Disclosure of Invention
In order to solve the problems, the invention provides an adjustable blade battery charging and discharging mechanism which can be compatible with various types of blade batteries, is convenient and quick to adjust, can be compatible with different types of batteries, shortens the research and development period, reduces the operation difficulty of users, has relatively large compatibility for different types of blade batteries, and meets the market and customer requirements.
The technical scheme adopted by the invention is as follows:
an adjustable blade battery charging and discharging mechanism which is characterized in that: the device comprises a device frame, a charge and discharge clamping mechanism and a battery tray supporting mechanism, wherein the charge and discharge clamping mechanism and the battery tray supporting mechanism are arranged on the device frame;
the charging and discharging clamping mechanism comprises a left clamping part and a right clamping part which are oppositely arranged left and right, wherein the left clamping part and the right clamping part are respectively and slidably arranged on the equipment frame, and the left clamping part and the right clamping part are respectively provided with a driving piece for driving the left clamping part and the right clamping part to horizontally move left and right; defining the direction of the left clamping part and the right clamping part approaching each other as inner, and vice versa; defining a horizontal direction of the vertical and left-right directions as a front-rear direction; the inner sides of the left clamping part and the right clamping part are provided with a needle plate and a needle plate height adjusting mechanism, and the needle plate is in sliding fit with the left clamping part and the right clamping part; the lifting end part of the needle plate height adjusting mechanism is connected with the needle plate and is used for adjusting the position of the needle plate on the vertical height so as to charge and discharge the blade batteries of different types;
the battery tray supporting mechanism is arranged on the equipment frame between the left clamping part and the right clamping part and is used for fixing and positioning the battery tray.
Further, the equipment frame comprises an outer supporting frame and an inner supporting frame, wherein two inner supporting frames are arranged at the left end and the right end of the outer supporting frame, and the two inner supporting frames are oppositely arranged at intervals and are respectively used for installing a left clamping part and a right clamping part.
Further, an anti-collision pad is paved on the surface of the supporting frame.
Further, the driving parts comprise two sets of pushing air cylinders, the pushing air cylinders are arranged on the inner supporting frame, and the pushing ends of the pushing air cylinders stretch in the left-right direction; the pushing end of the pushing cylinder is connected with the left clamping part or the right clamping part.
Further, the left clamping part with interior braced frame between right clamping part with interior braced frame between be equipped with transmission guiding mechanism, transmission guiding mechanism include the support frame, the support frame is fixed to be set up on interior braced frame, the top of support frame is equipped with the horizontal slide rail of arranging along left and right directions, left clamping part right clamping part respectively with corresponding horizontal slide rail sliding connection.
Further, the inner sides of the left clamping part and the right clamping part are respectively provided with a needle plate height adjusting mechanism, and the needle plate height adjusting mechanism comprises a vertical sliding rail and a locking piece; the inner sides of the left clamping part and the right clamping part are respectively provided with a lifting cylinder and a vertical sliding rail, and the needle plate is slidably arranged on the vertical sliding rails and the height of the needle plate is adjusted through a locking piece; the needle plate is vertically provided with a row of adjusting holes for adjusting the vertical height of the needle plate, and the needle plate is matched with the adjusting holes through the locking piece to realize the fixation between the needle plate and the left clamping part and between the needle plate and the right clamping part.
Further, the needle plate comprises a supporting section bar and a plurality of probe assemblies which are arranged on the supporting section bar and are mutually linked, and the inner side of the supporting section bar facing the battery tray is provided with a clamping groove which is horizontal and is arranged along the front-back direction; the head of the probe assembly is provided with a probe for contact connection with the battery tab of the blade, and the tail of the probe assembly is slidably inserted into the clamping groove of the supporting section bar.
Further, the battery tray supporting mechanism comprises a first bracket and a second bracket which are oppositely arranged left and right, wherein the first bracket and the second bracket are arranged between the left clamping part and the right clamping part at intervals along the left and right direction and are used for supporting the bottoms of the left end and the right end of the tray together; the first bracket and the second bracket are fixedly connected with the inner supporting frame.
Further, a first supporting plate is arranged at the top of the first bracket, a second supporting plate is arranged at the top of the second bracket, the first supporting plate and the second supporting plate are rectangular plates which are horizontal, the broadside directions of the rectangular plates are arranged along the front-back direction, and the broadside directions of the rectangular plates are arranged along the left-right direction; the first support plate and the second support plate are positioned on the same horizontal height and are jointly supported at the bottom of the battery tray; the left and right stop blocks are arranged on the outer long sides of the rectangular plate, and the front end and the rear end of the horizontal support plate are provided with side stop blocks.
Further, a locating pin is arranged on the rectangular plate.
The beneficial effects of the invention are as follows: the battery charging and discharging mechanism is simple in structure, can be compatible with batteries of various types, is simple in model changing mode, is beneficial to operation, greatly reduces research and development cost and model changing time, and is suitable for batteries with lugs of different heights; the output efficiency and the transformation efficiency of the battery are improved.
Detailed Description
The following describes the detailed implementation of the embodiments of the present invention with reference to the drawings. It should be understood that the detailed description and specific examples, while indicating and illustrating the invention, are not intended to limit the invention.
It should be noted that, without conflict, the embodiments of the present invention and features of the embodiments may be combined with each other.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present invention, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; may be mechanically connected, may be electrically connected or may be in communication with each other; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present invention, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
The invention will be described in detail below with reference to the drawings in connection with exemplary embodiments.
The invention relates to an adjustable blade battery charging and discharging mechanism, which comprises an equipment frame 100, a charging and discharging clamping mechanism 200 and a battery tray supporting mechanism 300, wherein the charging and discharging clamping mechanism 200 and the battery tray supporting mechanism 300 are arranged on the equipment frame 100;
the charge-discharge clamping mechanism 200 includes a left clamping portion 210 and a right clamping portion 220 which are oppositely arranged left and right, wherein the left clamping portion 210 and the right clamping portion 220 are respectively slidably arranged on the equipment frame 100, and the left clamping portion 210 and the right clamping portion 220 are respectively provided with a driving member 230 for driving the left clamping portion 210 and the right clamping portion 220 to horizontally move left and right; the direction in which the left and right clamping portions 210, 220 approach each other is defined as inner, and vice versa; defining a horizontal direction of the vertical and left-right directions as a front-rear direction; the inner sides of the left clamping part 210 and the right clamping part 220 are provided with a needle plate 240 and a needle plate height adjusting mechanism 250, and the needle plate 240 is in sliding fit with the left clamping part 210 and the right clamping part 220; the lifting end of the needle plate height adjusting mechanism 250 is connected with the needle plate 240, and is used for adjusting the position of the needle plate 240 on the vertical height so as to charge and discharge the blade batteries with different types;
the battery tray supporting mechanism 300 is disposed on the apparatus frame 100 between the left clamping portion 210 and the right clamping portion 220, and is used for fixing and positioning the battery tray.
In some embodiments of the present invention, the apparatus frame 100 includes an outer support frame 110 and an inner support frame 120, wherein two inner support frames 120 are mounted at left and right ends of the outer support frame 110, and the two inner support frames 120 are disposed opposite to each other at a distance for mounting a left clamping portion 210 and a right clamping portion 220, respectively.
In some embodiments of the present invention, the outer support frame 110 is a rectangular frame, and feet 111 are provided at the bottoms of four corners of the outer support frame 110.
In some embodiments of the present invention, the crash pad 150 is laid on the surface of the supporting frame 130, which can play a role of buffering, and prevent the tray from directly contacting with the supporting frame.
In some embodiments of the present invention, the driving members 230 include two sets of driving cylinders 231, the driving cylinders 231 are disposed on the inner supporting frame 120, and the driving ends of the driving cylinders 231 extend and retract along the left-right direction; the pushing end of the pushing cylinder 231 is connected to the left clamping part 210 or the right clamping part 220.
In some embodiments of the present invention, a transmission guiding mechanism 160 is disposed between the left clamping portion 210 and the inner supporting frame 120, and between the right clamping portion 220 and the inner supporting frame 120, so as to guide the left clamping portion 210 and the right clamping portion 220 to move left and right, and the left clamping portion 210 and the right clamping portion 220 can drive the corresponding needle plate to move synchronously when moving inwards in opposite directions until the probes on the needle plate are in contact with the electrodes of the clamping blade battery, so as to perform the charge and discharge test on the blade battery; the left and right grip parts 210 and 220 may release the blade battery when they are moved in the reverse direction. The transmission guiding mechanism 160 comprises a supporting frame 130, the supporting frame 130 is fixedly arranged on the inner supporting frame 120, a horizontal sliding rail 140 arranged along the left-right direction is arranged at the top of the supporting frame 130, and the left clamping part 210 and the right clamping part 220 are respectively and slidably connected with the corresponding horizontal sliding rail 140.
In some embodiments of the present invention, the left and right clamping portions 210 and 220 are identical in structure and symmetrically installed on the inner frame, which is also disposed at a left-right interval, and include a horizontal support plate 201 and a needle plate fixing frame 202, wherein the horizontal support plate 201 is disposed right above the driving guide mechanism 160, and the horizontal support plate 201 is slidably connected to the lower horizontal sliding rail 140, and the horizontal support plate 201 is connected to the pushing end of the pushing cylinder 231 through the pushing cylinder connection block 206.
In some embodiments of the present invention, the needle plate fixing frame 202 includes a horizontal supporting bar 203 and an end connecting plate 205, the horizontal supporting bar 203 is opposite to the horizontal supporting bar 201 at an up-down interval, and is fixedly connected through the end connecting plate 205; a plurality of vertical supporting bars 204 are connected between the horizontal supporting bars 203 and the horizontal supporting plates 201, so that the deformation and bending of the horizontal supporting bars 203 can be effectively prevented, and the installation of a needle plate is influenced.
In some embodiments of the present invention, the inner sides of the left clamping portion 210 and the right clamping portion 220 are provided with a needle plate height adjusting mechanism 250, and the needle plate height adjusting mechanism 250 includes a vertical sliding rail 252 and a locking member 253; the inner sides of the left clamping part 210 and the right clamping part 220 are respectively provided with a vertical sliding rail 252, the needle plate 240 is slidably arranged on the vertical sliding rails 252 through vertical sliding blocks 2521, the vertical sliding blocks 2521 are connected with locking pieces 253, and the height of the needle plate 240 is manually adjusted by adjusting the locking pieces 253; the needle plate 240 is vertically provided with a row of adjusting holes 244 for adjusting the vertical height of the needle plate, and the needle plate 240 is matched with the adjusting holes 244 through a locking piece 253 to fix the needle plate 240 with the left clamping part 210 and the right clamping part 220.
In some embodiments of the present invention, end connection plates 205 are provided at front and rear ends of the horizontal support plate 201, and locking pieces 253 are provided on the end connection plates 205 for locking between the needle plate 240 and the end connection plates 205.
In some embodiments of the present invention, the locking member 253 includes a fixed locking seat 2531, a movable locking seat 2532 and an adjusting bolt, the fixed locking seat 2531 is fixedly arranged on the fixed locking seat 2531, a first vertical jack is arranged on the fixed locking seat 2531, and a vertical guide rod 253 is fixedly arranged in the vertical jack in a penetrating manner; the movable locking seat 2532 is provided with a second vertical jack, and the vertical guide rod 253 is slidably arranged in the second vertical jack in a penetrating manner; the inner end parts of the fixed locking seat 2531 and the inner end parts of the movable locking seat 2532 are respectively provided with a horizontal jack, the central axes of the horizontal jacks are arranged along the front-back direction, and the central axes of the horizontal jacks are positioned on the same vertical plane; the horizontal receptacle is positioned to mate with the adjustment aperture 244. In the process of battery mold changing, the vertical height of the needle plate 240 can be adjusted through the adjusting bolts, when the battery mold changing is adjusted to a proper position, the horizontal inserting holes are aligned with the adjusting holes 244 front and back, and the adjusting bolts are inserted into the aligned holes, so that the needle plate can be positioned.
In some embodiments of the present invention, the adjusting hole 244 is a threaded hole adapted to an adjusting bolt, and the needle plate 240 is fixed to the adjusting hole 244 by the adjusting bolt.
In some embodiments of the present invention, the needle plate 240 includes a supporting section bar 241 and a plurality of probe assemblies 242 disposed on the supporting section bar 241 and interlocked with each other, and the supporting section bar 241 is provided with a clamping groove horizontally arranged along the front-rear direction facing the inner side of the battery tray; the head of the probe assembly 242 is provided with a probe 243 for contact connection with the battery tab of the blade, and the tail of the probe assembly 242 is slidably inserted into the clamping groove of the supporting profile 241.
In some embodiments of the present invention, the probe 243 includes a voltage probe 2431, a current probe 2432 and a temperature probe 2433, the voltage probe 2431, the current probe 2432 and the temperature probe 2433 are all disposed in the probe base 2434, the probe base 2434 is detachably disposed in the clamping groove of the supporting section 241, and the voltage probe 2431, the current probe 2432 and the temperature probe 2433 are electrically connected to the driving board for performing the charge and discharge operations on the blade battery.
In some embodiments of the invention, the battery tray supporting mechanism 300 includes a first bracket 320 and a second bracket 330 disposed opposite to each other, where the first bracket 320 and the second bracket 330 are disposed between the left clamping portion 210 and the right clamping portion 220 at intervals along the left-right direction, and are used for supporting the bottoms of the left and right ends of the tray together; the first bracket 320 and the second bracket 330 are fixedly connected with the inner support frame 120; the top of the first bracket 320 is provided with a first supporting plate 321, the top of the second bracket 330 is provided with a second supporting plate 331, the first supporting plate 321 and the second supporting plate 331 are rectangular plates in a horizontal shape, the broadside directions of the rectangular plates are arranged along the front-back direction, and the broadside directions of the rectangular plates are arranged along the left-right direction; the first support plate 321 and the second support plate 331 are at the same horizontal level and are supported at the bottom of the battery tray together; the rectangular plate is provided with left and right stoppers 340 on the outer long sides thereof, and a plurality of side stoppers 350 are provided on the horizontal support plate 312 at intervals, and the side stoppers 350 are detachably mounted on the outer sides of the horizontal support plate 312. The battery trays are restrained between the side stoppers 350, and the battery trays of different sizes can be changed by adjusting the size of the side stoppers 350.
In some embodiments of the present invention, the rectangular plate is provided with a positioning pin 360, which can be matched with a positioning hole at the bottom of the tray, so as to position the tray conveniently.
In some embodiments of the present invention, the left clamping portion 210 and the right clamping portion 220 are provided with a heat dissipation mechanism 260, and the heat dissipation mechanism 260 is provided with a plurality of fans, so as to dissipate heat of the battery, and prevent the heat dissipation failure caused by overheat during the charge and discharge process of the battery from generating danger.
In the process of battery model changing, the blade battery is supported and fixed on the battery tray supporting mechanism 500, the pushing cylinder 231 clamps the battery tray, meanwhile, the probe assembly 242 on the needle plate 240 is in contact with the lugs of the battery and is charged and discharged, when the distance between the lugs of the battery is changed, the lifting cylinder 251 drives the whole needle plate 240 to move, and after the needle plate moves to a proper position, the correct distance between the probe assembly 242 is regulated through the regulating bolt, so that the adjustable function and purpose of the needle plate are realized.
While embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the invention, and that variations, modifications, alternatives and variations may be made to the above embodiments by one of ordinary skill in the art within the scope of the invention.