CN116979770A - Double-station single-needle winding machine - Google Patents

Double-station single-needle winding machine Download PDF

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Publication number
CN116979770A
CN116979770A CN202310957806.9A CN202310957806A CN116979770A CN 116979770 A CN116979770 A CN 116979770A CN 202310957806 A CN202310957806 A CN 202310957806A CN 116979770 A CN116979770 A CN 116979770A
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winding
needle
clamping
driving
double
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龚昌利
周华国
廖建勇
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Shenzhen Honest Intelligent Equipment Co Ltd
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Shenzhen Honest Intelligent Equipment Co Ltd
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Priority to CN202310957806.9A priority Critical patent/CN116979770A/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/08Forming windings by laying conductors into or around core parts
    • H02K15/085Forming windings by laying conductors into or around core parts by laying conductors into slotted stators
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/02Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
    • H02K15/021Magnetic cores

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

本发明涉及一种双工位单针绕线机,包括工作台,工作台上设有转盘和旋转机构;该双工位单针绕线机设计巧妙,通过在转盘上设置多个绕线单元,绕线单元设有两个对称的绕线工位,绕线工位上设有将分块式定子铁芯夹持固定的夹料机构;旋转机构带动多个绕线单元依次经过绕线机构,绕线机构每次绕线时,可对绕线单元内的两绕线工位中的定子铁芯同时绕线,定子绕线效率高,人工成本低。

The invention relates to a double-station single-needle winding machine, which includes a workbench. The workbench is provided with a turntable and a rotating mechanism; the double-station single-needle winding machine is ingeniously designed by arranging multiple winding units on the turntable. , the winding unit is equipped with two symmetrical winding stations. The winding station is equipped with a clamping mechanism to clamp and fix the segmented stator core; the rotating mechanism drives multiple winding units to pass through the winding mechanism in sequence. , each time the winding mechanism is wound, the stator cores in the two winding stations in the winding unit can be wound simultaneously. The stator winding efficiency is high and the labor cost is low.

Description

一种双工位单针绕线机A double-station single-needle winding machine

技术领域Technical field

本发明涉及电机制造的技术领域,更具体地说,涉及一种双工位单针绕线机。The present invention relates to the technical field of motor manufacturing, and more specifically, to a double-station single-needle winding machine.

背景技术Background technique

绕线机是一种把线状的物体缠绕到特定的工件上的绕线机,通常用于铜线缠绕。现有的分块式定子总成需要九个或十二个分块式定子拼装而成,且每个分块式定子上会有两个线头(始线头和尾线头)。目前市场上伺服电机分块式定子的漆包线绕制主要是:1.手工绕线;2.低端绕线机(一次只能绕一个定子铁芯)。传统的手工绕线效率低,需要大量的劳动力从事生产;低端绕线机相对于手工绕线,在绕线速度上有了很大的提升,但一次装夹只能实现一个定子的绕线,绕线的效率还是很低,从而增加了生产的时间投入,侧面增加了伺服电机生产的人工成本。因此,应对现有的分块式定子绕线机进行改进,以解决上述问题。A winding machine is a winding machine that winds a wire-like object onto a specific workpiece. It is usually used for copper wire winding. The existing segmented stator assembly requires nine or twelve segmented stators to be assembled, and each segmented stator has two wire ends (a starting wire head and a tail wire head). At present, the enameled wire winding for servo motor segmented stators on the market is mainly: 1. Manual winding; 2. Low-end winding machine (only one stator core can be wound at a time). Traditional manual winding has low efficiency and requires a lot of labor for production; compared with manual winding, low-end winding machines have greatly improved the winding speed, but they can only wind one stator at a time. , the winding efficiency is still very low, which increases the time investment in production and increases the labor cost of servo motor production. Therefore, the existing segmented stator winding machine should be improved to solve the above problems.

发明内容Contents of the invention

本发明要解决的技术问题在于,针对现有技术的上述缺陷,提供一种双工位单针绕线机。The technical problem to be solved by the present invention is to provide a double-station single-needle winding machine in view of the above-mentioned defects of the prior art.

本发明解决其技术问题所采用的技术方案是:一种双工位单针绕线机,包括工作台,其中,所述工作台上设有转盘和驱动所述转盘间隙转动的旋转机构;所述转盘上周向设有多个绕线单元;所述绕线单元包括两个对称的绕线工位;所述绕线工位上设有将多个分块式定子铁芯并排依次固定夹持的夹料机构;所述工作台上还设有对同一所述绕线单元内的两所述夹料机构上的所述定子铁芯同时进行绕线工作的绕线机构,以及与所述绕线机构配合将漆包线剪断的夹剪机构;多个所述绕线单元通过所述旋转机构依次经过所述绕线机构;The technical solution adopted by the present invention to solve the technical problem is: a double-station single-needle winding machine, which includes a workbench, wherein the workbench is provided with a turntable and a rotating mechanism that drives the gap rotation of the turntable; The turntable is provided with a plurality of winding units in the circumferential direction; the winding unit includes two symmetrical winding stations; the winding stations are provided with a plurality of block stator cores fixed and clamped side by side and sequentially. Clamping mechanism; the workbench is also provided with a winding mechanism that simultaneously winds the stator cores on the two clamping mechanisms in the same winding unit, and is connected to the winding mechanism. The mechanism cooperates with the clamping and shearing mechanism to cut the enameled wire; a plurality of the winding units pass through the winding mechanism in sequence through the rotating mechanism;

本发明所述的双工位单针绕线机,其中,所述绕线机构包括两个绕线针、带动两所述绕线针同时在竖直状态和水平状态之间翻转移动的翻转组件,以及带动所述翻转组件及两所述绕线针移动的XYZ直线模组;两所述绕线针分别引导所述漆包线对两所述绕线工位内的所述分块式定子铁芯绕线;所述夹料机构内的多个所述定子铁芯通过所述漆包线依次串联;In the double-station single-needle winding machine of the present invention, the winding mechanism includes two winding needles and a flip assembly that drives the two winding needles to flip and move between a vertical state and a horizontal state at the same time. , and an XYZ linear module that drives the flip assembly and the two winding needles to move; the two winding needles respectively guide the enameled wire to the segmented stator core in the two winding stations. Winding; multiple stator cores in the clamping mechanism are connected in series through the enameled wire;

本发明所述的双工位单针绕线机,其中,所述翻转组件包括安装架;所述安装架朝向所述转盘的一侧设有弧形滑轨;所述弧形滑轨朝背离所述转盘的方向凹陷;所述安装架上设有驱动所述绕线针在所述弧形滑轨上滑动的传动组件,和驱动所述传动组件做往复直线移动的第一驱动机构;所述传动组件将往复直线移动转换为翻转运动以驱动所述绕线针沿所述弧形轨道做翻转移动;In the double-station single-needle winding machine of the present invention, the flipping assembly includes a mounting frame; the mounting frame is provided with an arc-shaped slide rail on one side facing the turntable; the arc-shaped slide rail faces away from the turntable. The direction of the turntable is concave; the mounting frame is provided with a transmission component that drives the winding needle to slide on the arc-shaped slide rail, and a first driving mechanism that drives the transmission component to make reciprocating linear movements; so The transmission component converts the reciprocating linear motion into a flipping motion to drive the winding needle to flip along the arc track;

本发明所述的双工位单针绕线机,其中,所述传动组件包括与所述弧形滑轨滑动连接的支架、活动设置于所述安装架内部的安装座,和连接所述支架与所述安装座的连接臂;两所述绕线针分别固定安装于所述支架的两端;所述连接臂的一端与所述支架转动连接,另一端与所述安装座转动连接;In the double-station single-needle winding machine of the present invention, the transmission assembly includes a bracket slidingly connected to the arc-shaped slide rail, a mounting seat movably arranged inside the mounting bracket, and a mounting base connected to the bracket. A connecting arm with the mounting base; the two winding needles are fixedly mounted on both ends of the bracket; one end of the connecting arm is rotationally connected to the bracket, and the other end is rotationally connected to the mounting base;

本发明所述的双工位单针绕线机,其中,所述支架的移动轨迹上设有第一档位A和第二档位B;所述支架移动到所述第一档位A时,所述绕线针呈竖直状态,可对所述分块式定子铁芯进行绕线工作,所述支架移动到第二档位B时,所述绕线针呈水平状态,可引导所述漆包线向下绕过当前所述分块式定子铁芯的上骨架并朝下一所述分块式定子铁芯的上骨架方向移动;In the double-station single-needle winding machine of the present invention, the moving track of the bracket is provided with a first gear A and a second gear B; when the bracket moves to the first gear A , the winding needle is in a vertical state, and can perform winding work on the segmented stator core. When the bracket moves to the second gear B, the winding needle is in a horizontal state, and can guide the The enameled wire downwardly bypasses the upper frame of the current segmented stator core and moves toward the upper frame of the next segmented stator core;

本发明所述的双工位单针绕线机,其中,所述绕线机构与所述转盘之间还设有出线定位组件;所述绕线针引导所述漆包线对所述夹料机构中的所述分块式定子铁芯绕线完毕后可引导所述漆包线绕过所述出线定位组件后朝下一所述分块式定子铁芯继续绕线工作;所述分块式定子铁芯与所述出线定位组件之间的漆包线通过所述出线定位组件拉直固定;In the double-station single-needle winding machine of the present invention, a wire outlet positioning component is provided between the winding mechanism and the turntable; the winding needle guides the enameled wire to the clamping mechanism After the winding of the segmented stator core is completed, the enameled wire can be guided to bypass the outlet positioning assembly and then continue the winding work toward the segmented stator core; the segmented stator core The enameled wire between the outlet positioning assembly is straightened and fixed by the outlet positioning assembly;

本发明所述的双工位单针绕线机,其中,所述出线定位组件包括设置于所述转盘一侧的绕线柱,带动所述绕线柱沿Z轴升降的竖直直线模组,和带动所述绕线柱及所述竖直直线模组在两个所述绕线工位之间往复直线移动的水平直线模组;In the double-station single-needle winding machine of the present invention, the outlet positioning assembly includes a winding column arranged on one side of the turntable, and a vertical linear module that drives the winding column to rise and fall along the Z-axis. , and a horizontal linear module that drives the winding column and the vertical linear module to move linearly back and forth between the two winding stations;

本发明所述的双工位单针绕线机,其中,所述夹剪机构包括相互铰接的活动夹和固定夹;所述活动夹的夹持端与所述固定夹的夹持端的相对两侧表面,其一设置有第一夹持面和朝向另一者的刀片,另一设置有与所述第一夹持面对应并与其配合的第二夹持面;所述夹线剪线机构还包括基座;所述基座内设有安装槽;所述活动夹的连接端及所述固定夹的连接端均插入所述安装槽内;所述安装槽内还设有对所述活动夹提供朝所述固定夹方向运动趋势的弹簧、触发所述活动夹的连接端朝所述弹簧方向翘起的活动顶块,以及驱动所述活动顶块靠近或背离所述活动夹的第二驱动机构;In the double-station single-needle winding machine of the present invention, the clamping and shearing mechanism includes a movable clamp and a fixed clamp that are hinged to each other; the opposite ends of the clamping end of the movable clamp and the clamping end of the fixed clamp Side surfaces, one of which is provided with a first clamping surface and a blade facing the other, and the other is provided with a second clamping surface that corresponds to and cooperates with the first clamping surface; the thread clamping and thread cutting surface The mechanism also includes a base; an installation slot is provided in the base; the connecting end of the movable clip and the connecting end of the fixed clip are inserted into the installation slot; the installation slot is also provided with a pair of the The movable clip provides a spring that moves toward the fixed clip, a movable top block that triggers the connecting end of the movable clip to tilt toward the spring, and a third unit that drives the movable top block toward or away from the movable clip. Two driving mechanisms;

本发明所述的双工位单针绕线机,其中,所述工作台上还设有用于运输空的物料治具的上料机构、运输装有定子的物料治具的下料机构、待加工运输机构、将所述夹料机构内绕线完成的定子铁芯插入到空的所述物料治具上的取料机构、将所述上料机构上的所述物料治具搬运到所述待加工运输机构上的第一搬运机构、将所述待加工运输机构上的所述物料治具搬运到下料机构的第二搬运机构;In the double-station single-needle winding machine of the present invention, the workbench is also provided with a loading mechanism for transporting empty material fixtures, a unloading mechanism for transporting material fixtures equipped with stators, and a loading mechanism for transporting empty material fixtures. A processing and transportation mechanism, a picking mechanism that inserts the wound stator core in the clamping mechanism into the empty material fixture, and transports the material fixture on the loading mechanism to the A first transport mechanism on the transport mechanism to be processed, and a second transport mechanism that transports the material fixture on the transport mechanism to be processed to the unloading mechanism;

本发明所述的双工位单针绕线机,其中,所述取料机构包括设置于所述待加工运输机构与所述转盘之间的六轴机械臂以及与其旋转连接的取料头;所述取料头包括相互垂直的第一安装板和第二安装板;所述第一安装板的一侧边缘设有供所述定子铁芯放置的第一台阶;所述定子铁芯包括依次连接的上骨架、铁芯本体和下骨架;所述铁芯本体包括齿根、齿头和连接所述齿根及所述齿头的连接筋墙;所述齿根背对所述齿头的一侧两端分别设有突出于所述上骨架及所述下骨架的超出部;所述第二安装板朝向所述第一台阶的一面设有直线滑轨、与直线滑轨滑动连接的滑块,和驱动所述滑块沿所述直线滑轨靠近或背离所述第一安装板的第三驱动机构;所述滑块朝向所述第一安装板的一侧固设有压块;压块上设有与第一台阶对应的第二台阶,所述第三驱动机构带动压块朝所述第一安装板方向移动,可将所述齿根两端的所述超出部夹紧在所述第一台阶与所述第二台阶之间。In the double-station single-needle winding machine of the present invention, the material taking mechanism includes a six-axis mechanical arm disposed between the to-be-processed transport mechanism and the turntable and a material taking head rotatably connected thereto; The scraping head includes a first mounting plate and a second mounting plate that are perpendicular to each other; one side edge of the first mounting plate is provided with a first step for the stator core to be placed; the stator core includes in sequence The connected upper frame, iron core body and lower frame; the iron core body includes a tooth root, a tooth head and a connecting rib wall connecting the tooth root and the tooth head; the tooth root faces away from the tooth head Both ends of one side are respectively provided with protruding portions protruding from the upper frame and the lower frame; the side of the second mounting plate facing the first step is provided with a linear slide rail and a slide rail slidingly connected to the linear slide rail. block, and a third driving mechanism that drives the slider to approach or move away from the first installation plate along the linear slide rail; a pressure block is fixed on one side of the slider toward the first installation plate; The block is provided with a second step corresponding to the first step, and the third driving mechanism drives the pressing block to move toward the first mounting plate, so that the protruding parts at both ends of the tooth root can be clamped on the between the first step and the second step.

本发明的有益效果在于:该双工位单针绕线机设计巧妙,通过在转盘上设置多个绕线单元,绕线单元设有两个对称的绕线工位,绕线工位上设有将分块式定子铁芯夹持固定的夹料机构;旋转机构带动多个绕线单元依次经过绕线机构,绕线机构每次绕线时,可对绕线单元内的两绕线工位中的定子铁芯同时绕线,定子绕线效率高,人工成本低。The beneficial effects of the present invention are: the double-station single-needle winding machine is ingeniously designed. Multiple winding units are provided on the turntable. The winding unit is provided with two symmetrical winding stations. The winding station is equipped with There is a clamping mechanism that clamps and fixes the segmented stator core; the rotating mechanism drives multiple winding units to pass through the winding mechanism in sequence. Each time the winding mechanism is wound, the two winding machines in the winding unit can be The stator core in the center is wound at the same time, so the stator winding efficiency is high and the labor cost is low.

附图说明Description of the drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将结合附图及实施例对本发明作进一步说明,下面描述中的附图仅仅是本发明的部分实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他附图:In order to more clearly illustrate the embodiments of the present invention or technical solutions in the prior art, the present invention will be further described below with reference to the drawings and examples. The drawings in the following description are only some embodiments of the present invention. For those in the field Ordinary technicians can also obtain other drawings based on these drawings without exerting creative work:

图1是本发明较佳实施例的一种双工位单针绕线机的结构示意图一;Figure 1 is a schematic structural diagram of a double-station single-needle winding machine according to a preferred embodiment of the present invention;

图2是本发明较佳实施例的一种双工位单针绕线机的结构示意图二;Figure 2 is a schematic structural diagram 2 of a double-station single-needle winding machine according to a preferred embodiment of the present invention;

图3是图1中绕线机构的结构示意图一;Figure 3 is a schematic structural diagram of the winding mechanism in Figure 1;

图4是图1中绕线机构的结构示意图二;Figure 4 is a structural schematic diagram two of the winding mechanism in Figure 1;

图5是本发明较佳实施例中翻转机构的支架移动到第一档位A时的状态图;Figure 5 is a state diagram when the bracket of the flip mechanism moves to the first gear A in the preferred embodiment of the present invention;

图6是本发明较佳实施例中翻转机构的支架移动到第二档位B时的状态图;Figure 6 is a state diagram when the bracket of the flip mechanism moves to the second gear B in the preferred embodiment of the present invention;

图7是图1中夹剪机构的结构示意图;Figure 7 is a schematic structural diagram of the clipping mechanism in Figure 1;

图8是本发明较佳实施例的夹剪机构中活动顶块移动到第一档位时的状态剖面图;Figure 8 is a cross-sectional view of the state when the movable top block moves to the first gear in the clamping and shearing mechanism of the preferred embodiment of the present invention;

图9是本发明较佳实施例的夹剪机构中活动顶块移动到第二档位时的状态剖面图;Figure 9 is a cross-sectional view of the state when the movable top block moves to the second gear in the clamping and shearing mechanism of the preferred embodiment of the present invention;

图10是本发明较佳实施例的夹剪机构中活动顶块移动到第三档位时的状态剖面图;Figure 10 is a cross-sectional view of the state when the movable top block moves to the third gear in the clamping and shearing mechanism of the preferred embodiment of the present invention;

图11是图4中D的放大图;Figure 11 is an enlarged view of D in Figure 4;

图12是本发明较佳实施例的取料机构的取料头的结构示意图;Figure 12 is a schematic structural diagram of the material picking head of the material picking mechanism according to the preferred embodiment of the present invention;

图13是图12中E的放大图;Figure 13 is an enlarged view of E in Figure 12;

图14是本发明较佳实施例的分块式定子铁芯的结构示意图;Figure 14 is a schematic structural diagram of a segmented stator core according to a preferred embodiment of the present invention;

图15是本发明较佳实施例的分块式定子铁芯的立体分解图;Figure 15 is an exploded three-dimensional view of the segmented stator core according to the preferred embodiment of the present invention;

图16是本发明较佳实施例的物料治具的结构示意图。Figure 16 is a schematic structural diagram of a material fixture according to a preferred embodiment of the present invention.

具体实施方式Detailed ways

本发明的说明书和权利要求书及所述附图中的术语“第一”、“第二”、“第三”和“第四”等是用于区别不同对象,而不是用于描述特定顺序。此外,术语“包括”和“具有”以及它们任何变形,意图在于覆盖不排他的包含。例如包含了一系列步骤或单元的过程、方法、系统、产品或设备没有限定于已列出的步骤或单元,而是可选地还包括没有列出的步骤或单元,或可选地还包括对于这些过程、方法、产品或设备固有的其它步骤或单元。The terms "first", "second", "third" and "fourth" in the description, claims and drawings of the present invention are used to distinguish different objects, rather than describing a specific sequence. . Furthermore, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device that includes a series of steps or units is not limited to the listed steps or units, but optionally also includes steps or units that are not listed, or optionally also includes Other steps or units inherent to such processes, methods, products or devices.

在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本发明的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。Reference herein to "an embodiment" means that a particular feature, structure or characteristic described in connection with the embodiment can be included in at least one embodiment of the invention. The appearances of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those skilled in the art understand, both explicitly and implicitly, that the embodiments described herein may be combined with other embodiments.

“多个”是指两个或两个以上。“和/或”,描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。字符“/”一般表示前后关联对象是一种“或”的关系。"Plural" means two or more. "And/or" describes the relationship between related objects, indicating that there can be three relationships. For example, A and/or B can mean: A exists alone, A and B exist simultaneously, and B exists alone. The character "/" generally indicates that the related objects are in an "or" relationship.

而且,表示方位的术语“上、下、前、后、左、右、上端、下端、纵向”等均以本方案所述的装置或设备在正常使用时候的姿态位置为参考。Moreover, terms indicating orientation such as "up, down, front, back, left, right, upper end, lower end, longitudinal" are all based on the attitude and position of the device or equipment described in this solution during normal use.

为了使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例是本发明的部分实施例,而不是全部实施例。基于本发明的实施例,本领域普通技术人员在没有付出创造性劳动的前提下所获得的所有其他实施例,都属于本发明的保护范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, a clear and complete description will be given below in conjunction with the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only partial embodiments of the present invention, and Not all examples. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without any creative effort fall within the protection scope of the present invention.

本发明较佳实施例的一种双工位单针绕线机,如图1-2所示,工作台上设有转盘10和驱动转盘10间隙转动的旋转机构20;转盘10上周向设有多个绕线单元11;绕线单元11包括两个对称的绕线工位;绕线工位上设有将多个分块式定子铁芯01并排依次固定夹持的夹料机构12;值得说明的是,可通过外部机械设备将多个定子铁芯放置在夹料机构上夹紧固定;工作台上还设有对同一绕线单元11内的两夹料机构12上的定子铁芯01同时进行绕线工作的绕线机构30,以及与绕线机构30配合将漆包线剪断的夹剪机构40;多个绕线单元11通过旋转机构20依次经过绕线机构30。A preferred embodiment of the present invention is a double-station single-needle winding machine. As shown in Figure 1-2, the workbench is provided with a turntable 10 and a rotating mechanism 20 that drives the turntable 10 to rotate in a gap; the turntable 10 is provided with multiple A winding unit 11; the winding unit 11 includes two symmetrical winding stations; the winding station is provided with a clamping mechanism 12 for fixing and clamping multiple segmented stator cores 01 side by side; it is worth explaining What is more, multiple stator cores can be placed on the clamping mechanism and clamped and fixed through external mechanical equipment; the workbench is also equipped to simultaneously clamp the stator cores 01 on the two clamping mechanisms 12 in the same winding unit 11 The winding mechanism 30 performs winding work, and the clipping and shearing mechanism 40 cooperates with the winding mechanism 30 to cut the enameled wire; the multiple winding units 11 pass through the winding mechanism 30 in sequence through the rotating mechanism 20 .

该双工位单针绕线机设计巧妙,通过在转盘上设置多个绕线单元,绕线单元设有两个对称的绕线工位,绕线工位上设有将分块式定子铁芯夹持固定的夹料机构;旋转机构带动多个绕线单元依次经过绕线机构,绕线机构每次绕线时,可对绕线单元内的两绕线工位中的定子铁芯同时绕线,定子绕线效率高,人工成本低。This double-station single-needle winding machine is cleverly designed. Multiple winding units are set up on the turntable. The winding unit is equipped with two symmetrical winding stations. The winding station is equipped with a segmented stator iron. The core is clamped and fixed by the clamping mechanism; the rotating mechanism drives multiple winding units to pass through the winding mechanism in sequence. Each time the winding mechanism is wound, the stator cores in the two winding stations in the winding unit can be simultaneously Winding, stator winding has high efficiency and low labor cost.

进一步的,绕线机构30包括两个绕线针31、带动两绕线针31同时在竖直状态和水平状态之间翻转移动的翻转组件32,以及带动翻转组件32及两绕线针31移动的XYZ直线模组33;两绕线针31分别引导漆包线对两绕线工位内的分块式定子铁芯01绕线;夹料机构12内的多个定子铁芯01通过漆包线依次串联,其中,XYZ直线模组33包括带动翻转沿X轴移动的第一驱动组件331、带动第一驱动组件331沿Y轴移动的第二驱动组件332,以及带动第二驱动组件332沿Z轴移动的第三驱动组件333;可选择地,第一驱动组件与第二驱动组件均为现有技术中的直线模组,第三驱动组件为现有技术中的直线丝杆模组。Further, the winding mechanism 30 includes two winding needles 31, a flipping component 32 that drives the two winding needles 31 to flip and move between a vertical state and a horizontal state at the same time, and drives the flipping component 32 and the two winding needles 31 to move. XYZ linear module 33; two winding needles 31 respectively guide the enameled wire to wind the segmented stator core 01 in the two winding stations; multiple stator cores 01 in the clamping mechanism 12 are connected in series through the enameled wire. Among them, the XYZ linear module 33 includes a first drive component 331 that drives the flip to move along the X-axis, a second drive component 332 that drives the first drive component 331 to move along the Y-axis, and a second drive component 332 that drives the second drive component 332 to move along the Z-axis. The third driving component 333; optionally, the first driving component and the second driving component are both linear modules in the prior art, and the third driving component is a linear screw module in the prior art.

进一步的,翻转组件32包括安装架321;安装架321朝向转盘10的一侧设有弧形滑轨322;弧形滑轨322朝背离转盘10的方向凹陷;安装架321上设有驱动绕线针31在弧形滑轨322上滑动的传动组件,和驱动传动组件做往复直线移动的第一驱动机构323;传动组件将往复直线移动转换为翻转运动以驱动绕线针31沿弧形轨道做翻转移动。Further, the flip assembly 32 includes a mounting frame 321; the mounting frame 321 is provided with an arc-shaped slide rail 322 on one side facing the turntable 10; the arc-shaped slide rail 322 is recessed in a direction away from the turntable 10; the mounting frame 321 is provided with a driving winding. The transmission component of the needle 31 sliding on the arc-shaped slide rail 322, and the first driving mechanism 323 that drives the transmission component to make reciprocating linear motion; the transmission component converts the reciprocating linear motion into a flipping motion to drive the winding needle 31 to move along the arc track. Flip move.

进一步的,传动组件包括与弧形滑轨322滑动连接的支架324、活动设置于安装架321内部的安装座325,和连接支架324与安装座325的连接臂326;两绕线针31分别固定安装于支架324的两端;连接臂326的一端与支架324转动连接,另一端与安装座325转动连接。Further, the transmission assembly includes a bracket 324 slidingly connected to the arc-shaped slide rail 322, a mounting base 325 movable inside the mounting frame 321, and a connecting arm 326 connecting the bracket 324 and the mounting base 325; the two winding needles 31 are respectively fixed. Installed at both ends of the bracket 324; one end of the connecting arm 326 is rotationally connected to the bracket 324, and the other end is rotationally connected to the mounting base 325.

进一步的,支架324的移动轨迹上设有第一档位A和第二档位B;支架324移动到第一档位A时,绕线针31呈竖直状态,可对分块式定子铁芯01进行绕线工作,支架324移动到第二档位B时,绕线针31呈水平状态,可引导漆包线向下绕过当前分块式定子铁芯01的上骨架011并朝下一分块式定子铁芯01的上骨架011方向移动。Furthermore, the movement track of the bracket 324 is provided with a first gear A and a second gear B; when the bracket 324 moves to the first gear A, the winding needle 31 is in a vertical state, which can align the segmented stator iron. Core 01 is winding, and when the bracket 324 moves to the second gear B, the winding needle 31 is in a horizontal state, which can guide the enameled wire downward to bypass the upper frame 011 of the current segmented stator core 01 and point downward. The upper frame 011 of the block stator core 01 moves in the direction 011.

进一步的,夹剪机构40包括相互铰接的活动夹41和固定夹42;活动夹41的夹持端与固定夹42的夹持端的相对两侧表面,其一设置有第一夹持面411和朝向另一者的刀片43,另一设置有与第一夹持面411对应并与其配合的第二夹持面412;夹线剪线机构还包括基座44;基座44内设有安装槽441;活动夹41的连接端及固定夹42的连接端均插入安装槽441内;安装槽441内还设有对活动夹41提供朝固定夹42方向运动趋势的弹簧45、触发活动夹41的连接端朝弹簧45方向翘起的活动顶块46,以及驱动活动顶块46靠近或背离活动夹41的第二驱动机构47。Further, the clipping and shearing mechanism 40 includes a movable clip 41 and a fixed clip 42 that are hinged to each other; the opposite side surfaces of the clamping end of the movable clamp 41 and the clamping end of the fixed clamp 42 are provided with a first clamping surface 411 and Towards the other blade 43, the other is provided with a second clamping surface 412 that corresponds to and cooperates with the first clamping surface 411; the thread clamping and trimming mechanism also includes a base 44; a mounting slot is provided in the base 44 441; The connecting end of the movable clip 41 and the connecting end of the fixed clip 42 are both inserted into the installation groove 441; the installation groove 441 is also provided with a spring 45 that provides the movable clip 41 with a tendency to move toward the fixed clip 42, and a spring 45 that triggers the movable clip 41. The movable top block 46 has a connecting end tilted toward the direction of the spring 45 , and a second driving mechanism 47 that drives the movable top block 46 toward or away from the movable clip 41 .

该夹剪机构结构简单,活动夹与固定夹之间设有刀片,便于将导线切断;活动夹和通过弹簧对活动夹的连接端提供朝固定夹方向的驱动趋势,以及驱动活动顶块靠近或背离活动夹,使活动夹产生动力从而与固定夹配合,实现了该夹剪机构夹持导线的作用,同时还具有剪切导线的作用,结构紧凑小巧,占用面积小,且造价成本低。The clipping and shearing mechanism has a simple structure, and a blade is provided between the movable clip and the fixed clip to facilitate cutting the wire; the movable clip and the connecting end of the movable clip through the spring provide a driving tendency in the direction of the fixed clip, and drive the movable top block close to or Away from the movable clamp, the movable clamp generates power to cooperate with the fixed clamp, thereby realizing the function of the clamping and shearing mechanism to clamp the wire, and at the same time, it also has the function of cutting the wire. It has a compact structure, small occupation area, and low cost.

具体地,活动顶块朝活动夹的移动路径中依次设置有第一档位、第二档位和第三档位;活动顶块移动到不同的档位时,活动夹与活动顶块有不同的状态,具体如下:如图8所示,活动顶块移动到第一档位时,活动顶块与活动夹不接触,弹簧为自由状态,并使活动夹的夹持端与固定夹的夹持端保持张开状态;如图9所示,活动顶块移动到第二档位时,活动顶块将活动夹的连接端顶起,弹簧为半压缩状态,并使第一夹持面与第二夹持面之间留下将漆包线夹紧的间隙;如图10所示,活动顶块移动到第三档位时,活动顶块将活动夹的连接端完全顶起,弹簧为完全压缩状态,使活动夹的刀片与第二夹持面抵接以此剪断导线。Specifically, the moving path of the movable top block toward the movable clip is sequentially provided with a first gear, a second gear, and a third gear; when the movable top block moves to different gears, the movable clamp and the movable top block are different. The state is as follows: As shown in Figure 8, when the movable top block moves to the first gear, the movable top block and the movable clip are not in contact, the spring is in a free state, and the clamping end of the movable clip is in contact with the clamp of the fixed clip. The holding end remains open; as shown in Figure 9, when the movable top block moves to the second gear, the movable top block lifts up the connecting end of the movable clip, the spring is in a semi-compressed state, and the first clamping surface is There is a gap left between the second clamping surfaces to clamp the enameled wire; as shown in Figure 10, when the movable top block moves to the third gear, the movable top block completely lifts the connection end of the movable clamp, and the spring is fully compressed In this state, the blade of the movable clip is brought into contact with the second clamping surface to cut the wire.

进一步的,如图1所示,该夹剪机构40还包括直线移动模组和升降模组;通过直线移动模组与升降模组相互配合可以带动夹剪机构在两个绕线工位之间移动,使用方便,便于将绕线完成后的漆包线剪断。Further, as shown in Figure 1, the clipping and shearing mechanism 40 also includes a linear moving module and a lifting module; the linear moving module and the lifting module cooperate with each other to drive the clipping and shearing mechanism between the two winding stations. It is mobile and easy to use, making it easy to cut the enameled wire after winding.

如图11,绕线机构30与转盘10之间还设有出线定位组件50;绕线针31引导漆包线对夹料机构12中的分块式定子铁芯01绕线完毕后可引导漆包线绕过出线定位组件50后朝下一分块式定子铁芯01继续绕线工作;分块式定子铁芯01与出线定位组件50之间的漆包线通过出线定位组件50拉直固定;出线定位组件50包括设置于转盘10一侧的绕线柱51,带动绕线柱51沿Z轴升降的竖直直线模组52,和带动绕线柱51及竖直直线模组52在两个绕线工位之间往复直线移动的水平直线模组53;竖直直线模组52及水平直线模组53均为现有技术。As shown in Figure 11, there is also an outlet positioning component 50 between the winding mechanism 30 and the turntable 10; the winding needle 31 guides the enameled wire to bypass the segmented stator core 01 in the clamping mechanism 12. After the winding is completed, the enameled wire can be guided around The outlet positioning assembly 50 continues the winding work toward the next segmented stator core 01; the enameled wire between the segmented stator core 01 and the outlet positioning assembly 50 is straightened and fixed by the outlet positioning assembly 50; the outlet positioning assembly 50 includes The winding column 51 provided on one side of the turntable 10, the vertical linear module 52 that drives the winding column 51 to move up and down along the Z-axis, and the vertical linear module 52 that drives the winding column 51 and the vertical linear module 52 between the two winding stations. The horizontal linear module 53 that moves back and forth in a straight line; the vertical linear module 52 and the horizontal linear module 53 are all existing technologies.

如图1-2所示,工作台上还设有用于运输空的物料治具02的上料机构60、运输装有定子的物料治具02的下料机构70、待加工运输机构80、将夹料机构12上绕线完成的定子铁芯01插入到空的物料治具02上的取料机构90、将上料机构60上的物料治具02搬运到待加工运输机构80上的第一搬运机构100、将待加工运输机构80上的物料治具02搬运到下料机构70的第二搬运机构110。As shown in Figure 1-2, the workbench is also provided with a loading mechanism 60 for transporting the empty material fixture 02, a unloading mechanism 70 for transporting the material fixture 02 equipped with a stator, a transportation mechanism 80 to be processed, and The stator core 01 that has been wound on the clamping mechanism 12 is inserted into the unloading mechanism 90 on the empty material fixture 02, and the material fixture 02 on the loading mechanism 60 is transported to the first step on the transportation mechanism 80 to be processed. The transport mechanism 100 transports the material fixture 02 on the transport mechanism 80 to be processed to the second transport mechanism 110 of the unloading mechanism 70 .

其中,取料机构90包括设置于待加工运输机构80与转盘10之间的六轴机械臂91以及与其旋转连接的取料头92;如图12和图13所示,取料头92包括相互垂直的第一安装板921和第二安装板922;第一安装板921的一侧边缘设有供定子铁芯01放置的第一台阶9211;如图14和图15所示,定子铁芯01包括依次连接的上骨架011、铁芯本体012和下骨架013;铁芯本体012包括齿根0121、齿头0122和连接齿根0121及齿头0122的连接筋墙0123;齿根0121背对齿头0122的一侧两端分别设有突出于上骨架011及下骨架013的超出部0124;第二安装板922朝向第一台阶9211的一面设有直线滑轨9221、与直线滑轨9221滑动连接的滑块9222,和驱动滑块9222沿直线滑轨9221靠近或背离第一安装板921的第三驱动机构(图中未示);滑块9222朝向第一安装板921的一侧固设有压块923;压块923上设有与第一台阶9211对应的第二台阶9231,第三驱动机构带动压块923朝第一安装板921方向移动,可将齿根0121两端的超出部0124夹紧在第一台阶9211与第二台阶9231之间。Among them, the material taking mechanism 90 includes a six-axis mechanical arm 91 disposed between the transport mechanism 80 to be processed and the turntable 10 and a material taking head 92 that is rotatably connected with it; as shown in Figures 12 and 13, the material taking head 92 includes mutual Vertical first mounting plate 921 and second mounting plate 922; one side edge of the first mounting plate 921 is provided with a first step 9211 for the stator core 01 to be placed; as shown in Figures 14 and 15, the stator core 01 It includes an upper frame 011, an iron core body 012 and a lower frame 013 connected in sequence; the iron core body 012 includes a tooth root 0121, a tooth head 0122 and a connecting rib wall 0123 connecting the tooth root 0121 and the tooth head 0122; the tooth root 0121 faces away from the tooth One side and two ends of the head 0122 are respectively provided with overhangs 0124 protruding from the upper frame 011 and the lower frame 013; the second mounting plate 922 is provided with a linear slide rail 9221 on the side facing the first step 9211 and is slidingly connected to the linear slide rail 9221 The slide block 9222, and the driving slide block 9222 are close to or away from the third driving mechanism (not shown in the figure) of the first mounting plate 921 along the linear slide rail 9221; the sliding block 9222 is fixed on the side facing the first mounting plate 921. Pressing block 923; the pressing block 923 is provided with a second step 9231 corresponding to the first step 9211. The third driving mechanism drives the pressing block 923 to move toward the first mounting plate 921, and can clamp the protruding parts 0124 at both ends of the tooth root 0121. Immediately between the first step 9211 and the second step 9231.

如图16,物料治具02包括固定座021,固定座021上从下到上依次设有相连接的第三台阶022和第四台阶023;第三台阶022的水平面与第四台阶023的竖直面相围合形成容纳多个定子铁芯01的安装槽;铁芯本体012的两侧沿其长度方向设有供漆包线缠绕的嵌线槽;安装槽内沿其长度方向依次设有多个供分块式定子铁芯01垂直插入的储料位;分块式定子铁芯01通过卡扣组件固定于储料位内;为了使定子铁芯01更好的固定在物料治具02上,固定座021位于第三台阶022的竖直面一侧设有多个与储料位一一对应的定位柱024;分块式定子铁芯01位于定位柱024与储料位之间,存放方便。As shown in Figure 16, the material fixture 02 includes a fixed base 021. The fixed base 021 is provided with a connected third step 022 and a fourth step 023 from bottom to top; the horizontal plane of the third step 022 and the vertical plane of the fourth step 023 are The straight surfaces are enclosed to form an installation slot for accommodating multiple stator cores 01; both sides of the core body 012 are provided with wire inlay slots for winding enameled wires along its length direction; the installation slot is provided with multiple supply slots along its length direction. The storage position where the segmented stator core 01 is inserted vertically; the segmented stator core 01 is fixed in the storage position through the buckle assembly; in order to better fix the stator core 01 on the material fixture 02, fix The seat 021 is located on the vertical side of the third step 022 and is provided with a plurality of positioning posts 024 corresponding to the storage positions; the segmented stator core 01 is located between the positioning posts 024 and the storage position for convenient storage.

绕线机构对夹料机构上的多个定子铁芯绕的过程中,通过翻转机构可将多个定子铁芯串联,并通过出线定位组件可将出线拉直,定位好;定子铁芯绕完线后,夹剪机构先夹持固定柱漆包线,后将漆包线剪断,从而完成定子铁芯的绕线的工作,转盘将绕完线的定子铁芯旋转到取料机构一侧,取料机构将绕完先的定子铁芯插入到物料治具中,无需人工组装,操作智能,使用方便。When the winding mechanism winds multiple stator cores on the clamping mechanism, the multiple stator cores can be connected in series through the flipping mechanism, and the outlet wires can be straightened and positioned well through the outlet positioning assembly; after the stator core is wound, After the wire is wired, the clamping and shearing mechanism first clamps the enameled wire of the fixed column, and then cuts the enameled wire to complete the winding of the stator core. The turntable rotates the wound stator core to the side of the retrieval mechanism, which will The stator core after winding is inserted into the material fixture, no manual assembly is required, the operation is intelligent and easy to use.

应当理解的是,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,而所有这些改进和变换都应属于本发明所附权利要求的保护范围。It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should fall within the protection scope of the appended claims of the present invention.

Claims (10)

1. The double-station single-needle winding machine comprises a workbench, and is characterized in that a turntable and a rotating mechanism for driving the turntable to rotate in a clearance are arranged on the workbench; a plurality of winding units are circumferentially arranged on the turntable; the winding unit comprises two symmetrical winding stations; the winding station is provided with a clamping mechanism for fixing and clamping a plurality of segmented stator cores side by side in sequence; the workbench is also provided with a winding mechanism for simultaneously winding the stator iron cores on the two clamping mechanisms in the same winding unit and a clamping and shearing mechanism matched with the winding mechanism for shearing enameled wires; the plurality of winding units sequentially pass through the winding mechanism through the rotating mechanism.
2. The double-station single-needle winding machine according to claim 1, wherein the winding mechanism comprises two winding needles, a turnover assembly for driving the two winding needles to turn and move between a vertical state and a horizontal state at the same time, and an XYZ linear module for driving the turnover assembly and the two winding needles to move; the two winding needles respectively guide the enameled wires to wind the segmented stator core in the two winding stations; and a plurality of stator cores in the clamping mechanism are sequentially connected in series through the enameled wires.
3. The dual-station single-needle winding machine of claim 2, wherein the flipping assembly comprises a mounting bracket; an arc-shaped sliding rail is arranged on one side, facing the turntable, of the mounting frame; the arc-shaped sliding rail is sunken towards the direction deviating from the turntable; the mounting frame is provided with a transmission assembly for driving the winding needle to slide on the arc-shaped sliding rail and a first driving mechanism for driving the transmission assembly to do reciprocating linear movement; the transmission assembly converts reciprocating linear movement into overturning movement so as to drive the winding needle to overturn along the arc-shaped track.
4. The double-station single-needle winding machine according to claim 3, wherein the transmission assembly comprises a bracket in sliding connection with the arc-shaped sliding rail, a mounting seat movably arranged in the mounting frame, and a connecting arm for connecting the bracket and the mounting seat; the two winding needles are respectively and fixedly arranged at the two ends of the bracket; one end of the connecting arm is rotationally connected with the bracket, and the other end of the connecting arm is rotationally connected with the mounting seat.
5. The double-station single-needle winding machine according to claim 4, wherein a first gear A and a second gear B are arranged on the moving track of the bracket; when the bracket moves to the first gear A, the winding needle is in a vertical state and can perform winding work on the segmented stator core, when the bracket moves to the second gear B, the winding needle is in a horizontal state and can guide the enameled wire to downwards bypass the upper framework of the segmented stator core and move towards the next upper framework of the segmented stator core.
6. The double-station single-needle winding machine according to any one of claims 1 to 5, wherein an outgoing line positioning assembly is further arranged between the winding mechanism and the turntable; the winding needle guides the enameled wire to wind the segmented stator core in the clamping mechanism, and can guide the enameled wire to bypass the wire outlet positioning assembly and then continue winding work towards the next segmented stator core; and the enameled wire between the segmented stator core and the wire outlet positioning assembly is straightened and fixed through the wire outlet positioning assembly.
7. The machine of claim 6, wherein the wire-outlet positioning assembly comprises a winding column arranged on one side of the turntable, a vertical linear module driving the winding column to lift along a Z axis, and a horizontal linear module driving the winding column and the vertical linear module to reciprocate between the two winding stations.
8. The double-station single-needle winding machine according to claim 1, wherein the clamping and shearing mechanism comprises a movable clamp and a fixed clamp which are hinged with each other; the clamping end of the movable clamp and the two opposite side surfaces of the clamping end of the fixed clamp are provided with a first clamping surface and a blade facing the other clamping surface, and the other clamping surface is provided with a second clamping surface corresponding to the first clamping surface and matched with the first clamping surface; the wire clamping and cutting mechanism further comprises a base; a mounting groove is formed in the base; the connecting ends of the movable clips and the connecting ends of the fixed clips are inserted into the mounting grooves; the mounting groove is internally provided with a spring for providing a movement trend towards the direction of the fixed clamp for the movable clamp, a movable top block for triggering the connecting end of the movable clamp to tilt towards the direction of the spring, and a second driving mechanism for driving the movable top block to approach or deviate from the movable clamp.
9. The double-station single-needle winding machine according to claim 1, wherein the workbench is further provided with a feeding mechanism for transporting empty material jigs, a discharging mechanism for transporting material jigs with stators, a transporting mechanism to be processed, a material taking mechanism for inserting stator cores with completed windings in the material clamping mechanism into the empty material jigs, a first transporting mechanism for transporting the material jigs on the feeding mechanism to the transporting mechanism to be processed, and a second transporting mechanism for transporting the material jigs on the transporting mechanism to be processed to the discharging mechanism.
10. The double-station single-needle winding machine according to claim 9, wherein the material taking mechanism comprises a six-axis mechanical arm arranged between the conveying mechanism to be processed and the rotary table and a material taking head rotatably connected with the six-axis mechanical arm; the material taking head comprises a first mounting plate and a second mounting plate which are perpendicular to each other; a first step for placing the stator core is arranged at one side edge of the first mounting plate; the stator core comprises an upper framework, a core body and a lower framework which are sequentially connected; the iron core body comprises a tooth root, a tooth head and a connecting rib wall for connecting the tooth root and the tooth head; two ends of one side of the tooth root, which is opposite to the tooth head, are respectively provided with an exceeding part protruding out of the upper framework and the lower framework; a linear slide rail, a slide block in sliding connection with the linear slide rail and a third driving mechanism for driving the slide block to approach or depart from the first mounting plate along the linear slide rail are arranged on one surface of the second mounting plate facing the first step; a pressing block is fixedly arranged on one side, facing the first mounting plate, of the sliding block; the pressing block is provided with a second step corresponding to the first step, the third driving mechanism drives the pressing block to move towards the first mounting plate, and the exceeding parts at two ends of the tooth root can be clamped between the first step and the second step.
CN202310957806.9A 2023-07-31 2023-07-31 Double-station single-needle winding machine Pending CN116979770A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119298563A (en) * 2024-10-18 2025-01-10 深圳市合利士智能装备有限公司 A dual-station synchronous stator winding machine and winding method thereof
CN120474279A (en) * 2025-05-26 2025-08-12 佛山市同能机电有限公司 A winding mechanism for winding a stator core

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119298563A (en) * 2024-10-18 2025-01-10 深圳市合利士智能装备有限公司 A dual-station synchronous stator winding machine and winding method thereof
CN120474279A (en) * 2025-05-26 2025-08-12 佛山市同能机电有限公司 A winding mechanism for winding a stator core

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