CN1169851C - Ethylene polymerizing titanium-nickel-salicy-alimine composite catalyst and its preparing method - Google Patents

Ethylene polymerizing titanium-nickel-salicy-alimine composite catalyst and its preparing method Download PDF

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CN1169851C
CN1169851C CNB021343896A CN02134389A CN1169851C CN 1169851 C CN1169851 C CN 1169851C CN B021343896 A CNB021343896 A CN B021343896A CN 02134389 A CN02134389 A CN 02134389A CN 1169851 C CN1169851 C CN 1169851C
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alcl
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nickel
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CN1392164A (en
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王海华
萧翼之
张启兴
薛行华
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Sun Yat Sen University
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Abstract

The present invention relates to an ethylene polymerizing titanium-nickel-salicylaldehyde-imine composite catalyst and a preparation method thereof. A titanium compound-nickel compound-the salicylaldehyde-imine is loaded onto a MgCl2-SiO2 composite carrier to form a main catalyst, AlR3-Et2AlCl is used as a cocatalyst, an impregnating reaction method is adopted in the preparation method, and branched polyethylene with the advantages of good particle shape, high bulk density and different density can be prepared without using MAO to catalyze and polymerize single ethylene by an obtained spherical composite catalytic system; the present invention has the advantages of simple preparation method and easy use in production.

Description

Ethylene polymerizing titanium-nickel-salicy-alimine composite catalyst and preparation method thereof
Technical field
The present invention relates to titanium-nickel-salicy-alimine composite catalyst of a kind of branched polyethylene for preparing the various density that particle form is good, bulk density is high by single ethylene and preparation method thereof.
Background technology
For a long time, the chemist tries hard to research and develop and a kind ofly can be used for the single ethylene polymerization to prepare particle form good, the branched polyethylene new catalyst of the various density that bulk density is high.Recently, reported in literature adopts rear transition metal Ni, the diimine ligand compound of Pd etc. and methylaluminoxane (MAO) or boron compound are formed catalyzer can prepare various branched polyethylenes from single ethylene, cause extensive attention (K.Johnson, C.M.Killian and M.Brookhart, J Am Chem Soc, 1995,117:6414).This Preparation of Catalyst is complicated, need adopt expensive MAO or boron compound to make promotor again, and the product form that makes is irregular, bulk density is low, is unfavorable for promoting the use of aborning.
Summary of the invention
The invention provides a kind of titanium-nickel-salicy-alimine composite catalyst for preparing the high branched polyethylene of the good bulk density of particle form by the single ethylene polymerization; It has the spheroidal particle form, honest and clean aluminum alkyls of a call for bids and Et 2AlCl makes promotor, need not to use expensive MAO or boron compound, can the polymerization of catalysis single ethylene makes the branched polyethylene of various density; It is good to make the polymerisate particle form, the bulk density height.Method for preparing catalyst is easy, is easy to use aborning; Thereby solve the existing problem of prior art.
Catalyzer of the present invention, its component comprises Primary Catalysts and promotor; With titanium compound, nickel compound and salicylic alidehyde imine load on MgCl2, SiO 2On the complex carrier, constitute Primary Catalysts, with aluminum alkyls-Et 2AlCl is a promotor; Titanium compound is TiCl 4Or TiCl 4With Ti (OR 1) 4, aluminum alkyls is AlR 3, R wherein 1Be propyl group or butyl, R is C 2~C 8Alkyl; Nickel compound is NiX 2, wherein X is Cl or Br; Salicylic alidehyde imine (S) is (S shown in the following structural formula I 1To S 3) in arbitrary compound.
Salicylic alidehyde imine
S wherein 1: R 1=R 2=H;
S 2∶R 1=CH 3;R 2=H
S 3∶R 1=H;R 2=CH 3
The invention described above catalyzer each component proportioning is generally: calculate MgCl by weight 2: SiO 2: TiCl 4=1: (2~15): (0.5~3.0), all the other each components are with TiCl 4Mole number calculate, its mol ratio is:
TiCl 4 1
Ti(OR 1) 4 0~1.0
NiX 2 0.1~5
S 0.1~3
AlR 3 20~200
Et 2AlCl 15~150
The invention described above catalyzer can adopt dipping-reaction method preparation, and concrete steps are as follows:
(1) with NiX 2Be dissolved in 95% ethanol, wherein the ethanol consumption is 1g NiX 2Add 15~20ml, add SiO 2, 35~36 ℃ of stirring reactions 1~2 hour, 60~85 ℃ drain after, under logical N2,600 ℃ of calcining microspheroidal SiO 24~6 hours;
(2) with anhydrous MgCl 2Be dissolved in the pure and mild ether mixed solution at 60~75 ℃, or add Ti (OR again 1) 4, stirring reaction 2~3 hours gets the homogeneous phase mother liquor; Wherein alcohol is ethanol, and ether is THF (tetrahydrofuran (THF)), and consumption is calculated in molar ratio as MgCl 2: alcohol=1: (1~5), MgCl 2: THF=1: (24~40);
(3) at N 2Under the protection, with (2) the mother liquid obtained pre-treatment SiO that adds 2, add the THF solution (its weight concentration is 8~20%) of S part again, 60~70 ℃ of following stirring reactions 2 hours, liquid was drained in heating;
(4) in (3) products therefrom, add alkane and TiCl 4, be warming up to 60~75 ℃ of stirring reactions 1~2 hour, filter, with alkane washing 2~3 times, obtain solid catalyst; Alkane can be used hexane, heptane, octane or decane, and consumption is every gram SiO 25~12ml;
(5) in solid catalyst, add hexane and Et 2AlCl under agitation, is warming up to 40~70 ℃ of reactions 0.5~1.5 hour, filters; Drain solvent in 60~80 ℃ of following vacuum, get Primary Catalysts; Wherein the hexane consumption is every gram solid catalyst 5~12ml, Et 2AlCl is with respect to TiCl 4The consumption mol ratio be TiCl 4: Et 2AlCl=1: (0.1~5); Primary Catalysts and AlR 3-Et 2The AlCl promotor is formed the vinyl polymerization composite catalyst, and its mol ratio is TiCl 4: AlR 3: Et 2AlCl=1: (20~200): (10~150).
The present invention adopts titanium compound, nickel compound and salicylic alidehyde imine component, and above-mentioned specific dipping reaction method for preparing makes load type main catalyst, a general AlR of need 3-Et 2AlCl makes catalyzer, need not MAO or boron compound; The branched polyethylene that can the polymerization of catalysis single ethylene makes the various density that particle form is good, bulk density is high.Method for preparing catalyst of the present invention is easy, has above-mentioned excellent comprehensive performance, is easy to use aborning, has significant superiority.
Catalyzer of the present invention is 106.7kPa at pressure, and 30~70 ℃, ethene slurry polymerization 1.5 hours, catalytic efficiency are 2.0~4.8kg PE/g (Ti+Ni), and making density is 0.938-0.910g PE/cm 3, the degree of branching 2.0~18 (branched polyethylene of number of branches/1000C).The polymerisate bulk density is 0.35~0.40, is 0.25~0.30 will significantly improve than adopt the Z-N Titanium series catalyst to make the polymerisate bulk density with condition.
Embodiment
The invention will be further described below by embodiment
Example one
1. Preparation of Catalyst
1-1 is with 1.0g NiCl 2Be dissolved in 20ml 95% ethanol, add 3.0g SiO 2, 35~40 ℃ of stirring reactions 1 hour are drained solvent under 60~80 ℃, pressed powder, logical N 2Down, the heat temperature raising dehydration is warming up to 6 hours postcooling of 600 ℃ of constant temperature, at N 2The protection bottom discharge places reaction flask.
1-2 is with anhydrous MgCl 20.3g place another reaction flask, add in 12ml THF and the 0.55ml dehydrated alcohol, be heated to 60~75 ℃ of stirring reactions 2 hours to dissolving fully and make mother liquor.
1-3 is at N 2Protection makes pretreated SiO with 1-1 down 2Add 1-2 and make in the mother liquor, stirring is added down again and is contained 1.0g S 18ml THF solution, 65~70 ℃ of stirring reactions 2 hours, and under 65~80 ℃, drain solvent.
1-4 adds hexane 20ml in the 1-3 product, stir to add 0.25ml TiCl down 4, 65~70 ℃ of stirring reactions 2 hours filter, and drain after adding the 15ml hexane wash, repeat this washing operation 1 time.
1-5 adds hexane 20ml, Et 2AlCl 0.7ml 60~65 ℃ of stirring reactions 0.5 hour, is heated to 60~80 ℃ and drains liquid, solid main catalyst, Primary Catalysts and AlR 3-Et 2The complex catalyst system that the AlCl promotor is formed is used for following polymerization process, makes the branched polyethylene of the various density of high bulk density from single ethylene.
2. vinyl polymerization prepares high bulk density branched polyethylene
Through 120 ℃ of vacuum-dryings, N 2Replace 3 times reaction flask, add 200ml hexane or heptane and Al/Ti mol ratio and be 3: 1 Et 2AlCl adds the catalyzer that contains 0.5~1.5mg titanium again, takes out N 2The logical ethene in back maintains 106.7kPa, stirs polymerase 10s after .5 hour at 30~40 ℃, adds the Al/Ti mol ratio and be 80: 1 Al (i-Bu) 3, continued polymerizations 1 hour at 50 ℃, stopped reaction, the reaction product calculating catalytic efficiency of weighing.
Under above-mentioned polymerizing condition, obtain the degree of branching 4.0, density is 0.930, the branched polyethylene of bulk density 0.36, catalytic efficiency are 3.2kgPE/g (Ti+Ni).
Embodiment two
In embodiment one 1-3 step, add and contain 1.0g S 18ml THF solution change into adopting and contain 1.5g S 212ml THF solution, its condition and the operation make catalyzer with embodiment one, press polyreaction under embodiment one the same terms.
Under these conditions, from the single ethylene polymerization, having obtained the degree of branching is 13.1, and density is 0.915, and bulk density is 0.38 branched polyethylene, and catalytic efficiency is 3.3kg PE/g (Ti+Ni).
Embodiment three
In embodiment one 1-3 step, add and contain 1.0g S 18ml THF solution change into adopting and contain 2.0g S 312ml THF solution, all the other conditions and the operation make catalyzer with embodiment one, press polyreaction under embodiment one the same terms.
Under these conditions, from the single ethylene polymerization, having obtained the degree of branching is 6.0, and density is 0.925, and bulk density is 0.37 branched polyethylene, and catalytic efficiency is 2.6kg PE/g (Ti+Ni).
Embodiment four
At embodiment one, in the 1-2 step with anhydrous MgCl 20.3g in the dissolution process, add 0.2ml Ti (OBu) again 4, all the other conditions and operation make catalyzer with embodiment one, press polyreaction under embodiment one the same terms.
Under these conditions, from the single ethylene polymerization, having obtained the degree of branching is 5.0, and density is 0.926, and bulk density is 0.36 branched polyethylene, and catalytic efficiency is 2.8kg PE/g (Ti+Ni).
Embodiment five
In embodiment one step with 1.0g NiCl 2Be dissolved in and change NiBr in 20ml 95% ethanol into 1.5g 2Be dissolved in the 25ml ethanol, all the other conditions and operation make catalyzer with embodiment one, press polyreaction under embodiment one the same terms.
Under these conditions, from the single ethylene polymerization, having obtained the degree of branching is 4.7, and density is 0.928, and bulk density is 0.37 branched polyethylene, and catalytic efficiency is 3.5kg PE/g (Ti+Ni).

Claims (3)

1. ethylene polymerizing titanium-nickel-salicy-alimine composite catalyst, its component comprises Primary Catalysts and promotor; It is characterized in that loading on MgCl with titanium compound, nickel compound and salicylic alidehyde imine 2, SiO 2On the complex carrier, constitute Primary Catalysts; With aluminum alkyls-Et 2AlCl is a promotor; Titanium compound is TiCl 4Or TiCl 4With Ti (OR 1) 4, aluminum alkyls is AlR 3, R wherein 1Be propyl group or butyl, R is C 2~C 8Alkyl; Nickel compound is NiX 2, wherein X is Cl or Br; Salicylic alidehyde imine S is S shown in the following structural formula I 1To S 3In arbitrary compound:
Figure C021343890002C1
S wherein 1: R 1=R 2=H;
S 2:R 1=CH 3;R 2=H
S 3:R 1=H;R 2=CH 3
2. according to the described catalyzer of claim 1, it is characterized in that proportioning by weight calculating is in the each component: MgCl 2: SiO 2: TiCl 4=1: (2~15): (0.5~3.0), all the other each components are with TiCl 4Mole number calculate, its mol ratio is:
TiCl 4 1
Ti(OR 1) 4 0~1.0
NiX 2 0.1~5
S 0.1~3
AlR 3 20~200
Et 2AlCl 15~150。
3. claim 1 or 2 described Preparation of catalysts methods is characterized in that adopting dipping-reaction method, and concrete steps are as follows:
(1) with NiX 2Be dissolved in 95% ethanol, wherein the ethanol consumption is 1g NiX 2Add 15~20ml, add SiO 2, 35~36 ℃ of stirring reactions 1~2 hour, 60~85 ℃ drain after, under logical N2,600 ℃ of calcining microspheroidal SiO 24~6 hours;
(2) with anhydrous MgCl 2Be dissolved in the pure and mild ether mixed solution at 60~75 ℃, or add Ti (OR again 1) 4, stirring reaction 2~3 hours gets the homogeneous phase mother liquor; Wherein alcohol is ethanol, and ether is tetrahydrofuran (THF), and consumption is calculated in molar ratio as MgCl 2: alcohol=1: (1~5), MgCl 2: tetrahydrofuran (THF)=1: (24~40);
(3) at N 2Under the protection, with (2) the mother liquid obtained pre-treatment SiO that adds 2, adding the tetrahydrofuran solution of S part again, its weight concentration is 8~20%, 60~70 ℃ of following stirring reactions 2 hours, liquid was drained in heating;
(4) in (3) products therefrom, add alkane and TiCl 4, be warming up to 60~75 ℃ of stirring reactions 1~2 hour, filter, with alkane washing 2~3 times, obtain solid catalyst; Alkane can be used hexane, heptane, octane or decane, and consumption is every gram SiO 25~12ml;
(5) in solid catalyst, add hexane and Et 2AlCl under agitation, is warming up to 40~70 ℃ of reactions 0.5~1.5 hour, filters; Drain solvent in 60~80 ℃ of following vacuum, get Primary Catalysts; Wherein the hexane consumption is every gram solid catalyst 5~12ml, Et 2AlCl is with respect to TiCl 4The consumption mol ratio be TiCl 4: Et 2AlCl=1: (0.1~5); Primary Catalysts and AlR 3-Et 2The AlCl promotor is formed the vinyl polymerization composite catalyst, and its mol ratio is TiCl 4: AlR 3: Et 2AlCl=1: (20~200): (15~150).
CNB021343896A 2002-07-18 2002-07-18 Ethylene polymerizing titanium-nickel-salicy-alimine composite catalyst and its preparing method Expired - Fee Related CN1169851C (en)

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