CN116946455B - A visual inspection and packaging machine for pharmaceutical glass bottles - Google Patents
A visual inspection and packaging machine for pharmaceutical glass bottlesInfo
- Publication number
- CN116946455B CN116946455B CN202310978482.7A CN202310978482A CN116946455B CN 116946455 B CN116946455 B CN 116946455B CN 202310978482 A CN202310978482 A CN 202310978482A CN 116946455 B CN116946455 B CN 116946455B
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- China
- Prior art keywords
- box
- full
- empty
- bottle
- row
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B21/00—Packaging or unpacking of bottles
- B65B21/02—Packaging or unpacking of bottles in or from preformed containers, e.g. crates
- B65B21/08—Introducing or removing single bottles, or groups of bottles, e.g. for progressive filling or emptying of containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B21/00—Packaging or unpacking of bottles
- B65B21/02—Packaging or unpacking of bottles in or from preformed containers, e.g. crates
- B65B21/04—Arranging, assembling, feeding, or orientating the bottles prior to introduction into, or after removal from, containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wrapping Of Specific Fragile Articles (AREA)
Abstract
本发明涉及一种药用玻璃瓶视觉检验包装机，属于药用玻璃瓶生产领域，包括上料机构、检测机构、好品搬运机构和自动装盒机构；退火后的玻璃瓶由上料机构输送至检测机构进行外观检测；合格的玻璃瓶通过好品搬运机构搬运至自动装盒机构装盒；自动装盒机构包括装盒部；装盒部包括空盒料仓、空盒输送组件、满盒输送组件和满盒料仓；空盒输送组件将空盒以竖直姿态送至装盒位置；玻璃瓶成排装入装盒位置的空盒内，空盒输送组件将满盒输送至满盒输送组件上，满盒输送组件将满盒由竖直姿态翻转至水平姿态输送到满盒料仓，满盒料仓内的满盒由下向上叠摞。本发明实现检验包装一体化，结构紧凑，包装速度快，占地空间小，储盒量大，为客户节约大量人工和时间。
This invention relates to a visual inspection and packaging machine for pharmaceutical glass bottles, belonging to the field of pharmaceutical glass bottle production. It includes a feeding mechanism, an inspection mechanism, a finished product handling mechanism, and an automatic boxing mechanism. Annealed glass bottles are conveyed by the feeding mechanism to the inspection mechanism for appearance inspection. Qualified glass bottles are then transported by the finished product handling mechanism to the automatic boxing mechanism for boxing. The automatic boxing mechanism includes a boxing section, which comprises an empty box hopper, an empty box conveying assembly, a full box conveying assembly, and a full box hopper. The empty box conveying assembly vertically delivers empty boxes to the boxing position. Glass bottles are arranged in rows and placed into the empty boxes at the boxing position. The empty box conveying assembly conveys full boxes to the full box conveying assembly, which flips the full boxes from a vertical to a horizontal position and conveys them to the full box hopper. The full boxes in the full box hopper are stacked from bottom to top. This invention achieves integrated inspection and packaging, with a compact structure, fast packaging speed, small footprint, and large box storage capacity, saving customers significant labor and time.
Description
Technical Field
The invention relates to the field of production of medicinal glass bottles, in particular to a visual inspection packaging machine for medicinal glass bottles.
Background
With national emphasis on the quality of medicines, medicine packaging is an important component in medicine production, and the quality of medicines is also more important. At present, the main detection mode of the domestic oral liquid bottle is manual light detection. The packaging mode is manual packaging. Aiming at the characteristics of large manual detection error, large labor intensity of manual packaging and the like, an inspection and packaging scheme is needed to meet the requirement of automatic detection and packaging of medicinal glass bottles at present.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a visual inspection packaging machine for medicinal glass bottles, which aims to realize automatic detection and automatic boxing of oral liquid glass bottles, and is used for solving the defects of traditional bottle collision, manual detection omission rate, high false detection rate, low detection speed and the like, and solving the defects of secondary pollution and the like caused by manual packaging.
In order to achieve the above purpose, the present invention provides the following technical solutions:
The utility model provides a medicinal glass bottle vision inspection packagine machine, packagine machine includes feed mechanism, detection mechanism, good transport mechanism and automatic cartoning mechanism;
conveying the annealed glass bottles to the detection mechanism for appearance detection by the feeding mechanism, and conveying the glass bottles which are qualified in detection to the automatic boxing mechanism for boxing by the good conveying mechanism;
the automatic boxing mechanism comprises a boxing part, wherein the boxing part comprises an empty box bin, an empty box conveying assembly, a full box conveying assembly and a full box bin;
The empty box conveying assembly conveys empty boxes in the empty box storage bin to a boxing position in the vertical direction, glass bottles conveyed by the good conveying mechanism are arranged in rows in the empty boxes at the boxing position in a preset number, after the empty boxes are arranged in the preset number of rows of glass bottles, the empty box conveying assembly conveys full boxes to the full box conveying assembly arranged below, the full box conveying assembly overturns the full boxes from the vertical posture to the horizontal posture and conveys the full boxes to the full box storage bin, and the full boxes in the full box storage bin are stacked from bottom to top.
Further, the empty box bin is positioned above the full box conveying assembly and comprises a gravity column, a rope pressing device, a pulley, a pushing block, a sliding block, a guide column and a bin box;
the front end of the bin box is arranged on a rack of the automatic boxing mechanism through two upright posts, the bin box is provided with an upper opening and a front end opening, the front end opening is positioned between the two upright posts, a plurality of empty boxes are horizontally arranged in the bin box in a vertical posture respectively, and the top end opening of each empty box faces to the front end opening direction of the bin box;
The pushing block is arranged in the middle of the rear end inside the bin box through the sliding block, and two ends of the sliding block are respectively connected with the two guide posts in a sliding manner and can slide along the guide posts;
the gravity column, the rope pressing device and the pulley are symmetrically arranged on two sides of the bin box, the rope pressing device and the pulley are respectively arranged on the upright post, the pulley is positioned at the front end of the guide column, the rope pressing device is positioned below the pulley, one end of the steel wire rope is connected with the gravity column, the other end of the steel wire rope is connected with the end part of the sliding block sequentially through the rope pressing device and the pulley, and when the rope pressing device loosens the compression of the steel wire rope, the sliding block pushes the empty box to move forwards under the action of gravity of the gravity column through the pushing block.
The empty box conveying assembly comprises a tray, a translation unit and a lifting unit, wherein lifting rails of the two lifting units are respectively arranged in two upright posts for fixing the empty box storage bin, the tray on the outer side of each upright post is connected with the lifting rails through the translation unit, the two lifting units are used for driving the two trays to synchronously lift, and the two translation units are used for driving the two trays to reversely move along the horizontal direction.
Further, the full box conveying assembly comprises a conveying track, a jacking cylinder, a reversing unit and a box blocking cylinder;
The automatic box lifting device comprises a box lifting device, a box lifting device and a box lifting device, wherein one end of a conveying track is arranged below an empty box conveying assembly, the other end of the conveying track is arranged below a full box storage bin, the box lifting device is arranged on the conveying track, the box lifting device comprises a bracket, a translation air cylinder and a reversing structure, the bottom end of the bracket is connected with the translation air cylinder through the reversing structure, the reversing structure is used for driving the full box to turn over from a vertical posture to a horizontal posture through the bracket, the translation air cylinder is used for driving the reversing unit and the full box to move to the position below the full box storage bin along the conveying track, the lifting air cylinder is arranged below the position, close to the full box storage bin, of the rear part of the conveying track, used for lifting the conveying track, the reversing unit and the full box, two box blocking air cylinders are symmetrically arranged on two sides of the bottom of the full box storage bin, a bottom support is arranged at the end of a telescopic rod of each box blocking air cylinder, the two bottom supports are driven by the box blocking air cylinders to move in a straight line reversely, the bottom support, the two bottom supports are used for supporting the box in the full box storage bin, and when the box moves to the full box storage bin, and the bottom is lifted by the lifting air cylinder and moves to the bottom support through the bottom support.
Further, the automatic boxing mechanism further comprises a good sorting part, wherein the good sorting part is used for conveying the glass bottles conveyed by the good conveying mechanism to the boxing part and eliminating gaps among the glass bottles.
The good sorting part comprises a moving rack, fixed racks, a rocker assembly and a cross slide block, wherein the moving rack is arranged between the two fixed racks and forms a rack group with the fixed racks, the rack group is coaxially arranged with the good conveying mechanism and has the same conveying direction, and the rocker assembly drives the moving rack to rotate through the cross slide block to perform tooth jumping movement.
Further, the rocker assembly comprises a motor and an eccentric rocker, the moving rack is arranged on the eccentric rocker through the cross-shaped sliding block, and the motor drives the moving rack to rotate through the eccentric rocker.
Further, the automatic boxing mechanism further comprises a whole row of pushing box parts and a whole row of carrying parts, wherein the whole row of pushing box parts are arranged on one side of the tail end of the good sorting part, and the whole row of carrying parts are arranged above the tail end of the good sorting part;
the whole row of carrying parts are used for carrying the whole row of glass bottles conveyed by the good sorting parts to the whole row of pushing-in box parts, and the whole row of pushing-in box parts are used for pushing the whole row of glass bottles into the empty boxes conveyed by the empty box conveying assembly through the empty box storage bin.
Further, the whole row of carrying parts comprises a carrying module, a dislocation catch-up module, a whole row of bottle sucking modules and an empty box sucking module;
The carrying module is arranged on the rack of the automatic boxing mechanism, is positioned above the good sorting part and is perpendicular to the conveying direction of the good sorting part; the staggered catch-up module is arranged on the frame and is positioned above the good sorting part and used for tracking the position information of the glass bottles and conveying the position information to the whole row of pushing box parts, a preset number of suckers are arranged at the bottom end of the whole row of the bottle sucking module, the arrangement direction of the suckers is parallel to the conveying direction of the good sorting part, the whole row of the bottle sucking module is arranged on the carrying module and can move along the carrying module, the carrying module drives the whole row of the glass bottles sucked by the suckers to be conveyed to the whole row of pushing box parts, the empty box sucking module is arranged at the end part of the carrying module and is coaxial with the whole row of the bottle sucking module, and comprises an empty box sucking structure, and the empty box sucking module sucks the empty boxes in the empty box bin through the push-pull effect of the carrying module and moves the empty boxes to a preset position.
The whole row of pushing box parts comprises a bottle pushing assembly, a staggered assembly and a bottle collecting plate, wherein the staggered assembly and the bottle collecting plate are sequentially arranged on one side of the tail end of the good sorting part, and the bottle pushing assembly is arranged above the staggered assembly;
The staggered assembly drives the bottle pushing assembly to push the glass bottles on the bottle collecting plate into the empty box, and the push head end of the bottle pushing assembly is provided with a bulge and is used for generating downward pressure on the glass bottles when the glass bottles are pushed;
the staggered assembly is used for driving the bottle collecting plate to move leftwards or rightwards by half the distance of the glass bottles relative to the empty box before the glass bottles are ready to be pushed for staggered operation.
The invention has the beneficial effects that:
The vision inspection packaging machine for the medicinal glass bottles realizes inspection packaging integration, has a compact structure, is in an automatic packaging and stacking mode, has high packaging speed, small occupied space and large box storage quantity, saves a large amount of manpower and time for customers, can solve the defects of missing inspection, high false inspection rate, low inspection speed and the like of the traditional manual inspection, can also solve the problems of collision among bottles, secondary pollution caused by manual packaging and the like in the manual packaging, is suitable for appearance inspection and automatic boxing of the annealed medicinal glass bottles of the mesh-belt annealing furnace, and is beneficial to realizing automatic production of the whole workshop.
The boxing part adopts the vertical layout, empty boxes are conveyed in the vertical posture, and are conveyed to the bottom of a full box storage bin through the full box conveying assembly from the vertical posture to the horizontal posture after being filled with glass bottles, and the full box storage bin stacks the full boxes in a mode of stacking from bottom to top, so that the whole structure of the boxing part is compact, and the space is greatly saved. Meanwhile, the glass bottle is pushed into the empty box in the vertical posture, so that the pushing force and the bottle pushing distance are not required to be adjusted in the boxing process, the bottle pushing structure is simplified, and the stability of the bottle pushing action is ensured.
The empty box bin disclosed by the invention utilizes the gravity of the gravity column to push the empty box to move forwards, so that automatic position compensation is realized, the thrust is always consistent, the structure is simple, and the reliability is high. The full box bin is boxed in a stacking mode, so that the occupied area is small, and the subsequent packaging is convenient.
The invention can be turned by 90 degrees in the product carrying process, which is beneficial to improving the compactness of the equipment structure and reducing the occupied space. The invention realizes the jumping tooth movement of the moving rack by using the rocker crank structure at the good finishing part, has simple and reliable structure, can easily realize the conveying of glass bottles, and simultaneously eliminates the gaps among the glass bottles.
According to the invention, the whole row of carrying parts drive the whole row of bottle sucking modules and the empty box sucking modules to act through the carrying modules, so that the carrying of glass bottles and the sucking movement of empty boxes are respectively realized, the arrangement of a motion driving device is saved, the structure of equipment is simplified, and the stability of the whole machine of the packaging machine is improved. The misplacement catch-up module is used for positioning the conveyed glass bottles and is matched with the whole row of pushing box parts, so that the glass bottles can be ensured to be smoothly and reliably pushed into the empty boxes.
The glass bottles are pushed into the empty box in a whole row by utilizing the whole row pushing box part, and the bottle mouth faces to the bottom of the empty box, so that the subsequent packaging is convenient. Meanwhile, the stability of the glass bottle in the empty box is ensured through the staggered action.
Drawings
FIG. 1 is a schematic diagram of the whole structure of a visual inspection packaging machine for medicinal glass bottles;
FIG. 2 is a perspective view of a feeding mechanism in the invention;
FIG. 3 is a schematic diagram of a feeding mechanism according to the present invention;
FIG. 4 is a top view of the structure of the feeding mechanism in the invention;
FIG. 5 is an isometric view of a detection mechanism according to the present invention;
FIG. 6 is an isometric view of a good handling mechanism in accordance with the present invention;
FIG. 7 is an isometric view of an automatic boxing mechanism in accordance with the present invention;
FIG. 8 is an isometric view of a finishing section of the present invention;
FIG. 9 is a schematic diagram of a finishing unit according to the present invention;
FIG. 10 is a diagram of a rocker tooth jump motion trace and a conventional tooth jump motion trace of a good finishing part in the invention;
FIG. 11 is an isometric view of a full row push-in cartridge mechanism of the present invention;
FIG. 12 is a schematic view of the entire row pushing box mechanism of the present invention;
FIG. 13 is an isometric view of an entire row of carrying sections in accordance with the present invention;
FIG. 14 is an isometric view of a box assembly of the present invention;
FIG. 15 is a schematic view of the hollow cartridge bin structure of the invention;
Fig. 16 is a schematic view of a full cassette transport assembly according to the present invention.
Wherein: 1-feeding mechanism, 1.1-first transition plate, 1.2-roller conveyer belt, 1.3-thumb wheel, 1.4-correction guardrail, 1.5-second transition plate, 1.6-third transition plate, 1.7-baffle, 2-detection mechanism, 2.1-detection roller, 2.2-camera, 2.3-reject part, 3-good handling mechanism, 3.1-handling part, 3.2-steering part, 3.3-V-type chain conveying part, 4-automatic boxing mechanism, 4.1-good sorting part, 4.1.1-motion rack, 4.1.2-fixed rack, 4.1.3-rocker assembly, 4.1.4-cross slide, 4.2-whole row pushing box part, 4.2.1-bottle pushing assembly, 4.2.2-wrong row assembly, and 4.1-V-type chain conveying part 4.2.3-bottle collecting plate, 4.3-whole row carrying part, 4.3.1-carrying module, 4.3.2-dislocation catching-up module, 4.3.3-whole row bottle sucking module, 4.3.4-empty box sucking module, 4.4-boxing part, 4.4.1-empty box bin, 4.4.1.1-gravity column, 4.4.1.2-rope pressing device, 4.4.1.3-pulley, 4.4.1.4-cross rod, 4.4.1.5-pressing column, 4.4.1.6-pushing block, 4.4.1.7-sliding block, 4.4.1.8-guide column, 4.4.1.9-bin box, 4.4.2-empty box conveying module, 4.4.3-full box conveying module, 4.4.3.1-conveying track, 4.4.3.2-jacking cylinder, 4.4.3.3-reversing unit, 4.4.3.4-blocking cylinder, 4.4.4-full box bin, 5-glass bottle, 6-empty box and 7-full box.
Detailed Description
The following detailed description of specific embodiments of the invention is provided in connection with the accompanying drawings and examples. The following examples are only illustrative of the present invention and are not intended to limit the scope of the invention.
Terms of the azimuth or positional relationship of the upper, lower, left, right, inner, outer, front end, rear end, head, tail and the like in the document of the present application are established based on the azimuth or positional relationship shown in the drawings. The drawings are different, and the corresponding positional relationship may be changed, so that the scope of protection cannot be understood.
In the present invention, the terms "mounted," "connected," "fixed," and the like are to be construed broadly, and may be, for example, fixedly connected or detachably connected, integrally connected or mechanically connected, electrically connected or communicable with each other, directly connected or indirectly connected through an intermediate medium, or communicated between two components, or an interaction relationship between two components. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
The embodiment describes a visual inspection packaging machine for medicinal glass bottles, which is suitable for automatic detection and automatic packaging of annealed medicinal glass bottles of a mesh belt type annealing furnace.
As shown in fig. 1, the packaging machine comprises a feeding mechanism 1, a detection mechanism 2, a good carrying mechanism 3 and an automatic boxing mechanism 4. The glass bottles 5 sequentially enter the feeding mechanism 1 and the detection mechanism 2 after being annealed by the annealing furnace, the glass bottles 5 which are detected to be qualified by the detection mechanism 2 are conveyed to the automatic boxing mechanism 4 for boxing by the good conveying mechanism 3, and the glass bottles 5 which are detected to be unqualified are removed by the waste kicking part at the end part of the detection mechanism 2.
As shown in fig. 2 to 4, the feeding mechanism 1 is provided with a first transition plate 1.1, a roller conveyer belt 1.2, a second transition plate 1.5, a thumb wheel 1.3 and a third transition plate 1.6 in sequence. Wherein, cylinder conveyer belt 1.2 and thumb wheel 1.3 act under the control unit effect.
A plurality of groups of correction guardrails 1.4 (two correction guardrails 1.4 are a group) are uniformly distributed above the first transition plate 1.1, the roller conveyer belt 1.2 and the second transition plate 1.5, and baffle plates 1.7 matched with the outlets of each group of correction guardrails 1.4 are arranged above the thumb wheel 1.3 and the third transition plate 1.6. The outlet of each group of deviation correcting guardrails 1.4 corresponds to the gap position between the adjacent detection rollers 2.1 on the detection mechanism 2.
The glass bottle 5 annealed by the annealing furnace falls onto the roller conveyer belt 1.2 through the first transition plate 1.1, and the glass bottle 5 is guided to a preset position through the deviation correcting guardrail 1.4 to transition onto the second transition plate 1.5 in the conveying process of the roller conveyer belt 1.2. The second transition plate 1.5 is obliquely arranged towards the thumb wheel 1.3, the second transition plate 1.5 is a sectional type rebound prevention transition plate, and an rebound prevention layer is further arranged on the upper surface of the transition plate, so that the glass bottle 5 is prevented from rebounding towards the roller conveyer belt 1.2, and the glass bottle 5 is ensured to roll towards the thumb wheel 1.3. A plurality of grooves are uniformly distributed on the thumb wheel 1.3 and are used for bearing the glass bottle 5. The glass bottle 5 on the second transition plate 1.5 enters the groove of the thumb wheel 1.3 under the action of gravity, the glass bottle 5 is transported to the third transition plate 1.6 under the rotation driving of the thumb wheel 1.3, and the glass bottle 5 falls to the gap of the adjacent detection roller 2.1 in the detection mechanism 2 from the third transition plate 1.6 under the rotation matching of the thumb wheel 1.3 and the detection roller 2.1 in the detection mechanism 2.
As shown in fig. 5, the detection mechanism 2 includes a detection roller 2.1, a camera 2.2, and a kick portion 2.3. The detection rollers 2.1 are arranged on the conveyor belt at intervals of a preset distance to form a roller conveyor belt, and glass bottles are arranged at gaps between the adjacent detection rollers 2.1 to leak out bottle body parts, so that detection is convenient. The glass bottle is carried to the testing position through the gyro wheel conveyer belt, and the top and the lateral part of testing position evenly are equipped with a plurality of cameras 2.2, shoot each position of glass bottle, detect gyro wheel 2.1 simultaneously when testing the position and drive 360 degrees of glass bottle rotation through rotating, realize 360 degrees shooting to glass bottle outward appearance, be equipped with 8 cameras 2.2 like this embodiment, shoot bottleneck, bottle bottom, body, position such as bottle shoulder. And the images shot by the camera 2.2 are analyzed through an analysis module in the central control unit to judge whether the glass bottles are qualified or not, and unqualified glass bottles are removed by a waste kicking part 2.3 arranged at the output end of the roller conveyer belt. The detection mechanism 2 controls the rotation of the roller conveyer belt, detects the rotation of the roller 2.1, the shooting of the camera 2.2 and the waste-kicking action of the waste-kicking part 2.3 through the central control unit.
The qualified glass bottles 5 are conveyed to the automatic boxing mechanism 4 by the good conveying mechanism 3. As shown in fig. 6, the good handling mechanism 3 includes a handling portion 3.1, a turning portion 3.2, and a V-chain conveying portion 3.3, and the handling portion 3.1, the turning portion 3.2, and the V-chain conveying portion 3.3 are connected to a central control unit, respectively. The V-shaped chain conveying part 3.3 is arranged outside the output end of the roller conveying belt of the detection mechanism 2 in a direction perpendicular to the conveying direction of the roller conveying belt, the carrying part 3.1 is arranged on the turning part 3.2, and the turning part 3.2 is arranged on one side of the V-shaped chain conveying part 3.3. The carrying part 3.1 comprises a plurality of sucking discs and lifting components which are arranged in an array, the carrying part 3.1 sucks up qualified glass bottles through the sucking discs and lifts the glass bottles to a certain height under the cooperation of the lifting components, the steering part 3.2 drives the carrying part 3.1 to rotate 90 degrees towards the direction of the V-shaped chain conveying part 3.3 in the lifting process, and the qualified glass bottles are placed on the V-shaped chain conveying part 3.3 and conveyed towards the direction of the automatic boxing mechanism 4. Preferably, the carrying part 3.1 of the embodiment can be precisely positioned by adopting a synchronous belt conveying structure, and the steering part 3.2 adopts a cylinder conduction rocker arm structure to realize reverse rotation.
The automatic boxing mechanism 4 is used for realizing automatic boxing of qualified glass bottles 5. As shown in fig. 7, the automatic boxing mechanism 4 includes a good sorting section 4.1, a full-line pushing-in box section 4.2, a full-line carrying section 4.3, and a boxing section 4.4.
The good finishing section 4.1 is used for conveying qualified glass bottles 5 conveyed by the V-shaped chain conveying section 3.3 and eliminating empty spaces among the glass bottles 5. As shown in fig. 8 and 9, the finishing section 4.1 includes a moving rack 4.1.1, a fixed rack 4.1.2, a rocker assembly 4.1.3 and a cross slide 4.1.4.
The moving racks 4.1.1 are arranged between the two fixed racks 4.1.2 and form a rack group with the fixed racks 4.1.2, the two rack groups are arranged in parallel, and the rack group and the V-shaped chain conveying part 3.3 are coaxially arranged and have the same conveying direction. The arrangement of the two rack sets can form a conveying line for two glass bottles 5 so as to improve the conveying efficiency. V-shaped teeth are uniformly distributed on the moving rack 4.1.1 and the fixed rack 4.1.2, so that the stability of the glass bottle on the rack is conveniently maintained.
In this embodiment, the rocker assembly 4.1.3 includes a motor and an eccentric rocker, the moving rack 4.1.1 is mounted on the eccentric rocker through a cross-shaped slider 4.1.4, the motor drives the eccentric rocker to generate an upward force and a forward force under the control of the central control unit, the moving rack 4.1.1 is driven to rotate through the cross-shaped slider 4.1.4 to perform tooth jumping movement, and the moving rack 4.1.1 drives the glass bottle 5 to jump forward on the fixed rack 4.1.2. When the output end of the V-shaped chain conveying part 3.3 does not have the glass bottles 5, the motor is stopped, the moving rack 4.1.1 stops the tooth jumping movement, and the occurrence of gaps between the glass bottles 5 is avoided.
The rocker assembly 4.1.3 is utilized to drive the moving rack 4.1.1 to do curvilinear motion, so that the glass bottle moves forwards on the fixed rack 4.1.2, and compared with the traditional method that two motors are utilized to control the rack to move up and down and left and right to achieve a rectangular motion track, the movement speed is faster, and the glass bottle can be achieved only by one motor, so that the production cost is saved.
As shown in fig. 11 and 12, the entire row of push-in boxes 4.2 includes a push-in assembly 4.2.1, a misrow assembly 4.2.2 and a collector plate 4.2.3.
The staggered component 4.2.2 and the bottle collecting plate 4.2.3 are sequentially arranged on one side of the tail end of the rack group, the bottle pushing component 4.2.1 is arranged above the staggered component 4.2.2, and the staggered component 4.2.2 is respectively connected with the bottle pushing component 4.2.1 and the bottle collecting plate 4.2.3. The staggered component 4.2.2 drives the bottle pushing component 4.2.1 in a staggered mode under the control of the central control unit to push the glass bottles 5 on the bottle collecting plate 4.2.3 into the empty box 6, and the bottle mouths of the glass bottles 5 face to the bottom of the empty box 6, so that subsequent packaging is facilitated. In this embodiment, the staggered component 4.2.2 drives the bottle collecting plate 4.2.3 to move leftwards or rightwards by a half distance of the glass bottles 5 relative to the empty box 6 according to the positioning information of the staggered catch-up module 4.3.2 on the glass bottles 5, so as to realize the staggered action of the glass bottles 5, ensure that the whole row of glass bottles 5 can be pushed into the empty box 6, and ensure the stability of the glass bottles 5 in the empty box 6 by arranging the next row of glass bottles 5 in the adjacent gap positions of the previous row of glass bottles 5. Specifically, if the bottle collecting plate 4.2.3 moves leftwards by half a distance of the glass bottles 5 under the drive of the staggered component 4.2.2 when the N+1th row of glass bottles 5 are to be pushed in, the bottle collecting plate 4.2.3 moves rightwards by half a distance of the glass bottles 5 when the N+2th row of glass bottles 5 are to be pushed in, and the bottle collecting plate 4.2.3 moves leftwards by half a distance of the glass bottles 5 when the N+2th row of glass bottles 5 are to be pushed in, so that the staggered component 4.2.2 drives the bottle collecting plate 4.2.3 to reciprocate leftwards and rightwards to realize staggered action until the empty boxes 6 are filled with glass bottles 5 with preset rows of numbers.
The staggered component 4.2.2 can adjust the staggered size according to the outer diameter specification of the glass bottle 5, so that the radius distance of the staggered glass bottle 5 is ensured each time, and meanwhile, the bottle collecting plate 4.2.3 corresponding to the glass bottle 5 specification is required to be replaced. Preferably, the push head end of the push bottle assembly 4.2.1 has a protrusion, and the upper surface of the protrusion is flush with the upper surface of the push bottle assembly 4.2.1. In the bottle pushing process, the bulge is pressed above the glass bottle 5, and once the glass bottle 5 is separated from the bottle collecting plate 4.2.3, the bottle pushing component 4.2.1 generates two acting forces of pushing and pressing the glass bottle 5 forwards, so that the glass bottle 5 cannot fall down directly due to gravity. The bottle collecting plate 4.2.3 adopts a V-shaped plate, which is convenient for positioning the glass bottle 5 and has accurate positioning.
As shown in fig. 13, the whole row of carrying sections 4.3 includes a carrying module 4.3.1, a dislocation catching module 4.3.2, a whole row of bottle sucking modules 4.3.3, and an empty box sucking module 4.3.4. The carrying module 4.3.1, the dislocation catching module 4.3.2, the whole row of bottle sucking modules 4.3.3 and the empty box sucking module 4.3.4 are controlled to act through the central control unit respectively.
The carrying module 4.3.1 is arranged on the frame of the automatic boxing mechanism 4, is positioned above the good sorting part 4.1 and is perpendicular to the conveying direction of the good sorting part 4.1, and is used for driving the whole row of bottle sucking modules 4.3.3 to move between the fixed racks 4.1.2 and the bottle collecting plates 4.2.3. The whole row of bottle sucking modules 4.3.3 are arranged on the carrying module 4.3.1 and can move along the carrying module 4.3.1, a preset number of sucking discs are arranged at the bottom end of the whole row of bottle sucking modules 4.3.3, and the arrangement direction of the sucking discs is parallel to the conveying direction of the good finishing part 4.1 and used for sucking and collecting the whole row of glass bottles 5. The whole row of bottle sucking modules 4.3.3 conveys the glass bottles 5 with the preset quantity on the fixed racks 4.1.2 to the bottle collecting plate 4.2.3 in a whole row under the action of the carrying modules 4.3.1. Preferably, the whole row of suction bottle modules 4.3.3 is also provided with a cylinder assembly for adjusting the height of the suction disc. The carrying module 4.3.1 is screw rod transmission, can also be cylinder transmission, and is accurate in positioning, and the accurate transmission of glass bottles is ensured.
The dislocation catching up module 4.3.2 is arranged on the rack and is positioned above the rack group, and the position of the glass bottle 5 is tracked by adopting a screw rod transmission structure so as to ensure that the dislocation component 4.2.2 pushes the glass bottle 5 into the empty box 6 in a dislocation way.
The empty box suction module 4.3.4 is installed at the end part of the screw rod of the carrying module 4.3.1 and is coaxial with the whole row of bottle suction modules 4.3.3, and the empty box 6 can be sucked by adopting a sucking disc structure or other structure capable of grabbing a box body. Under the push-pull action of the carrying module 4.3.1, the empty box sucking module 4.3.4 can move the empty box 6 in the empty box bin 4.4.1 of the box packing part 4.4 to a preset position.
Different actions are completed in the whole row of carrying parts 4.3 through the carrying modules 4.3.1, the whole row of bottle sucking modules 4.3.3 and the empty box sucking module 4.3.4, so that a motion driving device of the whole machine can be reduced, and the stability of the whole machine of the packaging machine can be improved.
The boxing part 4.4 is arranged on a frame of the automatic boxing mechanism 4 through a portal frame formed by two upright posts and a cross beam. As shown in fig. 14, the cartoning portion 4.4 includes an empty cartridge bin 4.4.1, an empty cartridge transport assembly 4.4.2, a full cartridge transport assembly 4.4.3, and a full cartridge bin 4.4.4. Wherein the empty box conveying assembly 4.4.2 is used for conveying empty boxes 6 in the empty box storage bin 4.4.1, and the full box conveying assembly 4.4.3 is used for conveying full boxes 7 filled with glass bottles 5 to the full box storage bin 4.4.4. In addition, the empty box bin 4.4.1 of the embodiment is positioned above the side of the full box bin 4.4.4, and the arrangement of the upper structure and the lower structure can greatly reduce the occupied space of the automatic box packing mechanism 4.
The empty cartridge magazine 4.4.1 is located above the full cartridge transport assembly 4.4.3 as shown in fig. 15, the empty cartridge magazine 4.4.1 includes a gravity column 4.4.1.1, a rope presser 4.4.1.2, a pulley 4.4.1.3, a cross bar 4.4.1.4, a press column 4.4.1.5, a push block 4.4.1.6, a slide 4.4.1.7, a guide column 4.4.1.8, and a cartridge 4.4.1.9.
The front end of the bin 4.4.1.9 is arranged on two upright posts, and two guide posts 4.4.1.8 are symmetrically arranged on two sides of the bin 4.4.1.9. The magazine 4.4.1.9 has an upper opening and a front end opening, the front end opening is located between the two upright posts, toward the direction of the whole row of carrying parts 4.3, the plurality of empty boxes 6 are horizontally arranged in the magazine 4.4.1.9 in vertical postures, respectively, and the top end opening of the empty box 6 is toward the front end opening direction of the magazine 4.4.1.9.
The push block 4.4.1.6 is mounted in the middle of the rear end inside the cartridge 4.4.1.9 by the slider 4.4.1.7, between the empty box 6 and the rear end of the cartridge 4.4.1.9. Both ends of the slider 4.4.1.7 are slidably connected to the guide post 4.4.1.8, respectively, and can slide along the guide post 4.4.1.8.
Gravity columns 4.4.1.1, rope pressing devices 4.4.1.2 and pulleys 4.4.1.3 are symmetrically arranged on two sides of the bin 4.4.1.9. Pulley 4.4.1.3 is mounted on the post at the front end of guide post 4.4.1.8. A rope presser 4.4.1.2 is fixed on the upright below the pulley 4.4.1.3 and is connected with the central control unit. The lower Fang Chongli column 4.4.1.1 of the rope pressing device 4.4.1.2 is connected with one end of a steel wire rope, the other end of the steel wire rope is connected with the end of the sliding block 4.4.1.7 after passing through the rope pressing device 4.4.1.2 and the pulley 4.4.1.3 in sequence, the steel wire rope converts the gravity of the gravity column 4.4.1.1 into the thrust to the empty box 6 after passing through the pulley 4.4.1.3, and the rope pressing device 4.4.1.2 is used for pressing the steel wire rope to enable the steel wire rope to be static when the empty box 6 is not required to be moved for position compensation. When the empty box 6 needs to be moved, the central control unit starts the rope pressing device 4.4.1.2, so that the rope pressing device 4.4.1.2 is enabled to loosen the compression of the steel wire rope, the gravity column 4.4.1.1 pulls the sliding block 4.4.1.7 to slide forwards along the guide column 4.4.1.8 through the steel wire rope, and then the sliding block 4.4.1.7 drives the pushing block 4.4.1.6 to push the empty box 6 to move forwards, and automatic feeding is achieved. Because the thrust born by the empty box 6 is always the gravity of the gravity column 4.4.1.1, the packing machine can ensure that the thrust to the empty box 6 is unchanged and ensure that the empty box 6 always and stably moves. When empty boxes 6 with different specifications are replaced, automatic material supplementing of the empty boxes with different specifications can be met only by replacing the corresponding gravity columns 4.4.1.1.
Two ends of the cross rod 4.4.1.4 are respectively arranged on the upright posts and above the empty box 6, one end of the pressing column 4.4.1.5 is arranged in the middle of the cross rod 4.4.1.4, and the other end of the pressing column is arranged above the axis of the bin 4.4.1.9. The pressing column 4.4.1.5 presses the empty box 6, so that the empty box 6 can be prevented from moving upwards due to vibration and the like.
The empty cassette transport assembly 4.4.2 comprises a tray, a translation unit and a lifting unit. The translation unit and the lifting unit are respectively connected with the central control unit, and the central control unit is used for controlling the translation unit and the lifting unit to respectively act. The lead screw of two elevating units (elevating unit except lead screw transmission structure, also can adopt elevating rail structures such as telescopic link of cylinder) sets up respectively in two stands, and the tray passes through translation unit and lead screw threaded connection in every stand outside, and two elevating units pass through translation unit drive tray and go up and down in step, and two trays pass through two translation units and follow horizontal direction reverse movement. When the carrying module 4.3.1 drives the empty box sucking module 4.3.4 to move inwards to the bin 4.4.1.9 to suck the empty box 6, the distance between the inner sides of the two trays is not smaller than the distance between the inner sides of the two upright posts, after the empty box sucking module 4.3.4 moves the empty box 6 out of the bin 4.4.1.9 in a vertical posture (namely to the outer sides of the upright posts), the two trays respectively move to a preset distance in the central axis direction of the bin 4.4.1.9 under the action of the translation unit until the distance between the two trays is matched with the width of the empty box 6, meanwhile, the carrying module 4.3.1 drives the empty box sucking module 4.3.4 to push the empty box 6 to the tray, the two trays clamp the empty box 6 under the action of the translation unit, the empty box sucking module 4.3.4 is separated from the empty box 6, and the carrying module 4.3.1 withdraws. The empty box 6 is moved to the bottling position by the lifting unit in a vertical posture waiting to be filled into the carafe 5. Preferably, the tray of this embodiment is a right angle bent structure, so as to facilitate clamping the empty box 6.
The full cassette transport assembly 4.4.3 is used to transport full cassettes 7 filled with glass bottles 5 to a full cassette magazine 4.4.4. As shown in fig. 16, the full cassette transport assembly 4.4.3 includes a transport track 4.4.3.1, a lift cylinder 4.4.3.2, a reversing unit 4.4.3.3, and a cassette blocking cylinder 4.4.3.4. Wherein, jacking cylinder 4.4.3.2, reversing unit 4.4.3.3 and fender box cylinder 4.4.3.4 are respectively through the control action of well accuse unit.
One end of the conveying track 4.4.3.1 is arranged below the empty box conveying assembly 4.4.2 and positioned at the lower position between the two upright posts, and the other end of the conveying track is positioned below the full box storage bin 4.4.4. The reversing unit 4.4.3.3 is mounted on the transport rail 4.4.3.1 and includes a carriage, a translation cylinder, and a reversing structure. The bottom of bracket links to each other with translation cylinder through reversing structure, and after full box 7 transported to on the delivery track 4.4.3.1 through empty box conveying assembly 4.4.2, the bracket is hugged closely to full box 7 back, and the bracket drives full box 7 and removes along delivery track 4.4.3.1 under translation cylinder effect. The reversing structure of the embodiment can replace a traditional link mechanism by using an air cylinder to realize the overturning, so that the overturning angle is convenient to control. Under the action of the reversing structure, the full box 7 is firstly turned backwards by a preset angle, is driven to move backwards by the translation cylinder in a backward inclined posture until a preset distance is reserved between the full box 7 and the upright post, and is driven by the reversing structure to turn over again until the full box 7 is placed on the bracket in a horizontal posture, and the translation cylinder drives the full box 7 in the horizontal posture to move below the full box storage bin 4.4.4.
Jacking cylinders 4.4.3.2 are provided in the rear of the conveyor track 4.4.3.1 below the location of the full magazine 4.4.4 for lifting the conveyor track 4.4.3.1, reversing unit 4.4.3.3 and full magazine 7. The two box blocking cylinders 4.4.3.4 are symmetrically arranged on two sides of the bottom of the full box storage bin 4.4.4, the end parts of telescopic rods of the box blocking cylinders 4.4.3.4 are provided with bottom brackets, the box blocking cylinders 4.4.3.4 drive the bottom brackets to linearly move, the bottom brackets of the two box blocking cylinders 4.4.3.4 move in opposite directions, and the stacked full boxes 7 are supported in the full box storage bin 4.4.4 through the two symmetrical bottom brackets. When the full box 7 moves below the full box bin 4.4.4, the lifting cylinder 4.4.3.2 lifts the conveying track 4.4.3.1, the full box 7 and the reversing unit 4.4.3.3 upwards by a preset distance, the full box 7 is located below the original full box 7 in the full box bin 4.4.4, the box blocking cylinder 4.4.3.4 retracts to the bottom support, the original full box 7 is piled above the conveyed full box 7, the lifting cylinder 4.4.3.2 supports the piled full box 7 in the full box bin 4.4.4 and continuously lifts, the bottom height of the full box 7 on the bracket exceeds the upper surface of the bottom support, the box blocking cylinder 4.4.3.4 pushes the bottom support to extend until the bottom support is placed below the full box 7, the lifting cylinder 4.4.3.2 descends to the initial height, and at the moment, the plurality of full boxes 7 are piled on the bottom support to complete the collection process of the full box 7. The reversing unit 4.4.3.3 returns to the initial position under the action of the translation cylinder to wait for the next full cassette 7 to be transported.
The full magazine 4.4.4 of the present embodiment is a reserved area where a suitable predetermined number of full cartridges 7 are stacked in a stacked state. The full box bin 4.4.4 adopts a bottom collecting mode to stack the full box 7, and the box collecting space is compact and the occupied area is small.
The automatic boxing process in this embodiment is as follows:
After the glass bottles 5 with qualified detection are sorted and moved to the working area of the whole row of carrying parts 4.3 by the good sorting parts 4.1, the whole row of glass bottles 5 are sucked and collected by the whole row of bottle sucking modules 4.3.3, the whole row of glass bottles 5 are carried to the bottle collecting plates 4.2.3 under the driving of the carrying modules 4.3.1, the staggered component 4.2.2 performs staggered action, the whole row of glass bottles 5 is pushed into the empty boxes 6 conveyed by the empty box conveying components 4.4.2 by the bottle pushing components 4.2.1, the full box 7 is conveyed to the full box conveying components 4.4.3 by the empty box conveying components 4.4.2 after being pushed according to the preset row number, the full box 7 is reversed 2 to be in a horizontal posture by the full box conveying components 4.4.3 through the reversing unit 4.4.3.3, meanwhile, the full box 7 is conveyed to the full box storage 4.4.4.4.4.4 by the full box, and the full box is stacked under the condition of the air cylinders 4.4.3.2 and the full box is in a stacked state 4.4.3.4.
While the principles of the invention have been described in detail in connection with the preferred embodiments thereof, it should be understood by those skilled in the art that the foregoing embodiments are merely illustrative of the implementations of the invention and are not intended to limit the scope of the invention. The details of the embodiments are not to be taken as limiting the scope of the invention, and any obvious modifications based on equivalent changes, simple substitutions, etc. of the technical solution of the invention fall within the scope of the invention without departing from the spirit and scope of the invention.
Claims (6)
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| CN118306638A (en) * | 2024-04-02 | 2024-07-09 | 北京大恒图像视觉有限公司 | Vision inspection packaging equipment for glass bottle |
| CN119390543B (en) * | 2024-12-30 | 2025-10-10 | 浙江昂利康动保科技有限公司 | A preparation method and packaging method of isoflurane |
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| CN106733714A (en) * | 2016-12-20 | 2017-05-31 | 河北省科学院应用数学研究所 | A kind of medicinal glass bottle online quality control mechanism |
| CN113716094A (en) * | 2020-05-26 | 2021-11-30 | 唐山久恒印刷机械有限公司 | Glass bottle boxing machine |
| CN216835967U (en) * | 2022-03-12 | 2022-06-28 | 佛山市迅优自动化设备有限公司 | Paper box stock bin |
| CN115416904A (en) * | 2022-09-14 | 2022-12-02 | 河北陆源科技有限公司 | Pre-encapsulation automatic boxing equipment and boxing method |
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| US3142947A (en) * | 1961-10-09 | 1964-08-04 | Joseph H Walter | Bottle packing machine |
| DE4027336A1 (en) * | 1990-08-29 | 1992-03-05 | Pvt Piepenbrock Verpackstechni | DEVICE FOR FORMING ROWS AND LAYERS OF BOTTLES |
| CN205341320U (en) * | 2016-01-28 | 2016-06-29 | 聂进波 | Selection bottle machine |
| CN112193481B (en) * | 2020-10-26 | 2025-02-28 | 江苏浩视科技有限公司 | An automatic cartoning machine for oral liquid filling bottles |
| CN214166534U (en) * | 2021-01-18 | 2021-09-10 | 广东福伦医药生物科技有限公司 | A disc reason bottle machine for carrying glass bottle |
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|---|---|---|---|---|
| CN106733714A (en) * | 2016-12-20 | 2017-05-31 | 河北省科学院应用数学研究所 | A kind of medicinal glass bottle online quality control mechanism |
| CN113716094A (en) * | 2020-05-26 | 2021-11-30 | 唐山久恒印刷机械有限公司 | Glass bottle boxing machine |
| CN216835967U (en) * | 2022-03-12 | 2022-06-28 | 佛山市迅优自动化设备有限公司 | Paper box stock bin |
| CN115416904A (en) * | 2022-09-14 | 2022-12-02 | 河北陆源科技有限公司 | Pre-encapsulation automatic boxing equipment and boxing method |
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