623相当于一个轴肩,起到定位作用,其上面不需套设零部件,因此,第三段轴本体1623的轴向长度最短,以尽可能提高整个电机驱动总成的轴向集成度。其中,第三轮本体161具体是设置在第五段轴本体1625上的,其可以是和第五段轴本体1625是一体结构。2 , optionally, the third shaft body 162 includes a first shaft body 1621 , a second shaft body 1622 , a third shaft body 1623 , and a fourth shaft body 1624 that are coaxially connected in sequence. and the fifth-section shaft body 1625. The diameters of the third-section shaft body 1623, the second-section shaft body 1622, and the first-section shaft body 1621 decrease in sequence. The diameters of the third-section shaft body 1623, the The diameters of the fourth section shaft body 1624 and the fifth section shaft body 1625 decrease in sequence. In this way, before the third sun gear 16 is sleeved on the first half shaft 11, the motor 13 can be installed on the second shaft body 1622 through the first shaft body 1621, and the right end of the rotor 131 can contact the second half shaft 1622. The left end of the three-section shaft body 1623 can then install a second bearing 25 on the first section shaft body 1621 and contact the left end of the rotor 131 to pass through the third section shaft body 1623 and the second bearing 25 on the left side. After realizing the axial limitation of the rotor 131, another second bearing 25 can be installed to the fourth section shaft body 1624 through the fifth section shaft body 1625, and abut the right end of the third section shaft body 1623. Then a nut 28 is locked at the right end of the second bearing 25 on the right side to realize the axial limit of the second bearing 25 on the right side. The third section of the shaft body 1623 is equivalent to a shoulder and plays a positioning role. , there is no need to set parts on it, therefore, the axial length of the third section shaft body 1623 is the shortest to maximize the axial integration of the entire motor drive assembly. Among them, the third wheel body 161 is specifically provided on the fifth section axle body 1625, and it can be an integral structure with the fifth section axle body 1625.
参见图2,可选地,所述电机驱动总成还包括第三轴承26,所述第二太阳轮21设置于所述第一半轴11靠近所述第二半轴12的一端,所述第一半轴11的另一端通过所述第三轴承26转动连接于所述壳体23。Referring to Fig. 2, optionally, the motor drive assembly further includes a third bearing 26, and the second sun gear 21 is disposed on one end of the first half shaft 11 close to the second half shaft 12. The other end of the first half shaft 11 is rotatably connected to the housing 23 through the third bearing 26 .
本实施例中,第一半轴11的左端可以通过一个第三轴承26活动支撑于壳体23内壁处,实现对第一半轴11的活动支撑,而第二太阳轮21可以设置于第一半轴11远离第三轴承26的一端,第二太阳轮21的内壁可以通过卡环安装于第一半轴11上,实现与第一半轴11的固定关系,第二太阳轮21通过第二行星轮19与第一行星轮18间接啮合。In this embodiment, the left end of the first half shaft 11 can be movably supported on the inner wall of the housing 23 through a third bearing 26 to achieve movable support for the first half shaft 11 , and the second sun gear 21 can be disposed on the first half shaft 11 . The end of the half shaft 11 away from the third bearing 26. The inner wall of the second sun gear 21 can be installed on the first half shaft 11 through a snap ring to achieve a fixed relationship with the first half shaft 11. The second sun gear 21 passes through the second half shaft 11. The planet gear 19 is indirectly meshed with the first planet gear 18 .
参见图2,可选地,所述电机驱动总成还包括第四轴承27,所述第一太阳轮20设置于所述第二半轴12靠近所述第一半轴11的一端,且所述第二半轴12通过所述第四轴承27转动连接于所述行星架本体141或所述壳体23,且所述第四轴承27抵接所述第一太阳轮20。Referring to Figure 2, optionally, the motor drive assembly further includes a fourth bearing 27, and the first sun gear 20 is disposed on one end of the second half shaft 12 close to the first half shaft 11, and the The second half shaft 12 is rotationally connected to the planet carrier body 141 or the housing 23 through the fourth bearing 27 , and the fourth bearing 27 is in contact with the first sun gear 20 .
本实施例中,第一太阳轮20设置于第二半轴12上,第一太阳轮20与第二太阳轮21之前可以具有一个耐磨板,该耐磨板套设于第一半轴11上,且该耐磨板分别轴向抵接第一太阳轮20和第二太阳轮21,第二半轴12上套设的第四轴承27抵接第一太阳轮20远离耐磨板的一侧,通过第二轴承25与耐磨板可以实现对第一太阳轮20的轴向定位。而且,该第四轴承27的外圈与行星架本体141或壳体23固定连接,第四轴承27进而可以为第二半轴12的旋转提供活动支撑,行星架本体141上不需要设置额外的结构对第一太阳轮20进行限位。In this embodiment, the first sun gear 20 is disposed on the second half shaft 12 . There may be a wear-resistant plate in front of the first sun gear 20 and the second sun gear 21 , and the wear-resistant plate is sleeved on the first half shaft 11 on the first sun gear 20 and the second sun gear 21 respectively, and the fourth bearing 27 sleeved on the second half shaft 12 abuts the first sun gear 20 away from the wear plate. On the other hand, the axial positioning of the first sun gear 20 can be achieved through the second bearing 25 and the wear-resistant plate. Moreover, the outer ring of the fourth bearing 27 is fixedly connected to the planet carrier body 141 or the housing 23. The fourth bearing 27 can then provide movable support for the rotation of the second half shaft 12. There is no need to provide additional components on the planet carrier body 141. The structure limits the position of the first sun gear 20 .
参见图2,可选地,所述行星架14还包括中间支撑部分144,所述中间支撑部分144分别与两个所述行星架本体141连接,其中,所述中间支撑部分144套设于所述大直径部分1421靠近所述小直径部分1422的一端。Referring to Figure 2, optionally, the planet carrier 14 further includes a middle support portion 144, which is connected to the two planet carrier bodies 141 respectively, wherein the middle support portion 144 is sleeved on each of the two planet carrier bodies 141. The large diameter part 1421 is close to one end of the small diameter part 1422.
本实施例中,由于第一行星轮轴142包括大直径部分1421和小直径部分1422,大直径部分1421和小直径部分1422可以分别加工成型,正如前所述,可以保证小直径部分1422和大直径部分1421的圆柱度,大直径部分1421和小直径部分1422可以成型后,可以将小直径部分1422的一端过盈插入大直径部分1421中,而行星架14的中间支撑部上的孔可以与大直径部分1421靠近小直径部分1422的一端过盈配合,进而实现对该第一行星轮轴142中间位置的支撑,进一步加强第一行星轮轴142,乃至整个行星架14的强度。In this embodiment, since the first planetary shaft 142 includes a large diameter part 1421 and a small diameter part 1422, the large diameter part 1421 and the small diameter part 1422 can be processed and formed separately. As mentioned above, it can be ensured that the small diameter part 1422 and the large diameter part 1422 can be formed separately. After the cylindricity of the part 1421, the large diameter part 1421 and the small diameter part 1422 can be formed, one end of the small diameter part 1422 can be inserted into the large diameter part 1421, and the hole on the middle support part of the planet carrier 14 can be connected with the large diameter part 1421. One end of the diameter portion 1421 close to the small diameter portion 1422 is interference-fitted to support the middle position of the first planetary shaft 142 and further enhance the strength of the first planetary shaft 142 and even the entire planetary carrier 14 .
本实施例中,在具有中间支撑部分144时,双联齿轮17可以直接抵接在中间支撑部分144,以实现定位。当然,在其他实施例中,如果不具有中间支撑部分144,这时,双联齿轮17可以抵接在大直径部分1421和小直径部分1422形成的台阶处,实现定位。In this embodiment, when there is a middle support part 144, the double gear 17 can directly abut against the middle support part 144 to achieve positioning. Of course, in other embodiments, if there is no intermediate support part 144, then the double gear 17 can abut on the step formed by the large diameter part 1421 and the small diameter part 1422 to achieve positioning.
在其他实施例中,大直径部分和小直径部分的位置可以互换,即,大直径部分1421位于靠近第一半轴11的一侧,小直径部分1422位置靠近第二半轴12的一侧。In other embodiments, the positions of the large-diameter portion and the small-diameter portion can be interchanged, that is, the large-diameter portion 1421 is located on one side close to the first half-shaft 11 , and the small-diameter portion 1422 is located close to one side of the second half-shaft 12 .
本发明另一实施例还提供一种汽车传动系统,包括如前所述的电机驱动总成。Another embodiment of the present invention also provides an automobile transmission system, including the motor drive assembly as mentioned above.
由于所述汽车传动系统的技术改进和技术效果与所述电机驱动总成一样,因此不再对所述汽车传动系统赘述。Since the technical improvements and technical effects of the automobile transmission system are the same as those of the motor drive assembly, the automobile transmission system will not be described in detail.
本发明再一实施例还提供一种汽车,包括如前所述的汽车传动系统。Yet another embodiment of the present invention also provides an automobile, including the automobile transmission system as mentioned above.
由于所述汽车的技术改进和技术效果与所述汽车传动系统一样,因此不再对所述汽车赘述。Since the technical improvements and technical effects of the automobile are the same as those of the automobile transmission system, the automobile will not be described in detail.
术语“第一”和“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”和“第二”的特征可以明示或者隐含地包括至少一个该特征。The terms "first" and "second" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Thus, features defined by "first" and "second" may explicitly or implicitly include at least one of these features.
虽然本发明披露如上,但本发明的保护范围并非仅限于此。本领域技术人员在不脱离本发明的精神和范围的前提下,可进行各种变更与修改,这些变更与修改均将落入本发明的保护范围。Although the present invention is disclosed as above, the protection scope of the present invention is not limited thereto. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, and these changes and modifications will fall within the protection scope of the present invention.
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| WO2024244632A1 (en) * | 2023-05-26 | 2024-12-05 | 无锡星驱动力科技有限公司 | Motor driving assembly, automobile transmission system, and automobile |
Citations (3)
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| CN111873711A (en) * | 2020-07-03 | 2020-11-03 | 北方汤臣传动科技有限公司 | Compact electric drive axle |
| DE102021111478A1 (en) * | 2021-05-04 | 2022-11-10 | Schaeffler Technologies AG & Co. KG | Drive device with a drive machine, a gear, a clutch and a locking device |
| CN218670427U (en) * | 2022-10-28 | 2023-03-21 | 银川威力传动技术股份有限公司 | Coaxial new forms of energy reduction gear |
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| CN111873711A (en) * | 2020-07-03 | 2020-11-03 | 北方汤臣传动科技有限公司 | Compact electric drive axle |
| DE102021111478A1 (en) * | 2021-05-04 | 2022-11-10 | Schaeffler Technologies AG & Co. KG | Drive device with a drive machine, a gear, a clutch and a locking device |
| CN218670427U (en) * | 2022-10-28 | 2023-03-21 | 银川威力传动技术股份有限公司 | Coaxial new forms of energy reduction gear |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2024244632A1 (en) * | 2023-05-26 | 2024-12-05 | 无锡星驱动力科技有限公司 | Motor driving assembly, automobile transmission system, and automobile |
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