CN116984541A - Automatic forging device and forging process for metal door and window rod forgings - Google Patents
Automatic forging device and forging process for metal door and window rod forgings Download PDFInfo
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- CN116984541A CN116984541A CN202211735661.XA CN202211735661A CN116984541A CN 116984541 A CN116984541 A CN 116984541A CN 202211735661 A CN202211735661 A CN 202211735661A CN 116984541 A CN116984541 A CN 116984541A
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- 238000005242 forging Methods 0.000 title claims abstract description 275
- 239000002184 metal Substances 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title claims abstract description 9
- 230000008569 process Effects 0.000 title claims abstract description 7
- 238000009826 distribution Methods 0.000 claims abstract description 4
- 230000001105 regulatory effect Effects 0.000 claims abstract description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 45
- 239000010959 steel Substances 0.000 claims description 45
- 239000002699 waste material Substances 0.000 claims description 36
- 238000003466 welding Methods 0.000 claims description 15
- 238000003780 insertion Methods 0.000 claims description 14
- 230000037431 insertion Effects 0.000 claims description 14
- 238000009434 installation Methods 0.000 claims description 12
- 230000001681 protective effect Effects 0.000 claims description 12
- 238000001816 cooling Methods 0.000 claims description 7
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- 238000009497 press forging Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/08—Accessories for handling work or tools
- B21J13/10—Manipulators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J9/00—Forging presses
- B21J9/02—Special design or construction
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Abstract
本发明提供一种金属门窗杆类锻件自动锻造装置及其锻造工艺,涉及锻造设备技术领域,包括锻造机和调节结构,所述锻造机的一侧安装有用以调控设备运行的配电箱,所述锻造机的上端安装有用以驱动的液压缸,所述锻造机的下端安装有用以支撑锻件的支撑台,所述锻造机的表面设有用以调节锻件位置进行锻造的调节结构,所述调节结构包括固定板、用以夹持锻件进行锻造的夹持组件、用以驱动锻件旋转伸缩的伸缩电机,所述固定板借助螺栓固定连接在锻造机的上表面,所述固定板的上端固定连接有滑框。本发明,解决了传统锻造机在对杆类进行锻造时,需要人为借助夹具夹持杆件进行锻造,自动化程度不高,受工人技术影响较为严重,一定程度上降低了锻造机实用性的问题。
The invention provides an automatic forging device for metal door and window rod forgings and a forging process thereof. It relates to the technical field of forging equipment and includes a forging machine and an adjustment structure. A distribution box for regulating the operation of the equipment is installed on one side of the forging machine. The upper end of the forging machine is equipped with a hydraulic cylinder for driving, and the lower end of the forging machine is equipped with a support platform for supporting forgings. The surface of the forging machine is provided with an adjustment structure for adjusting the position of the forgings for forging. The adjustment structure It includes a fixed plate, a clamping component used to clamp the forging for forging, and a telescopic motor used to drive the forging to rotate and expand. The fixed plate is fixedly connected to the upper surface of the forging machine by means of bolts, and the upper end of the fixed plate is fixedly connected with Slide frame. This invention solves the problem that when forging rods, the traditional forging machine requires humans to hold the rods with the help of a clamp for forging. The degree of automation is not high, and it is seriously affected by the skills of workers, which reduces the practicality of the forging machine to a certain extent. .
Description
技术领域Technical field
本发明涉及锻造设备技术领域,尤其涉及一种金属门窗杆类锻件自动锻造装置及其锻造工艺。The present invention relates to the technical field of forging equipment, and in particular to an automatic forging device for metal door and window rod forgings and its forging process.
背景技术Background technique
锻造机是指用锤击等方法,使在可塑状态下的金属材料成为具有一定形状和尺寸的工件,并改变它的物理性质的机器,锻造机中进行锻造的锻锤,在机械制造领域中应用较为广泛。A forging machine refers to a machine that uses methods such as hammering to turn metal materials in a plastic state into workpieces of a certain shape and size and change its physical properties. The forging hammer in the forging machine is used in the field of machinery manufacturing. The application is relatively wide.
在对金属门窗杆类锻件进行锻造时,通常会使用锻造机进行锻造,而传统锻造机在对杆类进行锻造时,需要人为借助夹具夹持杆件进行锻造,自动化程度不高,受工人技术影响较为严重,一定程度上降低了锻造机的实用性。When forging metal door and window rod forgings, a forging machine is usually used for forging. When forging rods, traditional forging machines require humans to use clamps to hold the rods for forging. The degree of automation is not high and is subject to the skill of the workers. The impact is serious and reduces the practicality of the forging machine to a certain extent.
发明内容Contents of the invention
本发明的目的是为了解决现有技术中存在传统锻造机在对杆类进行锻造时,需要人为借助夹具夹持杆件进行锻造,自动化程度不高,受工人技术影响较为严重,一定程度上降低了锻造机实用性的缺点,而提出的一种金属门窗杆类锻件自动锻造装置。The purpose of the present invention is to solve the problem in the existing technology that when forging rods, traditional forging machines require manual clamping of the rods for forging. The degree of automation is not high and the workers' skills are seriously affected. To a certain extent, the reduction In order to overcome the practical shortcomings of the forging machine, an automatic forging device for metal door and window rod forgings is proposed.
为了实现上述目的,本发明采用了如下技术方案:一种金属门窗杆类锻件自动锻造装置,包括锻造机和调节结构,所述锻造机的一侧安装有用以调控设备运行的配电箱,所述锻造机的上端安装有用以驱动的液压缸,所述锻造机的下端安装有用以支撑锻件的支撑台,所述锻造机的表面设有用以调节锻件位置进行锻造的调节结构,所述调节结构包括固定板、用以夹持锻件进行锻造的夹持组件、用以驱动锻件旋转伸缩的伸缩电机。In order to achieve the above object, the present invention adopts the following technical solution: an automatic forging device for metal door and window rod forgings, including a forging machine and an adjustment structure. A distribution box for regulating the operation of the equipment is installed on one side of the forging machine. The upper end of the forging machine is equipped with a hydraulic cylinder for driving, and the lower end of the forging machine is equipped with a support platform for supporting forgings. The surface of the forging machine is provided with an adjustment structure for adjusting the position of the forgings for forging. The adjustment structure It includes a fixed plate, a clamping component used to clamp the forgings for forging, and a telescopic motor used to drive the forgings to rotate and expand.
采用上述技术方案,达到了可以借助夹持组件对锻件进行快速夹持固定,然后借助伸缩电机对锻件进行旋转锻造的效果。Using the above technical solution, the forging can be quickly clamped and fixed with the help of the clamping assembly, and then the forging can be rotated and forged with the help of the telescopic motor.
优选的,所述固定板借助螺栓固定连接在锻造机的上表面,所述固定板的上端固定连接有滑框,所述滑框的内壁滑动连接有滑块,所述滑块的下端固定连接有焊接杆,所述锻造机对应焊接杆的位置开设有尺寸与滑框尺寸大小相适配的预留孔,所述焊接杆借助锻造机的预留孔与锻造机滑动连接,所述焊接杆的下端固定连接有用以连接的卡板,锻造机的下表面固定连接有固定架,所述固定架内固定连接有用以驱动卡板转动的伺服电机,所述伺服电机的输出端与卡板固定连接,所述滑块的上端固定连接有用以调整锻件高度的电动伸缩杆,所述电动伸缩杆的输出端固定连接有用以支撑锻件的支撑环,支撑环的截面呈圆形,所述电动伸缩杆的支撑环一侧设有用以临时夹持锻件的夹持组件。Preferably, the fixed plate is fixedly connected to the upper surface of the forging machine by bolts, the upper end of the fixed plate is fixedly connected to a sliding frame, the inner wall of the sliding frame is slidably connected to a slider, and the lower end of the slider is fixedly connected. There is a welding rod, and the forging machine has a reserved hole corresponding to the size of the sliding frame at the position of the welding rod. The welding rod is slidably connected to the forging machine with the help of the reserved hole of the forging machine. The welding rod The lower end of the forging machine is fixedly connected with a clamping plate for connection. The lower surface of the forging machine is fixedly connected with a fixing frame. A servo motor for driving the clamping plate to rotate is fixedly connected in the fixing frame. The output end of the servo motor is fixed to the clamping plate. connection, the upper end of the slider is fixedly connected with an electric telescopic rod for adjusting the height of the forging, the output end of the electric telescopic rod is fixedly connected with a support ring for supporting the forging, the cross-section of the support ring is circular, the electric telescopic rod A clamping assembly is provided on one side of the support ring of the rod to temporarily clamp the forging.
采用该优选方案,达到了可以借助夹持组件对锻件进行临时夹持固定的效果,同时可以借助伺服电机带动滑块沿着滑框内壁滑动,对锻件的不同位置进行锻造。Using this preferred solution, the forging can be temporarily clamped and fixed by the clamping assembly, and at the same time, the servo motor can be used to drive the slider to slide along the inner wall of the slide frame to forge different positions of the forging.
优选的,所述电动伸缩杆的支撑环一侧固定连接有连接杆,所述连接杆远离电动伸缩杆的一端固定连接有用以使锻件进行旋转伸缩的伸缩电机,所述伸缩电机的输出端与夹持组件相连接。Preferably, a connecting rod is fixedly connected to one side of the support ring of the electric telescopic rod. An end of the connecting rod away from the electric telescopic rod is fixedly connected to a telescopic motor for rotating and telescopically extending the forging. The output end of the telescopic motor is connected to the telescopic motor. The clamping components are connected.
采用该优选方案,达到了在利用夹持组件将锻件夹持好后,可以使锻件在旋转状态下进行伸缩,对锻件不同位置进行锻造的效果。Using this preferred solution, after the forging is clamped by the clamping assembly, the forging can be expanded and contracted in a rotating state to forge different positions of the forging.
优选的,所述夹持组件包括用以夹持锻件的夹持管,所述夹持管固定连接在伸缩电机的输出端,所述夹持管的圆弧面滑动插设有三个用以挤压锻件的压杆,三个所述压杆均匀分布在夹持管的圆弧面上,所述夹持管的圆弧面螺纹连接有用以挤压三个擦好感的螺纹管,所述螺纹管的内壁与压杆滑动连接。Preferably, the clamping assembly includes a clamping tube for clamping the forgings. The clamping tube is fixedly connected to the output end of the telescopic motor. The arc surface of the clamping tube is slidably inserted with three extrusion levers. The pressure rod of the press forging, the three pressure rods are evenly distributed on the arc surface of the clamping tube, and the arc surface of the clamping tube is threaded with a threaded tube for squeezing three smooth threads, and the threads The inner wall of the tube is slidingly connected to the pressure rod.
采用该优选方案,达到了可以借助螺纹管的螺纹使螺纹管沿着夹持管圆弧面移动,然后借助螺纹管挤压插杆,使插杆将锻件挤压固定的效果。Using this preferred solution, the thread of the threaded tube can be used to move the threaded tube along the arc surface of the clamping tube, and then the threaded tube can be used to squeeze the insertion rod, so that the insertion rod can squeeze and fix the forging.
优选的,三个所述插杆彼此靠近的一端均固定连接有用以增大插杆与锻件之间摩擦力的压垫,所述压垫靠近锻件的一侧开设有若干个防滑槽,若干个防滑槽均匀分布在压垫的表面,所述插杆的圆弧面套有用以给插杆提供弹力的弹簧A,所述弹簧A的两端分别与插杆和压垫固定连接。Preferably, one end of the three plug-in rods close to each other is fixedly connected with a pressure pad to increase the friction between the plug-in rod and the forging. Several anti-slip grooves are provided on the side of the pressure pad close to the forging. Anti-slip grooves are evenly distributed on the surface of the pressure pad. The arc surface of the insertion rod is covered with a spring A to provide elasticity to the insertion rod. Both ends of the spring A are fixedly connected to the insertion rod and the pressure pad respectively.
采用该优选方案,达到了可以提高插杆与锻件之间的摩擦力,进而使插杆对锻件进行挤压固定的效果,弹簧A起到了方便插杆上的压垫快速与锻件相脱离,快速将锻件取出。Using this preferred solution, the friction between the inserting rod and the forging can be increased, thereby enabling the inserting rod to squeeze and fix the forging. The spring A facilitates the pressure pad on the inserting rod to quickly separate from the forging. Take out the forging.
优选的,所述螺纹管的圆弧面固定连接有三个用以方便转动螺纹管的摇把,三个所述摇把均匀分布在螺纹管的圆弧面上。Preferably, the arc surface of the threaded pipe is fixedly connected with three cranks for convenient rotation of the threaded pipe, and the three cranks are evenly distributed on the arc surface of the threaded pipe.
采用该优选方案,达到了方便操作人员快速旋转螺纹管,对锻件进行夹持固定的效果。Using this optimal solution, it is convenient for the operator to quickly rotate the threaded pipe and clamp and fix the forgings.
优选的,所述液压缸和支撑台的圆弧面设有用以遮挡锻造锻件产生废屑的防护结构,所述防护结构包括两个滑环,两个所述滑环分别固定连接在液压缸和支撑台的圆弧面上,所述滑环的内壁滑动连接有四个限位块,四个所述限位块均匀分布在滑环的内壁,所述限位块的内侧转动连接有用以支撑的转动杆,所述转动杆的表面滑动连接有滑架,所述滑架的一侧固定连接有用以为转动杆提供弹力的弹簧B,所述弹簧B的一端与滑环固定连接,四个所述转动杆的一侧固定连接有弹性钢片,所述弹性钢片与转动杆形成伞状结构。Preferably, the arc surfaces of the hydraulic cylinder and the support platform are provided with a protective structure to block the waste generated by the forging. The protective structure includes two slip rings, and the two slip rings are respectively fixedly connected to the hydraulic cylinder and the forging. On the arc surface of the support platform, four limit blocks are slidingly connected to the inner wall of the slip ring. The four limit blocks are evenly distributed on the inner wall of the slip ring. The inner side of the limit block is rotatably connected to the support. The rotating rod has a sliding frame slidingly connected to the surface of the rotating rod. One side of the sliding frame is fixedly connected with a spring B that provides elastic force for the rotating rod. One end of the spring B is fixedly connected to the slip ring. The four An elastic steel sheet is fixedly connected to one side of the rotating rod, and the elastic steel sheet and the rotating rod form an umbrella-shaped structure.
采用上述技术方案,达到了在液压缸向下敲击锻件,对锻件进行锻造时,两个弹性钢片会分别接触到锻件的上下两侧,敲击锻件产生的高温废屑会直接击打在弹性钢片上的效果,进而避免高温废屑迸溅到操作人员的情况出现,同时在两个弹性钢片张开后,两个弹性硅钢片会向彼此远离的方向弯折,此时下端的弹性钢片中收集的废屑会直接掉落出来。Using the above technical solution, the hydraulic cylinder knocks the forging downward. When the forging is forged, the two elastic steel sheets will contact the upper and lower sides of the forging respectively. The high-temperature waste chips generated by knocking the forging will directly hit the forging. The effect on the elastic steel sheets prevents high-temperature waste from splashing to the operator. At the same time, after the two elastic steel sheets are opened, the two elastic silicon steel sheets will bend in the direction away from each other. At this time, the elastic steel at the lower end The waste collected in the film will fall directly out.
优选的,所述弹性钢片的内侧开设有若干个用以辅助对废屑进行导流的导流槽,所述弹性钢片若干个导流槽均匀分布在弹性钢片的内侧,所述弹性钢片的导流槽内侧均匀固定连接有若干个用以辅助废屑进行快速降温的散热片,若干个所述散热片等分为两组,两组所述散热片分别分布在导流槽的内壁两侧。Preferably, a plurality of guide grooves are provided on the inside of the elastic steel sheet to assist in guiding the waste chips, and the several guide grooves of the elastic steel sheet are evenly distributed on the inside of the elastic steel sheet. A number of heat sinks are evenly and fixedly connected to the inside of the guide groove of the steel sheet to assist the rapid cooling of the waste chips. The several heat sinks are equally divided into two groups, and the two groups of heat sinks are respectively distributed on the inside of the guide groove. Both sides of the inner wall.
采用该优选方案,达到了可以使弹性钢片上收集的废屑快速沿着导流槽内壁滑落的效果,其中散热片起到了对滑动的废屑进行快速辅助降温的效果。Using this preferred solution, the waste chips collected on the elastic steel sheets can be quickly slid along the inner wall of the guide groove, and the heat sink serves to quickly assist in cooling the sliding waste chips.
优选的,所述锻造机的两侧均设有用以对锻造好的锻件进行限位的限位结构,所述限位结构包括安装框,所述安装框卡接在锻造机的一侧,所述安装框的上端固定连接有若干个卡扣A,若干个所述卡扣A等分为两组,两组所述卡扣A分布在安装框的两侧,所述安装框的内壁固定连接有弹簧C,所述弹簧C的另一端固定连接有滑条,所述滑条的两侧均固定连接有橡胶垫,所述橡胶垫的表面均匀设有若干个防滑凸起,所述滑条的上端固定连接有若干个卡扣B,所述卡扣A的尺寸与卡扣B的尺寸相适配,若干个所述卡扣B均匀分布在滑条的表面,所述滑条靠近弹簧C的一侧固定连接有限位杆,所述限位杆的圆弧面与弹簧C滑动连接,所述限位杆的另一端滑动贯穿安装框。Preferably, both sides of the forging machine are provided with limiting structures for limiting the forged forgings. The limiting structures include a mounting frame, and the mounting frame is clamped on one side of the forging machine, so There are several buckles A fixedly connected to the upper end of the installation frame. The plurality of buckles A are equally divided into two groups. The two groups of buckles A are distributed on both sides of the installation frame. The inner walls of the installation frame are fixedly connected. There is a spring C. The other end of the spring C is fixedly connected to a slider. Both sides of the slider are fixedly connected to rubber pads. The surface of the rubber pad is evenly provided with a number of anti-slip protrusions. The slider There are several buckles B fixedly connected to the upper end of the slider. The size of the buckle A matches the size of the buckle B. The several buckles B are evenly distributed on the surface of the slider. The slider is close to the spring C. One side of the limit rod is fixedly connected with a limit rod, the arc surface of the limit rod is slidingly connected to the spring C, and the other end of the limit rod slides through the installation frame.
采用上述技术方案,达到了方便快速将锻造好的锻件进行集中存放的效果,并且可以对对锻件进行集中转移。Using the above technical solution, the effect of convenient and rapid centralized storage of forged forgings can be achieved, and the forgings can be transferred centrally.
优选的,所述安装框的一侧螺纹插设有螺杆,所述螺杆的截面呈“T”形。Preferably, one side of the mounting frame is threaded with a screw rod, and the cross section of the screw rod is "T" shaped.
采用该优选方案,达到了在对锻件进行固定好后,可以借助螺杆的螺纹挤压在滑条的表面,对滑条位置进行进一步固定的效果。By adopting this preferred solution, after the forging is fixed, the thread of the screw can be squeezed on the surface of the slider to further fix the position of the slider.
一种金属门窗杆类件锻造工艺,本工艺使用了上述任一项所述的一种金属门窗杆类锻件自动锻造装置。A forging process for metal door and window rods. This process uses an automatic forging device for metal door and window rod forgings described in any one of the above.
与现有技术相比,本发明的优点和积极效果在于,Compared with the existing technology, the advantages and positive effects of the present invention are:
1、本发明中,通过设置调节结构,当需要对锻件进行锻造时,先将锻件穿过电动伸缩杆上端的支撑环中,然后借助夹持组件将锻件固定在伸缩电机的输出端上,然后启动电动伸缩杆,使电动伸缩杆带动锻件移动,使锻件移动到支撑台上,然后启动伸缩电机,伸缩电机借助夹持组件带动锻件旋转的同时进行伸缩,液压缸的输出端开始对锻件进行锻造,然后启动伺服电机,伺服电机带动卡板转动,卡板此时会借助焊接杆带动滑块沿着滑框的内壁滑动,滑块滑动的同时带动电动伸缩杆移动,此时锻件开始摆动,在伺服电机带动滑轮移动到一定位置时,使伺服电机的输出端进行反转,使滑块沿着滑框向原来位置滑动,进而达到了使锻件进行来回摆动,对锻件进行锻造的效果,通过设置调节结构,达到了免除操作人员借助夹具夹持锻件进行锻造,可以对锻件进行自动化锻造,提高了设备对锻件的锻造效率。1. In the present invention, by setting up the adjustment structure, when the forging needs to be forged, the forging is first passed through the support ring at the upper end of the electric telescopic rod, and then the forging is fixed on the output end of the telescopic motor with the help of the clamping assembly, and then Start the electric telescopic rod to drive the forging to move to the support table. Then start the telescopic motor. The telescopic motor uses the clamping component to drive the forging to rotate while telescopic. The output end of the hydraulic cylinder begins to forge the forging. , and then start the servo motor, which drives the clamping plate to rotate. The clamping plate will use the welding rod to drive the slider to slide along the inner wall of the slide frame. When the slider slides, it drives the electric telescopic rod to move. At this time, the forging begins to swing. When the servo motor drives the pulley to move to a certain position, the output end of the servo motor is reversed and the slider slides along the slide frame to the original position, thereby achieving the effect of swinging the forging back and forth and forging the forging. By setting The adjustment structure eliminates the need for operators to use clamps to hold forgings for forging, allowing for automatic forging, which improves the forging efficiency of the equipment.
2、本发明中,通过设置夹持组件,当需要将锻件进行夹持固定时,先将锻件插入夹持管中,然后转动螺纹管上的摇把,使摇把带动螺纹管转动,螺纹管借助螺纹沿着夹持管的圆弧面移动,螺纹管移动开始挤压压杆,使三个压杆向彼此靠近的方向移动,三个压杆会将锻件挤压在夹持管中,此时压垫会与锻件接触,达到了提高对锻件固定强度的效果,在对锻件进行锻造结束后,反向转动螺纹管,使螺纹管沿着夹持管表面移动,此时螺纹管会从压杆表面脱离,弹簧A会给压杆弹力,使压杆带动压垫从锻件表面脱离,此时可以直接将锻件从夹持管中抽出。2. In the present invention, by setting up the clamping assembly, when the forging needs to be clamped and fixed, the forging is first inserted into the clamping pipe, and then the crank on the threaded pipe is rotated, so that the crank drives the threaded pipe to rotate, and the threaded pipe With the thread moving along the arc surface of the clamping pipe, the threaded pipe moves and starts to squeeze the pressure rod, causing the three pressure rods to move closer to each other. The three pressure rods will squeeze the forging into the clamping pipe. When the pressure pad is in contact with the forging, the effect of improving the fixing strength of the forging is achieved. After the forging is completed, the threaded pipe is rotated in the reverse direction to make the threaded pipe move along the surface of the clamped pipe. At this time, the threaded pipe will move from the pressure When the surface of the rod breaks away, spring A will give the pressure rod elastic force, causing the pressure rod to drive the pressure pad to separate from the surface of the forging. At this time, the forging can be directly pulled out from the clamping tube.
3、本发明中,通过设置防护结构,在液压缸的输出端向下移动时,两个弹性钢片开始向彼此靠近的方向移动,在液压缸的输出端对锻件进行锻造时,产生的高温废屑会直接击打在弹性钢片上,此时废屑会直接掉落到下方的弹性钢片中,达到了对废屑进行遮挡的效果,在废屑掉落到弹性钢片中时,会沿着导流槽快速滑落,导流槽起到了辅助废屑快速滑落的效果,废屑在沿着导流槽滑动时,散热片起到了对废屑进行辅助快速降温的效果,当需要将收集的废屑取出时,直接向下拉动弹性钢片,此时转动杆向下转动,弹簧B借助滑架会被拉伸,此时弹性钢片会向下弯折,此时可以将废屑取出,取出后,松开弹性钢片,弹簧B借助滑架给转动杆拉力,使弹性钢片重新回到原来位置,通过设置防护结构,达到了在对锻件进行锻造时,可以对锻造产生的废屑进行遮挡收集的效果。3. In the present invention, by setting up a protective structure, when the output end of the hydraulic cylinder moves downward, the two elastic steel pieces begin to move in a direction closer to each other. When the forging is forged at the output end of the hydraulic cylinder, the high temperature generated The waste chips will directly hit the elastic steel piece. At this time, the waste chips will fall directly into the elastic steel piece below, achieving the effect of blocking the waste chips. When the waste chips fall into the elastic steel piece, they will It slides down quickly along the guide trough. The guide trough plays the role of assisting the waste chips to slide down quickly. When the waste chips slide along the guide trough, the heat sink plays an auxiliary and rapid cooling effect on the waste chips. When it is necessary to collect When removing the scraps, directly pull the elastic steel piece downward. At this time, the rotating rod rotates downward. Spring B will be stretched with the help of the slide. At this time, the elastic steel piece will bend downward. At this time, the scraps can be taken out. , after taking it out, loosen the elastic steel piece, and spring B uses the slide frame to pull the rotating rod, so that the elastic steel piece returns to its original position. By setting up a protective structure, the waste generated by the forging can be eliminated when the forging is forged. The crumbs perform occlusion and collection effect.
4、本发明中,通过设置限位结构,在对锻件进行锻造结束后,拉动限位杆,使限位杆拉动滑条沿着安装框的内壁滑动,滑条移动时会带动卡扣B移动,此时卡扣B和卡扣A间距变大,然后将锻造好的锻件放在卡扣A和卡扣B之间,然后松开限位杆,弹簧C会给滑条弹力,使滑条带动卡扣B移动,此时卡扣A和卡扣B的间距变小,锻件会被固定在卡扣A和卡扣B之间,通过设置限位结构,达到了方便快速对锻造好的锻件进行集中存放转移的效果。4. In the present invention, by setting the limit structure, after the forging is completed, the limit rod is pulled, so that the limit rod pulls the slide bar to slide along the inner wall of the installation frame. When the slide bar moves, the buckle B will be moved. , at this time, the distance between buckle B and buckle A becomes larger, and then place the forged piece between buckle A and buckle B, then release the limit rod, spring C will give elasticity to the slider, making the slider Drive buckle B to move. At this time, the distance between buckle A and buckle B becomes smaller, and the forging will be fixed between buckle A and buckle B. By setting the limit structure, it is convenient and quick to forge the forged parts. The effect of centralized storage and transfer.
附图说明Description of drawings
图1为本发明提出一种金属门窗杆类锻件自动锻造装置的立体结构示意图;Figure 1 is a schematic three-dimensional structural diagram of an automatic forging device for metal door and window rod forgings proposed by the present invention;
图2为本发明提出一种金属门窗杆类锻件自动锻造装置图1下方的结构示意图;Figure 2 is a schematic structural diagram below Figure 1 of an automatic forging device for metal door and window rod forgings proposed by the present invention;
图3为本发明提出一种金属门窗杆类锻件自动锻造装置调节结构的结构示意图;Figure 3 is a schematic structural diagram of an adjustment structure of an automatic forging device for metal door and window rod forgings proposed by the present invention;
图4为本发明提出一种金属门窗杆类锻件自动锻造装置夹持组件的结构示意图;Figure 4 is a schematic structural diagram of a clamping assembly of an automatic forging device for metal door and window rod forgings proposed by the present invention;
图5为本发明提出一种金属门窗杆类锻件自动锻造装置图3后侧的结构示意图;Figure 5 is a schematic structural diagram of the rear side of Figure 3 of an automatic forging device for metal door and window rod forgings proposed by the present invention;
图6为本发明提出一种金属门窗杆类锻件自动锻造装置防护结构的结构示意图;Figure 6 is a schematic structural diagram of a protective structure of an automatic forging device for metal door and window rod forgings proposed by the present invention;
图7为本发明提出一种金属门窗杆类锻件自动锻造装置图6的部分结构示意图;Figure 7 is a partial structural diagram of Figure 6 of an automatic forging device for metal door and window rod forgings proposed by the present invention;
图8为本发明提出一种金属门窗杆类锻件自动锻造装置图7的A处放大图;Figure 8 is an enlarged view of A in Figure 7 of an automatic forging device for metal door and window rod forgings proposed by the present invention;
图9为本发明提出一种金属门窗杆类锻件自动锻造装置限位结构的结构示意图;Figure 9 is a schematic structural diagram of the limiting structure of an automatic forging device for metal door and window rod forgings proposed by the present invention;
图10为本发明提出一种金属门窗杆类锻件自动锻造装置限位结构的部分结构示意图。Figure 10 is a partial structural schematic diagram of the limiting structure of an automatic forging device for metal door and window rod forgings proposed by the present invention.
图例说明:1、锻造机;2、配电箱;3、液压缸;4、支撑台;5、调节结构;501、固定板;502、滑框;503、滑块;504、电动伸缩杆;505、夹持组件;5051、夹持管;5052、压杆;5053、压垫;5054、螺纹管;5055、弹簧A;5056、摇把;506、连接杆;507、伸缩电机;508、卡板;509、固定架;510、伺服电机;511、焊接杆;6、防护结构;61、滑环;62、限位块;63、滑架;64、弹簧B;65、转动杆;66、弹性钢片;67、导流槽;68、散热片;7、限位结构;71、安装框;72、卡扣A;73、弹簧C;74、滑条;75、卡扣B;76、限位杆;77、螺杆;78、橡胶垫。Legend: 1. Forging machine; 2. Distribution box; 3. Hydraulic cylinder; 4. Support table; 5. Adjustment structure; 501. Fixed plate; 502. Slide frame; 503. Slider; 504. Electric telescopic rod; 505. Clamping component; 5051. Clamping tube; 5052. Pressure rod; 5053. Pressure pad; 5054. Threaded pipe; 5055. Spring A; 5056. Crane handle; 506. Connecting rod; 507. Telescopic motor; 508. Card Plate; 509, fixed frame; 510, servo motor; 511, welding rod; 6, protective structure; 61, slip ring; 62, limit block; 63, slide frame; 64, spring B; 65, rotating rod; 66, Elastic steel sheet; 67, guide groove; 68, heat sink; 7, limiting structure; 71, mounting frame; 72, buckle A; 73, spring C; 74, slider; 75, buckle B; 76. Limit rod; 77, screw; 78, rubber pad.
具体实施方式Detailed ways
为了能够更清楚地理解本发明的上述目的、特征和优点,下面结合附图和实施例对本发明做进一步说明。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to understand the above objects, features and advantages of the present invention more clearly, the present invention will be further described below in conjunction with the accompanying drawings and embodiments. It should be noted that, as long as there is no conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是,本发明还可以采用不同于在此描述的其他方式来实施,因此,本发明并不限于下面公开说明书的具体实施例的限制。Many specific details are set forth in the following description to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described here. Therefore, the present invention is not limited to the specific embodiments disclosed below. limit.
实施例1,如图1-10所示,本发明提供了一种金属门窗杆类锻件自动锻造装置,包括锻造机1和调节结构5,锻造机1的一侧安装有用以调控设备运行的配电箱2,锻造机1的上端安装有用以驱动的液压缸3,锻造机1的下端安装有用以支撑锻件的支撑台4,锻造机1的表面设有用以调节锻件位置进行锻造的调节结构5,液压缸3和支撑台4的圆弧面设有用以遮挡锻造锻件产生废屑的防护结构6,锻造机1的两侧均设有用以对锻造好的锻件进行限位的限位结构7。Embodiment 1, as shown in Figures 1-10, the present invention provides an automatic forging device for metal door and window rod forgings, including a forging machine 1 and an adjustment structure 5. A device for regulating the operation of the equipment is installed on one side of the forging machine 1. Electric box 2, a hydraulic cylinder 3 for driving is installed on the upper end of the forging machine 1, a support platform 4 is installed on the lower end of the forging machine 1 to support forgings, and an adjustment structure 5 is provided on the surface of the forging machine 1 to adjust the position of the forgings for forging. , the arc surfaces of the hydraulic cylinder 3 and the support table 4 are provided with protective structures 6 to block the waste generated by the forging, and both sides of the forging machine 1 are provided with limiting structures 7 to limit the forged forgings.
下面具体说一下其调节结构5、防护结构6和限位结构7的具体设置和作用。Let’s talk about the specific settings and functions of its adjusting structure 5, protective structure 6 and limiting structure 7 in detail below.
如图3和图4所示,调节结构5包括固定板501、用以夹持锻件进行锻造的夹持组件505、用以驱动锻件旋转伸缩的伸缩电机507,达到了可以借助夹持组件505对锻件进行快速夹持固定,然后借助伸缩电机507对锻件进行旋转锻造的效果。固定板501借助螺栓固定连接在锻造机1的上表面,固定板501的上端固定连接有滑框502,滑框502的内壁滑动连接有滑块503,滑块503的下端固定连接有焊接杆511,锻造机1对应焊接杆511的位置开设有尺寸与滑框502尺寸大小相适配的预留孔,焊接杆511借助锻造机1的预留孔与锻造机1滑动连接,焊接杆511的下端固定连接有用以连接的卡板508,锻造机1的下表面固定连接有固定架509,固定架509内固定连接有用以驱动卡板508转动的伺服电机510,伺服电机510的输出端与卡板508固定连接,滑块503的上端固定连接有用以调整锻件高度的电动伸缩杆504,电动伸缩杆504的输出端固定连接有用以支撑锻件的支撑环,支撑环的截面呈圆形,电动伸缩杆504的支撑环一侧设有用以临时夹持锻件的夹持组件505,达到了可以借助夹持组件505对锻件进行临时夹持固定的效果,同时可以借助伺服电机510带动滑块503沿着滑框502内壁滑动,对锻件的不同位置进行锻造。电动伸缩杆504的支撑环一侧固定连接有连接杆506,连接杆506远离电动伸缩杆504的一端固定连接有用以使锻件进行旋转伸缩的伸缩电机507,伸缩电机507的输出端与夹持组件505相连接,达到了在利用夹持组件505将锻件夹持好后,可以使锻件在旋转状态下进行伸缩,对锻件不同位置进行锻造的效果。夹持组件505包括用以夹持锻件的夹持管5051,夹持管5051固定连接在伸缩电机507的输出端,夹持管5051的圆弧面滑动插设有三个用以挤压锻件的压杆5052,三个压杆5052均匀分布在夹持管5051的圆弧面上,夹持管5051的圆弧面螺纹连接有用以挤压三个擦好感的螺纹管5054,螺纹管5054的内壁与压杆5052滑动连接,达到了可以借助螺纹管5054的螺纹使螺纹管5054沿着夹持管5051圆弧面移动,然后借助螺纹管5054挤压插杆,使插杆将锻件挤压固定的效果。三个插杆彼此靠近的一端均固定连接有用以增大插杆与锻件之间摩擦力的压垫5053,压垫5053靠近锻件的一侧开设有若干个防滑槽,若干个防滑槽均匀分布在压垫5053的表面,插杆的圆弧面套有用以给插杆提供弹力的弹簧A5055,弹簧A5055的两端分别与插杆和压垫5053固定连接,达到了可以提高插杆与锻件之间的摩擦力,进而使插杆对锻件进行挤压固定的效果,弹簧A5055起到了方便插杆上的压垫5053快速与锻件相脱离,快速将锻件取出。螺纹管5054的圆弧面固定连接有三个用以方便转动螺纹管5054的摇把5056,三个摇把5056均匀分布在螺纹管5054的圆弧面上,达到了方便操作人员快速旋转螺纹管5054,对锻件进行夹持固定的效果。As shown in Figures 3 and 4, the adjustment structure 5 includes a fixed plate 501, a clamping assembly 505 used to clamp the forging for forging, and a telescopic motor 507 used to drive the forging to rotate and expand, so that the clamping assembly 505 can be used to adjust the forging. The forgings are quickly clamped and fixed, and then the telescopic motor 507 is used to rotate the forgings. The fixed plate 501 is fixedly connected to the upper surface of the forging machine 1 by means of bolts. The upper end of the fixed plate 501 is fixedly connected to the sliding frame 502. The inner wall of the sliding frame 502 is slidably connected to the sliding block 503. The lower end of the sliding block 503 is fixedly connected to the welding rod 511. , the forging machine 1 has a reserved hole corresponding to the position of the welding rod 511 with a size that matches the size of the sliding frame 502. The welding rod 511 is slidably connected to the forging machine 1 with the help of the reserved hole of the forging machine 1. The lower end of the welding rod 511 There is a clamping plate 508 for connection. The lower surface of the forging machine 1 is fixedly connected with a fixing frame 509. The fixing frame 509 is fixedly connected with a servo motor 510 for driving the clamping plate 508 to rotate. The output end of the servo motor 510 is connected to the clamping plate. 508 is fixedly connected. The upper end of the slider 503 is fixedly connected with an electric telescopic rod 504 for adjusting the height of the forging. The output end of the electric telescopic rod 504 is fixedly connected with a support ring for supporting the forging. The cross-section of the support ring is circular. The electric telescopic rod One side of the support ring 504 is provided with a clamping component 505 for temporarily clamping the forging, which achieves the effect of temporarily clamping and fixing the forging with the help of the clamping component 505, and at the same time, the servo motor 510 can be used to drive the slider 503 along the slide. The inner wall of frame 502 slides to forge different positions of the forging. A connecting rod 506 is fixedly connected to one side of the support ring of the electric telescopic rod 504. The end of the connecting rod 506 away from the electric telescopic rod 504 is fixedly connected to a telescopic motor 507 for rotating and telescopically extending the forging. The output end of the telescopic motor 507 is connected to the clamping assembly. 505 is connected to achieve the effect that after the forging is clamped by the clamping assembly 505, the forging can be expanded and contracted in a rotating state to forge different positions of the forging. The clamping assembly 505 includes a clamping tube 5051 for clamping the forgings. The clamping tube 5051 is fixedly connected to the output end of the telescopic motor 507. The arc surface of the clamping tube 5051 is slidably inserted with three presses for extruding the forgings. Rod 5052, and three pressure rods 5052 are evenly distributed on the arc surface of the clamping tube 5051. The arc surface of the clamping tube 5051 is threadedly connected with a threaded tube 5054 for squeezing three smooth surfaces. The inner wall of the threaded tube 5054 is connected to the arc surface of the clamping tube 5051. The pressure rod 5052 is slidingly connected to achieve the effect that the threaded pipe 5054 can be moved along the arc surface of the clamping pipe 5051 with the help of the thread of the threaded pipe 5054, and then the inserted rod can be squeezed with the help of the threaded pipe 5054, so that the inserted rod can squeeze and fix the forging. . The ends of the three inserting rods close to each other are fixedly connected with a pressure pad 5053 to increase the friction between the inserting rod and the forging. The pressure pad 5053 has several anti-slip grooves on one side close to the forging, and the several anti-slip grooves are evenly distributed on the On the surface of the pressure pad 5053, the arc surface of the insertion rod is covered with a spring A5055 to provide elasticity to the insertion rod. The two ends of the spring A5055 are fixedly connected to the insertion rod and the pressure pad 5053 respectively, so as to improve the relationship between the insertion rod and the forging. The friction force then causes the inserting rod to squeeze and fix the forging. The spring A5055 facilitates the pressure pad 5053 on the inserting rod to quickly separate from the forging, and the forging can be quickly taken out. The arc surface of the threaded pipe 5054 is fixedly connected with three crank handles 5056 for convenient rotation of the threaded pipe 5054. The three crank handles 5056 are evenly distributed on the arc surface of the threaded pipe 5054, making it convenient for the operator to quickly rotate the threaded pipe 5054. , the effect of clamping and fixing forgings.
其整个调节结构5达到的效果为,当需要对锻件进行锻造时,先将锻件穿过电动伸缩杆504上端的支撑环中,然后借助夹持组件505将锻件固定在伸缩电机507的输出端上,然后启动电动伸缩杆504,使电动伸缩杆504带动锻件移动,使锻件移动到支撑台4上,然后启动伸缩电机507,伸缩电机507借助夹持组件505带动锻件旋转的同时进行伸缩,液压缸3的输出端开始对锻件进行锻造,然后启动伺服电机510,伺服电机510带动卡板508转动,卡板508此时会借助焊接杆511带动滑块503沿着滑框502的内壁滑动,滑块503滑动的同时带动电动伸缩杆504移动,此时锻件开始摆动,在伺服电机510带动滑轮移动到一定位置时,使伺服电机510的输出端进行反转,使滑块503沿着滑框502向原来位置滑动,进而达到了使锻件进行来回摆动,对锻件进行锻造的效果,通过设置调节结构5,达到了免除操作人员借助夹具夹持锻件进行锻造,可以对锻件进行自动化锻造,提高了设备对锻件的锻造效率。通过设置夹持组件505,当需要将锻件进行夹持固定时,先将锻件插入夹持管5051中,然后转动螺纹管5054上的摇把5056,使摇把5056带动螺纹管5054转动,螺纹管5054借助螺纹沿着夹持管5051的圆弧面移动,螺纹管5054移动开始挤压压杆5052,使三个压杆5052向彼此靠近的方向移动,三个压杆5052会将锻件挤压在夹持管5051中,此时压垫5053会与锻件接触,达到了提高对锻件固定强度的效果,在对锻件进行锻造结束后,反向转动螺纹管5054,使螺纹管5054沿着夹持管5051表面移动,此时螺纹管5054会从压杆5052表面脱离,弹簧A5055会给压杆5052弹力,使压杆5052带动压垫5053从锻件表面脱离,此时可以直接将锻件从夹持管5051中抽出。The effect achieved by the entire adjustment structure 5 is that when the forging needs to be forged, the forging is first passed through the support ring at the upper end of the electric telescopic rod 504, and then the forging is fixed on the output end of the telescopic motor 507 with the help of the clamping assembly 505. , then start the electric telescopic rod 504, so that the electric telescopic rod 504 drives the forged piece to move, so that the forged piece moves to the support table 4, and then starts the telescopic motor 507. The telescopic motor 507 uses the clamping assembly 505 to drive the forged piece to rotate while telescopic, and the hydraulic cylinder The output end of 3 starts to forge the forging, and then starts the servo motor 510. The servo motor 510 drives the clamping plate 508 to rotate. At this time, the clamping plate 508 will use the welding rod 511 to drive the slider 503 to slide along the inner wall of the slide frame 502. The slider 503 slides while driving the electric telescopic rod 504 to move. At this time, the forging begins to swing. When the servo motor 510 drives the pulley to move to a certain position, the output end of the servo motor 510 is reversed, so that the slide block 503 moves along the sliding frame 502. The original position slides, thereby achieving the effect of swinging the forging back and forth, and forging the forging. By setting the adjustment structure 5, the operator is exempted from using the clamp to hold the forging for forging, and the forging can be automatically forged, which improves equipment control. Forging efficiency of forgings. By setting the clamping assembly 505, when the forging needs to be clamped and fixed, the forging is first inserted into the clamping pipe 5051, and then the crank 5056 on the threaded pipe 5054 is rotated, so that the crank 5056 drives the threaded pipe 5054 to rotate, and the threaded pipe 5054 moves along the arc surface of the clamping pipe 5051 with the help of the thread. The threaded pipe 5054 moves and starts to squeeze the pressure rod 5052, causing the three pressure rods 5052 to move closer to each other. The three pressure rods 5052 will squeeze the forging on the In the clamping tube 5051, the pressure pad 5053 will be in contact with the forging at this time, thereby improving the fixing strength of the forging. After the forging is completed, the threaded tube 5054 is rotated in the reverse direction, so that the threaded tube 5054 moves along the clamping tube. The surface of 5051 moves. At this time, the threaded pipe 5054 will detach from the surface of the pressure rod 5052. The spring A5055 will give the pressure rod 5052 elastic force, so that the pressure rod 5052 drives the pressure pad 5053 to detach from the surface of the forging. At this time, the forging can be directly removed from the clamping pipe 5051 extracted.
如图7和图8所示,防护结构6包括两个滑环61,两个滑环61分别固定连接在液压缸3和支撑台4的圆弧面上,滑环61的内壁滑动连接有四个限位块62,四个限位块62均匀分布在滑环61的内壁,限位块62的内侧转动连接有用以支撑的转动杆65,转动杆65的表面滑动连接有滑架63,滑架63的一侧固定连接有用以为转动杆65提供弹力的弹簧B64,弹簧B64的一端与滑环61固定连接,四个转动杆65的一侧固定连接有弹性钢片66,弹性钢片66与转动杆65形成伞状结构,达到了在液压缸3向下敲击锻件,对锻件进行锻造时,两个弹性钢片66会分别接触到锻件的上下两侧,敲击锻件产生的高温废屑会直接击打在弹性钢片66上的效果,进而避免高温废屑迸溅到操作人员的情况出现,同时在两个弹性钢片66张开后,两个弹性硅钢片会向彼此远离的方向弯折,此时下端的弹性钢片66中收集的废屑会直接掉落出来。弹性钢片66的内侧开设有若干个用以辅助对废屑进行导流的导流槽67,弹性钢片66若干个导流槽67均匀分布在弹性钢片66的内侧,弹性钢片66的导流槽67内侧均匀固定连接有若干个用以辅助废屑进行快速降温的散热片68,若干个散热片68等分为两组,两组散热片68分别分布在导流槽67的内壁两侧,达到了可以使弹性钢片66上收集的废屑快速沿着导流槽67内壁滑落的效果,其中散热片68起到了对滑动的废屑进行快速辅助降温的效果。As shown in Figures 7 and 8, the protective structure 6 includes two slip rings 61. The two slip rings 61 are fixedly connected to the arc surfaces of the hydraulic cylinder 3 and the support platform 4 respectively. The inner wall of the slip ring 61 is slidingly connected with four There are three limit blocks 62, and four limit blocks 62 are evenly distributed on the inner wall of the slip ring 61. The inside of the limit block 62 is rotatably connected to a rotating rod 65 for support. The surface of the rotating rod 65 is slidingly connected to a sliding frame 63. One side of the frame 63 is fixedly connected with a spring B64 that provides elastic force for the rotating rod 65. One end of the spring B64 is fixedly connected with the slip ring 61. One side of the four rotating rods 65 is fixedly connected with an elastic steel sheet 66, and the elastic steel sheet 66 is connected with the slip ring 61. The rotating rod 65 forms an umbrella structure, which allows the hydraulic cylinder 3 to knock the forging downward. When the forging is forged, the two elastic steel pieces 66 will contact the upper and lower sides of the forging respectively, and the high-temperature waste chips generated by knocking the forging will be removed. It will directly hit the elastic steel sheet 66, thereby preventing high-temperature waste from splashing to the operator. At the same time, after the two elastic steel sheets 66 are opened, the two elastic silicon steel sheets will bend in the direction away from each other. Fold, at this moment the scrap collected in the elastic steel piece 66 at the lower end will fall out directly. A number of guide grooves 67 are provided on the inside of the elastic steel sheet 66 to assist in guiding the waste chips. The plurality of guide grooves 67 of the elastic steel sheet 66 are evenly distributed on the inside of the elastic steel sheet 66. The elastic steel sheet 66 has A number of heat sinks 68 are evenly and fixedly connected to the inner side of the guide groove 67 to assist the rapid cooling of the waste chips. The number of heat sinks 68 are equally divided into two groups, and the two groups of heat sinks 68 are respectively distributed on both sides of the inner wall of the guide groove 67. side, the effect is achieved that the waste chips collected on the elastic steel sheet 66 can quickly slide along the inner wall of the guide groove 67, and the heat sink 68 has the effect of quickly assisting in cooling the sliding waste chips.
其整个防护结构6达到的效果为,在液压缸3的输出端向下移动时,两个弹性钢片66开始向彼此靠近的方向移动,在液压缸3的输出端对锻件进行锻造时,产生的高温废屑会直接击打在弹性钢片66上,此时废屑会直接掉落到下方的弹性钢片66中,达到了对废屑进行遮挡的效果,在废屑掉落到弹性钢片66中时,会沿着导流槽67快速滑落,导流槽67起到了辅助废屑快速滑落的效果,废屑在沿着导流槽67滑动时,散热片68起到了对废屑进行辅助快速降温的效果,当需要将收集的废屑取出时,直接向下拉动弹性钢片66,此时转动杆65向下转动,弹簧B64借助滑架63会被拉伸,此时弹性钢片66会向下弯折,此时可以将废屑取出,取出后,松开弹性钢片66,弹簧B64借助滑架63给转动杆65拉力,使弹性钢片66重新回到原来位置,通过设置防护结构6,达到了在对锻件进行锻造时,可以对锻造产生的废屑进行遮挡收集的效果。The effect achieved by the entire protective structure 6 is that when the output end of the hydraulic cylinder 3 moves downward, the two elastic steel sheets 66 begin to move in the direction of approaching each other. When the forging is forged at the output end of the hydraulic cylinder 3, an The high-temperature waste chips will directly hit the elastic steel sheet 66. At this time, the waste chips will fall directly into the elastic steel sheet 66 below, achieving the effect of blocking the waste chips. When the waste chips fall to the elastic steel sheet 66, When the chips 66 are in the center, they will slide down quickly along the guide groove 67. The guide groove 67 has the effect of assisting the waste chips to slide down quickly. When the waste chips slide along the guide groove 67, the heat sink 68 plays a role in removing the waste chips. To assist in the rapid cooling effect, when the collected waste needs to be taken out, the elastic steel piece 66 is pulled directly downward. At this time, the rotating rod 65 rotates downward, and the spring B64 will be stretched with the help of the slide frame 63. At this time, the elastic steel piece 66 will bend downward. At this time, the waste can be taken out. After taking it out, loosen the elastic steel piece 66. The spring B64 uses the slide frame 63 to pull the rotating rod 65, so that the elastic steel piece 66 returns to its original position. By setting The protective structure 6 achieves the effect of blocking and collecting waste chips generated during forging.
实施例2,在实施例1的基础上,如图9和图10所示,限位结构7包括安装框71,安装框71卡接在锻造机1的一侧,安装框71的上端固定连接有若干个卡扣A72,若干个卡扣A72等分为两组,两组卡扣A72分布在安装框71的两侧,安装框71的内壁固定连接有弹簧C73,弹簧C73的另一端固定连接有滑条74,滑条74的两侧均固定连接有橡胶垫,橡胶垫的表面均匀设有若干个防滑凸起,滑条74的上端固定连接有若干个卡扣B75,卡扣A72的尺寸与卡扣B75的尺寸相适配,若干个卡扣B75均匀分布在滑条74的表面,滑条74靠近弹簧C73的一侧固定连接有限位杆76,限位杆76的圆弧面与弹簧C73滑动连接,限位杆76的另一端滑动贯穿安装框71,达到了方便快速将锻造好的锻件进行集中存放的效果,并且可以对对锻件进行集中转移。安装框71的一侧螺纹插设有螺杆77,螺杆77的截面呈“T”形,达到了在对锻件进行固定好后,可以借助螺杆77的螺纹挤压在滑条74的表面,对滑条74位置进行进一步固定的效果。Embodiment 2, based on Embodiment 1, as shown in Figures 9 and 10, the limiting structure 7 includes a mounting frame 71, the mounting frame 71 is clamped on one side of the forging machine 1, and the upper end of the mounting frame 71 is fixedly connected. There are several buckles A72, and the plurality of buckles A72 are equally divided into two groups. The two groups of buckles A72 are distributed on both sides of the installation frame 71. The inner wall of the installation frame 71 is fixedly connected to a spring C73, and the other end of the spring C73 is fixedly connected. There is a slider 74. Rubber pads are fixedly connected to both sides of the slider 74. A number of anti-slip protrusions are evenly provided on the surface of the rubber pad. A number of buckles B75 are fixedly connected to the upper end of the slider 74. The size of the buckles A72 Matching the size of the buckles B75, several buckles B75 are evenly distributed on the surface of the slide bar 74. The side of the slide bar 74 close to the spring C73 is fixedly connected to the limit rod 76. The arc surface of the limit rod 76 is in contact with the spring. C73 is slidingly connected, and the other end of the limit rod 76 slides through the installation frame 71, achieving the effect of conveniently and quickly storing the forged forgings in a centralized manner, and enabling centralized transfer of pairs of forgings. A screw rod 77 is threaded on one side of the mounting frame 71, and the cross section of the screw rod 77 is "T" shaped. After the forging is fixed, the screw rod 77 can be squeezed on the surface of the slide bar 74 to slide the slide bar 74. The effect of further fixation is carried out at position 74.
其整个限位结构7达到的效果为,在对锻件进行锻造结束后,拉动限位杆76,使限位杆76拉动滑条74沿着安装框71的内壁滑动,滑条74移动时会带动卡扣B75移动,此时卡扣B75和卡扣A72间距变大,然后将锻造好的锻件放在卡扣A72和卡扣B75之间,然后松开限位杆76,弹簧C73会给滑条74弹力,使滑条74带动卡扣B75移动,此时卡扣A72和卡扣B75的间距变小,锻件会被固定在卡扣A72和卡扣B75之间,通过设置限位结构7,达到了方便快速对锻造好的锻件进行集中存放转移的效果。The effect achieved by the entire limiting structure 7 is that after the forging of the forging is completed, the limiting rod 76 is pulled, so that the limiting rod 76 pulls the slide bar 74 to slide along the inner wall of the installation frame 71. When the slide bar 74 moves, it will The buckle B75 moves. At this time, the distance between the buckle B75 and the buckle A72 becomes larger. Then place the forged piece between the buckle A72 and the buckle B75, then release the limit rod 76, and the spring C73 will give the slider 74 elastic force, so that the slider 74 drives the buckle B75 to move. At this time, the distance between the buckle A72 and the buckle B75 becomes smaller, and the forging will be fixed between the buckle A72 and the buckle B75. By setting the limit structure 7, it can be achieved In order to facilitate the rapid centralized storage and transfer of forged forgings.
以上所述,仅是本发明的较佳实施例而已,并非是对本发明作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例应用于其它领域,但是凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本发明技术方案的保护范围。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention in other forms. Any skilled person familiar with the art may make changes or modifications to equivalent changes using the technical contents disclosed above. The embodiments may be applied to other fields, but any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the protection scope of the technical solution of the present invention.
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