CN116967534A - An intelligent scraping device for steel pipes - Google Patents
An intelligent scraping device for steel pipes Download PDFInfo
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- CN116967534A CN116967534A CN202310887029.5A CN202310887029A CN116967534A CN 116967534 A CN116967534 A CN 116967534A CN 202310887029 A CN202310887029 A CN 202310887029A CN 116967534 A CN116967534 A CN 116967534A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 164
- 239000010959 steel Substances 0.000 title claims abstract description 164
- 238000007790 scraping Methods 0.000 title claims description 87
- 230000033001 locomotion Effects 0.000 claims description 51
- 238000001514 detection method Methods 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 8
- 231100000241 scar Toxicity 0.000 abstract description 19
- 238000000034 method Methods 0.000 abstract description 9
- 238000003466 welding Methods 0.000 description 27
- 239000000872 buffer Substances 0.000 description 23
- 238000009434 installation Methods 0.000 description 16
- 238000005520 cutting process Methods 0.000 description 11
- 238000010586 diagram Methods 0.000 description 11
- 230000003139 buffering effect Effects 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 238000003825 pressing Methods 0.000 description 6
- 208000032544 Cicatrix Diseases 0.000 description 3
- 238000013475 authorization Methods 0.000 description 3
- 230000037387 scars Effects 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 238000006748 scratching Methods 0.000 description 2
- 230000002393 scratching effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
- B23D79/02—Machines or devices for scraping
- B23D79/021—Machines or devices for scraping for removing welding, brazing or soldering burrs, e.g. flash, on pipes or rods
- B23D79/023—Machines or devices for scraping for removing welding, brazing or soldering burrs, e.g. flash, on pipes or rods internally
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Cleaning In General (AREA)
Abstract
Description
技术领域Technical field
本发明涉及钢管加工技术领域,具体的说是一种钢管智能刮疤装置。The invention relates to the technical field of steel pipe processing, specifically an intelligent scraping device for steel pipes.
背景技术Background technique
圆形钢管加工方法是通过多组轧辊对钢板进行弯卷,然后再利用高频电流感应使管坯的缝隙处加热到熔化状态,再利用挤压辊轮挤压,从而实现焊接,焊接完成后,再将焊接处的焊缝刮除,现有的圆形钢管外壁焊缝去除方式是设置刮刀,在圆管行进过程中进行刮除。The processing method of round steel pipe is to bend the steel plate through multiple sets of rollers, and then use high-frequency current induction to heat the gap of the tube blank to a molten state, and then use the extrusion roller to squeeze it to achieve welding. After the welding is completed , and then scrape off the weld seam at the welding point. The existing method of removing the weld seam on the outer wall of the circular steel pipe is to set up a scraper to scrape off the weld seam while the round pipe is traveling.
现有技术中,对于钢管内壁焊缝处的焊疤,若没有要求则不刮除,若对钢管内壁有要求时,则常通过人工手动刮除或利用内刮刀进行刮除,采用内刮刀刮除相对于人工手动刮除,其刮除效率高,如授权公告号为CN204770975U、授权公告日为2015年11月18日、名称为焊缝内刮刀的实用新型专利申请,其包括环形刀具以及刀架,环形刀具固定于刀架的前端,环形刀具的轴心向刀架的一侧倾斜,且环形刀具的轴心与竖直方向的夹度为30度;刀架设有能调节环形刀具高度的支架,支架包括支臂及调整螺丝,刀架的下底面开设有容置槽,支臂置于容置槽内且通过枢接轴枢接于刀架,调整螺丝位于枢接轴的一侧且螺纹地连接于刀架,并伸入容置槽内与支臂抵顶。In the prior art, the weld scars at the welds on the inner wall of the steel pipe are not scraped off if there is no requirement. If there are requirements on the inner wall of the steel pipe, they are often scraped off manually or with an internal scraper. The internal scraper is used to scrape off the weld scar. Compared with manual scraping, the scraping efficiency is high. For example, the authorization announcement number is CN204770975U, the authorization announcement date is November 18, 2015, and the utility model patent application titled "In-weld scraper" includes a ring-shaped cutter and a knife. The annular tool is fixed on the front end of the tool holder. The axis of the annular tool is tilted to one side of the tool holder, and the angle between the axis of the annular tool and the vertical direction is 30 degrees; the tool holder is equipped with a lever that can adjust the height of the annular tool. The bracket includes a supporting arm and an adjusting screw. A receiving slot is provided on the lower surface of the tool holder. The supporting arm is placed in the receiving slot and is pivotally connected to the tool holder through a pivot shaft. The adjusting screw is located on one side of the pivot shaft. It is threadedly connected to the tool holder, and extends into the accommodating groove to abut against the support arm.
又如申请公布号为CN112475472A、授权公告日为2021年3月12日、名称为薄壁焊管内刮机构的发明专利申请,其包括调节组件、内拉杆组件和内刮刀组件,调节组件固定在机架上,调节组件上固定有内拉杆组件,内拉杆组件与调节组件垂直,在内拉杆组件尾部固定内刮刀组件,内拉杆组件和内刮刀组件均设置在焊管内。该发明采用调节组件、内拉杆组件和内刮刀组件相结合,内拉杆组件和内刮刀组件设置在焊管内,通过上下调节螺杆旋转,经固定座、滑座导向,调节内拉杆连接板上下位置,确保内刮刀组件在薄壁焊管内的位置。Another example is the application for an invention patent with publication number CN112475472A and authorization announcement date of March 12, 2021, titled thin-walled welded pipe internal scraping mechanism. On the frame, an inner pull rod assembly is fixed on the adjustment assembly. The inner pull rod assembly is perpendicular to the adjustment assembly. An inner scraper assembly is fixed at the tail of the inner pull rod assembly. Both the inner pull rod assembly and the inner scraper assembly are arranged in the welded pipe. The invention uses an adjustment component, an inner pull rod assembly and an inner scraper assembly to be combined. The inner pull rod assembly and the inner scraper assembly are arranged in the welded pipe. By rotating the up and down adjustment screw and guiding through the fixed seat and sliding seat, the upper and lower positions of the inner pull rod connecting plate are adjusted. Ensure the position of the inner scraper assembly within the thin-walled welded pipe.
内刮刀在使用过程中,均需要将刮刀伸进至钢管的内部,现有技术的内刮刀在使用过程中,为使得刮刀能够适应于不同尺寸的管型,在刮刀伸进钢管之前,需要根据管型尺寸调节好刮刀的位置,然而在调节过程中,刮刀调节位置偏大则很难插入至钢管内,刮刀调节位置偏小其插入钢管内部后,刮刀与钢管的内壁之间会存在间隙,从而无法将钢管内壁焊缝处的焊疤全部刮除。During the use of the inner scraper, the scraper needs to be extended into the inside of the steel pipe. During the use of the existing internal scraper, in order to enable the scraper to adapt to pipe types of different sizes, before the scraper extends into the steel pipe, it needs to be The pipe size adjusts the position of the scraper. However, during the adjustment process, if the adjustment position of the scraper is too large, it will be difficult to insert into the steel pipe. If the adjustment position of the scraper is too small, after it is inserted into the steel pipe, there will be a gap between the scraper and the inner wall of the steel pipe. Therefore, it is impossible to scrape off all the weld scars at the welds on the inner wall of the steel pipe.
发明内容Contents of the invention
本发明的目的是提供一种钢管智能刮疤装置,解决相关技术中的技术问题。The purpose of the present invention is to provide an intelligent scraping device for steel pipes to solve the technical problems in related technologies.
为了实现上述目的,本发明提供如下技术方案:In order to achieve the above objects, the present invention provides the following technical solutions:
一种钢管智能刮疤装置,包括能够插入钢管内部的筒体以及设置在所述筒体上的刮疤机构,所述刮疤机构包括刮刀组件和支撑组件,所述筒体的外侧壁沿周向至少设置有二个槽口,所述刮刀组件设置在其中一个所述槽口内,所述支撑组件设置在其他所述槽口内,所述支撑组件和刮刀组件上共同连接有一个调节组件,所述调节组件被操作可对应驱动所述支撑组件和刮刀组件同步沿所述钢管的径向运动。An intelligent scraping device for steel pipes, including a cylinder that can be inserted into the interior of the steel pipe and a scraping mechanism provided on the cylinder. The scraping mechanism includes a scraper component and a support component. The outer wall of the cylinder is along the circumference. There are at least two slots provided in the direction, the scraper assembly is arranged in one of the slots, the support assembly is arranged in the other slot, and an adjustment assembly is jointly connected to the support assembly and the scraper assembly, so The adjustment component is operated to correspondingly drive the support component and the scraper component to move synchronously along the radial direction of the steel pipe.
上述的钢管智能刮疤装置,还包括压力检测件,其设置在支撑组件上,用于对所述支撑组件的压力进行检测。The above-mentioned intelligent scraping device for steel pipes also includes a pressure detection component, which is arranged on the support component and used to detect the pressure of the support component.
上述的钢管智能刮疤装置,所述支撑组件包括滚轮座以及设置在滚轮座上的定位滚轮,所述压力检测件设置在所述滚轮座上。In the above-mentioned intelligent scraping device for steel pipes, the support assembly includes a roller seat and a positioning roller arranged on the roller seat, and the pressure detection component is arranged on the roller seat.
上述的钢管智能刮疤装置,所述刮刀组件包括刮刀座以及设置在所述刮刀座上的刮刀。In the above-mentioned intelligent scraping device for steel pipes, the scraper assembly includes a scraper base and a scraper arranged on the scraper base.
上述的钢管智能刮疤装置,所述调节组件包括沿所述筒体轴线方向设置的驱动件以及与所述驱动件垂直设置的调节件,所述调节件与所述支撑组件和刮刀组件传动连接。In the above-mentioned intelligent scraping device for steel pipes, the adjustment component includes a driving member arranged along the axis of the cylinder and an adjusting member arranged perpendicularly to the driving member. The adjusting member is drivingly connected to the support assembly and the scraper assembly. .
上述的钢管智能刮疤装置,所述驱动件包括与所述筒体同轴设置的驱动杆,所述驱动杆远离所述调节件的一端设置有驱动结构。In the above-mentioned intelligent scraping device for steel pipes, the driving member includes a driving rod arranged coaxially with the barrel, and a driving structure is provided at one end of the driving rod away from the adjusting member.
上述的钢管智能刮疤装置,所述调节件包括同轴设置的圆形齿轮和圆形固定座,所述圆形固定座固定安装在所述筒体内部的轴向通道的安装段内,所述圆形齿轮安装在所述驱动杆的端部。In the above-mentioned intelligent scraping device for steel pipes, the adjustment member includes a coaxially arranged circular gear and a circular fixed seat, and the circular fixed seat is fixedly installed in the installation section of the axial channel inside the barrel, so The circular gear is mounted on the end of the drive rod.
上述的钢管智能刮疤装置,还包括传动组件,其设置在所述调节件与所述支撑组件和刮刀组件之间,所述调节件转动对应驱动所述支撑组件和刮刀组件沿所述钢管的径向做直线运动。The above-mentioned intelligent scraping device for steel pipes also includes a transmission assembly, which is arranged between the adjustment member and the support assembly and the scraper assembly. The rotation of the adjustment member drives the support assembly and the scraper assembly along the direction of the steel pipe. Make linear motion in radial direction.
上述的钢管智能刮疤装置,还包括圆形罩体,其安装在所述圆形固定座上,所述圆形罩体上设置有径向开口槽,所述调节座滑动限制在所述径向开口槽内。The above-mentioned intelligent scraping device for steel pipes also includes a circular cover body, which is installed on the circular fixed seat. The circular cover body is provided with a radial opening groove, and the sliding movement of the adjustment seat is limited to the radial opening. into the open slot.
上述的钢管智能刮疤装置,所述驱动件包括正向旋转运动和反向旋转运动,在所述正向旋转运动中,所述支撑组件和刮刀组件沿所述钢管的径向做第一调节运动,在所述正向旋转运动中,所述支撑组件和刮刀组件沿所述钢管的径向做与所述第一调节运动方向相反的第二调节运动。In the above-mentioned intelligent scraping device for steel pipes, the driving member includes forward rotation motion and reverse rotation motion. In the forward rotation motion, the support assembly and the scraper assembly make a first adjustment along the radial direction of the steel pipe. Movement, in the forward rotation movement, the support assembly and the scraper assembly make a second adjustment movement in the radial direction of the steel pipe opposite to the direction of the first adjustment movement.
本发明的有益效果在于:钢管智能刮疤装置包括能够插入钢管内部的筒体以及设置在筒体上的刮疤机构,刮疤机构包括刮刀组件和支撑组件,支撑组件和刮刀组件上共同连接有一个调节组件,如此在使用过程中,可将筒体插入至钢管的内部后,再通过调节组件对刮刀组件和支撑组件的位置进行调节,直至支撑组件和刮刀组件与钢管的内壁相接触,调节操作简单,一次性就能够调节到位,能够适应于对不同尺寸的钢管进行刮疤处理操作。The beneficial effects of the present invention are: the intelligent scraping device for steel pipes includes a cylinder that can be inserted into the interior of the steel pipe and a scraping mechanism arranged on the cylinder. The scraping mechanism includes a scraper assembly and a support assembly. The support assembly and the scraper assembly are jointly connected with An adjustment component, so that during use, the cylinder can be inserted into the inside of the steel pipe, and then the positions of the scraper component and the support component can be adjusted through the adjustment component until the support component and the scraper component are in contact with the inner wall of the steel pipe. It is simple to operate, can be adjusted in place at one time, and can be adapted to scratching steel pipes of different sizes.
附图说明Description of the drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明中记载的一些实施例,对于本领域普通技术人员来讲,还可以根据这些附图获得其他的附图。In order to more clearly explain the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly introduced below. Obviously, the drawings in the following description only describe the present invention. For some embodiments, those of ordinary skill in the art can also obtain other drawings based on these drawings.
图1为本发明实施例提供的一种钢管智能刮疤装置的立体结构示意图;Figure 1 is a schematic three-dimensional structural diagram of a steel pipe intelligent scraping device provided by an embodiment of the present invention;
图2为本发明实施例提供的一种钢管智能刮疤装置的刮疤机构的结构示意图;Figure 2 is a schematic structural diagram of the scraping mechanism of a steel pipe intelligent scraping device provided by an embodiment of the present invention;
图3为本发明实施例提供的一种钢管智能刮疤装置的刮疤机构的内部结构示意图;Figure 3 is a schematic diagram of the internal structure of the scraping mechanism of a steel pipe intelligent scraping device provided by an embodiment of the present invention;
图4为本发明实施例提供的一种钢管智能刮疤装置的支撑组件的结构示意图;Figure 4 is a schematic structural diagram of a support component of a steel pipe intelligent scraping device provided by an embodiment of the present invention;
图5为本发明另一实施例提供的一种钢管智能刮疤装置的立体结构示意图;Figure 5 is a schematic three-dimensional structural diagram of a steel pipe intelligent scraping device provided by another embodiment of the present invention;
图6为本发明另一实施例提供的一种钢管智能刮疤装置的安装示意图;Figure 6 is a schematic diagram of the installation of a steel pipe intelligent scraping device provided by another embodiment of the present invention;
图7为本发明另一实施例提供的一种钢管智能刮疤装置的定位机构的结构示意图;Figure 7 is a schematic structural diagram of a positioning mechanism of a steel pipe intelligent scraping device provided by another embodiment of the present invention;
图8为本发明再一实施例提供的一种钢管智能刮疤装置的刮刀组件的结构示意图;Figure 8 is a schematic structural diagram of a scraper assembly of a steel pipe intelligent scraping device provided by yet another embodiment of the present invention;
图9为本发明再一实施例提供的一种钢管智能刮疤装置的刮刀的结构示意图;Figure 9 is a schematic structural diagram of a scraper of a steel pipe intelligent scraping device provided by yet another embodiment of the present invention;
图10为本发明再一实施例提供的一种钢管智能刮疤装置的刮刀座的结构示意图;Figure 10 is a schematic structural diagram of a scraper seat of a steel pipe intelligent scraping device provided by yet another embodiment of the present invention;
图11为本发明再一实施例提供的一种钢管智能刮疤装置的锁定件的结构示意图。Figure 11 is a schematic structural diagram of a locking member of a steel pipe intelligent scraping device provided by yet another embodiment of the present invention.
附图标记说明:Explanation of reference symbols:
1、筒体;10、槽口;11、轴向通道;2、刮疤机构;3、刮刀组件;30、刮刀座;31、刮刀;311、第一刀刃口;312、第二刀刃口;313、弧形凹槽;32、开口腔;33、滑动凹槽;34、滑动块;35、导向运动组件;36、水平导向凹槽;37、倾斜导向凹槽;4、支撑组件;40、滚轮座;41、定位滚轮;42、弹性连接件;43、运动柱;5、调节组件;50、驱动件;501、驱动杆;502、驱动结构;51、调节件;52、圆形齿轮;53、圆形固定座;531、滑动限制槽;54、圆形罩体;541、径向开口槽;6、传动组件;61、运动座;611、齿槽;612、斜槽;62、调节座;63、连接件;7、定位机构;8、保护组件;80、锁定件;81、锁定板;82、锁定块;821、抵压斜面;83、连接柱;84、弹簧件;85、弹性缓冲件;86、缓冲弹簧;87、缓冲板。1. Cylinder; 10. Notch; 11. Axial channel; 2. Scratching mechanism; 3. Scraper assembly; 30. Scraper seat; 31. Scraper; 311. First blade edge; 312. Second blade edge; 313. Arc groove; 32. Opening mouth; 33. Sliding groove; 34. Sliding block; 35. Guide movement component; 36. Horizontal guide groove; 37. Inclined guide groove; 4. Support component; 40. Roller seat; 41. Positioning roller; 42. Elastic connector; 43. Movement column; 5. Adjustment component; 50. Driving member; 501. Driving rod; 502. Driving structure; 51. Adjusting member; 52. Circular gear; 53. Circular fixed seat; 531. Sliding restriction groove; 54. Circular cover; 541. Radial opening groove; 6. Transmission component; 61. Moving seat; 611. Cogging; 612. Inclined groove; 62. Adjustment Seat; 63. Connecting piece; 7. Positioning mechanism; 8. Protection component; 80. Locking piece; 81. Locking plate; 82. Locking block; 821. Pressing slope; 83. Connecting column; 84. Spring piece; 85. Elastic buffer piece; 86, buffer spring; 87, buffer plate.
具体实施方式Detailed ways
为了使本领域的技术人员更好地理解本发明的技术方案,下面将结合附图1至附图11对本发明作进一步的详细介绍。In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be introduced in further detail below with reference to the accompanying drawings 1 to 11.
本发明实施例提供一种钢管智能刮疤装置,包括能够插入钢管内部的筒体1以及设置在筒体1上的刮疤机构2,刮疤机构2包括刮刀组件3和支撑组件4,筒体1的外侧壁上沿周向至少设置有两个槽口10,刮刀组件3设置在其中一个槽口10内,支撑组件4设置在其它槽口10内,支撑组件4和刮刀组件3上共同连接有一个调节组件5,调节组件5被操作可对应驱动支撑组件4和刮刀组件3同步沿钢管的径向运动。The embodiment of the present invention provides an intelligent scraping device for steel pipes, which includes a cylinder 1 that can be inserted into the interior of the steel pipe and a scraping mechanism 2 arranged on the cylinder 1. The scraping mechanism 2 includes a scraper assembly 3 and a support assembly 4. The cylinder There are at least two slots 10 provided on the outer side wall of 1 along the circumferential direction. The scraper assembly 3 is arranged in one of the slots 10. The support assembly 4 is arranged in the other slots 10. The support assembly 4 and the scraper assembly 3 are connected together. There is an adjustment component 5, and the adjustment component 5 can be operated to correspondingly drive the support component 4 and the scraper component 3 to move synchronously along the radial direction of the steel pipe.
具体的,筒体1的径向尺寸小于钢管的径向尺寸,从而使得筒体1适于穿设并至少部分容置在钢管的内部,刮疤机构2设置在筒体1位于钢管内的容置部位,钢管焊接完成后,钢管内壁沿焊缝位置有条形焊丝,刮疤机构2用于对钢管内壁上的焊丝进行刮除,刮疤机构2包括对应设置的刮刀组件3和支撑组件4,在筒体1的外侧壁上设置有槽口10,槽口10沿筒体1的轴线方向设置,槽口10用于刮刀组件3和支撑组件4的安装,槽口10的个数与刮刀组件3和支撑组件4的总数相同,刮刀组件3只有一个,其安装在其中一个槽口10中且与钢管的焊丝部位相对应,支撑组件4可以是一个,也可以是两个、三个或者多个,支撑组件4安装在其余的槽口10中,支撑组件4起到两个作用:其一,支撑组件4与刮刀组件3同步运动,即沿钢管的径向上,支撑组件4与钢管中心之间的距离与刮刀组件3与钢管中心之间的距离相等,如此在调节时,当支撑组件4与钢管的内壁相接触时,表明支撑组件4已经被调节到位,此时刮刀组件3也被调节到位与钢管内壁相接触;其二,在通过该钢管智能刮疤装置对钢管的内焊疤进行刮除时,钢管沿筒体1的轴线方向运动,支撑组件4与钢管的内壁相接触,从而对运行的钢管起到定位效果,可避免钢管在运行过程中出现转动,确保刮刀组件3始终与需要刮除的焊丝相对应。Specifically, the radial size of the cylinder 1 is smaller than the radial size of the steel pipe, so that the cylinder 1 is suitable for passing through and at least partially accommodated inside the steel pipe. The scraping mechanism 2 is provided in the content of the cylinder 1 inside the steel pipe. After the steel pipe welding is completed, there is a strip of welding wire along the inner wall of the steel pipe. The scraping mechanism 2 is used to scrape off the welding wire on the inner wall of the steel pipe. The scraping mechanism 2 includes a corresponding scraper assembly 3 and a support assembly 4. , a notch 10 is provided on the outer wall of the cylinder 1. The notch 10 is arranged along the axis direction of the cylinder 1. The notch 10 is used for the installation of the scraper assembly 3 and the support assembly 4. The number of the notches 10 is related to the scraper. The total number of components 3 and support components 4 is the same. There is only one scraper component 3, which is installed in one of the notches 10 and corresponds to the welding wire part of the steel pipe. The support component 4 can be one, two, three, or There are multiple support components 4 installed in the remaining slots 10. The support component 4 plays two roles: First, the support component 4 and the scraper component 3 move synchronously, that is, along the radial direction of the steel pipe, the support component 4 is in contact with the center of the steel pipe. The distance between the scraper assembly 3 and the center of the steel pipe is equal to the distance between the scraper assembly 3 and the center of the steel pipe. During adjustment, when the support assembly 4 contacts the inner wall of the steel pipe, it indicates that the support assembly 4 has been adjusted in place. At this time, the scraper assembly 3 is also adjusted. Adjust it in place to contact the inner wall of the steel pipe; secondly, when the inner weld scar of the steel pipe is scraped by the intelligent steel pipe scraping device, the steel pipe moves along the axis of the cylinder 1, and the support assembly 4 is in contact with the inner wall of the steel pipe. This has a positioning effect on the running steel pipe, can prevent the steel pipe from rotating during operation, and ensures that the scraper assembly 3 always corresponds to the welding wire that needs to be scraped.
本实施例中,支撑组件4和刮刀组件3上共同连接有一个调节组件5,调节组件5用于对支撑组件4和刮刀组件3的位置进行同步调节,调节组件5可以是手动调节,也可以是自动式调节,筒体1内沿轴线方向设置有轴向通道11,调节组件5包括设置在轴向通道11内的驱动件50以及设置在驱动件50上的调节件51,调节件51沿筒体1的径向设置,驱动件50被驱动旋转能够带动调节件51运动,调节件51运动能够对应驱动刮刀组件3和支撑组件4向远离或靠近筒体1中心方向运动,在使用过程中,可将筒体1固定安装在钢管的生产线上,并使得筒体1与生产后的钢管保持同轴,钢管在焊接完成后,手动对钢管端部内壁上的焊丝或焊疤进行刮除形成校准段,随后钢管沿生产线运动外套在筒体1上且钢管焊缝与刮刀组件3位于同一直线上,当钢管的校准段与刮疤机构2相对应时,通过调节组件5对刮刀组件3和支撑组件4进行驱动调节,使得支撑组件4与钢管的内壁相接触,此时刮刀组件3也与钢管的内壁也相接触,随后钢管沿生产线直线往复运动,如此通过直线运动直至刮刀组件3对钢管内部的焊丝进行刮除,也可以主动驱动筒体1运动以实现进刀从而实现刮除,此均为现有技术,不赘述。In this embodiment, the support component 4 and the scraper component 3 are jointly connected with an adjustment component 5. The adjustment component 5 is used to synchronously adjust the positions of the support component 4 and the scraper component 3. The adjustment component 5 can be manually adjusted or It is an automatic adjustment. An axial channel 11 is provided in the cylinder 1 along the axial direction. The adjusting component 5 includes a driving member 50 provided in the axial channel 11 and an adjusting member 51 provided on the driving member 50. The adjusting member 51 is arranged along the axial direction. The cylinder 1 is arranged in the radial direction. The driving member 50 is driven to rotate and can drive the adjustment member 51 to move. The movement of the adjustment member 51 can correspondingly drive the scraper assembly 3 and the support assembly 4 to move away from or closer to the center of the cylinder 1. During use, , the cylinder 1 can be fixedly installed on the steel pipe production line, and the cylinder 1 can be kept coaxial with the produced steel pipe. After the steel pipe is welded, the welding wire or weld scar on the inner wall of the end of the steel pipe is manually scraped to form Calibration section, then the steel pipe moves along the production line and is coated on the cylinder 1 and the steel pipe weld and the scraper assembly 3 are located on the same straight line. When the calibration section of the steel pipe corresponds to the scraping mechanism 2, the adjustment assembly 5 is used to adjust the scraper assembly 3 and The support assembly 4 is driven and adjusted so that the support assembly 4 is in contact with the inner wall of the steel pipe. At this time, the scraper assembly 3 is also in contact with the inner wall of the steel pipe. Then the steel pipe reciprocates linearly along the production line. Through linear motion, the scraper assembly 3 is in contact with the steel pipe. The internal welding wire can be scraped off, or the cylinder 1 can be actively driven to move to realize the cutting and scraping. These are all existing technologies and will not be described in detail.
本发明提供一种钢管智能刮疤装置,包括能够插入钢管内部的筒体1以及设置在筒体1上的刮疤机构2,刮疤机构2包括刮刀组件3和支撑组件4,支撑组件4和刮刀组件3上共同连接有一个调节组件5,如此在使用过程中,可将筒体1插入至钢管的内部后,再通过调节组件5对刮刀组件3和支撑组件4的位置进行调节,直至支撑组件4和刮刀组件3与钢管的内壁相接触,调节操作简单,一次就能够调节到位,能够适应于对不同尺寸的钢管进行刮疤处理操作。The invention provides an intelligent scraping device for steel pipes, which includes a cylinder 1 that can be inserted into the interior of the steel pipe and a scraping mechanism 2 arranged on the cylinder 1. The scraping mechanism 2 includes a scraper assembly 3 and a support assembly 4. The support assembly 4 and The scraper assembly 3 is jointly connected with an adjustment assembly 5, so that during use, the cylinder 1 can be inserted into the inside of the steel pipe, and then the positions of the scraper assembly 3 and the support assembly 4 can be adjusted through the adjustment assembly 5 until the support The component 4 and the scraper component 3 are in contact with the inner wall of the steel pipe. The adjustment operation is simple and can be adjusted in place at one time, and can be adapted to perform scraping operations on steel pipes of different sizes.
本发明提供的实施例中,优选的,还包括压力检测件,其设置在支撑组件4上,用于对支撑组件4的压力进行检测;压力检测件可以是压力传感器,通过压力传感器能够对支撑组件4的压力进行监测,如此在通过调节组件5对支撑组件4和刮刀组件3进行调节时,支撑组件4和刮刀组件3同步沿钢管的径向向靠近钢管内壁的方向运动,当支撑组件4与钢管内壁相接触时,此时压力传感器能够检测出支撑组件4所受的压力,并将检测值输出,操作者根据检测数值可及时知晓支撑组件4和刮刀组件3已经被调节到位。In the embodiments provided by the present invention, it is preferred to further include a pressure detection component, which is provided on the support component 4 and is used to detect the pressure of the support component 4; the pressure detection component can be a pressure sensor, through which the pressure sensor can detect the pressure of the support component 4. The pressure of the component 4 is monitored, so that when the support component 4 and the scraper component 3 are adjusted through the adjustment component 5, the support component 4 and the scraper component 3 move simultaneously along the radial direction of the steel pipe in the direction close to the inner wall of the steel pipe. When the support component 4 When in contact with the inner wall of the steel pipe, the pressure sensor can detect the pressure on the support component 4 and output the detection value. Based on the detection value, the operator can know in time that the support component 4 and the scraper component 3 have been adjusted in place.
本发明提供的实施例中,可选的,支撑组件4包括滚轮座40以及设置在滚轮座40上的定位滚轮41,压力检测件设置在滚轮座40上以检测定位滚轮41对滚轮座40的挤压力,定位滚轮41转动连接在滚轮座40上,如此在通过刮刀组件3对钢管内壁的焊丝或焊疤进行刮除时,钢管沿生产线运动,定位滚轮41转动以使得定位滚轮41和钢管之间滚动接触,从而减少支撑组件4与钢管之间的摩擦力。In the embodiment provided by the present invention, optionally, the support assembly 4 includes a roller seat 40 and a positioning roller 41 provided on the roller seat 40 , and a pressure detection component is provided on the roller seat 40 to detect the pressure of the positioning roller 41 on the roller seat 40 . The squeezing force, the positioning roller 41 is rotationally connected to the roller seat 40, so that when the welding wire or welding scar on the inner wall of the steel pipe is scraped by the scraper assembly 3, the steel pipe moves along the production line, and the positioning roller 41 rotates so that the positioning roller 41 and the steel pipe rolling contact between them, thereby reducing the friction between the support component 4 and the steel pipe.
本发明提供的实施例中,优选的,刮刀组件3包括刮刀座30以及设置在刮刀座30上的刮刀31,刮刀31与刮刀座30为分体式结构,刮刀31可拆卸的安装在刮刀座30上以便于对刮刀31的更换,在刮刀31上设置有用于对钢管内壁焊丝和焊疤进行刮除的刀刃部,刀刃部与钢管内壁的焊丝处于同一直线上,如此钢管沿生产线运动,刀刃部依次对钢管内壁上的焊丝进行刮除。In the embodiment provided by the present invention, preferably, the scraper assembly 3 includes a scraper base 30 and a scraper 31 arranged on the scraper base 30. The scraper 31 and the scraper base 30 are of a split structure, and the scraper 31 is detachably installed on the scraper base 30. In order to facilitate the replacement of the scraper 31, the scraper 31 is provided with a blade for scraping off the welding wire and welding scars on the inner wall of the steel pipe. The blade is on the same straight line as the welding wire on the inner wall of the steel pipe. In this way, the steel pipe moves along the production line, and the blade Scrape off the welding wire on the inner wall of the steel pipe in sequence.
本发明提供的实施例中,优选的,调节组件5包括沿筒体1轴线方向设置的驱动件50以及与驱动件50垂直设置的调节件51,调节件51与支撑组件4和刮刀组件3传动连接;筒体1沿轴线方向设置轴向通道11,轴向通道11至少有一段径向尺寸较大的安装段以用于调节件51的安装,该安装段与槽口10相连通,驱动件50可转动的连接在轴向通道11内,调节件51可转动的设置在该安装段内,如此在使用过程中,对驱动件50进行驱动在轴向通道11内旋转,驱动件50转动可对应驱动调节件51在安装段内转动,调节件51转动可对应驱动刮刀31和滚轮沿钢管的径向向靠近钢管内壁或远离钢管内壁的方向运动。In the embodiment provided by the present invention, preferably, the adjusting component 5 includes a driving member 50 arranged along the axis of the cylinder 1 and an adjusting member 51 arranged perpendicularly to the driving member 50. The adjusting member 51 is driven by the support assembly 4 and the scraper assembly 3. Connection; the cylinder 1 is provided with an axial channel 11 along the axis direction. The axial channel 11 has at least one installation section with a larger radial size for the installation of the adjustment member 51. This installation section is connected with the notch 10, and the driving member 50 is rotatably connected in the axial channel 11, and the adjusting member 51 is rotatably arranged in the installation section, so that during use, the driving member 50 is driven to rotate in the axial channel 11, and the driving member 50 can rotate Correspondingly, the adjustment member 51 is driven to rotate in the installation section, and the rotation of the adjustment member 51 can drive the scraper 31 and the roller to move in a direction close to or away from the inner wall of the steel pipe along the radial direction of the steel pipe.
本发明提供的实施例中,优选的,驱动件50包括与筒体1同轴设置的驱动杆501,驱动杆501远离调节件51的一端设置有驱动结构502,驱动结构502可以是手动驱动件,也可以是自动驱动件,且驱动结构502上设置有锁定结构如锁定销以具有对驱动杆501进行锁定的效果,如此当驱动杆501转动使得调节件51、支撑组件4和刮刀组件3运动至合适的位置后,驱动杆501被锁定从而使得调节件51、支撑组件4和刮刀组件3均被固定在该位置。In the embodiment provided by the present invention, preferably, the driving member 50 includes a driving rod 501 arranged coaxially with the cylinder 1. The driving rod 501 is provided with a driving structure 502 at one end away from the adjusting member 51. The driving structure 502 may be a manual driving member. , it can also be an automatic driving member, and the driving structure 502 is provided with a locking structure such as a locking pin to have the effect of locking the driving rod 501, so that when the driving rod 501 rotates, the adjusting member 51, the support assembly 4 and the scraper assembly 3 move After reaching the appropriate position, the driving rod 501 is locked so that the adjusting member 51, the support assembly 4 and the scraper assembly 3 are all fixed in this position.
本发明提供的实施例中,进一步的,调节件51包括同轴设置的圆形齿轮52和圆形固定座53,圆形固定座53固定安装在筒体1内部的轴向通道11的安装段内,圆形齿轮52安装在驱动杆501的端部,圆形齿轮52能够随驱动杆501同步转动,圆形固定座的径向尺寸与安装段的径向尺寸相一致。In the embodiment provided by the present invention, further, the adjusting member 51 includes a coaxially arranged circular gear 52 and a circular fixed seat 53. The circular fixed seat 53 is fixedly installed in the installation section of the axial channel 11 inside the barrel 1. Inside, the circular gear 52 is installed at the end of the driving rod 501. The circular gear 52 can rotate synchronously with the driving rod 501. The radial size of the circular fixed seat is consistent with the radial size of the installation section.
本发明提供的实施例中,进一步的,还包括传动组件6,其设置在调节件51与支撑组件4和刮刀组件3之间,调节件51转动通过传动组件6对应驱动支撑组件4和刮刀组件3沿钢管的径向做直线运动;各支撑组件4和刮刀组件3均对应设置有一个传动组件6,传动组件6包括运动座61和调节座62,在圆形固定座上设置有滑动限制槽531,滑动限制槽531与圆形固定座53的径向垂直设置,滑动限制槽531的个数与传动组件6的个数相一致,在运动座61的底部设置有滑动块34,滑动块34滑动限制在滑动限制槽531内,运动座61与圆形齿轮52相对应的一侧侧壁上设置有齿槽611,齿槽611与调节齿轮相啮合,圆形齿轮52旋转可对应驱动各运动座61沿滑动限制槽531滑动,运动座61的上表面设置有斜槽612,斜槽612朝远离圆形固定座53的中心方向倾斜设置,调节座62的底部设置有与斜槽612相对应的条形块,条形块滑动限制在斜槽612内。In the embodiment provided by the present invention, further, a transmission assembly 6 is provided between the adjustment member 51 and the support assembly 4 and the scraper assembly 3. The adjustment member 51 rotates through the transmission assembly 6 to correspondingly drive the support assembly 4 and the scraper assembly. 3 makes linear motion along the radial direction of the steel pipe; each support component 4 and scraper component 3 are each provided with a transmission component 6. The transmission component 6 includes a movement seat 61 and an adjustment seat 62, and a sliding restriction groove is provided on the circular fixed seat. 531. The sliding restriction groove 531 is arranged perpendicularly to the radial direction of the circular fixed seat 53. The number of the sliding restriction groove 531 is consistent with the number of the transmission components 6. A sliding block 34 is provided at the bottom of the moving seat 61. The sliding block 34 The sliding is limited in the sliding limiting groove 531. A tooth slot 611 is provided on the side wall of the moving seat 61 corresponding to the circular gear 52. The tooth slot 611 meshes with the adjustment gear. The rotation of the circular gear 52 can drive various movements accordingly. The seat 61 slides along the sliding restriction groove 531. The upper surface of the movable seat 61 is provided with a chute 612. The chute 612 is inclined away from the center of the circular fixed seat 53. The bottom of the adjustment seat 62 is provided with a chute 612 corresponding to the chute 612. The bar block is slidably limited in the chute 612.
本发明提供的实施例中,进一步的,还包括圆形罩体54,其安装在圆形固定座53上,圆形罩体54上设置有径向开口槽541,调节座62滑动限制在径向开口槽541内;圆形罩体54与圆形固定座53同轴设置,圆形罩体54和圆形固定座53之间形成供圆形齿轮52和运动座61安装的安装空间,径向开口槽541与槽口10相连通,径向开口槽541的个数与调节座62的个数相一致,如此径向开口槽541对调节座62的运动起到限制作用,使得调节座62仅能够沿径向开口槽541运动,当圆形齿轮52旋转,会驱动各运动座61沿滑动限制槽531运动,运动座61运动则会对应驱动各调节座62沿径向开口槽541(钢管的径向)运动。In the embodiment provided by the present invention, it further includes a circular cover body 54, which is installed on the circular fixed base 53. The circular cover body 54 is provided with a radial opening groove 541, and the adjustment seat 62 is limited in sliding in the radial direction. into the opening groove 541; the circular cover 54 and the circular fixed seat 53 are coaxially arranged, and an installation space for the circular gear 52 and the moving seat 61 to be installed is formed between the circular cover 54 and the circular fixed seat 53. The radial opening slots 541 are connected with the slot 10, and the number of the radial opening slots 541 is consistent with the number of the adjusting seats 62. In this way, the radial opening slots 541 limit the movement of the adjusting seats 62, so that the adjusting seats 62 It can only move along the radial opening groove 541. When the circular gear 52 rotates, it will drive each moving seat 61 to move along the sliding restriction groove 531. The movement of the moving seat 61 will correspondingly drive each adjusting seat 62 along the radial opening groove 541 (steel pipe). radial) movement.
本发明提供的实施例中,优选的,驱动件50被驱动包括沿正向旋转运动和反向旋转运动,在正向旋转运动中,支撑组件4和刮刀组件3沿钢管的径向做第一调节运动,在反向旋转运动中,支撑组件4和刮刀组件3沿钢管的径向做与第一调节运动方向相反的第二调节运动;第一调节运动可以是刮刀31和滚轮沿钢管的径向向靠近钢管内壁的方向运动,也可以是刮刀31和滚轮沿钢管的径向向远离钢管内壁的方向运动,为便于描述,以下均以第一调节运动为刮刀31和滚轮沿钢管的径向向靠近钢管内壁的方向运动,而第二调节运动为刮刀31和滚轮沿钢管的径向向远离钢管内壁的方向运动,如此在使用过程中,通过对驱动杆501的旋转方向进行调节,圆形齿轮52对应驱动运动座61和调节座62朝不同的方向运动,使得刮刀31和滚轮的运动方向发生改变,实现对刮刀31和滚轮位置的调节,使其被调节至合适的位置。In the embodiment provided by the present invention, preferably, the driving member 50 is driven including forward rotation and reverse rotation. In the forward rotation, the support assembly 4 and the scraper assembly 3 make the first movement along the radial direction of the steel pipe. Adjustment movement, in the reverse rotation movement, the support assembly 4 and the scraper assembly 3 perform a second adjustment movement in the radial direction of the steel pipe in the opposite direction to the first adjustment movement; the first adjustment movement can be the scraper 31 and the roller along the radial direction of the steel pipe. The movement can be in the direction close to the inner wall of the steel pipe, or the scraper 31 and the roller can move in the radial direction of the steel pipe in the direction away from the inner wall of the steel pipe. For the convenience of description, in the following, the first adjustment movement is the movement of the scraper 31 and the roller in the radial direction of the steel pipe. Move closer to the inner wall of the steel pipe, and the second adjustment movement is for the scraper 31 and the roller to move away from the inner wall of the steel pipe along the radial direction of the steel pipe. In this way, during use, by adjusting the rotation direction of the driving rod 501, the circular The gear 52 drives the movement seat 61 and the adjustment seat 62 to move in different directions correspondingly, so that the movement directions of the scraper 31 and the roller are changed, and the positions of the scraper 31 and the roller are adjusted to appropriate positions.
本发明提供的实施例中,优选的,还包括连接件63,连接件63可调节的安装在调节座62上,刮刀座30和滚轮座40均连接在连接件63的端部,连接件63可以是连接条,在连接条上设置有连接螺孔,调节座62上设置有安装凹槽,安装凹槽的底部沿长度方向设置有不同的安装螺孔,在使用时,可将连接螺孔与不同的安装螺孔相对应,从而对连接条的位置进行调节,随后通过固定螺栓安装在连接螺孔和安装螺孔内实现连接条和调节座62的固定,如此使得刮刀31和滚轮初始状态下与筒体1中心位置的距离可被调节,配合调节座62沿径向开口槽541方向运动,从而使得刮刀31和滚轮调节范围增大,可适用于不同尺寸的钢管。In the embodiment provided by the present invention, preferably, it also includes a connecting piece 63, which is adjustably installed on the adjusting seat 62. The scraper seat 30 and the roller seat 40 are both connected to the ends of the connecting piece 63. The connecting piece 63 It can be a connecting bar. The connecting bar is provided with connecting screw holes. The adjusting seat 62 is provided with a mounting groove. The bottom of the mounting groove is provided with different mounting screw holes along the length direction. When in use, the connecting screw holes can be Corresponding to different mounting screw holes, the position of the connecting bar is adjusted, and then the connecting bar and the adjusting seat 62 are fixed by installing the fixing bolts in the connecting screw holes and the mounting screw holes, so that the scraper 31 and the roller are in the initial state The distance between the bottom and the center of the cylinder 1 can be adjusted, and the adjustment seat 62 moves in the direction of the radial opening groove 541, thereby increasing the adjustment range of the scraper 31 and the roller, and being applicable to steel pipes of different sizes.
本发明提供的实施例中,优选的,还包括弹性连接件42,其设置在滚轮座40和连接件63之间,用于对滚轮进行弹性缓冲,弹性连接件42可以是弹簧,在连接件63上设置有径向通孔,滚轮座40上设置有运动柱43,运动柱43滑动限制在径向通孔内,弹簧件84外套在运动柱43上,弹簧件84的两端分别固定在连接件63和滚轮座40上,如此在使用过程中,当滚轮被钢管的内壁进行抵压时,滚轮座40会向连接件63方向运动以抵压弹性连接件42,从而使得滚轮和钢管内壁之间的压力减小,避免滚轮和钢管内部出现硬性接触的现象,当钢管内壁对滚轮的抵压力减小或消失后,在弹性连接件42的作用下,滚轮座40和滚轮向远离连接件63的方向运动。In the embodiment provided by the present invention, it is preferred to further include an elastic connector 42, which is provided between the roller seat 40 and the connector 63 for elastic buffering of the roller. The elastic connector 42 can be a spring. 63 is provided with a radial through hole, the roller seat 40 is provided with a moving column 43, the sliding movement of the moving column 43 is limited in the radial through hole, the spring member 84 is coated on the moving column 43, and the two ends of the spring member 84 are respectively fixed on The connecting piece 63 and the roller seat 40, so that during use, when the roller is pressed by the inner wall of the steel pipe, the roller base 40 will move in the direction of the connecting piece 63 to press the elastic connecting piece 42, so that the roller and the inner wall of the steel pipe The pressure between the rollers and the steel pipe is reduced to avoid hard contact between the rollers and the inside of the steel pipe. When the resistance force of the inner wall of the steel pipe against the rollers is reduced or disappears, under the action of the elastic connector 42, the roller seat 40 and the roller move away from the connector. 63 direction movement.
本发明提供的另一实施例中,进一步的,在通过该钢管智能刮疤装置对钢管上的焊丝进行处理时,需要手动对钢管端部内壁上的焊丝或焊疤进行刮除形成校准段,而钢管位于生产线上,手动刮疤形成校准段不便于操作,且仅通过刮疤机构2上的滚轮仅能够对钢管沿径向进行支撑定位,无法对钢管的轴线方向进行支撑定位,因此在驱动杆501上还设置有定位机构7,定位机构7与刮疤机构2同轴设置,定位机构7与刮疤机构2的结构基本相同,其区别之处在于:刮疤机构既包括刮刀组件3和支撑组件4,而定位机构7仅包括支撑组件4,且定位机构7中支撑组件4的个数与刮疤机构中刮刀组件3和支撑组件4的个数之和相同,例如,刮疤机构包括一个刮刀组件3和两个支撑组件4,则定位机构7包括三个支撑组件4,且定位机构7上的支撑组件4与刮疤机构上的刮刀组件3以及支撑组件4一一对应设置在同一直线上,如此定位机构7可在刮疤机构的一侧形成一个轴向的定位支撑效果,可避免钢管在刮疤过程中出现偏移,同时,刮疤机构的圆形罩体54和圆形固定座53上设置有供驱动杆501穿过的圆形孔,定位机构7上的圆形齿轮52固定在驱动杆501的端部,如此当驱动杆501被驱动旋转时,可驱动刮疤机构2的圆形齿轮52和定位机构7的圆形齿轮52同步转动,使得刮疤机构2上的支撑组件4和刮刀组件3以及定位机构7上的支撑组件4均同步运动,确保定位机构7上的支撑组件4位置与刮疤机构上的支撑组件4和刮刀组件3相一致,如此可提升定位机构7上支撑组件4对钢管的支撑定位效果,且在使用过程中,可在定位机构7上外套一个与钢管大小一致的标准钢管件,此时刮疤机构上未套设有待刮疤的钢管,标准钢管件的内壁无焊丝或焊疤,随后对驱动杆501进行驱动,使得刮疤机构2上的支撑组件4和刮刀组件3以及定位机构7上的支撑组件4均同步运动,当定位机构7上的支撑组件4运动至与标准钢管件的内壁相接触时,表明定位机构7被调节到位,则刮疤机构的支撑组件4和刮刀组件3也被调节到位,取下标准钢管件,随后将需要刮疤的钢管可沿生产线运动依次经过刮疤机构,刮疤机构的刮刀组件3对钢管内壁的焊丝进行刮除。In another embodiment provided by the present invention, further, when processing the welding wire on the steel pipe through the intelligent steel pipe scraping device, it is necessary to manually scrape off the welding wire or welding scar on the inner wall of the end of the steel pipe to form a calibration section. While the steel pipe is located on the production line, manual scraping to form a calibration section is inconvenient to operate, and only the rollers on the scraping mechanism 2 can only support and position the steel pipe in the radial direction, but cannot support and position the steel pipe in the axial direction, so when driving The rod 501 is also provided with a positioning mechanism 7, which is coaxially arranged with the scraping mechanism 2. The positioning mechanism 7 and the scraping mechanism 2 have basically the same structure. The difference is that the scraping mechanism includes both the scraper assembly 3 and the scraping mechanism 2. Support component 4, while the positioning mechanism 7 only includes the support component 4, and the number of the support components 4 in the positioning mechanism 7 is the same as the sum of the number of the scraper components 3 and the support components 4 in the scraping mechanism. For example, the scraping mechanism includes One scraper assembly 3 and two support assemblies 4, then the positioning mechanism 7 includes three support assemblies 4, and the support assembly 4 on the positioning mechanism 7 and the scraper assembly 3 and the support assembly 4 on the scraping mechanism are arranged in the same place one by one. On a straight line, the positioning mechanism 7 can form an axial positioning support effect on one side of the scraping mechanism, which can prevent the steel pipe from deflecting during the scraping process. At the same time, the circular cover body 54 of the scraping mechanism and the circular The fixed seat 53 is provided with a circular hole for the driving rod 501 to pass through. The circular gear 52 on the positioning mechanism 7 is fixed on the end of the driving rod 501, so that when the driving rod 501 is driven to rotate, the scraping mechanism can be driven. The circular gear 52 of 2 and the circular gear 52 of the positioning mechanism 7 rotate synchronously, so that the support assembly 4 and the scraper assembly 3 on the scraping mechanism 2 and the support assembly 4 on the positioning mechanism 7 all move synchronously, ensuring that the positioning mechanism 7 The position of the support component 4 is consistent with the support component 4 and the scraper component 3 on the scraping mechanism. This can improve the support and positioning effect of the support component 4 on the positioning mechanism 7 for the steel pipe, and during use, the positioning mechanism 7 can Cover a standard steel pipe fitting with the same size as the steel pipe. At this time, the scraping mechanism is not covered with a steel pipe to be scraped. There is no welding wire or welding scar on the inner wall of the standard steel pipe fitting. Then the driving rod 501 is driven so that the scraping mechanism 2 The support assembly 4 and the scraper assembly 3 on the upper body and the support assembly 4 on the positioning mechanism 7 all move synchronously. When the support assembly 4 on the positioning mechanism 7 moves to contact the inner wall of the standard steel pipe fitting, it indicates that the positioning mechanism 7 is adjusted in place. , then the support component 4 and scraper component 3 of the scraping mechanism are also adjusted in place, remove the standard steel pipe fittings, and then the steel pipe that needs to be scraped can move along the production line and pass through the scraping mechanism in sequence. The scraper component 3 of the scraping mechanism pairs the steel pipe. The welding wire on the inner wall is scraped off.
本发明提供的再一实施例中,优选的,钢管在焊接过程中,焊缝处除了焊丝,还会出现厚度较大的焊疤,刮刀31遇到厚度较大的焊疤时,焊疤对刮刀31的压力会突然增大,固定不动的刮刀31容易被损坏,为避免此现象发生,在刮刀座30和刮刀31之间设置有保护组件8,保护组件8用于对刮刀31进行保护,避免刮刀31受到较大的抵压力;保护组件8包括锁定件80和弹性缓冲件85,锁定件80用于对正常工作状态下刮刀31进行锁定,使得刮刀31能够正常对钢管内壁的焊丝进行刮除,当刮刀31遇到较大的抵压力时,锁定件80被驱动自动解锁,此时刮刀31可在刮刀座30上沿钢管的轴线方向运动,弹性缓冲件85对刮刀31进行弹性缓冲,如此刮刀31在弹性缓冲过程中对焊疤进行刮除,确保刮刀31不会遇到过大的抵压力而造成损坏。In another embodiment provided by the present invention, preferably, during the welding process of the steel pipe, in addition to the welding wire, there will also be a thicker weld scar. When the scraper 31 encounters a thicker weld scar, the weld scar will The pressure on the scraper 31 will suddenly increase, and the stationary scraper 31 will be easily damaged. In order to avoid this phenomenon, a protective component 8 is provided between the scraper seat 30 and the scraper 31. The protective component 8 is used to protect the scraper 31. , to prevent the scraper 31 from being subjected to a large resistance force; the protection component 8 includes a locking piece 80 and an elastic buffering piece 85. The locking piece 80 is used to lock the scraper 31 under normal working conditions, so that the scraper 31 can normally perform welding on the inner wall of the steel pipe. When the scraper 31 encounters a large resistance force, the locking member 80 is driven to automatically unlock. At this time, the scraper 31 can move along the axis of the steel pipe on the scraper seat 30, and the elastic buffer member 85 elastically buffers the scraper 31. , so that the scraper 31 scrapes off the weld scar during the elastic buffering process, ensuring that the scraper 31 will not encounter excessive resistance force and cause damage.
本发明提供的再一实施例中,优选的,刮刀座30上设置有开口向上的开口腔32,开口腔32的底部设置有滑动凹槽33,刮刀31的底部设置有滑动块34,滑动块34滑动连接在滑动凹槽33内,滑动凹槽33和滑动块34均至少有两个,在刮刀座30的内部设置有安装腔,滑动凹槽33内设置有与安装腔相连通的锁定通道,安装腔的底部设置有连接通道,锁定件80包括锁定板81以及设置在锁定板81上的锁定块82,各锁定块82上均设置有抵压斜面821,各滑动块34上均设置有与抵压斜面821相对应的驱动斜面,锁定板81的底部至少设置有两个连接柱83,锁定板81安装在安装腔内,连接柱83的下端滑动限制在连接通道内,锁定块82能够从锁定通道内伸出,且在各连接柱83上均套设有弹簧件84,弹簧件84的上端与锁定板81固定连接,弹簧件84的下端与安装腔的底部固定连接,初始状态下,在弹簧件84的作用下,从而使得锁定块82从锁定通道内伸出至滑动凹槽33内,锁定块82对滑动块34进行阻挡以实现对刮刀31的固定。In yet another embodiment provided by the present invention, preferably, the scraper seat 30 is provided with an opening 32 that opens upward, a sliding groove 33 is provided at the bottom of the opening 32, and a sliding block 34 is provided at the bottom of the scraper 31. The sliding block 34 is slidably connected in the sliding groove 33. There are at least two sliding grooves 33 and sliding blocks 34. An installation cavity is provided inside the scraper seat 30, and a locking channel connected to the installation cavity is provided in the sliding groove 33. , a connection channel is provided at the bottom of the installation cavity, the locking member 80 includes a locking plate 81 and a locking block 82 provided on the locking plate 81 , each locking block 82 is provided with a pressing slope 821 , and each sliding block 34 is provided with a The driving slope corresponds to the pressing slope 821. The bottom of the locking plate 81 is provided with at least two connecting columns 83. The locking plate 81 is installed in the installation cavity. The lower end of the connecting column 83 is slidably restricted in the connecting channel. The locking block 82 can It protrudes from the locking channel, and a spring member 84 is set on each connecting column 83. The upper end of the spring member 84 is fixedly connected to the locking plate 81, and the lower end of the spring member 84 is fixedly connected to the bottom of the installation cavity. In the initial state , under the action of the spring member 84, the locking block 82 extends from the locking channel to the sliding groove 33, and the locking block 82 blocks the sliding block 34 to fix the scraper 31.
本发明提供的再一实施例中,优选的,弹性缓冲件85包括缓冲弹簧86和缓冲板87,缓冲弹簧86一端固定设置在开口腔32的侧壁上,缓冲弹簧86的另一端与缓冲板87相连接,缓冲板87与刮刀31相抵压接触,在初始状态下,缓冲弹簧86具有弹性以对刮刀31进行抵压,同时锁定块82从锁定通道内伸出至滑动凹槽33内对滑动块34进行阻挡,如此缓冲板87和锁定块82共同作用使得刮刀31被固定,此时滑动块34的抵压斜面821与锁定块82的驱动斜面相接触,刮刀31在正常刮疤过程中,锁定块82始终对滑动块34进行限制,当刮刀31所受的抵压力超过预设值时,此时滑动块34抵压锁定块82使得锁定块82收藏至锁定通道内,锁定板81和连接柱83均向下运动,弹簧件84被抵压,随后刮刀31沿开口腔32运动对缓冲板87和缓冲弹簧86进行抵压,缓冲板87和缓冲弹簧86对刮刀31进行弹性缓冲,此为刮刀31的缓冲运动行程,在此过程中,滑动块34均对锁定块82进行抵压使得锁定块82始终收藏在锁定通道内,随后当刮刀31上的抵压力减小或消失后,刮刀31在缓冲弹簧86和缓冲板87的弹性作用下向与缓冲运动行程方向相反的方向运动,直至刮刀31运动至初始位置,此时滑动块34对锁定块82的压力消失,锁定块82在弹簧件84的弹力作用下从锁定通道内伸出以对滑动块34进行锁定。In yet another embodiment provided by the present invention, preferably, the elastic buffer member 85 includes a buffer spring 86 and a buffer plate 87. One end of the buffer spring 86 is fixedly disposed on the side wall of the opening 32, and the other end of the buffer spring 86 is connected to the buffer plate. 87 is connected, the buffer plate 87 is in pressing contact with the scraper 31. In the initial state, the buffer spring 86 has elasticity to press the scraper 31, and at the same time, the locking block 82 extends from the locking channel to the sliding groove 33 to slide The block 34 blocks, so that the buffer plate 87 and the locking block 82 work together to fix the scraper 31. At this time, the pressing slope 821 of the sliding block 34 is in contact with the driving slope of the locking block 82. During the normal scraping process, the scraper 31 The locking block 82 always restricts the sliding block 34. When the resistance force of the scraper 31 exceeds the preset value, the sliding block 34 presses the locking block 82 so that the locking block 82 is stored in the locking channel. The locking plate 81 and the connection The columns 83 all move downward, and the spring member 84 is pressed. Then the scraper 31 moves along the opening 32 to press the buffer plate 87 and the buffer spring 86. The buffer plate 87 and the buffer spring 86 elastically buffer the scraper 31. This is During the buffering movement stroke of the scraper 31, the sliding block 34 presses the locking block 82 so that the locking block 82 is always stored in the locking channel. Subsequently, when the resisting force on the scraper 31 decreases or disappears, the scraper 31 Under the elastic action of the buffer spring 86 and the buffer plate 87, it moves in the opposite direction to the direction of the buffer movement until the scraper 31 moves to the initial position. At this time, the pressure of the sliding block 34 on the locking block 82 disappears, and the locking block 82 is in the spring member. 84 stretches out from the locking channel to lock the sliding block 34.
本发明提供的再一实施例中,优选的,沿钢管的轴线方向,刮刀31的顶部依次设置有两个用于刮除刮疤的刀刃口,分别为第一刀刃口311和第二刀刃口312,第一刀刃口311和第二刀刃口312之间具有一个弧形凹槽313,第二刀刃口312的强度大于第一刀刃口311,从而使得第二刀刃口312具有更好的刮除效果,,在刮刀31的两侧均设置有导向运动组件35,在刮刀座30的开口腔32的侧壁上设置有导向凹槽,沿钢管的轴线方向,导向凹槽包括水平导向凹槽36以及向上倾斜的倾斜导向凹槽37,水平导向凹槽36与倾斜导向凹槽37相连通,导向运动组件35能够沿水平导向凹槽36和倾斜导向凹槽37运动,如此在初始状态下,导向运动组件35均位于水平导向凹槽36中,此时刮刀31处于正常水平状态,位于前方的第一刀刃口311对钢管内壁的焊丝进行刮除,当刮刀31遇到厚度较大的焊疤等受到较大的抵压力时,刮刀31沿开口腔32做缓冲运动行程,在此过程中,导向运动组件35沿水平导向凹槽36运动至倾斜导向凹槽37中,从而使得刮刀31向下倾斜,此时位于前方的第一刀刃口311与钢管内壁具有间隙,而第二刀刃口312向上运动与钢管的内壁相接触,焊疤被第一刀刃口311刮除后会从第一刀刃口311和钢管内壁的间隙中通过,随后第二刀刃口312继续对焊疤进行二次刮除,如此通过第一刀刃口311和第二刀刃口312两次刮除,可提升刮除效果,当第二刀刃口312上的抵压力减小或消失后,刮刀31在缓冲弹簧86的弹性作用下向与缓冲运动方向相反的方向运动,直至刮刀31运动至初始位置,第一刀刃口311和第二刀刃口312恢复至初始状态。In yet another embodiment provided by the present invention, preferably, along the axis direction of the steel pipe, the top of the scraper 31 is provided with two cutting edges for scraping off scratches, namely the first cutting edge 311 and the second cutting edge. 312. There is an arc-shaped groove 313 between the first blade edge 311 and the second blade edge 312. The strength of the second blade edge 312 is greater than the first blade edge 311, so that the second blade edge 312 has better scraping. As a result, guide movement components 35 are provided on both sides of the scraper 31, and guide grooves are provided on the side walls of the opening 32 of the scraper seat 30. Along the axis of the steel pipe, the guide grooves include horizontal guide grooves 36. And the upward inclined inclined guide groove 37, the horizontal guide groove 36 is connected with the inclined guide groove 37, and the guide movement component 35 can move along the horizontal guide groove 36 and the inclined guide groove 37, so that in the initial state, the guide groove 36 is connected with the inclined guide groove 37. The moving components 35 are all located in the horizontal guide groove 36. At this time, the scraper 31 is in a normal horizontal state. The first blade 311 located in the front scrapes the welding wire on the inner wall of the steel pipe. When the scraper 31 encounters a thick weld scar, etc. When receiving a large resistance force, the scraper 31 performs a buffering motion along the opening 32. During this process, the guide movement component 35 moves along the horizontal guide groove 36 to the inclined guide groove 37, thereby causing the scraper 31 to tilt downward. , at this time, there is a gap between the first cutting edge 311 in front and the inner wall of the steel pipe, and the second cutting edge 312 moves upward to contact the inner wall of the steel pipe. After the welding scar is scraped off by the first cutting edge 311, it will be removed from the first cutting edge 311 and the inner wall of the steel pipe, and then the second blade edge 312 continues to scrape the weld scar twice. In this way, the first blade edge 311 and the second blade edge 312 are scraped twice, which can improve the scraping effect. After the resisting force on the two cutting edges 312 decreases or disappears, the scraper 31 moves in the opposite direction to the buffering movement direction under the elastic action of the buffer spring 86 until the scraper 31 moves to the initial position, and the first cutting edge 311 and the second cutting edge 312 move to the initial position. The blade edge 312 returns to the initial state.
本发明提供的再一实施例中,优选的,滑动块34通过多个弹性伸缩杆(图中未示出)与刮刀31的底部相连接,多个弹性伸缩杆沿滑动块的长度方向依次间隔设置,如此导向运动组件35沿水平导向凹槽36运动至倾斜导向凹槽37中使得刮刀31向下倾斜的过程中,各弹性伸缩杆的长度依次发生变化,使得滑动块依然限制在滑动凹槽33内,同时在滑动块34上还设置有一个受力斜面,该受力斜面的倾斜角度大于倾斜导向凹槽37的倾斜角度,在缓冲运动行程结束时,刮刀31向下倾斜处于倾斜状态,第二刀刃口312与钢管的内壁相接触对焊疤进行刮除,此时受力斜面与滑动凹槽33的底壁以及锁定块82的驱动斜面均抵压接触,从而使得刮刀31受到更大的支撑力,如此既避免第二刀刃口312与钢管的内壁出现间隙,又提升第二刀刃口312对刮疤的刮除效果。In yet another embodiment provided by the present invention, preferably, the sliding block 34 is connected to the bottom of the scraper 31 through a plurality of elastic telescopic rods (not shown in the figure), and the plurality of elastic telescopic rods are sequentially spaced along the length direction of the sliding block. Set up so that when the guide movement component 35 moves along the horizontal guide groove 36 to the inclined guide groove 37 so that the scraper 31 tilts downward, the lengths of each elastic telescopic rod change in turn, so that the sliding block is still limited to the sliding groove. 33, at the same time, a force-bearing inclined surface is also provided on the sliding block 34. The inclination angle of the force-bearing inclined surface is greater than the inclination angle of the inclined guide groove 37. At the end of the buffering movement stroke, the scraper 31 tilts downward and is in an inclined state. The second blade edge 312 is in contact with the inner wall of the steel pipe to scrape off the weld scar. At this time, the force-bearing slope is in pressing contact with the bottom wall of the sliding groove 33 and the driving slope of the locking block 82, so that the scraper 31 is subjected to greater pressure. The supporting force not only avoids the gap between the second blade edge 312 and the inner wall of the steel pipe, but also improves the scraping effect of the second blade edge 312 on the scraping.
以上只通过说明的方式描述了本发明的某些示范性实施例,毋庸置疑,对于本领域的普通技术人员,在不偏离本发明的精神和范围的情况下,可以用各种不同的方式对所描述的实施例进行修正。因此,上述附图和描述在本质上是说明性的,不应理解为对本发明权利要求保护范围的限制。Certain exemplary embodiments of the present invention have been described above only by way of illustration. It goes without saying that those skilled in the art can implement various embodiments in various ways without departing from the spirit and scope of the present invention. The described embodiments are modified. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of the claims of the present invention.
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| CN116967534B (en) | 2025-02-07 |
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