CN116971475A - Drainage pipeline dredging equipment - Google Patents
Drainage pipeline dredging equipment Download PDFInfo
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- CN116971475A CN116971475A CN202310989804.8A CN202310989804A CN116971475A CN 116971475 A CN116971475 A CN 116971475A CN 202310989804 A CN202310989804 A CN 202310989804A CN 116971475 A CN116971475 A CN 116971475A
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- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03F—SEWERS; CESSPOOLS
- E03F9/00—Arrangements or fixed installations methods or devices for cleaning or clearing sewer pipes, e.g. by flushing
- E03F9/002—Cleaning sewer pipes by mechanical means
- E03F9/005—Apparatus for simultaneously pushing and rotating a cleaning device carried by the leading end of a cable or an assembly of rods
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Abstract
本发明公开了一种排水管道清淤设备,包括清淤机构和收卷机构,所述清淤机构的机架后端固定设置有铲泥机构,靠近机架的前端固定有毛刷组件,所述机架上设置有驱动机构,其中铲泥机构中的铲泥板能够伸缩旋转,驱动机构中驱动轮能够伸缩,毛刷组件中的毛刷在橡胶气囊套充气时可与管道的内壁接触,收卷机构通过绳索与机架的后端连接,本发明中的排水管道清淤设备能适应不同直径的排水管道,灵活性强,方便使用,且降低清淤机构所需的动力,避免动力不足出现打滑无法前进的现象,该清淤设备在对管壁淤泥清理后还能对残留的淤泥和青苔进行清扫处理,让管道清理的更加干净。
The invention discloses a drainage pipeline dredging equipment, which includes a dredging mechanism and a winding mechanism. The rear end of the frame of the dredging mechanism is fixed with a mud shoveling mechanism, and a brush assembly is fixed close to the front end of the frame. The frame is provided with a driving mechanism, in which the shoveling plate in the shoveling mechanism can telescope and rotate, the driving wheel in the driving mechanism can telescope, and the brush in the brush assembly can contact the inner wall of the pipe when the rubber airbag cover is inflated. The winding mechanism is connected to the rear end of the frame through a rope. The drainage pipe dredging equipment in the present invention can adapt to drainage pipes of different diameters, has strong flexibility, is convenient to use, and reduces the power required by the dredging mechanism to avoid insufficient power. If there is a phenomenon of slipping and being unable to move forward, the desilting equipment can also clean the remaining silt and moss after cleaning the silt on the pipe wall, making the pipeline cleaner.
Description
技术领域Technical field
本发明涉及市政管道清淤技术领域,尤其是涉及一种排水管道清淤设备。The invention relates to the technical field of municipal pipeline dredging, and in particular to a drainage pipeline dredging equipment.
背景技术Background technique
市政管道常常使用排水管道进行排污,但是排水管道长时间运行后会残留一些淤泥,需要对淤泥进行清理,现有的清理方式主要是通过高压清洗车进行清理,但是管道淤积严重的时候很难清洗彻底。现有的清淤设备通常采用前进式清淤,清理的时候清淤设备前面堆积有淤泥,很难将设备前面堆积的淤泥进行彻底清理,现有的清淤设备在清理淤泥后不能对管壁上残留的淤泥或青苔与管壁进行彻底脱离,不能达到彻底清理的目的,且现有的清淤设备不能适应不同直径的排水管道,灵活性差,不方便使用。Municipal pipelines often use drainage pipes for sewage discharge, but after long-term operation of the drainage pipes, some silt will remain, which needs to be cleaned. The existing cleaning method is mainly through high-pressure cleaning vehicles, but it is difficult to clean the pipes when the siltation is serious. thorough. Existing dredging equipment usually adopts forward dredging. During cleaning, there is silt accumulated in front of the dredging equipment. It is difficult to completely clean the silt accumulated in front of the equipment. The existing dredging equipment cannot clean the pipe wall after clearing the silt. The remaining silt or moss on the pipe wall must be completely separated from the pipe wall, which cannot achieve the purpose of thorough cleaning. Moreover, the existing dredging equipment cannot adapt to drainage pipes of different diameters, has poor flexibility, and is inconvenient to use.
发明内容Contents of the invention
针对现有技术中存在的缺陷,本申请提供一种排水管道清淤设备,以解决现有技术中清淤设备不能适应不同直径的排水管道,灵活性差,清理不彻底的技术问题。In view of the defects existing in the prior art, this application provides a drainage pipeline dredging equipment to solve the technical problems in the prior art that the dredging equipment cannot adapt to drainage pipelines of different diameters, has poor flexibility, and is not completely cleaned.
为实现上述目的,本发明提供如下技术方案:一种排水管道清淤设备,包括清淤机构和收卷机构,所述清淤机构的机架后端固定设置有铲泥机构,靠近机架的前端固定有毛刷组件,所述机架上设置有驱动机构;In order to achieve the above object, the present invention provides the following technical solution: a drainage pipeline dredging equipment, including a dredging mechanism and a winding mechanism. The rear end of the frame of the dredging mechanism is fixedly provided with a mud shoveling mechanism, close to the frame. A brush assembly is fixed at the front end, and a driving mechanism is provided on the frame;
所述铲泥机构包括铲泥板、第二伸缩机构和旋转机构,所述铲泥板沿机架的外周均匀设置,所述第二伸缩机构可调整铲泥板与机架的中轴线之间的夹角使铲泥板与管道的内壁接触,所述旋转机构使铲泥板沿机架的中轴旋转,以铲除管道内壁上的淤泥;所述驱动机构包括驱动轮、第一伸缩机构和动力机构,所述驱动轮设置于机架的两侧,所述第一伸缩机构可以调整驱动轮与机架的中轴线之间的距离,使驱动轮与管道的内壁接触,所述动力机构使驱动轮在内壁上滚动;所述毛刷组件包括橡胶气囊固定筒、橡胶气囊套、毛刷和气泵,所述橡胶气囊固定筒固定套设于机架的前端,所述橡胶气囊套固定套设于所述橡胶气囊固定筒上,所述橡胶气囊套的外侧壁上均匀设置多个毛刷,所述气泵设置于机架的气泵槽里,所述气泵通过输气管与橡胶气囊套相通,当橡胶气囊套充气时,毛刷可与管道的内壁接触;The shoveling mechanism includes a shoveling board, a second telescopic mechanism and a rotating mechanism. The shoveling board is evenly arranged along the outer circumference of the frame. The second telescopic mechanism can adjust the distance between the shoveling board and the central axis of the frame. The included angle causes the scraper blade to contact the inner wall of the pipeline, and the rotating mechanism causes the scraper blade to rotate along the central axis of the frame to remove mud on the inner wall of the pipeline; the driving mechanism includes a driving wheel, a first telescopic mechanism and a Power mechanism, the driving wheel is arranged on both sides of the frame, the first telescopic mechanism can adjust the distance between the driving wheel and the central axis of the frame, so that the driving wheel contacts the inner wall of the pipe, the power mechanism makes The driving wheel rolls on the inner wall; the brush assembly includes a rubber airbag fixed cylinder, a rubber airbag cover, a brush and an air pump. The rubber airbag fixed cylinder is fixedly sleeved on the front end of the frame, and the rubber airbag sleeve is fixedly sleeved. On the rubber airbag fixed cylinder, a plurality of brushes are evenly arranged on the outer wall of the rubber airbag cover. The air pump is arranged in the air pump groove of the frame. The air pump communicates with the rubber airbag cover through an air pipe. When the rubber airbag cover is inflated, the brush can come into contact with the inner wall of the pipe;
所述收卷机构通过绳索与机架的后端连接,所述清淤机构在管道内的移动时,收卷机构释放或收卷绳索。The rewinding mechanism is connected to the rear end of the frame through a rope. When the desilting mechanism moves in the pipeline, the rewinding mechanism releases or rewinds the rope.
在一种实施方案中,所述机架后端的端部设置有输泥管,所述输泥管为硬质管,输泥管的内部设置有绞龙,输泥管的上侧面设置有入泥口,所述入泥口的区域与铲泥板投影在输泥管上的区域重合,所述输泥管的后端与软管相通连接。In one embodiment, a mud conveying pipe is provided at the rear end of the frame. The mud conveying pipe is a hard pipe. An auger is provided inside the mud conveying pipe. An inlet is provided on the upper side of the mud conveying pipe. Mud inlet, the area of the mud inlet coincides with the area where the mud shovel is projected on the mud pipe, and the rear end of the mud pipe is connected to the hose.
在一种实施方案中,所述输泥管的后端两侧均焊接有绳索固定环,所述绳索固定环上连接所述绳索,所述绳索的一端缠绕在所述收卷机构上。In one embodiment, rope fixing rings are welded to both sides of the rear end of the mud conveying pipe, the rope is connected to the rope fixing ring, and one end of the rope is wound around the winding mechanism.
在一种实施方案中,所述旋转机构包括定子固定筒、转子固定筒和第二连接轴,所述定子固定筒套接在输泥管与机架的连接处,所述转子固定筒套设在定子固定筒外,所述转子固定筒的内部安装有转子,所述定子固定筒的外侧安装有与转子相匹配的定子,多个所述铲泥板通过所述第二连接轴与转子固定筒固定连接;所述第二伸缩机构包括安装座、第二电动伸缩杆和第四活动连接头,所述铲泥板背对输泥管的一面焊接所述第四活动连接头,所述转子固定筒上焊接所述安装座,所述安装座上焊接所述第三活动连接头,所述第四活动连接头与所述第三活动连接头通过所述第二电动伸缩杆连接。In one embodiment, the rotating mechanism includes a stator fixed cylinder, a rotor fixed cylinder and a second connecting shaft. The stator fixed cylinder is sleeved at the connection between the mud pipe and the frame. The rotor fixed sleeve is sleeved on Outside the stator fixed cylinder, a rotor is installed inside the rotor fixed cylinder, and a stator matching the rotor is installed outside the stator fixed cylinder. A plurality of mud scrapers are fixed to the rotor through the second connecting shaft. The barrel is fixedly connected; the second telescopic mechanism includes a mounting base, a second electric telescopic rod and a fourth movable connector. The side of the shovel plate facing away from the mud pipe is welded with the fourth movable connector, and the rotor The mounting seat is welded on the fixed cylinder, the third movable connector is welded on the mounting seat, and the fourth movable connector and the third movable connector are connected through the second electric telescopic rod.
在一种实施方案中,在所述机架的前端两侧和机架的后端两侧均设置有所述驱动机构。In one embodiment, the driving mechanism is provided on both sides of the front end of the frame and on both sides of the rear end of the frame.
在一种实施方案中,所述第一伸缩机构包括连接杆、活动臂杆、第一连接轴、第一电动伸缩杆、第一活动连接头和第二活动连接头,所述动力机构包括第二电机和轮毂,所述连接杆的一端和第一活动连接头均通过螺栓安装在所述机架上,所述活动臂杆的一端通过所述第一连接轴与所述连接杆的另一端转动相连,所述活动臂杆上焊接有第二活动连接头,所述第一电动伸缩杆的一端与所述第二活动连接头相连,所述第一电动伸缩杆的另一端与第一活动连接头连接,所述活动臂杆的一端安装有所述第二电机所述第二电机上安装有所述轮毂,所述轮毂上安装有驱动轮。In one embodiment, the first telescopic mechanism includes a connecting rod, a movable arm, a first connecting shaft, a first electric telescopic rod, a first movable connector and a second movable connector, and the power mechanism includes a third Two motors and hubs, one end of the connecting rod and the first movable joint are installed on the frame through bolts, one end of the movable arm is connected to the other end of the connecting rod through the first connecting shaft Rotationally connected, the movable arm is welded with a second movable connector, one end of the first electric telescopic rod is connected to the second movable connector, and the other end of the first electric telescopic rod is connected to the first movable The connector is connected, the second motor is installed on one end of the movable arm, the hub is installed on the second motor, and the driving wheel is installed on the hub.
在一种实施方案中,所述机架的前端的端部设置有摄像头,在所述摄像头外部设置有透明保护罩,所述透明保护罩与机架密封连接。In one embodiment, a camera is provided at the front end of the frame, and a transparent protective cover is provided outside the camera, and the transparent protective cover is sealingly connected to the frame.
在一种实施方案中,所述清淤机构的机架的中部设置有电池。In one embodiment, a battery is provided in the middle of the frame of the desilting mechanism.
在一种实施方案中,所述清淤机构的内部安装有控制器,所述控制器通过电缆与遥控设备相连。In one embodiment, a controller is installed inside the desilting mechanism, and the controller is connected to the remote control device through a cable.
在一种实施方案中,所述铲泥板为扇形钢板,所述驱动轮为防滑轮胎。In one embodiment, the mud scraper is a sector-shaped steel plate, and the driving wheels are anti-skid tires.
与现有技术相比,本申请中的有益效果为:Compared with the existing technology, the beneficial effects in this application are:
本发明公开了一种排水管道清淤设备,包括清淤机构和收卷机构,所述清淤机构的机架后端固定设置有铲泥机构,靠近机架的前端固定有毛刷组件,所述机架上设置有驱动机构,其中铲泥机构中的铲泥板能够伸缩旋转,驱动机构中驱动轮能够伸缩,毛刷组件中的毛刷在橡胶气囊套充气时可与管道的内壁接触,收卷机构通过绳索与机架的后端连接,本发明中的排水管道清淤设备能适应不同直径的排水管道,灵活性强,方便使用,且降低清淤机构所需的动力,避免动力不足出现打滑无法前进的现象,该清淤设备在对管壁淤泥清理后还能对残留的淤泥和青苔进行清扫处理,让管道清理的更加干净。The invention discloses a drainage pipeline dredging equipment, which includes a dredging mechanism and a winding mechanism. A mud shoveling mechanism is fixed at the rear end of the frame of the dredging mechanism, and a brush assembly is fixed near the front end of the frame. The frame is provided with a driving mechanism, in which the shoveling plate in the shoveling mechanism can telescope and rotate, the driving wheel in the driving mechanism can telescope, and the brush in the brush assembly can contact the inner wall of the pipe when the rubber airbag cover is inflated. The winding mechanism is connected to the rear end of the frame through a rope. The drainage pipe dredging equipment in the present invention can adapt to drainage pipes of different diameters, has strong flexibility, is convenient to use, and reduces the power required by the dredging mechanism to avoid insufficient power. If there is a phenomenon of slipping and being unable to move forward, the desilting equipment can also clean the remaining silt and moss after cleaning the silt on the pipe wall, making the pipeline cleaner.
附图说明Description of the drawings
为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required to be used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present application and therefore do not It should be regarded as a limitation of the scope. For those of ordinary skill in the art, other relevant drawings can be obtained based on these drawings without exerting creative efforts.
图1为本申请实施例中清淤设备在排水管道内的工作结构示意图;Figure 1 is a schematic diagram of the working structure of the desilting equipment in the drainage pipeline in the embodiment of the present application;
图2为本申请实施例中清淤设备的结构示意图;Figure 2 is a schematic structural diagram of the desilting equipment in the embodiment of the present application;
图3为本申请实施例中前驱动机构和后驱动机构结构示意图;Figure 3 is a schematic structural diagram of the front driving mechanism and the rear driving mechanism in the embodiment of the present application;
图4为本申请实施例中铲泥机构的结构示意图;Figure 4 is a schematic structural diagram of the shoveling mechanism in the embodiment of the present application;
图5为本申请实施例中铲泥板结构示意图;Figure 5 is a schematic structural diagram of the mud shovel in the embodiment of the present application;
图6为本申请实施例中橡胶气囊固定筒的结构示意图。Figure 6 is a schematic structural diagram of the rubber airbag fixing cylinder in the embodiment of the present application.
附图标记:清淤机构1、管道2、输泥管3、软管4、绳索5、绳索固定环6、收卷机构7、橡胶气囊固定筒8、摄像头9、透明保护罩10、驱动机构11、铲泥机构13、绞龙14、入泥口15、定子固定筒16、第一减速箱17、第一电机18、电池19、气泵槽20、气泵21、输气管22、橡胶气囊套23、毛刷24、配电箱71、收卷架72、收卷杆73、轴承74、第二减速箱75、第三电机76;连接杆1101、活动臂杆1102、第一连接轴1103、第二电机1104、轮毂1105、驱动轮1106、第一电动伸缩杆1107、第一活动连接头1108、第二活动连接头1109、转子固定筒1301、第二连接轴1302、安装座1303、第三活动连接头1304、第二电动伸缩杆1305、第四活动连接头1306、铲泥板1307。Reference signs: dredging mechanism 1, pipe 2, mud pipe 3, hose 4, rope 5, rope fixing ring 6, winding mechanism 7, rubber airbag fixing cylinder 8, camera 9, transparent protective cover 10, driving mechanism 11. Mud shoveling mechanism 13, auger 14, mud inlet 15, stator fixed cylinder 16, first reduction box 17, first motor 18, battery 19, air pump tank 20, air pump 21, air pipe 22, rubber air bag cover 23 , brush 24, distribution box 71, rewinding frame 72, rewinding rod 73, bearing 74, second reduction gearbox 75, third motor 76; connecting rod 1101, movable arm 1102, first connecting shaft 1103, Second motor 1104, hub 1105, driving wheel 1106, first electric telescopic rod 1107, first movable connector 1108, second movable connector 1109, rotor fixed cylinder 1301, second connecting shaft 1302, mounting base 1303, third movable The connector 1304, the second electric telescopic rod 1305, the fourth movable connector 1306, and the shovel 1307.
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本申请实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments These are part of the embodiments of this application, but not all of them. The components of the embodiments of the present application generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本申请的实施例的详细描述并非旨在限制要求保护的本申请的范围,而是仅仅表示本申请的选定实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。Accordingly, the following detailed description of the embodiments of the application provided in the appended drawings is not intended to limit the scope of the claimed application, but rather to represent selected embodiments of the application. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of this application.
如图1-6所示,本申请实施例提供一种排水管道清淤设备,包括清淤机构1和收卷机构7,清淤机构1的机架后端固定设置有铲泥机构13,靠近机架的前端固定有毛刷组件,机架上设置有驱动机构11,铲泥机构13包括铲泥板1307、第二伸缩机构和旋转机构,铲泥板1307沿机架的外周均匀设置,第二伸缩机构可调整铲泥板1307与机架的中轴线之间的夹角使铲泥板1307与管道2的内壁接触,旋转机构使铲泥板1307沿机架的中轴旋转,以铲除管道2内壁上的淤泥;驱动机构包括驱动轮、第一伸缩机构和动力机构,驱动轮1106设置于机架的两侧,第一伸缩机构可以调整驱动轮与机架的中轴线之间的距离,使驱动轮管道2的内壁接触,动力机构使驱动轮在内壁上滚动,为清淤机构提供移动的动力;毛刷组件包括橡胶气囊固定筒8、橡胶气囊套23、毛刷24和气泵21,橡胶气囊固定筒8固定套设于机架的前端,橡胶气囊套23固定套设于橡胶气囊固定筒8上,橡胶气囊套23的外侧壁上均匀设置多个毛刷24,气泵21设置于机架的气泵槽20里,气泵21通过输气管22与橡胶气囊套23相通,当橡胶气囊套23充气时,毛刷可与管道2的内壁接触。通过第二伸缩机构和第一伸缩机构,可以使铲泥板1307和驱动轮1106适应不同排水管道内径的清淤要求。As shown in Figures 1-6, the embodiment of the present application provides a drainage pipeline dredging equipment, including a dredging mechanism 1 and a winding mechanism 7. A shoveling mechanism 13 is fixedly provided at the rear end of the frame of the dredging mechanism 1, and is located close to A brush assembly is fixed at the front end of the frame, and a driving mechanism 11 is provided on the frame. The shoveling mechanism 13 includes a shoveling plate 1307, a second telescopic mechanism and a rotating mechanism. The shoveling plate 1307 is evenly arranged along the outer periphery of the frame. The two telescopic mechanisms can adjust the angle between the mud scraper 1307 and the central axis of the frame so that the scraper 1307 contacts the inner wall of the pipe 2, and the rotating mechanism rotates the scraper 1307 along the central axis of the frame to remove the pipe. 2. Silt on the inner wall; the driving mechanism includes a driving wheel, a first telescopic mechanism and a power mechanism. The driving wheels 1106 are arranged on both sides of the frame. The first telescopic mechanism can adjust the distance between the driving wheel and the central axis of the frame. The inner wall of the driving wheel pipe 2 is brought into contact, and the power mechanism makes the driving wheel roll on the inner wall to provide moving power for the desilting mechanism; the brush assembly includes a rubber air bag fixed cylinder 8, a rubber air bag cover 23, a brush 24 and an air pump 21. The rubber airbag fixing cylinder 8 is fixedly set on the front end of the frame, the rubber airbag cover 23 is fixedly set on the rubber airbag fixing tube 8, a plurality of brushes 24 are evenly arranged on the outer wall of the rubber airbag cover 23, and the air pump 21 is set on the machine In the air pump groove 20 of the frame, the air pump 21 communicates with the rubber air bag cover 23 through the air pipe 22. When the rubber air bag cover 23 is inflated, the brush can contact the inner wall of the pipe 2. Through the second telescopic mechanism and the first telescopic mechanism, the shovel plate 1307 and the driving wheel 1106 can be adapted to the dredging requirements of different drainage pipe inner diameters.
管道清淤设备还包括收卷机构7,收卷机构7通过绳索5与机架的后端连接,清淤机构1在管道内的移动时,收卷机构7释放、收卷绳索5,以减少驱动机构的负荷。The pipeline dredging equipment also includes a rewinding mechanism 7. The rewinding mechanism 7 is connected to the rear end of the frame through a rope 5. When the desilting mechanism 1 moves in the pipeline, the rewinding mechanism 7 releases and rewinds the rope 5 to reduce Load on the drive mechanism.
为了避免污泥堆积过多,清淤机构1动力不足,如图1、2所示机架后端的端部设置有输泥管3,输泥管3为硬质管,输泥管3的内部设置有绞龙14,输泥管3的上侧面设置有入泥口15,入泥口15的区域与铲泥板1307投影在输泥管3上的区域重合,输泥管3的后端与软管4相通连接。在清淤机构工作时,铲泥机构铲除的管道2内壁上侧的淤泥掉入入泥口15,通过绞龙14、软管4输送至管道外。绞龙14的一端与第一减速箱17相连,第一减速箱17的一侧安装有第一电机18,第一减速箱17和第一电机18均设置于机架内。输泥管3的后端两侧均焊接有绳索固定环6,绳索固定环6上连接有绳索5,绳索5的一端缠绕在绳索收卷机构7上。In order to avoid excessive accumulation of sludge, the dredging mechanism 1 lacks power. As shown in Figures 1 and 2, a mud conveying pipe 3 is provided at the rear end of the frame. The mud conveying pipe 3 is a hard pipe. The inside of the mud conveying pipe 3 An auger 14 is provided, and a mud inlet 15 is provided on the upper side of the mud conveying pipe 3. The area of the mud inlet 15 coincides with the area where the mud shovel 1307 is projected on the mud conveying pipe 3. The rear end of the mud conveying pipe 3 is The hoses 4 are connected through each other. When the dredging mechanism is working, the silt on the upper side of the inner wall of the pipe 2 removed by the mud shoveling mechanism falls into the mud inlet 15 and is transported to the outside of the pipe through the auger 14 and the hose 4. One end of the auger 14 is connected to the first reduction box 17. A first motor 18 is installed on one side of the first reduction box 17. The first reduction box 17 and the first motor 18 are both arranged in the frame. Rope fixing rings 6 are welded to both sides of the rear end of the mud conveying pipe 3. The rope fixing rings 6 are connected with a rope 5, and one end of the rope 5 is wound around the rope winding mechanism 7.
如图1所示,收卷机构7包括配电箱71、收卷架72、收卷杆73、轴承74、第二减速箱75和第三电机76,收卷架72的一侧安装有配电箱71,收卷架72上安装有收卷杆73用以收放绳索5,收卷杆73的一端与第二减速箱75连接,第二减速箱75的一侧与第三电机76连接,收卷杆73的另一端连接有轴承74,配电箱与第三电机76电连接,第三电机76通过第二减速箱75带动收卷杆73转动。As shown in Figure 1, the rewinding mechanism 7 includes a distribution box 71, a rewinding frame 72, a rewinding rod 73, a bearing 74, a second reduction gearbox 75 and a third motor 76. A device is installed on one side of the rewinding frame 72. The electric box 71 and the rewinding frame 72 are equipped with a rewinding rod 73 for retracting and unwinding the rope 5. One end of the rewinding rod 73 is connected to the second reduction gearbox 75, and one side of the second reduction gearbox 75 is connected to the third motor 76. , the other end of the rewinding rod 73 is connected with a bearing 74, and the distribution box is electrically connected to the third motor 76. The third motor 76 drives the rewinding rod 73 to rotate through the second reduction gearbox 75.
如图4所示,旋转机构包括定子固定筒16、转子固定筒1301和第二连接轴1302,定子固定筒16套接在输泥管3与机架的连接处,转子固定筒1301套设在定子固定筒16外,转子固定筒1301的内部安装有转子,定子固定筒16的外侧安装有与转子相匹配的定子,多个铲泥板1307通过第二连接轴1302与转子固定筒1301固定连接。第二伸缩机构包括安装座1303、第二电动伸缩杆1305和第四活动连接头1306,铲泥板1307背对输泥管3的一面焊接有第四活动连接头1306,转子固定筒1301上焊接有安装座1303,安装座1303上焊接有第三活动连接头1304,第四活动连接头1306与第三活动连接头1304通过第二电动伸缩杆1305连接。为了使铲泥板1307与管道内壁的接触面积尽可能地大,铲泥板1307为扇形钢板。As shown in Figure 4, the rotating mechanism includes a stator fixed barrel 16, a rotor fixed barrel 1301 and a second connecting shaft 1302. The stator fixed barrel 16 is sleeved at the connection between the mud pipe 3 and the frame, and the rotor fixed barrel 1301 is sleeved on Outside the stator fixed barrel 16, a rotor is installed inside the rotor fixed barrel 1301. A stator matching the rotor is installed outside the stator fixed barrel 16. A plurality of shoveling plates 1307 are fixedly connected to the rotor fixed barrel 1301 through the second connecting shaft 1302. . The second telescopic mechanism includes a mounting base 1303, a second electric telescopic rod 1305 and a fourth movable connector 1306. The fourth movable connector 1306 is welded on the side of the shovel 1307 facing away from the mud pipe 3, and the rotor fixed barrel 1301 is welded There is a mounting base 1303, and a third movable connector 1304 is welded to the mounting base 1303. The fourth movable connector 1306 and the third movable connector 1304 are connected through a second electric telescopic rod 1305. In order to make the contact area between the shovel plate 1307 and the inner wall of the pipeline as large as possible, the shovel plate 1307 is a fan-shaped steel plate.
为了使清淤机构1移动稳定、动力增强,在机架的前端两侧和机架的后端两侧均设置有驱动机构11,如图3所示,第一伸缩机构包括连接杆1101、活动臂杆1102、第一连接轴1103、第一电动伸缩杆1107、第一活动连接头1108和第二活动连接头1109,动力机构包括第二电机1104和轮毂1105,连接杆1101的一端和第一活动连接头1108均通过螺栓安装在机架上,活动臂杆1102的一端通过第一连接轴1103与连接杆1101的另一端转动相连,活动臂杆1102上焊接有第二活动连接头1109,第一电动伸缩杆1107的一端与第二活动连接头1109相连,第一电动伸缩杆1107的另一端与第一活动连接头1108连接,活动臂杆1102的一端安装有第二电机1104,第二电机1104上安装有轮毂1105,轮毂1105上安装有驱动轮1106。为了增大驱动轮的摩擦力,本实施例中驱动轮1106为防滑轮胎。In order to stabilize the movement of the dredging mechanism 1 and enhance its power, driving mechanisms 11 are provided on both sides of the front end of the frame and on both sides of the rear end of the frame. As shown in Figure 3, the first telescopic mechanism includes a connecting rod 1101, a movable The arm 1102, the first connecting shaft 1103, the first electric telescopic rod 1107, the first movable connector 1108 and the second movable connector 1109. The power mechanism includes a second motor 1104 and a hub 1105. One end of the connecting rod 1101 and the first The movable connectors 1108 are installed on the frame through bolts. One end of the movable arm 1102 is rotationally connected to the other end of the connecting rod 1101 through the first connecting shaft 1103. A second movable connector 1109 is welded to the movable arm 1102. One end of an electric telescopic rod 1107 is connected to the second movable connector 1109, the other end of the first electric telescopic rod 1107 is connected to the first movable connector 1108, and a second motor 1104 is installed on one end of the movable arm 1102. A hub 1105 is installed on 1104, and a driving wheel 1106 is installed on the hub 1105. In order to increase the friction of the driving wheels, the driving wheels 1106 in this embodiment are anti-skid tires.
为了观察管道2内部的情况,在机架的前端的端部设置有摄像头9,为保护摄像头9,在摄像头9外设置有透明保护罩10,透明保护罩10与机架密封连接,本实施例中,橡胶气囊固定筒8固定安装在透明保护罩10的后端外侧。In order to observe the situation inside the pipeline 2, a camera 9 is provided at the front end of the frame. In order to protect the camera 9, a transparent protective cover 10 is provided outside the camera 9. The transparent protective cover 10 is sealingly connected to the frame. In this embodiment , the rubber airbag fixing cylinder 8 is fixedly installed on the outside of the rear end of the transparent protective cover 10 .
本实施例中,清淤机构1的机架的中部设置有电池19,电池19与第一电机18、气泵21、第三电机76、第二电机1104及旋转机构均电性连接。清淤机构1的内部安装有控制器,控制器通过电缆与遥控设备相连,控制器分别与摄像头9、第一电机18、气泵21、第三电机76、第二电机1104、第一电动伸缩杆1107、第二电动伸缩杆1305及旋转机构电性连接。In this embodiment, a battery 19 is provided in the middle of the frame of the desilting mechanism 1. The battery 19 is electrically connected to the first motor 18, the air pump 21, the third motor 76, the second motor 1104 and the rotating mechanism. A controller is installed inside the desilting mechanism 1. The controller is connected to the remote control device through a cable. The controller is respectively connected to the camera 9, the first motor 18, the air pump 21, the third motor 76, the second motor 1104, and the first electric telescopic rod. 1107. The second electric telescopic rod 1305 and the rotating mechanism are electrically connected.
本实施例中的排水管道清淤设备的工作原理如下:The working principle of the drainage pipe dredging equipment in this embodiment is as follows:
将清淤机构1放入到管道2内,通过遥控设备控制驱动机构11上的第一电动伸缩杆1107通电工作,从而将活动臂杆1102进行展开,让轮毂1105上的防滑轮胎1106与管道2的内壁接触,然后通过第二电机1104通电工作,从而带动轮毂1105转动,让驱动轮1106在管道2内壁上行走,通过摄像头9观看管道内壁污泥状况,在清淤机构1在管道内壁行走的时候,通过配电箱71控制第三电机76反向转动,带动第二减速箱75内的齿轮转动,从而带动收卷杆73反向转动,利用收卷杆73反向转动,从而将收卷杆73上缠绕的绳索5给释放开,让清淤机构1行走的时候带动绳索5进入管道2内,当清淤机构1移动到指定位置的时候,通过遥控设备控制第二电动伸缩杆1305收缩,从而将铲泥板1307进行展开,让铲泥板1307一端与管道2内壁接触,然后通过定子固定筒16上的定子线圈接通电源,让转子固定筒1301围绕定子固定筒16旋转,从而带动铲泥板1307高速旋转,然后利用遥控设备控制气泵21工作,从而给橡胶气囊套23充气,让橡胶气囊套23膨胀,从而让橡胶气囊套23上的毛刷24与管壁接触,然后通过配电箱71控制第三电机76通电工作,从而带动收卷杆73转动,利用收卷杆73转动从而将绳索5进行收卷,从而带动清淤机构1从管道2内移动,无需清淤机构1提供动力,在铲泥板1307高速旋转的时候,对管道2内壁的污泥进行铲出,利用第一电机18通电工作从而带动第一减速箱17内的齿轮转动,从而带动绞龙14转动,从而将管道2内壁上侧被铲掉的污泥落入泥口15,通过绞龙14将污泥输送到连接软管4,通过连接软管4排出管道2,为避免污泥堆积过多,清淤机构1动力不足的现象,也避免绳索5对清淤机构1牵引的时候,污泥过多挤压扇形钢板1307,造成扇形钢板1307损坏,在清淤机构1移动的时候,利用橡胶气囊套23上的毛刷24对管道2进行再次刮刷,让残留的污泥全部与管道内壁脱落,后期通过流水就能冲走。Put the desilting mechanism 1 into the pipe 2, and control the first electric telescopic rod 1107 on the driving mechanism 11 to be energized through the remote control device, thereby unfolding the movable arm 1102, so that the anti-skid tire 1106 on the wheel hub 1105 is in contact with the pipe 2 The inner wall of the pipe comes into contact, and then the second motor 1104 is energized to work, thereby driving the wheel hub 1105 to rotate, allowing the driving wheel 1106 to walk on the inner wall of the pipe 2, and observing the sludge condition on the inner wall of the pipe through the camera 9, while the desilting mechanism 1 is walking on the inner wall of the pipe At this time, the distribution box 71 is used to control the third motor 76 to rotate in the reverse direction, driving the gear in the second reduction box 75 to rotate, thereby driving the winding rod 73 to rotate in the reverse direction, and the winding rod 73 is used to rotate in the reverse direction, thereby rewinding The rope 5 wrapped around the rod 73 is released, allowing the dredging mechanism 1 to drive the rope 5 into the pipe 2 when walking. When the dredging mechanism 1 moves to the designated position, the second electric telescopic rod 1305 is controlled by the remote control device to contract. , thereby unfolding the mud scraper 1307, allowing one end of the mud scraper 1307 to contact the inner wall of the pipe 2, and then turning on the power through the stator coil on the stator fixed barrel 16, allowing the rotor fixed barrel 1301 to rotate around the stator fixed barrel 16, thereby driving The shovel 1307 rotates at high speed, and then uses the remote control device to control the operation of the air pump 21, thereby inflating the rubber airbag cover 23, causing the rubber airbag cover 23 to expand, so that the brush 24 on the rubber airbag cover 23 comes into contact with the pipe wall, and then through the fitting The electric box 71 controls the third motor 76 to be energized, thereby driving the winding rod 73 to rotate. The winding rod 73 is rotated to wind up the rope 5, thereby driving the desilting mechanism 1 to move from the pipe 2, without the need for the desilting mechanism 1. Providing power, when the mud scraper 1307 rotates at high speed, the sludge on the inner wall of the pipe 2 is shoveled out, and the first motor 18 is energized to drive the gear in the first reduction box 17 to rotate, thereby driving the auger 14 to rotate. Thereby, the sludge shoveled off the upper side of the inner wall of the pipe 2 falls into the mud port 15, and the sludge is transported to the connecting hose 4 through the auger 14, and is discharged from the pipe 2 through the connecting hose 4. In order to avoid excessive accumulation of sludge, The phenomenon of insufficient power of the desilting mechanism 1 also prevents excessive sludge from squeezing the sector-shaped steel plate 1307 when the rope 5 pulls the desilting mechanism 1, causing damage to the sector-shaped steel plate 1307. When the desilting mechanism 1 moves, a rubber air bag is used The brush 24 on the sleeve 23 scrapes the pipe 2 again, so that all the remaining sludge can fall off the inner wall of the pipe, and can be washed away by running water later.
本清淤设备可以适应不同直径的排水管道,而且采用让清淤设备先在管道内前进到指定位置,然后通过钢索对清淤设备进行牵引回拉,让清淤设备从管道内被拉出,拉出的时候利用清淤设备对管壁上的淤泥进行快速清理,而且通过输泥管道进行辅助输送淤泥,让清淤设备上堆积的淤泥不会太多,避免牵引绳索被拉断,通过该种方式可以避免淤泥堆积在清淤设备前面无法彻底进行清理,而且该种方式可以采用多次清理,实现分段清理,降低清淤设备所需的动力,避免动力不足出现打滑无法前进的现象,该清淤设备在对管壁淤泥清理后还能对残留的淤泥和青苔进行清扫处理,让清理的更加彻底干净。This dredging equipment can be adapted to drainage pipes of different diameters, and the method is used to advance the dredging equipment to a designated position in the pipe, and then pull the dredging equipment back through the steel cable to pull the dredging equipment out of the pipe. , when pulling out, use the desilting equipment to quickly clean the silt on the pipe wall, and assist in transporting the silt through the mud transport pipeline, so that there will not be too much silt accumulated on the desilting equipment, and avoid the pulling rope from being broken, through This method can avoid the accumulation of silt in front of the dredging equipment and prevent it from being completely cleaned. Moreover, this method can use multiple cleanings to achieve segmented cleaning, reduce the power required by the dredging equipment, and avoid the phenomenon of slipping and being unable to move forward due to insufficient power. , this desilting equipment can also clean the remaining silt and moss after cleaning the silt on the pipe wall, making the cleaning more thorough.
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above descriptions are only preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of this application shall be included in the protection scope of this application.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117329445A (en) * | 2023-11-02 | 2024-01-02 | 杭州新亚低温科技有限公司 | A leak-proof ship LNG filling equipment |
| CN117569438A (en) * | 2023-11-21 | 2024-02-20 | 广东粤竣建筑工程有限公司 | A kind of rapid desilting equipment for municipal pipe network |
| CN117702897A (en) * | 2023-12-29 | 2024-03-15 | 南京市水利规划设计院股份有限公司 | Water conservancy pipeline dredging device |
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| CN210857477U (en) * | 2019-08-02 | 2020-06-26 | 中建海峡建设发展有限公司 | Drainage pipeline crosses and filters reason device |
| CN212896789U (en) * | 2020-05-08 | 2021-04-06 | 吴江市达胜市政工程有限责任公司 | Municipal administration pipeline dredging device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117329445A (en) * | 2023-11-02 | 2024-01-02 | 杭州新亚低温科技有限公司 | A leak-proof ship LNG filling equipment |
| CN117569438A (en) * | 2023-11-21 | 2024-02-20 | 广东粤竣建筑工程有限公司 | A kind of rapid desilting equipment for municipal pipe network |
| CN117569438B (en) * | 2023-11-21 | 2024-06-25 | 广东粤竣建筑工程有限公司 | A municipal pipe network rapid dredging equipment |
| CN117702897A (en) * | 2023-12-29 | 2024-03-15 | 南京市水利规划设计院股份有限公司 | Water conservancy pipeline dredging device |
| CN117868294A (en) * | 2024-03-11 | 2024-04-12 | 甘肃江源建设工程有限公司 | Municipal water conservancy pipe network anti-clogging system |
| CN117868294B (en) * | 2024-03-11 | 2024-05-07 | 甘肃江源建设工程有限公司 | Municipal water conservancy pipe network anti-clogging system |
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