CN116927474A - Construction method of composite bracket structure combining disc buckle and fastener - Google Patents

Construction method of composite bracket structure combining disc buckle and fastener Download PDF

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Publication number
CN116927474A
CN116927474A CN202310985572.9A CN202310985572A CN116927474A CN 116927474 A CN116927474 A CN 116927474A CN 202310985572 A CN202310985572 A CN 202310985572A CN 116927474 A CN116927474 A CN 116927474A
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China
Prior art keywords
side wall
buckle
fastener
disc buckle
structural plate
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CN202310985572.9A
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Chinese (zh)
Inventor
游关军
谭啸峰
杨杰
刘翼豪
谭竹青
刘嘉锐
闫鑫雨
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China Communications Guangzhou Construction Co ltd
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China Communications Guangzhou Construction Co ltd
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Priority to CN202310985572.9A priority Critical patent/CN116927474A/en
Publication of CN116927474A publication Critical patent/CN116927474A/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G11/00Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
    • E04G11/02Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for rooms as a whole by which walls and floors are cast simultaneously, whole storeys, or whole buildings
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/16Structures made from masses, e.g. of concrete, cast or similarly formed in situ with or without making use of additional elements, such as permanent forms, substructures to be coated with load-bearing material
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G11/00Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
    • E04G11/06Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for walls, e.g. curved end panels for wall shutterings; filler elements for wall shutterings; shutterings for vertical ducts
    • E04G11/08Forms, which are completely dismantled after setting of the concrete and re-built for next pouring
    • E04G11/12Forms, which are completely dismantled after setting of the concrete and re-built for next pouring of elements and beams which are mounted during erection of the shuttering to brace or couple the elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G11/00Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
    • E04G11/36Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for floors, ceilings, or roofs of plane or curved surfaces end formpanels for floor shutterings
    • E04G11/38Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for floors, ceilings, or roofs of plane or curved surfaces end formpanels for floor shutterings for plane ceilings of concrete
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G11/00Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
    • E04G11/36Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for floors, ceilings, or roofs of plane or curved surfaces end formpanels for floor shutterings
    • E04G11/48Supporting structures for shutterings or frames for floors or roofs
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G11/00Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
    • E04G11/36Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for floors, ceilings, or roofs of plane or curved surfaces end formpanels for floor shutterings
    • E04G11/48Supporting structures for shutterings or frames for floors or roofs
    • E04G11/483Supporting heads
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G11/00Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
    • E04G11/36Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for floors, ceilings, or roofs of plane or curved surfaces end formpanels for floor shutterings
    • E04G11/48Supporting structures for shutterings or frames for floors or roofs
    • E04G11/50Girders, beams, or the like as supporting members for forms
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G17/00Connecting or other auxiliary members for forms, falsework structures, or shutterings
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G17/00Connecting or other auxiliary members for forms, falsework structures, or shutterings
    • E04G17/14Bracing or strutting arrangements for formwalls; Devices for aligning forms
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G9/00Forming or shuttering elements for general use
    • E04G9/02Forming boards or similar elements
    • E04G9/05Forming boards or similar elements the form surface being of plastics

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)

Abstract

The invention discloses a construction method of a composite bracket structure combining a plate buckle and a fastener, which is characterized by comprising the following steps: the construction method comprises the following steps: s1, foundation and foundation treatment; s2, adjusting the seat and the standard base; s3, erecting a disc buckle type bracket: s4, the side wall is waterproof and steel bar binding is carried out; s5, installing a fastener type cross bar; s6, installing an adjustable jacking structure; s7, mounting a side wall template and a primary secondary ridge; s8, adjusting a transverse jacking structure: s9, installing a major-minor ridge of the structural plate and a template; s10, adjusting a vertical jacking structure; s11, binding structural plate steel bars; s12, integrally pouring the side wall and the structural plate. The construction method of the composite bracket structure combining the disc buckle and the fastener has the advantages of simple structure, good stability, convenient implementation, high operation efficiency and strong practicability and good application prospect.

Description

一种盘扣-扣件式结合的复合型支架结构的施工方法A construction method of a composite bracket structure with buckle-fastener combination

技术领域Technical field

本发明属于建筑技术领域,更具体地说,涉及一种可同时为侧墙和结构板的浇筑提供承重、加固作用的盘扣-扣件式结合的复合型支架施工方法。The invention belongs to the field of construction technology, and more specifically, relates to a composite bracket construction method with a buckle-fastener combination that can simultaneously provide load-bearing and reinforcement functions for the pouring of side walls and structural panels.

背景技术Background technique

满堂支撑架系统是建筑施工中较为常见的一种脚手架。其相对于其它的脚手架更加稳固,因此在使用过程中主要是是起到承重、加固的作用。The full hall support frame system is a common type of scaffolding in construction. It is more stable than other scaffolds, so it mainly plays the role of load-bearing and reinforcement during use.

满堂支撑架系统主要包括立杆和水平杆,它们都是由钢管构成,其中水平杆分为横向水水平杆和纵向水平杆,现有技术中立杆与水平杆之间以及横向水平杆与纵向水平杆之间均是通过相应的扣件来绑定连接的。但由于扣件连接支撑性能较差,由扣件式连接组成的支撑架系统稳定性不能很好的保证安全性施工需求,且施工不便,效率低。The full hall support frame system mainly includes vertical poles and horizontal poles, which are composed of steel pipes. The horizontal poles are divided into transverse horizontal poles and longitudinal horizontal poles. In the existing technology, there are between the neutral pole and the horizontal pole and between the transverse horizontal pole and the longitudinal horizontal pole. The rods are bound and connected through corresponding fasteners. However, due to the poor support performance of fastener connections, the stability of the support frame system composed of fastener connections cannot well meet the safety construction requirements, and the construction is inconvenient and efficient.

发明内容Contents of the invention

本发明的目的是解决现有技术存在的问题,提供一种结构简单,稳定性好,实施方便,可提高作业效率的盘扣-扣件式结合的复合型支架施工方法。The purpose of the present invention is to solve the problems existing in the prior art and provide a composite bracket construction method with a simple structure, good stability, easy implementation, and a combination of buckle-fastener type that can improve operating efficiency.

为了实现上述目的,本发明采取的技术方案为:所提供的这种盘扣-扣件式结合的复合型支架的施工方法,包括以下步骤:In order to achieve the above object, the technical solution adopted by the present invention is: the construction method of the composite bracket provided by the buckle-fastener combination includes the following steps:

S1、地基与基础处理;S1, foundation and foundation treatment;

S2、排布调整座及标准基座;S2, arrangement adjustment seat and standard base;

S3、盘扣式支架搭设:S3. Erection of disc-buckle bracket:

S4、侧墙防水及钢筋绑扎;S4, side wall waterproofing and steel bar binding;

S5、扣件式横杆安装;S5, fastener type crossbar installation;

S6、可调式顶托结构安装;S6, adjustable jacking structure installation;

S7、侧墙模板及主次楞安装;S7, side wall formwork and primary and secondary fluting installation;

S8、调整横向顶托结构:S8. Adjust the horizontal supporting structure:

S9、结构板主次楞及模板安装;S9. Installation of primary and secondary flutes of structural panels and formwork;

S10、调整竖向顶托结构;S10. Adjust the vertical supporting structure;

S11、结构板钢筋绑扎;S11. Structural plate steel bar binding;

S12、侧墙及结构板整体浇筑。S12. The side walls and structural panels are poured as a whole.

进一步的:further:

所述S1步骤中,搭设场地平整坚实,合理设置排水措施,按设计或方案的要求放线定位。In step S1, the erection site should be flat and solid, drainage measures should be set up reasonably, and the lines should be laid out and positioned according to the requirements of the design or plan.

所述S2步骤中,调整座排列至定点,标准基座的立杆套筒部份朝上套入调整座上方。In the step S2, the adjusting seats are arranged to a fixed point, and the upright sleeve part of the standard base is inserted into the upper part of the adjusting seats.

所述S3步骤中,盘扣式支架的立面设有支撑斜杆,增强架体在水平方向的刚度。In the step S3, the facade of the buckle-type bracket is provided with a supporting inclined rod to enhance the rigidity of the bracket in the horizontal direction.

所述S5步骤中,扣件式支架包括沿水平横向布置的横向水平杆,盘扣水平杆沿水平纵向布置,横向水平杆采用直角扣件连接至盘扣水平杆上。In step S5, the fastener-type bracket includes a transverse horizontal rod arranged along the horizontal direction, the plate buckle horizontal rod is arranged along the horizontal longitudinal direction, and the transverse horizontal rod is connected to the plate buckle horizontal rod using right-angle fasteners.

所述S6步骤中,扣件式横杆两端设有支撑侧墙模板的横向顶托结构,盘扣式立杆上端设有支撑顶部结构板的竖向顶托结构;横向顶托结构和竖向顶托结构均包括U型顶托及螺杆,所述螺杆可调节的连接在所述横向水平杆或是盘扣立杆的端部。In step S6, the two ends of the fastener-type horizontal bar are provided with a horizontal supporting structure to support the side wall formwork, and the upper end of the buckle-type vertical bar is provided with a vertical supporting structure to support the top structural plate; the horizontal supporting structure and the vertical supporting structure are provided The upward supporting structure includes a U-shaped supporting structure and a screw rod, and the screw rod is adjustably connected to the end of the transverse horizontal rod or the buckle vertical rod.

所述S7步骤中,侧墙模板上设有侧墙模板主楞和侧墙模板次楞,主楞竖直且间隔布置在侧墙模板上,次楞沿纵向延伸与所述侧墙模板主楞垂直布置;侧墙模板主楞和侧墙模板次楞均为双拼圆柱形杆;所述横向顶托结构与所述侧墙模板次楞接触顶撑。In step S7, the side wall formwork is provided with main flutes of the side wall formwork and secondary flutes of the side wall formwork. The main flutes are arranged vertically and at intervals on the side wall formwork. The secondary flutes extend longitudinally with the main flutes of the side wall formwork. Arranged vertically; the main flutes of the side wall formwork and the secondary flutes of the side wall formwork are double cylindrical rods; the transverse supporting structure contacts and supports the secondary flutes of the side wall formwork.

所述S9步骤中,结构板上设有结构板主楞和结构板次楞,结构板主楞和结构板次楞在水平面内垂直布置;结构板次楞采用双拼槽钢结构,结构板主楞为10*10cm方木,竖向顶托结构与所述结构板次楞接触顶撑。In step S9, the structural plate is provided with the main flutes of the structural plate and the secondary flutes of the structural plate. The main flutes of the structural plate and the secondary flutes of the structural plate are vertically arranged in the horizontal plane; the secondary flutes of the structural plate adopt a double channel steel structure, and the main flutes of the structural plate are The flutes are 10*10cm square logs, and the vertical supporting structure is in contact with the structural board for supporting the flutes.

所述S8和S10步骤中,横向顶托结构和竖向顶托结构均包括U型顶托及螺杆,所述螺杆可调节的连接在所述横向水平杆或是盘扣立杆的端部,螺杆上设有锁紧螺母。In the steps S8 and S10, both the horizontal supporting structure and the vertical supporting structure include a U-shaped supporting structure and a screw rod, and the screw rod is adjustably connected to the end of the horizontal horizontal rod or the buckle vertical rod. There is a locking nut on the screw rod.

所述S12步骤中,侧墙及结构板整体浇筑时,利用两边侧墙混凝土自身侧压力形成力的平衡,以两边侧墙对称浇筑作为施工原则。In step S12, when the side walls and structural panels are poured as a whole, the lateral pressure of the concrete on both sides of the side walls is used to balance the force, and the construction principle is symmetrical pouring of the side walls on both sides.

本发明与现有技术相比,具有以下优点:Compared with the prior art, the present invention has the following advantages:

(1)一架多用,省去安拆侧墙钢筋与防水施工的脚手架,缩短工期、节省人力等资源,板面模板工程与侧墙防水钢筋工程可同步进行,几乎没有交叉工作面,各个施工独立进行,互不影响。(1) One multi-purpose machine eliminates the need for scaffolding for installing and dismantling side wall steel bars and waterproofing construction, shortens the construction period, and saves manpower and other resources. The panel formwork project and the side wall waterproof steel bar project can be carried out simultaneously, with almost no cross-working surfaces, and each construction Proceed independently without affecting each other.

(2)车站侧墙-结构板一同浇筑,利用两边侧墙混凝土自身侧压力形成力的平衡,以两边侧墙对称浇筑作为施工原则,保证模板不变形、不跑模。利用复合型支架施工主体结构可减少施工缝,使得侧墙与结构板相接处一次浇筑,增强了结构的完整性。(2) The station side walls and structural panels are poured together, using the lateral pressure of the concrete on both sides to balance the force. The construction principle is symmetrical pouring of the side walls on both sides to ensure that the formwork does not deform or run away. The use of composite brackets to construct the main structure can reduce construction joints, allowing the joints between the side walls and the structural panels to be poured in one step, which enhances the integrity of the structure.

(3)侧墙模板使用长纤维增强热塑性材料模板,具有力学性能优异,重量较轻以及周转次数高等优势,在搬运过程中可节省大量起重吊车的运力,节省成本。(3) The side wall formwork uses long fiber reinforced thermoplastic material formwork, which has the advantages of excellent mechanical properties, light weight and high turnover times. It can save a lot of crane capacity and save costs during the transportation process.

(4)复合型搭设支架时,由于复合型支架中存在对顶杆,对支架刚度加强效果较好,可先进行立杆与水平杆的搭设,立杆与水平杆搭设完后,再进行斜拉杆的搭设,可明显提高施工作业效率。(4) When erecting a composite bracket, since there are opposing ejector rods in the composite bracket, the stiffness of the bracket is better enhanced. You can first set up the vertical poles and horizontal poles. After the vertical poles and horizontal poles are erected, then proceed to the inclined The erection of tie rods can significantly improve the efficiency of construction operations.

附图说明Description of the drawings

下面对本说明书的附图所表达的内容及图中的标记作简要说明:The following is a brief description of the contents expressed in the drawings of this manual and the marks in the drawings:

图1为本发明施工流程图;Figure 1 is a construction flow chart of the present invention;

图2为本发明满堂支撑架侧面示意图;Figure 2 is a schematic side view of the full-hall support frame of the present invention;

图3为本发明满堂支撑架俯视图;Figure 3 is a top view of the full-hall support frame of the present invention;

图4为本发明竖向顶托与顶部结构板支撑结构示意图;Figure 4 is a schematic diagram of the vertical jacking and top structural plate support structure of the present invention;

图5为本发明竖向顶托支撑结构示意图。Figure 5 is a schematic diagram of the vertical jacking support structure of the present invention.

图中标记为:Marked in the picture are:

1、侧墙;2、侧墙模板;3、侧墙模板主楞;4、侧墙模板次楞;5、顶部;6、结构板;7、结构板主楞;8、结构板次楞;9、竖向顶托结构;1. Side wall; 2. Side wall formwork; 3. Main fluting of side wall formwork; 4. Secondary fluting of side wall formwork; 5. Top; 6. Structural board; 7. Main fluting of structural board; 8. Secondary fluting of structural board; 9. Vertical supporting structure;

20、扣件式支架;21、横向水平杆;22、横向顶托结构;20. Fastener bracket; 21. Horizontal horizontal rod; 22. Horizontal supporting structure;

具体实施方式Detailed ways

下面对照附图,通过对实施例的描述,对本发明的具体实施方式作进一步详细的说明。The specific implementation modes of the present invention will be further described in detail below by describing the embodiments with reference to the accompanying drawings.

本发明盘扣-扣件式结合的复合型支架结构,如图1至5中所示,包括盘扣式支架10和横向支撑在两侧侧墙1之间的扣件式支架20,所述盘扣式支架10包括盘扣立杆11和盘扣水平杆12,盘扣立杆11上设有连接盘,所述盘扣水平杆12通过插销连接在所述连接盘上;扣件式支架20包括与所述盘扣水平杆12在水平面内垂直布置的横向水平杆21,横向水平杆21通过直角扣件与盘扣水平杆12连接。The composite bracket structure with buckle-fastener combination of the present invention, as shown in Figures 1 to 5, includes a buckle-type bracket 10 and a fastener-type bracket 20 laterally supported between the side walls 1 on both sides. The disc-buckle bracket 10 includes a disc-buckle vertical pole 11 and a disc-buckle horizontal rod 12. The disc-buckle vertical pole 11 is provided with a connecting plate, and the disc-buckle horizontal rod 12 is connected to the connecting plate through a pin; the fastener-type bracket 20 includes a transverse horizontal rod 21 arranged perpendicularly to the plate buckle horizontal rod 12 in the horizontal plane, and the transverse horizontal rod 21 is connected to the plate buckle horizontal rod 12 through a right-angle fastener.

本发明优选具体实例为:盘扣-扣件式结合的复合型支架结构的施工方法,通过以下施工步骤实现:The preferred specific example of the present invention is: the construction method of the composite bracket structure combining disk buckle and fastener type, which is realized through the following construction steps:

(1)地基与基础处理(1) Foundation and foundation treatment

搭设场地平整坚实,合理设置排水措施,按设计或方案的要求放线定位。The erection site should be flat and solid, drainage measures should be set up reasonably, and the lines should be laid out and positioned according to the requirements of the design or plan.

(2)调整座及标准基座(2) Adjustment base and standard base

①依脚手架配置图尺寸放样后,将调整座排列至定点:①After setting out the dimensions according to the scaffolding configuration diagram, arrange the adjustment seats to the fixed point:

②将标准基座的立杆套筒部份朝上套入调整座上方;:②Put the pole sleeve part of the standard base upwards into the top of the adjustment seat;:

(3)盘扣式架体搭设(3) Disk-type frame erection

①如图2至5中所示,盘扣式支架10包括盘扣立杆11和盘扣水平杆12,盘扣立杆11上设有连接盘,盘扣水平杆12的端头采用端扣接头卡入连接盘,并采用楔形的插销连接。①As shown in Figures 2 to 5, the disc-buckle bracket 10 includes a disc-buckle vertical pole 11 and a disc-buckle horizontal bar 12. The disc-buckle vertical bar 11 is provided with a connecting plate, and the end of the disc-buckle horizontal bar 12 adopts an end buckle. The connector snaps into the connection plate and is connected with a wedge-shaped pin.

②标准段盘扣立杆采用φ60.3,壁厚3.5mm材质为Q345B的钢管,其中盘扣模数为0.5m,盘扣立杆11之间的间距为1500(纵)*1200mm(横);盘扣水平杆12采用φ42.5,壁厚2.5mm材质为Q235A的钢管,步距1m,即盘扣式支架每层盘扣水平杆12之间的距离为1m,为盘扣立杆的2个模数。② The standard section of the buckle vertical poles is made of φ60.3, 3.5mm wall thickness, Q345B steel pipe, in which the buckle module is 0.5m, and the spacing between the buckle vertical poles 11 is 1500 (vertical) * 1200mm (horizontal) ; The buckle horizontal rods 12 are made of φ42.5 steel pipes with a wall thickness of 2.5mm and made of Q235A material. The step distance is 1m, that is, the distance between the buckle horizontal rods 12 on each layer of the buckle bracket is 1m, which is the vertical pole of the buckle. 2 modules.

(4)侧墙防水及钢筋绑扎(4) Side wall waterproofing and steel bar binding

利用已搭设的盘扣支架,按设计图纸及施工方案要求进行侧墙防水施工,并完成钢筋的绑扎。Use the already erected buckle brackets to carry out waterproof construction of the side walls according to the requirements of the design drawings and construction plans, and complete the binding of the steel bars.

(5)扣件式横杆安装(5) Fastener type crossbar installation

①如图2、3所示,扣件式支架包括沿水平横向布置的横向水平杆21,盘扣水平杆12沿水平纵向布置,横向水平杆21采用直角扣件30连接至盘扣水平杆12上。横向水平杆21作为水平布置的对顶杆支撑侧墙混凝土浇筑的侧压力以及自重。① As shown in Figures 2 and 3, the fastener-type bracket includes a transverse horizontal rod 21 arranged along the horizontal direction. The buckle horizontal rod 12 is arranged along the horizontal longitudinal direction. The transverse horizontal rod 21 is connected to the plate buckle horizontal rod 12 using right-angle fasteners 30. superior. The transverse horizontal rod 21 serves as a horizontally arranged counter-ejector rod to support the lateral pressure and self-weight of the concrete pouring of the side wall.

②横向水平杆21采用φ48,壁厚3.2mm钢管,材质为Q235A的钢管,横向水平杆21沿盘扣立杆纵向,每跨中布置三根,间距500mm(立杆纵向间距1500mm)。沿车站的竖直方向间距为1000mm,随盘扣支架竖向步距变化,横向水平杆21连接在盘扣水平杆12上,以直角扣件与盘扣水平杆12固定,与盘扣式支架10形成一个整体,便于连接为整体结构。② The transverse horizontal poles 21 are made of φ48 steel pipes with a wall thickness of 3.2mm and made of Q235A steel pipes. The transverse horizontal poles 21 are arranged longitudinally along the buckle poles, with three poles arranged in each span, with a spacing of 500mm (the longitudinal spacing of the poles is 1500mm). The vertical spacing along the station is 1000mm. As the vertical step distance of the buckle bracket changes, the transverse horizontal rod 21 is connected to the buckle horizontal rod 12 and is fixed with the buckle horizontal rod 12 with right-angle fasteners. 10 form a whole, easy to connect into the overall structure.

(6)可调节式顶托结构安装(6) Adjustable jacking structure installation

如图2、3中所示,横向水平杆21两端设有支撑侧墙模板2的横向顶托结构22。如图4、5中所示,盘扣立杆11上端设有支撑顶部5结构板6的竖向顶托结构9。此种可调节式顶托结构结合应用到侧墙和顶部,可实现架体一次搭设,支架供侧墙防水、钢筋工程使用,无需另行搭设,同时进行侧墙模板与结构板的混凝土浇筑,形成流水式的施工作业。As shown in Figures 2 and 3, transverse supporting structures 22 are provided at both ends of the transverse horizontal rod 21 to support the side wall formwork 2. As shown in Figures 4 and 5, the upper end of the buckle vertical pole 11 is provided with a vertical supporting structure 9 that supports the structural plate 6 of the top 5. This kind of adjustable jacking structure is applied to the side walls and the top, which can realize the erection of the frame at one time. The brackets are used for side wall waterproofing and steel bar engineering without the need for separate erection. The concrete pouring of the side wall formwork and structural panels is carried out at the same time, forming a Streamlined construction work.

(7)侧墙模板及主次楞安装(7) Side wall formwork and primary and secondary fluting installation

①侧墙模板2上设有侧墙模板主楞3和侧墙模板次楞4,侧墙模板主楞3竖直且间隔布置在侧墙模板2上,侧墙模板次楞4沿纵向延伸与侧墙模板主楞3垂直布置。侧墙模板主楞3和侧墙模板次楞4均为双拼圆柱形杆;横向顶托结构22与侧墙模板次楞4接触顶撑。通过侧墙模板次楞4和侧墙模板主楞3作用传递顶托支撑力,以稳定的支撑侧墙模板2。① The side wall formwork 2 is provided with the side wall formwork main flutes 3 and the side wall formwork secondary flutes 4. The side wall formwork main flutes 3 are arranged vertically and at intervals on the side wall formwork 2. The side wall formwork secondary flutes 4 extend longitudinally with The main flutes of the side wall formwork are arranged vertically. The main flutes 3 of the side wall formwork and the secondary flutes 4 of the side wall formwork are double cylindrical rods; the transverse supporting structure 22 is in contact with the secondary flutes 4 of the side wall formwork. The supporting force is transmitted through the secondary flutes 4 of the side wall formwork and the main flutes 3 of the side wall formwork to stably support the side wall formwork 2.

②侧墙模板2采用80mm厚易安特模板,侧墙模板2的主楞和次楞均为双拼φ48,壁厚3.2mm钢管,主楞间距1000mm,次楞间距500mm,布置距离与对横向水平杆间距一致。② The side wall formwork 2 uses 80mm thick Yiant formwork. The main and secondary flutes of the side wall template 2 are double φ48, with a wall thickness of 3.2mm steel pipe. The spacing between the main flutes is 1000mm and the spacing between the secondary flutes is 500mm. The layout distance is consistent with the cross direction. Horizontal poles are evenly spaced.

(8)调整横向顶托结构(8) Adjust the horizontal supporting structure

①调整横向顶托结构的锁紧螺母,锁紧侧墙主次楞及易安特模板的定位。①Adjust the locking nut of the transverse supporting structure to lock the positioning of the primary and secondary flutes of the side wall and the Yiant formwork.

②如图3所示,扣件式横杆两端设有顶托结构22,包括U型顶托及螺杆,螺杆可调节的连接在横向水平杆21端部,通过转动调整螺杆带动U型顶托移动,以更好的满足使用需求。螺杆上设有锁紧螺母,调整后通过锁紧螺母锁紧定位。② As shown in Figure 3, both ends of the fastener type crossbar are provided with jacking structures 22, including U-shaped jacking supports and screw rods. The screw rods are adjustably connected to the ends of the horizontal horizontal rods 21, and the U-shaped jacking rods are driven by rotating the adjusting screw rods. Mobile support to better meet usage needs. There is a locking nut on the screw rod, which can be locked and positioned after adjustment.

(9)结构板主次楞及模板安装(9) Installation of primary and secondary flutes of structural panels and formwork

结构板6上设有结构板主楞7和结构板次楞8,结构板主楞7和结构板次楞8在水平面内垂直布置。结构板次楞8采用双拼槽钢结构,主楞7为10*10cm方木,竖向顶托结构9与所述结构板次楞8接触顶撑。通过结构板次楞8和结构板主楞7作用传递顶托支撑力,以稳定的支撑结构板6。The structural board 6 is provided with the main flutes 7 and the secondary flutes 8 of the structural board. The main flutes 7 and the secondary flutes 8 are arranged vertically in the horizontal plane. The secondary flutes 8 of the structural board adopt a double channel steel structure. The main flutes 7 are 10*10cm square wood. The vertical supporting structure 9 is in contact with the secondary flutes 8 of the structural board for support. The supporting force is transmitted through the secondary flutes 8 of the structural plate and the main flutes 7 of the structural plate to stably support the structural plate 6 .

结构板次楞采用双拼槽钢结构,槽钢背面相对,材质为Q235A,双拼槽钢背贴式放置于竖向顶托之上,结构板主楞为10*10cm方木,纵向间距200mm布置,结构板模板采用15mm厚木胶板。The secondary fluting of the structural board adopts a double channel steel structure. The back sides of the channel steel are opposite and the material is Q235A. The double channel steel is placed on the vertical support with its back attached. The main fluting of the structural board is 10*10cm square wood with a longitudinal spacing of 200mm. layout, the structural board template adopts 15mm thick wood plywood.

(10)调整竖向顶托结构(10) Adjust the vertical supporting structure

①调整竖向顶托结构9的锁紧螺母,锁紧结构板主次楞及木模板的定位。①Adjust the locking nut of the vertical jacking structure 9 to lock the positioning of the primary and secondary flutes of the structural plate and the wooden formwork.

②竖向顶托结构9包括U型顶托及螺杆,所述螺杆可调节的连接在盘扣立杆11的端部,可通过转动调整螺杆带动U型顶托移动,以更好的满足使用需求。螺杆上设有锁紧螺母,调整后通过锁紧螺母锁紧定位。② The vertical support structure 9 includes a U-shaped support and a screw. The screw is adjustable and connected to the end of the buckle pole 11. The U-shaped support can be moved by rotating the adjustment screw to better meet the needs of use. need. There is a locking nut on the screw rod, which can be locked and positioned after adjustment.

(11)结构板钢筋绑扎(11) Structural plate steel bar binding

按设计图纸及施工方案要求绑扎结构板钢筋。Bind structural plate steel bars according to design drawings and construction plans.

(12)侧墙及结构板整体浇筑(12) Integral pouring of side walls and structural panels

侧墙浇筑时采用对称浇筑原则,保证模板不变形不跑模。侧墙浇筑完成后可同时进行结构板浇筑,浇筑时实时监测温度的变化及支撑模板的变形情况。When pouring the side walls, the principle of symmetrical pouring is adopted to ensure that the formwork does not deform or move. After the side wall pouring is completed, the structural plate pouring can be carried out at the same time. During the pouring, the temperature changes and the deformation of the supporting formwork are monitored in real time.

本发明施工方法,融合了盘扣式支撑架和扣件式支撑架的施工工艺,能达到以下有益效果:The construction method of the present invention combines the construction technology of the disc-type support frame and the fastener-type support frame, and can achieve the following beneficial effects:

(1)一架多用,省去安拆侧墙钢筋与防水施工的脚手架,缩短工期、节省人力等资源,板面模板工程与侧墙防水钢筋工程可同步进行,几乎没有交叉工作面,各个施工独立进行,互不影响。(1) One multi-purpose machine eliminates the need for scaffolding for installing and dismantling side wall steel bars and waterproofing construction, shortens the construction period, and saves manpower and other resources. The panel formwork project and the side wall waterproof steel bar project can be carried out simultaneously, with almost no cross-working surfaces, and each construction Proceed independently without affecting each other.

(2)车站侧墙-结构板一同浇筑,利用两边侧墙混凝土自身侧压力形成力的平衡,以两边侧墙对称浇筑作为施工原则,保证模板不变形、不跑模。利用复合型支架施工主体结构可减少施工缝,使得侧墙与结构板相接处一次浇筑,增强了结构的完整性。(2) The station side walls and structural panels are poured together, using the lateral pressure of the concrete on both sides to balance the force. The construction principle is symmetrical pouring of the side walls on both sides to ensure that the formwork does not deform or run away. The use of composite brackets to construct the main structure can reduce construction joints, allowing the joints between the side walls and the structural panels to be poured in one step, which enhances the integrity of the structure.

(3)侧墙模板使用长纤维增强热塑性材料模板,具有力学性能优异,重量较轻以及周转次数高等优势,搬运过程可节省大量起重吊车的运力,节省成本。(3) The side wall formwork uses long fiber reinforced thermoplastic material formwork, which has the advantages of excellent mechanical properties, light weight and high turnover times. The transportation process can save a lot of lifting crane capacity and save costs.

(4)复合型搭设支架时,由于复合型支架中存在对顶杆,对支架刚度加强效果较好,可先进行立杆与水平杆的搭设,立杆与水平杆搭设完后,再进行斜拉杆的搭设,可明显提高施工作业效率。(4) When erecting a composite bracket, since there are opposing ejector rods in the composite bracket, the stiffness of the bracket is better enhanced. You can first set up the vertical poles and horizontal poles. After the vertical poles and horizontal poles are erected, then proceed to the inclined The erection of tie rods can significantly improve the efficiency of construction operations.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly stated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. Connection, or integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood on a case-by-case basis.

上面结合附图对本发明进行了示例性描述,但是本发明并不受限于上述方式,只要采用本发明的方法构思和技术方案进行的各种非实质性的改进或直接应用于其它场合的,均落在本发明的保护范围内。The present invention has been exemplarily described above in conjunction with the accompanying drawings, but the present invention is not limited to the above manner. As long as various non-substantive improvements are made using the method concepts and technical solutions of the present invention or directly applied to other situations, All fall within the protection scope of the present invention.

Claims (10)

1. A construction method of a composite bracket structure combining a plate buckle and a fastener is characterized by comprising the following steps: the construction method comprises the following steps:
s1, foundation and foundation treatment;
s2, adjusting the seat and the standard base;
s3, erecting a disc buckle type bracket:
s4, the side wall is waterproof and steel bar binding is carried out;
s5, installing a fastener type cross bar;
s6, installing an adjustable jacking structure;
s7, mounting a side wall template and a primary secondary ridge;
s8, adjusting a transverse jacking structure:
s9, installing a major-minor ridge of the structural plate and a template;
s10, adjusting a vertical jacking structure;
s11, binding structural plate steel bars;
s12, integrally pouring the side wall and the structural plate.
2. The method of constructing a composite stent structure of a disc buckle-fastener type combination according to claim 1, wherein: in the step S1, a ground is erected, the ground is flat and firm, drainage measures are reasonably arranged, and paying-off and positioning are performed according to the design or scheme requirements.
3. The method of constructing a composite stent structure of a disc buckle-fastener type combination according to claim 1, wherein: in the step S2, the adjusting seats are arranged to fixed points, and the upright post sleeve part of the standard base is sleeved above the adjusting seats upwards.
4. The method of constructing a composite stent structure of a disc buckle-fastener type combination according to claim 1, wherein: in the step S3, the vertical face of the disc buckle type bracket is provided with a supporting inclined rod, so that the rigidity of the bracket body in the horizontal direction is enhanced.
5. The method of constructing a composite stent structure of a disc buckle-fastener type combination according to claim 1, wherein: in the step S5, the fastener type bracket comprises a transverse horizontal rod which is horizontally and transversely arranged, the disc buckle horizontal rod is horizontally and longitudinally arranged, and the transverse horizontal rod is connected to the disc buckle horizontal rod by adopting a right-angle fastener. .
6. The method of constructing a composite stent structure of a disc buckle-fastener type combination according to claim 1, wherein: in the step S6, two ends of the fastener type cross rod are provided with transverse jacking structures for supporting the side wall templates, and the upper end of the disc-type vertical rod is provided with a vertical jacking structure for supporting the top structural plate; the horizontal jacking structure and the vertical jacking structure comprise U-shaped jacking and screw rods, and the screw rods are connected with the ends of the horizontal rods or the vertical rods in a coiled manner in an adjustable mode.
7. The method of constructing a composite stent structure of a disc buckle-fastener type combination according to claim 1, wherein: in the step S7, a side wall template main edge and a side wall template secondary edge are arranged on the side wall template, the main edge is vertically and alternately arranged on the side wall template, and the secondary edge is vertically arranged along the longitudinal extension and the side wall template main edge; the side wall template main edges and the side wall template secondary edges are double-spliced cylindrical rods; and the transverse jacking structure is in contact with the secondary ridge of the side wall template to jack.
8. The method of constructing a composite stent structure of a disc buckle-fastener type combination according to claim 1, wherein: in the step S9, a structural plate main edge and a structural plate secondary edge are arranged on the structural plate and are vertically arranged in a horizontal plane; the secondary edge of the structural plate adopts a double-groove steel structure, the main edge of the structural plate is made of 10 x 10cm square timber, and the vertical jacking structure is in contact with the secondary edge of the structural plate for jacking.
9. The method of constructing a composite stent structure of a disc buckle-fastener type combination according to claim 1, wherein: in the S8 and the S10 steps, the transverse jacking structure and the vertical jacking structure comprise U-shaped jacking and screw rods, the screw rods are adjustably connected with the ends of the transverse horizontal rods or the vertical rods of the disc buckle, and locking nuts are arranged on the screw rods.
10. The method of constructing a composite stent structure of a disc buckle-fastener type combination according to claim 1, wherein: in the step S12, when the side walls and the structural plates are integrally poured, the side pressure of concrete on the two side walls is utilized to form force balance, and symmetrical pouring of the side walls on the two sides is used as a construction principle.
CN202310985572.9A 2023-08-07 2023-08-07 Construction method of composite bracket structure combining disc buckle and fastener Pending CN116927474A (en)

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CN116145944A (en) * 2023-03-28 2023-05-23 云南建投第十建设有限公司 Disc buckle adjustable steel support frame and its construction method
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WO2018170934A1 (en) * 2017-03-24 2018-09-27 广州毅昌模板工程有限公司 Early-stripping system for plastic formwork
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