CN116944866A - An automatic welding system for steel cylinders - Google Patents
An automatic welding system for steel cylinders Download PDFInfo
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- CN116944866A CN116944866A CN202310196374.4A CN202310196374A CN116944866A CN 116944866 A CN116944866 A CN 116944866A CN 202310196374 A CN202310196374 A CN 202310196374A CN 116944866 A CN116944866 A CN 116944866A
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Abstract
本发明公开了一种钢瓶自动焊接系统,属于焊接领域,一种钢瓶自动焊接系统,包括第一支撑装置和第二支撑装置,所述第一支撑装置处设有打磨装置和内部夹持装置;所述打磨装置用于对钢瓶的外壁打磨;所述第二支撑装置处设有外部夹持装置;所述内部夹持装置包含:转动轴、驱动件和和撑紧组件;所述驱动件与撑紧组件相连,以使驱动件与撑紧组件同步旋转;所述转动轴用于通过驱动件驱动撑紧组件旋转,以使钢瓶可绕一固定轴线旋转;所述撑紧组件从钢瓶内壁夹持钢瓶,使钢瓶绕固定轴线旋转,所述打磨装置对钢瓶的外壁打磨形成一个光滑的外壁面,它可以实现钢瓶的两个瓶身的外壁面相互衔接后,形状是相互匹配的,提高焊接的效果。
The invention discloses an automatic welding system for steel cylinders, belonging to the field of welding. An automatic welding system for steel cylinders includes a first support device and a second support device. The first support device is provided with a grinding device and an internal clamping device; The grinding device is used to grind the outer wall of the cylinder; the second support device is provided with an external clamping device; the internal clamping device includes: a rotating shaft, a driving member and a tightening assembly; the driving member and The bracing component is connected so that the driving member and the bracing component rotate synchronously; the rotating shaft is used to drive the bracing component to rotate through the driving component so that the cylinder can rotate around a fixed axis; the bracing component is clamped from the inner wall of the cylinder Hold the cylinder and rotate it around the fixed axis. The grinding device grinds the outer wall of the cylinder to form a smooth outer wall. It can realize that after the outer walls of the two bodies of the cylinder are connected to each other, the shapes will match each other, improving welding. Effect.
Description
技术领域Technical field
本发明涉及焊接领域,更具体地说,涉及一种钢瓶自动焊接系统。The present invention relates to the field of welding, and more specifically, to an automatic welding system for steel cylinders.
背景技术Background technique
钢瓶自动焊接系统是指通过铸造的方式得到两个具有一个开口的钢瓶瓶身,然后将两个瓶身上面的开口相互对接,然后将两个瓶身的外壁进行焊接在一起得到钢瓶的过程;The automatic cylinder welding system refers to the process of obtaining two cylinder bodies with one opening through casting, then connecting the openings on the two bottle bodies to each other, and then welding the outer walls of the two bottle bodies together to obtain a cylinder;
由于瓶身是铸造的方式得到的,那么外壁面的粗糙度很大,两个开口进行对接时,在衔接处会产生凹凸不平的表面,从而在焊接时,会导致焊层过薄或过厚,影响焊接的效果,如果直接对瓶身的外壁面进行打磨,对外表面打磨会存在误差,那么容易导致打磨后的两个瓶身的开口处的形状存在误差,从而会使两个开口处形状不同,那么在焊接时依然会存在焊层过薄或过厚,影响焊接的效果的问题。Since the bottle body is cast, the outer wall surface is very rough. When the two openings are connected, an uneven surface will be produced at the joint, which will cause the welding layer to be too thin or too thick during welding. , affecting the welding effect. If the outer wall surface of the bottle is directly polished, there will be errors in the polishing of the outer surface, which will easily lead to errors in the shape of the openings of the two polished bottles, thus causing the shape of the two openings. If it is different, then there will still be the problem that the welding layer is too thin or too thick during welding, which affects the welding effect.
发明内容Contents of the invention
针对现有技术中存在的问题,本发明的目的在于提供一种钢瓶自动焊接系统,它可以实现钢瓶的两个瓶身的外壁面相互衔接后,形状是相互匹配的,提高焊接的效果。In view of the problems existing in the prior art, the purpose of the present invention is to provide an automatic cylinder welding system, which can realize that after the outer wall surfaces of two cylinder bodies are connected to each other, the shapes match each other, thereby improving the welding effect.
为解决上述问题,本发明采用如下的技术方案。In order to solve the above problems, the present invention adopts the following technical solutions.
一种钢瓶自动焊接系统,包括第一支撑装置和第二支撑装置,所述第一支撑装置处设有打磨装置和内部夹持装置;所述打磨装置用于对钢瓶的外壁打磨;所述内部夹持装置用于对钢瓶的内壁支撑和夹持;所述第二支撑装置处设有外部夹持装置;所述外部夹持装置用于对所述钢瓶的外壁支撑和夹持;所述内部夹持装置包含:转动轴、驱动件和和撑紧组件;所述驱动件与撑紧组件相连,以使驱动件与撑紧组件同步旋转;所述转动轴用于通过驱动件驱动撑紧组件旋转,以使钢瓶可绕一固定轴线旋转;所述撑紧组件从钢瓶内壁夹持钢瓶,使钢瓶绕固定轴线旋转,所述打磨装置对钢瓶的外壁打磨形成一个光滑的外壁面;所述外部夹持装置夹持所述光滑的外壁面且外部夹持装置处设有驱动部以使钢瓶的两段绕同一轴线旋转;所述第二支撑装置处设有焊接件,所述焊接件用于对绕同一轴线旋转的两段所述钢瓶进行焊接。An automatic welding system for steel cylinders, including a first support device and a second support device. The first support device is provided with a grinding device and an internal clamping device; the grinding device is used to polish the outer wall of the cylinder; the internal The clamping device is used to support and clamp the inner wall of the cylinder; the second support device is provided with an external clamping device; the external clamping device is used to support and clamp the outer wall of the cylinder; the inner The clamping device includes: a rotating shaft, a driving member and a supporting assembly; the driving member is connected to the supporting assembly so that the driving member and the supporting assembly rotate synchronously; the rotating shaft is used to drive the supporting assembly through the driving member Rotate so that the cylinder can rotate around a fixed axis; the holding component clamps the cylinder from the inner wall of the cylinder to rotate the cylinder around the fixed axis, and the grinding device grinds the outer wall of the cylinder to form a smooth outer wall surface; the exterior The clamping device clamps the smooth outer wall surface and the external clamping device is provided with a driving part to rotate the two sections of the cylinder around the same axis; the second support device is provided with a welding part, and the welding part is used for The two sections of the cylinder rotating around the same axis are welded.
由于钢瓶是有两段瓶身焊接形成的,两段瓶身是通过铸造或锻造得到的,那么瓶身的外表面会存在较大的粗糙度,如果直接对两段瓶身进行焊接,可能会出现两段瓶身无法完美对接的现象,从而导致焊接质量地下,通过先对钢瓶的内壁进行夹持,从而使两段瓶身绕同一个轴线转动,在两个瓶身转动的过程中,打磨装置用于对瓶身的外壁进行打磨,从而可以得到一个光滑的外壁圆面,两个瓶身上的光滑的外壁圆面是以同一个轴线形成的,也就是两个瓶身上的光滑的外壁面和上的任意一个点到一个轴线上的距离都是相同的,然后外部夹持装置对光滑的外壁面进行夹持,那么这是光滑的外壁圆面绕上面的轴线转动圆跳动公差是非常小的,在对两段瓶身进行焊接时,两个瓶身相互靠近,并且两个瓶身同时转动,在两个瓶身转动的过程中,两个瓶身的衔接处的光滑的外壁圆面是相互匹配的,不会存在高度不平的现象,从而可以更好的保证焊接的质量,也就是焊接后的焊层的厚度可以得到保证,从而会使焊接的质量更好,同时焊层的厚度不会出现一块后一块薄的现象,传统的焊接方式会出现焊层厚度不一致的原因是因为第一次焊接可能会由于钢瓶外壁面凹凸不平导致有些地方的焊层出现坑洼,那么就形成了焊层相对外壁面的薄和厚,那么会导致焊层不美观,而本发明通过对使焊层表面光滑平整,会使得焊接后钢瓶也更加美观。Since the steel bottle is formed by welding two sections of the bottle body, and the two sections of the bottle body are obtained by casting or forging, the outer surface of the bottle body will have a large roughness. If the two sections of the bottle body are directly welded, it may There is a phenomenon that the two bottle bodies cannot be perfectly connected, resulting in poor welding quality. By first clamping the inner wall of the cylinder, the two bottle bodies rotate around the same axis. During the rotation of the two bottle bodies, the polishing The device is used to polish the outer wall of the bottle to obtain a smooth outer wall surface. The smooth outer wall surfaces of the two bottles are formed on the same axis, that is, the smooth outer wall surfaces of the two bottles The distance from any point on and to an axis is the same, and then the external clamping device clamps the smooth outer wall surface, then this is a smooth outer wall circular surface rotating around the upper axis, and the circular runout tolerance is very small When welding two sections of bottles, the two bottles are close to each other, and the two bottles rotate at the same time. During the rotation of the two bottles, the smooth outer wall surface of the connection between the two bottles They match each other and there will be no high unevenness, which can better ensure the quality of the welding, that is, the thickness of the welding layer after welding can be guaranteed, which will make the quality of the welding better and the thickness of the welding layer at the same time. There will be no phenomenon of thinning one piece after another. The reason why the thickness of the welding layer will be inconsistent in the traditional welding method is because the first welding may cause pits in the welding layer in some places due to the uneven outer wall of the cylinder, thus forming If the welding layer is thinner or thicker than the outer wall surface, the welding layer will be unsightly. However, the present invention makes the surface of the welding layer smooth and flat, making the welded cylinder more beautiful.
进一步的,所述撑紧组件包含:传动板,所述传动板滑动安装在所述转动轴上;所述传动板和所述转动轴同步旋转;所述传动板上铰接安装多个传动连杆;所述传动连杆处铰接设置有传动支架;所述传动支架处设置有转动板,所述转动板与所述转动轴固定连接;所述传动支架处设置有导向杆,所述导向杆与所述转动板滑动连接;所述传动支架上设置有接触件,所述接触件用于与钢瓶的内壁抵接;所述传动板处设有第二气缸,所述第二气缸用于驱动所述传动板沿转动轴的轴向运动。Further, the bracing assembly includes: a transmission plate, which is slidably installed on the rotation shaft; the transmission plate and the rotation shaft rotate synchronously; a plurality of transmission connecting rods are hingedly mounted on the transmission plate. ; The transmission connecting rod is hingedly provided with a transmission bracket; the transmission bracket is provided with a rotating plate, and the rotating plate is fixedly connected to the rotating shaft; the transmission bracket is provided with a guide rod, and the guide rod is connected to the rotating shaft; The rotating plate is slidingly connected; the transmission bracket is provided with a contact piece, and the contact piece is used to abut with the inner wall of the cylinder; the transmission plate is provided with a second cylinder, and the second cylinder is used to drive the The transmission plate moves along the axial direction of the rotating shaft.
通过多个传动连杆的设置,在需要对钢瓶的内壁进行抵接和支撑时,多个传动连杆进行展开,反之多个传动连杆进行收缩,可以实现对钢瓶的支撑和抵接还可以实现不与钢瓶接触,使钢瓶可以放进来,同时多个传动连杆同时进行展开,还可以对钢瓶进行自动定心,多个传动连杆同时展开,并且导向杆用于对传动连杆的一端上的传动支架导向,那么传动连杆和导向杆和转动轴会形成三角形的支撑,使得对钢瓶的支撑更加稳固。Through the arrangement of multiple transmission connecting rods, when it is necessary to contact and support the inner wall of the cylinder, the multiple transmission connecting rods expand, and conversely, the multiple transmission connecting rods shrink, so that the support and contact of the cylinder can be achieved. It achieves no contact with the cylinder, so that the cylinder can be put in. At the same time, multiple transmission connecting rods are unfolded at the same time. The cylinder can also be automatically centered. Multiple transmission connecting rods are unfolded at the same time, and the guide rod is used to align one end of the transmission connecting rod. If the transmission bracket is guided on the cylinder, the transmission connecting rod, guide rod and rotating shaft will form a triangular support, making the support of the cylinder more stable.
进一步的,所述接触件包含:第一接触轮、第二接触轮以及贯穿第一接触轮和第二接触轮的固定芯轴;所述第一接触轮和第二接触轮的形状匹配;所述第一接触轮和所述第二接触轮均转动安装于固定芯轴上;所述固定芯轴的中部形成有第二铰接块;所述固定芯轴的一个边部形成有第一铰接块;所述第一铰接块处设有第二驱动电机;所述第二驱动电机用于驱动第一铰接块运动以使固定芯轴可绕第二铰接块转动;所述固定芯轴绕第二铰接块转动可使第一接触轮或第二接触轮与钢瓶的内壁抵接。Further, the contact piece includes: a first contact wheel, a second contact wheel and a fixed mandrel passing through the first contact wheel and the second contact wheel; the shapes of the first contact wheel and the second contact wheel match; The first contact wheel and the second contact wheel are both rotatably mounted on a fixed mandrel; a second hinge block is formed in the middle of the fixed mandrel; and a first hinge block is formed on one edge of the fixed mandrel. ; The first hinge block is provided with a second drive motor; the second drive motor is used to drive the movement of the first hinge block so that the fixed mandrel can rotate around the second hinge block; the fixed mandrel revolves around the second The rotation of the hinge block can cause the first contact wheel or the second contact wheel to contact the inner wall of the cylinder.
第一接触轮和第二接触轮只有一个会与钢瓶的内壁抵接,当其中一个使用发生磨损时,会使固定芯轴转动,那么会使原本与钢瓶内壁抵接的第一接触轮后第二接触轮远离钢瓶,反而会让另外一个与钢瓶抵接,从而在发生磨损时可以实现自动更换的作用,从而延长了使用时间,其中第一接触轮和第二接触轮都是与固定芯轴转动连接的,那么第一接触轮或者第二接触轮与钢瓶的内壁抵接后,第一接触轮或第二接触轮受到轴向力带动钢瓶进行转动,而第一接触轮或第二接触轮可以在钢瓶的内壁上发生滚动,从而会改变第一接触轮或第二接触轮与钢瓶内壁接触的位置,那么可以避免第一接触轮或第二接触轮一处一直与钢瓶内壁接触,时间久了发生磨损,通过多点接触,降低了发生磨损的时间,使其不易于发生磨损。Only one of the first contact wheel and the second contact wheel will come into contact with the inner wall of the cylinder. When one of them wears out during use, the fixed mandrel will rotate, causing the first contact wheel that was originally in contact with the inner wall of the cylinder to move behind the second contact wheel. The second contact wheel is far away from the cylinder, but the other one is in contact with the cylinder, so that it can be automatically replaced when wear occurs, thereby extending the use time. The first contact wheel and the second contact wheel are both connected to the fixed mandrel. Rotating connection, then after the first contact wheel or the second contact wheel contacts the inner wall of the cylinder, the first contact wheel or the second contact wheel is driven by the axial force to rotate the cylinder, and the first contact wheel or the second contact wheel Rolling can occur on the inner wall of the cylinder, thereby changing the position where the first contact wheel or the second contact wheel contacts the inner wall of the cylinder. This can prevent the first contact wheel or the second contact wheel from being in constant contact with the inner wall of the cylinder for a long time. In order to prevent wear, through multi-point contact, the time for wear to occur is reduced, making it less prone to wear.
进一步的,所述固定芯轴上形成有限位板;所述第一接触轮处设有第一推力轴承,所述第一推力轴承和所述限位板之间设有弹簧;所述第一接触轮靠近所述第一铰接块;所述第二接触轮远离所述第一铰接块;所述第一接触轮与钢瓶内壁抵接,所述第二接触轮与钢瓶内壁存在间隙,所述第一推力轴承上安装有压力检测仪;所述压力检测仪上设定有预设数值;当所述压力检测仪上的检测数值低于预测数值时,所述第二驱动电机带动所述第一铰接块运动。Further, a limiting plate is formed on the fixed mandrel; a first thrust bearing is provided at the first contact wheel, and a spring is provided between the first thrust bearing and the limiting plate; the first The contact wheel is close to the first hinge block; the second contact wheel is away from the first hinge block; the first contact wheel is in contact with the inner wall of the cylinder, and there is a gap between the second contact wheel and the inner wall of the cylinder. A pressure detector is installed on the first thrust bearing; a preset value is set on the pressure detector; when the detection value on the pressure detector is lower than the predicted value, the second drive motor drives the third A hinged block moves.
由于第一接触轮或者第二接触轮带动钢瓶进行转动时,第一接触轮或者第二接触轮受到的是轴向力,那么第一接触轮与固定芯轴之间会产生力,也就是正常情况下,第一接触轮会相对固定芯轴发生与固定芯轴轴向方向相同的位移,但是通过弹簧和限位板以及第一推力轴承的设置,会使在第一接触轮发生位移时压缩弹簧,从而会使压力检测仪检测到的数值增加,从而可以得知第一接触轮与钢瓶的内壁接触,而当第一接触轮发生磨损,第一接触轮与钢瓶的内壁不接触或者接触但是摩擦力很小,那么第一接触轮会和钢瓶的内壁之间发生打滑,那么第一接触轮通过第一推力轴承和弹簧施加给压力检测仪的压力就会降低,这时使固定芯轴转动,从而实现了将第一接触轮更换下来,而将第二接触轮更换上去,从而在一个轮子磨损后更换另一个轮子,从而提高使用寿命。Since when the first contact wheel or the second contact wheel drives the cylinder to rotate, the first contact wheel or the second contact wheel receives an axial force, then a force will be generated between the first contact wheel and the fixed mandrel, which is normal In this case, the first contact wheel will be displaced relative to the fixed mandrel in the same axial direction as the fixed mandrel. However, through the settings of the spring, the limiting plate and the first thrust bearing, the first contact wheel will be compressed when it is displaced. The spring will increase the value detected by the pressure detector, so that it can be known that the first contact wheel is in contact with the inner wall of the cylinder. When the first contact wheel is worn, the first contact wheel does not contact or does not contact the inner wall of the cylinder. The friction force is very small, so the first contact wheel will slip against the inner wall of the cylinder, and the pressure exerted by the first contact wheel on the pressure detector through the first thrust bearing and spring will decrease, which will cause the fixed mandrel to rotate. , thus realizing the replacement of the first contact wheel and the replacement of the second contact wheel, so that after one wheel is worn, the other wheel can be replaced, thereby improving the service life.
进一步的,所述第一推力轴承上形成有多个插杆,所述插杆与所述限位板之间形成滑动连接,以使插杆对所述第一推力轴承进行导向。Further, a plurality of insertion rods are formed on the first thrust bearing, and a sliding connection is formed between the insertion rods and the limiting plate, so that the insertion rods guide the first thrust bearing.
通过插杆对第一推力轴承和限位板导向,可以使弹簧只收到轴向力,而不会收到偏转的径向力,从而更好的保证压力检测仪检测到的数值的准确性。By guiding the first thrust bearing and the limit plate through the insertion rod, the spring can only receive axial force and not the radial force of deflection, thereby better ensuring the accuracy of the values detected by the pressure detector. .
进一步的,所述外部夹持装置处设有第一移动装置和第二移动装置;所述外部夹持装置设有两组,所述第二移动装置用于驱动外部夹持装置从一侧靠近钢瓶,以使外部夹持装置与钢瓶接触和夹持;所述第一移动装置用于控制两组外部夹持装置相互靠近或相互远离,以使两组外部夹持装置上的两段钢瓶相互靠近或相互远离。Further, the external clamping device is provided with a first moving device and a second moving device; the external clamping device is provided with two groups, and the second moving device is used to drive the external clamping device to approach from one side. cylinder, so that the external clamping device contacts and clamps the cylinder; the first moving device is used to control the two groups of external clamping devices to move closer to or away from each other, so that the two sections of the cylinder on the two groups of external clamping devices are mutually exclusive. move closer or farther away from each other.
可以实现两个瓶身之间具有间隙,这个间隙足够容纳部分第二气缸的空间,这时是对两个瓶身的外壁进行打磨形成光滑的外壁圆面;在通过外部夹持装置对两个瓶身的光滑外壁圆面进行夹持时,两组外部夹持装置可以相互靠近使两个瓶身对接,然后进行焊接。It is possible to have a gap between the two bottles, which is enough to accommodate part of the second cylinder. At this time, the outer walls of the two bottles are polished to form a smooth outer wall round surface; after the two bottles are clamped through an external clamping device, When clamping the smooth outer wall of the bottle, the two sets of external clamping devices can be brought close to each other to dock the two bottles, and then weld.
进一步的,所述第一支撑装置处设有第三移动装置,所述第三移动装置用于与所述第二支撑装置和所述焊接件连接,所述第三移动装置用于驱动所述第二支撑装置和所述焊接件,以使所述第二支撑装置和所述焊接件的位置发生变化;所述第二支撑装置与所述内部夹持装置相连。Further, a third moving device is provided at the first supporting device, the third moving device is used to connect with the second supporting device and the welding piece, and the third moving device is used to drive the The second supporting device and the welding part are used to change the positions of the second supporting device and the welding part; the second supporting device is connected to the internal clamping device.
通过改变第二支撑装置和焊接件的位置,可以在对两个瓶身打磨之后,将第二支撑装置和内部夹持装置移开,使焊接件运动到两个瓶身的衔接处,然后焊接件进行焊接。By changing the positions of the second supporting device and the welding part, after polishing the two bottle bodies, the second supporting device and the internal clamping device can be moved away, so that the welding part can be moved to the junction of the two bottle bodies, and then welded parts for welding.
相比于现有技术,本发明的优点在于:Compared with the existing technology, the advantages of the present invention are:
一、本方案实现钢瓶的两个瓶身的外壁面相互衔接后,形状是相互匹配的,提高焊接的效果。1. This solution realizes that after the outer walls of the two cylinder bodies are connected to each other, the shapes will match each other, improving the welding effect.
二、通过多个传动连杆的设置,在需要对钢瓶的内壁进行抵接和支撑时,多个传动连杆进行展开,反之多个传动连杆进行收缩,可以实现对钢瓶的支撑和抵接还可以实现不与钢瓶接触,还可以对钢瓶进行自动定心。2. Through the arrangement of multiple transmission connecting rods, when it is necessary to contact and support the inner wall of the cylinder, the multiple transmission connecting rods expand, and conversely, the multiple transmission connecting rods shrink to achieve support and contact with the cylinder. It can also achieve no contact with the cylinder and can also automatically center the cylinder.
三、通过传动连杆同时展开,并且导向杆用于对传动连杆的一端上的传动支架导向,那么传动连杆和导向杆和转动轴会形成三角形的支撑,使得对钢瓶的支撑更加稳固。3. By unfolding the transmission connecting rod at the same time, and the guide rod is used to guide the transmission bracket on one end of the transmission connecting rod, then the transmission connecting rod, guide rod and rotating shaft will form a triangular support, making the support of the cylinder more stable.
四、通过而当第一接触轮发生磨损,第一接触轮与钢瓶的内壁不接触或者接触但是摩擦力很小,那么第一接触轮会和钢瓶的内壁之间发生打滑,那么第一接触轮通过第一推力轴承和弹簧施加给压力检测仪的压力就会降低,这时使固定芯轴转动,从而实现了将第一接触轮更换下来,而将第二接触轮更换上去,从而在一个轮子磨损后更换另一个轮子,从而提高使用寿命。4. When the first contact wheel wears and the first contact wheel does not contact the inner wall of the cylinder or contacts but the friction force is very small, then the first contact wheel will slip against the inner wall of the cylinder, then the first contact wheel will slip. The pressure applied to the pressure detector through the first thrust bearing and spring will reduce, and then the fixed mandrel will rotate, thereby realizing the replacement of the first contact wheel and the replacement of the second contact wheel, thereby replacing one wheel with another. Replace with another wheel when it wears out, thus increasing service life.
附图说明Description of the drawings
图1为本发明的整体的结构示意图;Figure 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明的打磨装置和部分周围零件的结构示意图;Figure 2 is a schematic structural diagram of the grinding device of the present invention and some surrounding parts;
图3为本发明的内部夹持装置的结构示意图;Figure 3 is a schematic structural diagram of the internal clamping device of the present invention;
图4为本发明的接触件和部分周围零件的结构示意图;Figure 4 is a schematic structural diagram of the contact piece and some surrounding parts of the present invention;
图5为本发明的图外部夹持装置另一个角度观测的结构示意图;Figure 5 is a schematic structural diagram of the external clamping device of the present invention viewed from another angle;
图6为本发明的传动板和部分周围零件的结构示意图;Figure 6 is a schematic structural diagram of the transmission plate and some surrounding parts of the present invention;
图7为本发明的第二移动装置和部分周围零件的结构示意图;Figure 7 is a schematic structural diagram of the second moving device and some surrounding parts of the present invention;
图8为本发明的第三移动装置和部分周围零件的结构示意图。Figure 8 is a schematic structural diagram of the third moving device and some surrounding parts of the present invention.
图中标号说明:Description of numbers in the figure:
第一支撑装置1、第一移动装置2、第二移动装置3、外部夹持装置4、打磨装置5、内部夹持装置6、第二支撑装置7、第三移动装置8、焊接件9、第一驱动丝杠21、第一驱动螺母22、第一移动座31、第二电机32、第二驱动丝杠33、第二驱动螺母34、第二移动座41、第一夹持轮42、旋转臂43、第二夹持轮44、第一气缸51、第一支架52、移动架53、打磨辊54、第一驱动电机55、转动轴60、第二支架61、第二气缸62、连接件63、传动板64、传动连杆65、传动支架66、导向杆67、接触件68、驱动件69、第三驱动电机81、第三驱动丝杠82、第三驱动螺母83、第四驱动螺母84、转动板601、连接座631、连接板632、第二驱动电机680、第一铰接块681、固定芯轴682、第一接触轮683、第二接触轮684、第二铰接块685、第一推力轴承686、弹簧687、限位板688、插杆689。First supporting device 1, first moving device 2, second moving device 3, external clamping device 4, grinding device 5, internal clamping device 6, second supporting device 7, third moving device 8, welding piece 9, The first driving screw 21, the first driving nut 22, the first moving base 31, the second motor 32, the second driving screw 33, the second driving nut 34, the second moving base 41, the first clamping wheel 42, Rotating arm 43, second clamping wheel 44, first cylinder 51, first bracket 52, moving frame 53, grinding roller 54, first drive motor 55, rotating shaft 60, second bracket 61, second cylinder 62, connection Part 63, transmission plate 64, transmission connecting rod 65, transmission bracket 66, guide rod 67, contact piece 68, drive piece 69, third drive motor 81, third drive screw 82, third drive nut 83, fourth drive Nut 84, rotating plate 601, connecting seat 631, connecting plate 632, second driving motor 680, first hinge block 681, fixed spindle 682, first contact wheel 683, second contact wheel 684, second hinge block 685, The first thrust bearing 686, the spring 687, the limiting plate 688, and the insertion rod 689.
具体实施方式Detailed ways
请参阅图1-8,See Figure 1-8,
一种钢瓶自动焊接系统,包括第一支撑装置1和第二支撑装置7,所述第一支撑装置1处设有打磨装置5和内部夹持装置6;所述打磨装置5用于对钢瓶的外壁打磨;所述内部夹持装置6用于对钢瓶的内壁支撑和夹持;所述第二支撑装置7处设有外部夹持装置4;所述外部夹持装置4用于对所述钢瓶的外壁支撑和夹持;所述内部夹持装置6包含:转动轴60、驱动件69和和撑紧组件;所述驱动件69与撑紧组件相连,以使驱动件69与撑紧组件同步旋转;所述转动轴60用于通过驱动件69驱动撑紧组件旋转,以使钢瓶可绕一固定轴线旋转;所述撑紧组件从钢瓶内壁夹持钢瓶,使钢瓶绕固定轴线旋转,所述打磨装置5对钢瓶的外壁打磨形成一个光滑的外壁面;所述外部夹持装置4夹持所述光滑的外壁面且外部夹持装置4处设有驱动部以使钢瓶的两段绕同一轴线旋转;所述第二支撑装置7处设有焊接件9,所述焊接件9用于对绕同一轴线旋转的两段所述钢瓶进行焊接。An automatic welding system for steel cylinders, including a first support device 1 and a second support device 7. The first support device 1 is provided with a grinding device 5 and an internal clamping device 6; the grinding device 5 is used for welding steel cylinders. The outer wall is polished; the internal clamping device 6 is used to support and clamp the inner wall of the cylinder; the second support device 7 is provided with an external clamping device 4; the external clamping device 4 is used to clamp the cylinder The outer wall supports and clamps; the internal clamping device 6 includes: a rotating shaft 60, a driving member 69 and a holding assembly; the driving member 69 is connected to the holding assembly so that the driving member 69 is synchronized with the holding assembly Rotation; the rotating shaft 60 is used to drive the support assembly to rotate through the driving member 69 so that the cylinder can rotate around a fixed axis; the support assembly clamps the cylinder from the inner wall of the cylinder to allow the cylinder to rotate around the fixed axis. The grinding device 5 grinds the outer wall of the cylinder to form a smooth outer wall surface; the external clamping device 4 clamps the smooth outer wall surface and a driving part is provided at the external clamping device 4 to make the two sections of the cylinder revolve around the same axis. Rotation; the second support device 7 is provided with a welding piece 9, which is used to weld two sections of the cylinder that rotate around the same axis.
所述内部夹持装置6还包含第二支架61,所述驱动件69安装在所述第二支架61上,所述转动轴60与所述第二支架61转动连接;第二支架61上形成多个杆体,杆体上固定安装第一支架52,第一支架52上安装第一气缸51,第一气缸51的输出端安装移动架53,第一气缸51用于带动移动架53向下移动和向上移动。移动架53上转动安装打磨辊54,打磨辊54的端部上设有第一驱动电机55,第一驱动电机55的输出端与打磨辊54连接,第一驱动电机55安装在移动架53上,第一驱动电机55用于带动打磨辊54进行自转,打磨辊54用于对钢瓶外壁进行打磨。The internal clamping device 6 also includes a second bracket 61, the driving member 69 is installed on the second bracket 61, the rotation shaft 60 is rotationally connected to the second bracket 61; There are multiple rod bodies. A first bracket 52 is fixedly installed on the rod body. A first cylinder 51 is installed on the first bracket 52. The output end of the first cylinder 51 is installed with a movable frame 53. The first cylinder 51 is used to drive the movable frame 53 to move downward and Move up. The grinding roller 54 is rotatably installed on the moving frame 53. The end of the grinding roller 54 is provided with a first driving motor 55. The output end of the first driving motor 55 is connected to the grinding roller 54. The first driving motor 55 is installed on the moving frame 53. , the first drive motor 55 is used to drive the grinding roller 54 to rotate, and the grinding roller 54 is used to grind the outer wall of the cylinder.
具体的,所述撑紧组件包含:传动板64,所述传动板64滑动安装在所述转动轴60上;所述传动板64和所述转动轴60同步旋转;所述传动板64上铰接安装多个传动连杆65;所述传动连杆65处铰接设置有传动支架66;所述传动支架66处设置有转动板601,所述转动板601与所述转动轴60固定连接;所述传动支架66处设置有导向杆67,转动板601中开设滑槽,使得所述导向杆67与所述转动板601滑动连接;导向杆67与传动支架66固定连接,所述传动支架66上设置有接触件68,所述接触件68用于与钢瓶的内壁抵接;所述传动板64处设有第二气缸62,第二气缸62安装在第二支架61上且所述第二气缸62用于驱动所述传动板64沿转动轴60的轴向运动。传动板64上设有连接件63,连接件63包含:连接座631和连接板632,连接座631套在传动板64的外部,连接板632与传动板64抵接,连接板632远离传动板64的端面与第二气缸62连接,从而实现第二气缸62的位置是不动的,第二气缸62推动连接板632,连接板632推动传动板64,那么可以实现第二气缸62不动,传动板64可以旋转的连接方式。Specifically, the holding assembly includes: a transmission plate 64, which is slidably installed on the rotation shaft 60; the transmission plate 64 and the rotation shaft 60 rotate synchronously; the transmission plate 64 is hinged A plurality of transmission links 65 are installed; a transmission bracket 66 is hingedly provided at the transmission link 65; a rotating plate 601 is provided at the transmission bracket 66, and the rotating plate 601 is fixedly connected to the rotating shaft 60; The transmission bracket 66 is provided with a guide rod 67, and a chute is provided in the rotating plate 601, so that the guide rod 67 is slidingly connected to the rotating plate 601; the guide rod 67 is fixedly connected to the transmission bracket 66, and the transmission bracket 66 is provided with a guide rod 67. There is a contact piece 68, which is used to contact the inner wall of the cylinder; the transmission plate 64 is provided with a second cylinder 62, and the second cylinder 62 is installed on the second bracket 61 and the second cylinder 62 It is used to drive the transmission plate 64 to move along the axial direction of the rotation shaft 60 . The transmission plate 64 is provided with a connecting piece 63. The connecting piece 63 includes: a connecting seat 631 and a connecting plate 632. The connecting seat 631 is sleeved on the outside of the driving plate 64, the connecting plate 632 is in contact with the driving plate 64, and the connecting plate 632 is away from the driving plate. The end surface of 64 is connected with the second cylinder 62, so that the position of the second cylinder 62 is immovable. The second cylinder 62 pushes the connecting plate 632, and the connecting plate 632 pushes the transmission plate 64, so that the second cylinder 62 can be immobile. The transmission plate 64 can be connected in a rotary manner.
更具体的,所述接触件68包含:第一接触轮683、第二接触轮684以及贯穿第一接触轮683和第二接触轮684的固定芯轴682;所述第一接触轮683和第二接触轮684的形状匹配;所述第一接触轮683和所述第二接触轮684均转动安装于固定芯轴682上;所述固定芯轴682的中部形成有第二铰接块685;所述固定芯轴682的一个边部形成有第一铰接块681;所述第一铰接块681处设有第二驱动电机680;所述第二驱动电机680用于驱动第一铰接块681运动以使固定芯轴682可绕第二铰接块685转动;所述固定芯轴682绕第二铰接块685转动可使第一接触轮683或第二接触轮684与钢瓶的内壁抵接。More specifically, the contact member 68 includes: a first contact wheel 683, a second contact wheel 684, and a fixed mandrel 682 penetrating the first contact wheel 683 and the second contact wheel 684; the first contact wheel 683 and the second contact wheel 684. The shapes of the two contact wheels 684 match; the first contact wheel 683 and the second contact wheel 684 are both rotatably mounted on the fixed mandrel 682; a second hinge block 685 is formed in the middle of the fixed mandrel 682; so A first hinge block 681 is formed on one edge of the fixed mandrel 682; a second drive motor 680 is provided at the first hinge block 681; the second drive motor 680 is used to drive the first hinge block 681 to move. The fixed core shaft 682 can rotate around the second hinge block 685; the fixed core shaft 682 can rotate around the second hinge block 685 to make the first contact wheel 683 or the second contact wheel 684 contact the inner wall of the cylinder.
更具体的,所述固定芯轴682上形成有限位板688;所述第一接触轮683处设有第一推力轴承686,所述第一推力轴承686和所述限位板688之间设有弹簧687;所述第一接触轮683靠近所述第一铰接块681;所述第二接触轮684远离所述第一铰接块681;所述第一接触轮683与钢瓶内壁抵接,所述第二接触轮684与钢瓶内壁存在间隙,所述第一推力轴承686上安装有压力检测仪;所述压力检测仪上设定有预设数值;当所述压力检测仪上的检测数值低于预测数值时,所述第二驱动电机680带动所述第一铰接块681运动。所述第一推力轴承686上形成有多个插杆689,所述插杆689与所述限位板688之间形成滑动连接,以使插杆689对所述第一推力轴承686进行导向。More specifically, a limiting plate 688 is formed on the fixed mandrel 682; a first thrust bearing 686 is provided at the first contact wheel 683, and a first thrust bearing 686 is provided between the first thrust bearing 686 and the limiting plate 688. There is a spring 687; the first contact wheel 683 is close to the first hinge block 681; the second contact wheel 684 is away from the first hinge block 681; the first contact wheel 683 is in contact with the inner wall of the cylinder, so There is a gap between the second contact wheel 684 and the inner wall of the cylinder, and a pressure detector is installed on the first thrust bearing 686; a preset value is set on the pressure detector; when the detection value on the pressure detector is low When predicting the value, the second driving motor 680 drives the first hinge block 681 to move. A plurality of inserting rods 689 are formed on the first thrust bearing 686 , and a sliding connection is formed between the inserting rods 689 and the limiting plate 688 so that the inserting rods 689 guide the first thrust bearing 686 .
进一步的,所述外部夹持装置4处设有第一移动装置2和第二移动装置3;所述外部夹持装置4设有两组,所述第二移动装置3用于驱动外部夹持装置4从一侧靠近钢瓶,以使外部夹持装置4与钢瓶接触和夹持;所述第一移动装置2用于控制两组外部夹持装置4相互靠近或相互远离,以使两组外部夹持装置4上的两段钢瓶相互靠近或相互远离。Further, the external clamping device 4 is provided with a first moving device 2 and a second moving device 3; the external clamping device 4 is provided with two groups, and the second moving device 3 is used to drive the external clamping device. The device 4 approaches the cylinder from one side, so that the external clamping device 4 contacts and clamps the cylinder; the first moving device 2 is used to control the two groups of external clamping devices 4 to approach or move away from each other, so that the two groups of external clamping devices 4 The two sections of cylinders on the clamping device 4 move closer to or farther away from each other.
第一移动装置2包含:第一驱动丝杠21和第一驱动螺母22,第一驱动丝杠21设有两个,第一驱动丝杠21转动安装在第一支撑装置1上,第一驱动丝杠21上安装两个第一驱动螺母22,第一驱动丝杠21的两端上开设螺纹,且螺纹的旋向相反,第一驱动螺母22与第一驱动丝杠21螺纹连接,第一支撑装置1处安装第一电机,第一电机用于带动第一驱动丝杠21旋转,从而实现第一驱动螺母22相互靠近或相互远离;第二移动装置3包含第一移动座31、第二电机32、第二驱动丝杠33和第二驱动螺母34,第一移动座31固定安装在第一驱动螺母22上,第一移动座31设有两个,从而两个第一移动座31可以相互靠近或相互远离;第一移动座31上转动安装两个第二驱动丝杠33,第二驱动丝杠33上安装两个第二驱动螺母34,第二驱动丝杠33的两端上开设螺纹且螺纹的旋向相反,第一移动座31处设有第二电机32,第二电机32用于带动第二驱动丝杠33旋转,第二驱动丝杠33转动可以使第二驱动螺母34相互远离或相互靠近。外部夹持装置4包含:第二移动座41、第一夹持轮42、旋转臂43和第二夹持轮44,第二移动座41固定安装在第二驱动螺母34上,两个第二移动座41可以相互靠近或相互远离,第二移动座41上安装第一夹持轮42,第一夹持轮42可以相对第二移动座41转动,第一夹持轮42用于与钢瓶的外壁接触;第二移动座41上还安装旋转臂43,旋转臂43与第二移动座41转动连接,并且第二移动座41上设有第一旋转电机,第一旋转电机用于带动旋转臂43进行转动,旋转臂43上安装第二夹持轮44,旋转臂43上安装第二旋转电机,第二旋转电机用于带动第二夹持轮44进行旋转,第二夹持轮44与钢瓶内壁抵接,第二夹持轮44旋转可以带动钢瓶自转。The first moving device 2 includes: a first driving screw 21 and a first driving nut 22. There are two first driving screws 21. The first driving screw 21 is rotatably installed on the first supporting device 1. Two first driving nuts 22 are installed on the screw 21. Threads are provided on both ends of the first driving screw 21, and the threads rotate in opposite directions. The first driving nuts 22 are threadedly connected to the first driving screw 21. The first driving screw 21 is threaded. A first motor is installed at the support device 1, and the first motor is used to drive the first driving screw 21 to rotate, so that the first driving nuts 22 move closer to each other or move away from each other; the second moving device 3 includes a first moving base 31, a second moving base 31, and a second moving base 31. The motor 32, the second driving screw 33 and the second driving nut 34. The first moving base 31 is fixedly installed on the first driving nut 22. There are two first moving bases 31, so that the two first moving bases 31 can Approach each other or move away from each other; two second driving screws 33 are rotatably installed on the first moving base 31, two second driving nuts 34 are installed on the second driving screw 33, and openings are provided on both ends of the second driving screw 33. The threads are in opposite directions. The first moving base 31 is provided with a second motor 32. The second motor 32 is used to drive the second driving screw 33 to rotate. The rotation of the second driving screw 33 can cause the second driving nut 34 to rotate. move away from each other or move closer to each other. The external clamping device 4 includes: a second moving base 41, a first clamping wheel 42, a rotating arm 43 and a second clamping wheel 44. The second moving base 41 is fixedly installed on the second driving nut 34, and two second The movable seats 41 can be close to each other or far away from each other. The first clamping wheel 42 is installed on the second movable seat 41. The first clamping wheel 42 can rotate relative to the second movable seat 41. The first clamping wheel 42 is used for connecting with the cylinder. The outer wall is in contact; a rotating arm 43 is also installed on the second moving base 41. The rotating arm 43 is rotationally connected to the second moving base 41, and a first rotating motor is provided on the second moving base 41. The first rotating motor is used to drive the rotating arm. 43 rotates, a second clamping wheel 44 is installed on the rotating arm 43, and a second rotating motor is installed on the rotating arm 43. The second rotating motor is used to drive the second clamping wheel 44 to rotate. The second clamping wheel 44 is connected with the cylinder. The inner walls are in contact, and the rotation of the second clamping wheel 44 can drive the cylinder to rotate.
具体的,所述第一支撑装置1处设有第三移动装置8,所述第三移动装置8用于与所述第二支撑装置7和所述焊接件9连接,所述第三移动装置8用于驱动所述第二支撑装置7和所述焊接件9,以使所述第二支撑装置7和所述焊接件9的位置发生变化;所述第二支撑装置7与所述内部夹持装置6相连。第三移动装置8包含:第三驱动电机81、第三驱动丝杠82、第三驱动螺母83和第四驱动螺母84,第三驱动丝杠82转动安装在第二支撑装置7上,第三驱动螺母83和第四驱动螺母84均与第三驱动丝杠82螺纹连接,第二支撑装置7上安装第三驱动电机81,第三驱动电机81用于带动第三驱动丝杠82旋转,第三驱动丝杠82旋转会使第三驱动螺母83和第四驱动螺母84沿第三驱动丝杠82的轴向进行运动,第三驱动螺母83与第一支架52固定连接,第四驱动螺母84与焊接件9连接。Specifically, the first supporting device 1 is provided with a third moving device 8, and the third moving device 8 is used to connect with the second supporting device 7 and the welding piece 9. The third moving device 8 8 is used to drive the second supporting device 7 and the welding part 9 to change the positions of the second supporting device 7 and the welding part 9; the second supporting device 7 and the inner clamp Holding device 6 is connected. The third moving device 8 includes: a third driving motor 81, a third driving screw 82, a third driving nut 83 and a fourth driving nut 84. The third driving screw 82 is rotatably installed on the second supporting device 7. The driving nut 83 and the fourth driving nut 84 are both threadedly connected to the third driving screw 82. A third driving motor 81 is installed on the second support device 7. The third driving motor 81 is used to drive the third driving screw 82 to rotate. The rotation of the third driving screw 82 will cause the third driving nut 83 and the fourth driving nut 84 to move along the axial direction of the third driving screw 82 . The third driving nut 83 is fixedly connected to the first bracket 52 , and the fourth driving nut 84 Connect to weldment 9.
工作流程:work process:
首先将两段瓶身分别放在两组外部夹持装置4上,并由第一夹持轮42进行支撑,这时旋转臂43上的第二夹持轮44不与瓶身接触,然后将内部夹持装置6和打磨装置5运动到第一夹持轮42处,然后第一电机带动第一驱动丝杠21转动,第一驱动丝杠21通过第一驱动螺母22带动第一移动座31,第一移动座31上的第二驱动丝杠33和第二驱动螺母34带动第二移动座41进行运动,从而也就是第一夹持轮42进行运动,两个第一夹持轮42相互靠近,也就是会使两段瓶身相互靠近,然后使接触件68位于瓶身的内部;接下来第二气缸62通过连接件63推动传动板64进行运动,使传动板64远离第二支架61,然后传动板64通过传动连杆65、传动支架66和导向杆67的配合,使多个传动连杆65进行展开,从而会使多个传动支架66同时远离转动轴60的轴线进行运动,之后会使传动支架66上的第一接触轮683与瓶身的内壁抵接,然后驱动件69带动转动轴60进行转动,转动轴60带动转动板601转动,从而会使多个第一接触轮683绕转动轴60的轴线进行旋转,从而会使第一接触轮683带动瓶身进行旋转。First, place the two sections of bottle body on the two sets of external clamping devices 4 and support them by the first clamping wheel 42. At this time, the second clamping wheel 44 on the rotating arm 43 does not contact the bottle body, and then The internal clamping device 6 and the grinding device 5 move to the first clamping wheel 42, and then the first motor drives the first driving screw 21 to rotate, and the first driving screw 21 drives the first moving base 31 through the first driving nut 22. , the second driving screw 33 and the second driving nut 34 on the first moving base 31 drive the second moving base 41 to move, so that the first clamping wheel 42 moves, and the two first clamping wheels 42 move with each other. Close, that is, the two sections of the bottle will be close to each other, and then the contact piece 68 will be located inside the bottle; then the second cylinder 62 will push the transmission plate 64 to move through the connecting piece 63, so that the transmission plate 64 will move away from the second bracket 61 , and then the transmission plate 64 expands the multiple transmission links 65 through the cooperation of the transmission link 65, the transmission bracket 66 and the guide rod 67, so that the multiple transmission brackets 66 move away from the axis of the rotation shaft 60 at the same time, and then The first contact wheel 683 on the transmission bracket 66 will be in contact with the inner wall of the bottle, and then the driving member 69 drives the rotating shaft 60 to rotate, and the rotating shaft 60 drives the rotating plate 601 to rotate, thus causing multiple first contact wheels 683 Rotating around the axis of the rotating shaft 60 causes the first contact wheel 683 to drive the bottle body to rotate.
第一气缸51带动移动架53向下运动,然后移动架53带动第一驱动电机55和打磨辊54进行运动,从而会使打磨辊54运动到钢瓶的外壁面处,然后第一驱动电机55带动打磨辊54旋转,打磨辊54对钢瓶的外壁面进行打磨,得到一个光滑的外壁面,并且打磨辊54同时对两段外壁面进行打磨,并且两段瓶身是绕同一轴线转动的,所以打磨后的外壁面相互衔接后,不会出现衔接不好的现象,然后内部夹持装置6接触对两段瓶身的夹持,然后两个瓶身会向下落到外部夹持装置4上,之后外部夹持装置4对瓶身进行支撑,也就是第一夹持轮42对瓶身进行支撑,然后旋转臂43绕第二移动座41转动,使旋转臂43上的第二夹持轮44与瓶身抵接,从而也就是会使多个第一夹持轮42和第二夹持轮44同时对瓶身支撑,然后第一驱动丝杠21和第一驱动螺母22使两组外部夹持装置4相互靠近,从而实现两个瓶身相互靠近直至两个瓶身抵接后停止,然后第二夹持轮44转动,使两个瓶身同时自转,然后焊接件9对两个瓶身的衔接处进行焊接。The first cylinder 51 drives the moving frame 53 to move downward, and then the moving frame 53 drives the first driving motor 55 and the grinding roller 54 to move, so that the grinding roller 54 moves to the outer wall of the cylinder, and then the first driving motor 55 drives The grinding roller 54 rotates, and the grinding roller 54 grinds the outer wall surface of the cylinder to obtain a smooth outer wall surface, and the grinding roller 54 grinds two sections of the outer wall surface at the same time, and the two sections of the bottle rotate around the same axis, so the polishing After the final outer walls are connected to each other, there will be no poor connection. Then the internal clamping device 6 contacts the clamping of the two sections of bottles, and then the two bottles will fall downwards to the external clamping device 4, and then The external clamping device 4 supports the bottle body, that is, the first clamping wheel 42 supports the bottle body, and then the rotating arm 43 rotates around the second moving base 41, so that the second clamping wheel 44 on the rotating arm 43 is in contact with the bottle body. The bottle body abuts, which means that multiple first clamping wheels 42 and second clamping wheels 44 will support the bottle body at the same time, and then the first driving screw 21 and the first driving nut 22 make the two sets of external clamping The devices 4 are close to each other, so that the two bottles are close to each other until the two bottles are in contact and then stop. Then the second clamping wheel 44 rotates to cause the two bottles to rotate at the same time, and then the welding piece 9 pairs the two bottles. Weld the joints.
Claims (7)
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| CN119115394A (en) * | 2024-11-12 | 2024-12-13 | 南通睿优海洋科技有限公司 | A pressure vessel welding device convenient for docking |
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