Double-sided woodworking plate processing device and processing method thereof
Technical Field
The application relates to the field of furniture plate processing, in particular to a woodworking plate double-sided processing device and a processing method thereof.
Background
In the production process of the assembled furniture boards, the boards run on a processing machine tool, a processing mechanism on the machine tool processes the boards and comprises a door-shaped frame, and executing components such as a labeling mechanism, a punching mechanism, a slotting mechanism and a material opening mechanism are integrated on the door-shaped frame, so that the processing efficiency of the boards is greatly improved.
Part of the plates need to be processed on two sides, after one side of each plate is processed, the plates are moved to a turnover mechanism, and then are sent to a processing mechanism to be processed on the other side of each plate after being turned over, or after one side of each plate is processed, the plates are placed in front of a station to be processed on the next side after being turned over, the plates need to be turned over in the process, more idle time exists on the station, and the processing efficiency of the plates is reduced.
Therefore, a technical scheme is needed at present to solve the technical problems that when double-sided processing is carried out on a plate, a processing mechanism on a machine tool has more waiting time and the processing efficiency of the plate is low.
Disclosure of Invention
The application aims at: aiming at the technical problems that in the prior art, when a plate is processed in double sides, a processing mechanism on a machine tool has more waiting time and the processing efficiency of the plate is low, the double-side processing device for the woodworking plate and the processing method thereof are provided.
In order to achieve the above purpose, the technical scheme adopted by the application is as follows:
the utility model provides a two-sided processingequipment of carpenter's board, includes the lathe body, be equipped with two processing mechanisms on the lathe body, one of them processing mechanism is used for processing the one side of carpenter's board, another processing mechanism is used for processing the another side of carpenter's board, two be equipped with the transition deck plate between the processing mechanism, transition deck plate top area is greater than carpenter's board, the transition deck plate is used for placing carpenter's board, transition deck plate one side is equipped with the board turnover mechanism, board turnover mechanism is used for with carpenter's board turn over.
The application relates to a double-sided processing device for a woodworking plate, wherein a plate is conveyed to a first processing mechanism for processing a first side of the woodworking plate and then enters a transition table panel, and a plate turnover mechanism on one side of the transition table panel turns over the plate to a second processing mechanism for processing a second side; according to the application, the transition deck plate between the two processing mechanisms is used for parking and turning over the plate, and the processing mechanism can process the next plate after finishing the current plate processing, so that the waiting time of the processing mechanism is shortened, and the processing efficiency of the plate is improved.
As a preferred embodiment of the present application, the turnover mechanism includes a turnover frame for connecting the plate material and a motor for driving the turnover frame to rotate. The first side of the board is processed by the first processing mechanism and then is moved to the transition deck plate, and the turnover frame is driven by the motor to turn the board to the position of the next processing mechanism for second side processing, so that the turnover and transfer of the board are realized.
As a preferable scheme of the application, the roll-over stand comprises two grabbing arms which are arranged side by side, each grabbing arm is provided with a sucker, a cross rod is connected between the two grabbing arms, and the cross rod is connected with the motor. The sucking disc through on the arm of snatching adsorbs on the furniture panel, has realized the snatch of roll-over stand to adsorb the panel simultaneously through two arms of snatching that set up side by side, make the panel by absorbing more firm, panel atress is balanced, avoids the panel to take place to drop at the transfer in-process.
As a preferable scheme of the application, the machine tool body is connected with a vertical plate, the vertical plate is relatively provided with a first lug and a second lug, the first lug is sleeved on the main body of the motor, the second lug is sleeved on the rotating shaft of the motor through a bearing, the cross rod is connected with a sleeve, and the sleeve is sleeved on the rotating shaft of the motor. The motor is fixed on the machine tool body, and the turnover frame is connected with the motor, so that the rotation of the motor can drive the turnover frame to rotate, and the turnover of the plate is realized.
As a preferable scheme of the application, the transition deck plate is provided with two through grooves which are used for avoiding the grabbing arms. The turnover frame can be turned over to the lower part of the transition deck plate, so that the plate can stably fall onto the transition deck plate.
As a preferable scheme of the application, the processing mechanism comprises two oppositely arranged sliding blocks, a cross beam is connected between the two sliding blocks, the cross beam and the two sliding blocks form a door shape, and a processing assembly is arranged on the cross beam. The cross beam is supported above the machine tool body through the two sliding blocks, so that the supporting effect on the machining assembly is realized, and the machining assembly is convenient to machine the plate on the machine tool body.
As a preferred embodiment of the present application, the processing assembly includes a labeling part, a punching part, a cutting part, and a grooving part. And the processing assembly is integrated on the cross rod, so that the labeling, punching, material opening and clamping groove operation of the plate can be conveniently finished at one time.
As a preferable scheme of the application, the two sides of the machine tool body are respectively provided with a sliding rail, and the bottom of the sliding block is provided with a rail groove matched with the sliding rail. The sliding connection of the processing mechanism and the machine tool body is realized, the processing mechanism can conveniently move on the machine tool body so as to process the plate on the machine tool body, and meanwhile, the processing mechanism can conveniently avoid the turnover mechanism, and interference between the processing mechanism and the turnover mechanism is avoided.
As a preferable scheme of the application, the transition deck plate is provided with a plurality of first rolling mechanisms, the first rolling mechanisms are provided with a plurality of first rollers, and the first rollers are arranged along the width direction of the machine tool body. The axis of the first roller is parallel to the width direction of the machine tool body, so that the resistance of the plate to the transition deck plate or away from the transition deck plate is reduced, the surface abrasion of the plate is reduced, and the energy consumption and the structural requirements of the engine parts are reduced.
As a preferable scheme of the application, the transition deck plate is provided with a plurality of second rolling mechanisms, the second rolling mechanisms are provided with a plurality of second rollers, and the second rollers are arranged along the length direction of the machine tool body. The axis of the second roller is parallel to the length direction of the machine tool body, so that the plate with processing faults on the transition deck plate can be conveniently taken out from the side part of the machine tool body, and the manual operation process of the plate is more labor-saving.
A woodworking plate processing method uses a woodworking plate double-sided processing device as described above to process a plate, and the steps include:
s1: feeding the woodworking plate from the front end of the machine tool body to a station of a first processing mechanism, and processing a first surface of the woodworking plate below the first processing mechanism;
s2: feeding the woodworking plate processed on the first surface to a transition deck plate through a pushing mechanism on the first processing mechanism;
s3: waiting for finishing the processing of the woodworking plate on the station of the first processing mechanism, and pushing the last woodworking plate to the rear end of the machine tool body through a pushing mechanism on the second processing mechanism;
s4: moving a second machining mechanism on the machine tool body towards the rear end of the machine tool body, and exposing a station where the second machining mechanism is located;
s5: the woodworking plate positioned on the transition deck plate is turned over to a station of a second processing mechanism through a turning plate mechanism;
s6: and moving a second processing mechanism on the machine tool body towards the front end of the machine tool, and processing the other surface of the woodworking plate through the second processing mechanism.
According to the double-sided woodworking plate processing device, two processing mechanisms are arranged on the machine tool, and the plate turnover mechanism for parking and turning over the plate is arranged between the two processing mechanisms, so that each processing mechanism can process the next woodworking plate after the current woodworking plate is processed, the waiting time of the processing mechanism is reduced, and the processing efficiency is improved.
In summary, due to the adoption of the technical scheme, the beneficial effects of the application are as follows:
according to the application, the transition deck plate between the two processing mechanisms is used for parking and turning over the plate, and the processing mechanism can process the next plate after finishing the current plate processing, so that the waiting time of the processing mechanism is shortened, and the processing efficiency of the plate is improved.
Drawings
FIG. 1 is an isometric view of a two-sided woodworking plate processing apparatus of the present application;
FIG. 2 is an enlarged view of region A of FIG. 1;
FIG. 3 is a top view of a double-sided woodworking plate processing apparatus of the present application;
FIG. 4 is an enlarged view of region B of FIG. 3;
FIG. 5 is a schematic view of the structure of the turn-over mechanism according to the present application;
FIG. 6 is an enlarged view of region C of FIG. 5;
FIG. 7 is a schematic view of a woodworking plate double-sided processing apparatus of the present application after changing processing components;
FIG. 8 is an enlarged view of region D of FIG. 7;
the marks in the figure: the machine tool comprises a machine tool body, 11-sliding rails, 12-vertical plates, 121-first lugs, 122-second lugs, 2-machining mechanisms, 21-sliding blocks, 22-cross beams, 23-machining components, 3-transition deck boards, 301-through grooves, 31-first rolling mechanisms, 311-first rollers, 312-first fixed plates, 313-first rollers, 32-second rolling mechanisms, 321-second rolling mechanisms, 322-second fixed plates, 323-second rollers, 33-grooves, 34-rollers, 4-turning plate mechanisms, 41-turning frames, 411-grabbing arms, 4111-suckers, 412-cross beams, 4121-sleeves and 42-motors.
Detailed Description
The present application will be described in detail with reference to the accompanying drawings.
The present application will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present application more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the application.
Example 1
As shown in fig. 1, 2, 3, 5, 6 and 7, the double-sided processing device for a wood board of this embodiment includes a machine tool body 1 two processing mechanisms 2 are disposed on the machine tool body 1, one of the two processing mechanisms 2 is used for processing one side of the wood board, the other one of the two processing mechanisms 2 is used for processing the other side of the wood board, a transition panel 3 is disposed between the two processing mechanisms 2, the top area of the transition panel 3 is larger than that of the wood board, the transition panel 3 is used for placing the wood board, a turning plate mechanism 4 is disposed on one side of the transition panel 3, and the turning plate mechanism 4 is used for turning the wood board.
In the embodiment, the plate is conveyed to a first processing mechanism 2 for processing a first surface of a woodworking plate, then enters into a transition deck plate 3, and is turned to a second processing mechanism 2 by a turning plate mechanism 4 at one side of the transition deck plate 3 for processing a second surface; according to the application, the transition deck plate 3 between the two processing mechanisms 2 is used for parking and turning over the plates, and the processing mechanism 2 can process the next plate after finishing processing the current plate, so that the waiting time of the processing mechanism 2 is shortened, and the processing efficiency of the plates is improved.
Specifically, the turnover mechanism 4 comprises a turnover frame 41 and a motor 42, the turnover frame 41 is used for connecting boards, the motor 42 is used for driving the turnover frame 41 to rotate, the boards are processed on the first surface of the woodworking board through the first processing mechanism 2 and then run on the transition deck board 3, the turnover frame 41 is used for turning the boards to the position of the next processing mechanism 2 under the driving of the motor 42 to process the second surface, and the turnover and transfer of the boards are realized.
Specifically, the roll-over stand 41 includes two grab arms 411 that set up side by side, every all be equipped with sucking disc 4111 on the grab arm 411, every sucking disc 4111 sets up pressure controller and vacuum pipe, realizes the continuous absorption to panel through pressure controller, two link to have horizontal pole 412 between the grab arm 411, horizontal pole 412 with motor 42 links to each other, adsorbs on the furniture panel through sucking disc 4111 on the grab arm 411, has realized the snatch of roll-over stand 41 to furniture panel to adsorb the panel simultaneously through two grab arms 411 that set up side by side, make panel absorbed more firm, panel atress is balanced, avoids panel emergence dropping at the transfer in-process.
Specifically, the machine tool body 1 is connected with the riser 12, the riser 12 is equipped with first tab 121 and second tab 122 relatively, first tab 121 cover is established in the main part of motor 42, the second tab 42 is established through the bearing housing in the pivot of motor 42, the horizontal pole 412 is connected with sleeve 4121, sleeve 4121 cover is established in the pivot of motor 42, realized that motor 42 is fixed on the machine tool body 1, and the roll-over stand 41 is fixed with being connected of motor 42 to make the rotation of motor 42 can drive roll-over stand 41 rotation, realize the upset of panel.
Further, the transition deck plate 3 is provided with two through grooves 301 for avoiding the grabbing arms 411, so that the roll-over stand 41 can be turned over to the lower side of the transition deck plate 3, and the plate can fall onto the transition deck plate 3 stably.
Specifically, the processing mechanism 2 comprises two opposite sliding blocks 21, a cross beam 22 is connected between the two sliding blocks 21, the cross beam 22 and the two sliding blocks 21 form a door shape, a processing assembly 23 is arranged on the cross beam 22, the cross beam 22 is supported above the machine tool body 1 through the two sliding blocks 21, the supporting effect of the processing assembly 23 is achieved, and the processing assembly 23 is convenient for processing plates on the machine tool body 1.
Further, the processing assembly 23 comprises a labeling component, a punching component, a material cutting component and a slotting component, and the processing assembly 23 is integrated on the cross rod, so that the labeling, punching, material cutting and slot clamping operations of the plate can be conveniently finished at one time.
Further, the two sides of the machine tool body 1 are respectively provided with the sliding rails 11, the bottoms of the sliding blocks 21 are provided with the rail grooves matched with the sliding rails 11, so that the sliding connection between the machining mechanism 2 and the machine tool body 1 is realized, the machining mechanism 2 can conveniently move on the machine tool body 1, the machining of a plate on the machine tool body 1 is realized, meanwhile, the machining mechanism 2 can conveniently avoid the turnover mechanism 4, and interference between the machining mechanism 2 and the turnover mechanism 4 is avoided.
Example 2
As shown in fig. 3, 4, 5, 7 and 8, in this embodiment, the difference from embodiment 1 is that a plurality of first rolling mechanisms 31 are disposed on the transition table panel 3, a plurality of first rollers 311 are disposed on the first rolling mechanisms 31, the first rollers 311 are disposed along the width direction of the machine tool body 1, the first rolling mechanisms 31 further include two first fixing plates 312 disposed opposite to each other, a plurality of first rollers 313 are connected between the two first fixing plates 312, and the first rollers 311 are sleeved on the first rollers 313.
In this embodiment, the axis of the first roller 311 is parallel to the width direction of the machine tool body 1, so as to reduce the resistance of the plate moving to the transition deck plate 3 or leaving the transition deck plate 3, reduce the abrasion of the surface of the plate, and reduce the energy consumption and the structural requirements of the engine components.
The first rolling mechanism 31 may also be a plurality of rollers 34, the axes of the rollers 34 are arranged along the width direction of the machine tool body 1, and the transition deck plate 3 is provided with a groove 33 for installing the rollers 34.
Example 3
As shown in fig. 3, 4 and 5, in this embodiment, the difference from embodiment 1 is that a plurality of second rolling mechanisms 32 are disposed on the transition table board 3, a plurality of second rollers 321 are disposed on the second rolling mechanisms 32, the second rollers 321 are disposed along the length direction of the machine tool body 1, the second rolling mechanisms 32 further include two second fixing plates 322 disposed opposite to each other, a plurality of second rollers 323 are connected between the two second fixing plates 322, and the second rollers 321 are sleeved on the second rollers 323.
In this embodiment, the axis of the second roller 321 is parallel to the length direction of the machine tool body 1, so that the plate with processing failure on the transition deck plate 3 can be conveniently taken out from the side of the machine tool body 1, and the manual operation process of the plate is more labor-saving.
Example 4
As shown in fig. 1, the present embodiment provides a method for processing a woodworking plate, which uses a woodworking plate double-sided processing apparatus as described above to process a plate, comprising the steps of:
s1: feeding the woodworking plate from the front end of the machine tool body 1 to a station of a first processing mechanism 2, and processing a first surface of the woodworking plate below the first processing mechanism 2;
s2: feeding the woodworking plate processed on the first surface to the transition deck plate 3 through a pushing mechanism on the first processing mechanism 2;
s3: waiting for finishing the processing of the woodworking plate on the station of the first processing mechanism 2, and pushing the last woodworking plate to the rear end of the machine tool body 1 through a pushing mechanism of the second processing mechanism 2;
s4: moving the second processing mechanism 2 on the machine tool body 1 towards the rear end of the machine tool body 1 to expose a station where the second processing mechanism 2 is located;
s5: the woodworking plate on the transition deck plate 3 is turned over to the station of the second processing mechanism 2 through the turning plate mechanism 4;
s6: the second machining means 2 is moved toward the front end of the machine tool on the machine tool body 1, and the other surface of the wood board is machined by the second machining means 2.
According to the double-sided woodworking plate processing device, two processing mechanisms 2 are arranged on a machine tool, and the plate turnover mechanism 4 for parking and turning over plates is arranged between the two processing mechanisms 2, so that each processing mechanism 2 can process the next woodworking plate after the current woodworking plate is processed, the waiting time of the processing mechanism 2 is reduced, and the processing efficiency is improved.
The foregoing description of the preferred embodiments of the application is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the application.