Disclosure of Invention
The main object of the present invention is to provide a vehicle body structure and a vehicle, aiming at providing a vehicle body structure which improves the crushing energy absorption rate and the collision performance of the vehicle body structure.
To achieve the above object, the present invention provides a vehicle body structure, wherein the vehicle body structure includes:
the two front longitudinal beams extend along the front and rear directions and are arranged at intervals in the transverse direction; the method comprises the steps of,
the utility model provides a force transmission structure, includes dash board crossbeam, two threshold beams, well passageway anterior segment, seat crossbeam and two torsion box structures, two threshold beams all extend along fore-and-aft direction and transversely the interval, dash board crossbeam is located between two front longitudinal beams, two are connected respectively to the both ends of dash board crossbeam the rear end of front longitudinal beam, well passageway anterior segment extends along fore-and-aft direction and is located between two threshold beams, two torsion box structures set up at the interval in the transverse direction, each torsion box structure's front end with one of correspondence the rear end of front longitudinal beam is connected, its rear end is connected respectively and is corresponding one side the front end of threshold beam with the front end of well passageway anterior segment, seat crossbeam extends along transversely, the seat is in the both ends of transversely being in respectively with two threshold beams are connected, the rear end of well passageway anterior segment with the middle part of seat crossbeam is connected.
Optionally, the torsion box structure includes torsion box and a plurality of reinforcing plate, a plurality of reinforcing plates all extend along vertically and transversely the interval sets up, each reinforcing plate's both ends respectively with the cavity wall connection of torsion box formation cavity.
Optionally, the front side member includes a front side member inner plate and a front side member outer plate that are disposed at intervals in an inner-outer direction, the front side member inner plate is provided with a crush structure including a plurality of crush ribs that are disposed at intervals in a front-rear direction.
Optionally, the vehicle body structure further includes a front side rail, the front side rail and the front side rail are arranged at an upper-lower upper interval, the front side rail includes an inner side rail plate and an outer side rail plate arranged at an inner-outer direction interval, and the inner side rail plate and the outer side rail plate enclose to form a first cavity.
Optionally, the front side beam comprises a first front side beam section and a second front side beam section which are sequentially arranged from front to back, the second front side beam section extends along the front and back direction, the first front side beam section is inclined from back to front towards the middle part of the vehicle body, and an included angle a is formed between the first front side beam section and the second front side beam section, wherein the included angle a is more than or equal to 140 degrees and less than or equal to 150 degrees.
Optionally, the vehicle body structure further comprises a connecting plate, the connecting plate is arranged at the front end of the front side beam, the connecting plate comprises an inner connecting plate and an outer connecting plate which are arranged at intervals in the inner and outer directions, and the inner connecting plate, the outer connecting plate and the front side beam enclose to form a second cavity.
Optionally, the body structure further comprises a front suspension tower bag structure comprising a front suspension tower bag and a front suspension tower bag reinforcing plate, wherein the upper ends of the front suspension tower bag and the front suspension tower bag reinforcing plate are connected with the front side beams, the lower ends of the front suspension tower bag and the front suspension tower bag reinforcing plate are connected with the front side beams, and the front suspension tower bag reinforcing plate are arranged in an outwards arched manner.
Optionally, the vehicle body structure further includes an a-pillar and an a-pillar reinforcing plate, the a-pillar includes an a-pillar inner plate and an a-pillar outer plate that are disposed at intervals in an inner-outer direction, the a-pillar reinforcing plate is formed with a cavity with an opening facing an inner side, the a-pillar reinforcing plate is disposed between the a-pillar inner plate and the a-pillar outer plate, and the a-pillar reinforcing plate is disposed corresponding to a rear end of the front side beam.
Optionally, each of the threshold beams is formed with a cavity;
the vehicle body structure further comprises a threshold reinforcement member, and the threshold reinforcement member is arranged in a cavity formed by the threshold beam.
The present invention also provides a vehicle including a vehicle body structure including:
the two front longitudinal beams extend along the front and rear directions and are arranged at intervals in the transverse direction; the method comprises the steps of,
the utility model provides a force transmission structure, includes dash board crossbeam, two threshold beams, well passageway anterior segment, seat crossbeam and two torsion box structures, two threshold beams all extend along fore-and-aft direction and transversely the interval, dash board crossbeam is located between two front longitudinal beams, two are connected respectively to the both ends of dash board crossbeam the rear end of front longitudinal beam, well passageway anterior segment extends along fore-and-aft direction and is located between two threshold beams, two torsion box structures set up at the interval in the transverse direction, each torsion box structure's front end with one of correspondence the rear end of front longitudinal beam is connected, its rear end is connected respectively and is corresponding one side the front end of threshold beam with the front end of well passageway anterior segment, seat crossbeam extends along transversely, the seat is in the both ends of transversely being in respectively with two threshold beams are connected, the rear end of well passageway anterior segment with the middle part of seat crossbeam is connected.
In the technical scheme provided by the invention, when a small offset collision occurs to a vehicle, external force is transmitted to the front coaming beam and the two torsion box structures through the front longitudinal beam, and the front end of each torsion box structure is connected with the rear end of the corresponding front longitudinal beam, the rear end of each torsion box structure is respectively connected with the front end of the corresponding side threshold beam and the front end of the middle channel front section, the torsion box structures form a triangular cavity structure, the force transmitted by the front longitudinal beam is respectively transmitted to the threshold beam and the middle channel front section, so that a Y-shaped force transmission path is constructed, the two ends of the seat in the transverse direction are respectively connected with the two threshold beams, and the rear end of the middle channel front section is connected with the middle part of the seat beam.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to the structures shown in these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic perspective view of an embodiment of a vehicle body structure according to the present invention;
FIG. 2 is a schematic side view of the body structure of FIG. 1;
FIG. 3 is a perspective view of the front side rail of FIG. 1;
FIG. 4 is a perspective view of the front side rail, the front side rail and the web of FIG. 1;
FIG. 5 is a schematic view of A-A of FIG. 4;
FIG. 6 is a schematic side view of a portion of the structure of the vehicle body structure of FIG. 1;
FIG. 7 is a schematic view of B-B in FIG. 6;
FIG. 8 is a schematic view of C-C of FIG. 6;
FIG. 9 is a schematic top view of FIG. 6;
FIG. 10 is a perspective view of the front side rail and force transmitting structure of FIG. 1;
FIG. 11 is a schematic top view of FIG. 10;
FIG. 12 is a schematic view of a portion of the structure of FIG. 11;
FIG. 13 is a schematic view of D-D of FIG. 12;
fig. 14 is a perspective view of the torsion box structure of fig. 1;
FIG. 15 is a schematic side view of a portion of the structure around the A-pillar of FIG. 1;
FIG. 16 is a schematic view of F-F of FIG. 15;
FIG. 17 is a schematic view of G-G of FIG. 15.
Reference numerals illustrate:
| reference numerals
|
Name of the name
|
Reference numerals
|
Name of the name
|
| 1
|
Front side member
|
72
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Outer beam plate
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| 11
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Front longitudinal inner plate
|
7a
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First cavity
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| 111
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Crush rib
|
711
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First front side beam section
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| 12
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Front longitudinal beam outer plate
|
712
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Second front side beam section
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| 2
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Front wall plate beam
|
8
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Connecting plate
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| 3
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Threshold beam
|
81
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Interconnection plate
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| 31
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Threshold reinforcement
|
82
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External connecting plate
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| 4
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Front section of middle channel
|
91
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Front suspension tower bag
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| 5
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Seat cross beam
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92
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Front suspension tower bag reinforcing plate
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| 6
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Torsion box structure
|
10
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A column
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| 61
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Torsion box
|
101
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A-pillar inner plate
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| 62
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Reinforcing plate
|
102
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A pillar outer panel
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| 7
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Front side beam
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20
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A column reinforcing plate
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| 71
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Inner side beam plate
|
|
|
The achievement of the objects, functional features and advantages of the present invention will be further described with reference to the accompanying drawings, in conjunction with the embodiments.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that, if directional indications (such as up, down, left, right, front, and rear … …) are included in the embodiments of the present invention, the directional indications are merely used to explain the relative positional relationship, movement conditions, etc. between the components in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indications are correspondingly changed.
In addition, if there is a description of "first", "second", etc. in the embodiments of the present invention, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, the meaning of "and/or" as it appears throughout includes three parallel schemes, for example "A and/or B", including the A scheme, or the B scheme, or the scheme where A and B are satisfied simultaneously. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not within the scope of protection claimed in the present invention.
The ultimate goal of automotive safety research is to avoid or mitigate injuries suffered by drivers and pedestrians during traffic accidents. In a real traffic accident, the front collision incidence rate of which the overlapping rate is smaller than 25 percent is higher (the ratio is 24.4 percent), and because the main energy absorption and force transmission components are not in the overlapping area, the IIHS reports that 25 percent of the death of the front collision is caused by small offset collision. When a small offset collision occurs to an automobile, the automobile body needs to have enough energy absorption and collision rigidity so as to improve the protection of passengers on the automobile.
The percentage of 25% refers to the overlap amount of the vehicle body width and the barrier. The smaller the overlap amount, the smaller the contact force bearing area, the higher the injury to the vehicle body and passengers is possible, and the 25% offset collision is small due to the front contact overlap, and the front longitudinal beam basically does not participate in deformation energy absorption, but only a small amount of bending deformation. If the front impact beam is shorter, the impact beam may not participate in the transfer of impact energy. Finally, the path actually participating in energy absorption is likely to be the only upper longitudinal beam inside the front fender. Secondly, the tire is susceptible to intrusion. The tire is stressed earlier and more in a small offset collision, and the dash panel and the door sill Liang Geng are subject to deformation, resulting in more serious intrusion of the tire into the passenger compartment.
In order to solve the above-mentioned problems, the present invention provides a vehicle body structure, and fig. 1 to 17 are specific embodiments of the vehicle body structure provided by the present invention.
Referring to fig. 10 to 11, the vehicle body structure includes two front side members 1 and a force transmission structure, the two front side members 1 each extending in the front-rear direction and being arranged at a spacing in the lateral direction; the force transmission structure comprises a front coaming beam 2, two threshold beams 3, a middle channel front section 4, a seat beam 5 and two torsion box structures 6, wherein the two threshold beams 3 extend along the front and back directions and are transversely spaced, the front coaming beam 2 is arranged between the two front longitudinal beams 1, two ends of the front coaming beam 2 are respectively connected with the rear ends of the front longitudinal beams 1, the middle channel front section 4 extends along the front and back directions and is positioned between the two threshold beams 3, the two torsion box structures 6 are transversely spaced, the front end of each torsion box structure 6 is connected with the rear end of the corresponding front longitudinal beam 1, the rear end of each torsion box structure is respectively connected with the front end of the corresponding threshold beam 3 and the front end of the corresponding middle channel front section 4, the seat beam 5 extends along the transverse direction, two ends of the seat are respectively connected with the two threshold beams 3, and the rear end of the middle channel front section 4 is connected with the middle part of the seat beam 5.
In the technical scheme provided by the invention, when a vehicle collides with small offset, external force is transmitted to the dash panel beam 2 and the two torsion box structures 6 through the front longitudinal beam 1, the front end of each torsion box structure 6 is connected with the rear end of the corresponding front longitudinal beam 1, the rear end of each torsion box structure 6 is respectively connected with the front end of the corresponding side of the corresponding threshold beam 3 and the front end of the corresponding middle channel front section 4, each torsion box structure 6 forms a triangular cavity structure, the force transmitted by the front longitudinal beam 1 is respectively transmitted to the threshold beam 3 and the middle channel front section 4, so that a Y-shaped force transmission path is constructed, the two ends of the seat in the transverse direction are respectively connected with the two threshold beams 3, and the rear end of the middle channel front section 4 is connected with the middle part of the seat beam 5.
In the prior art, in order to avoid discontinuous force transmission of the longitudinal beam, a torsion box is generally adopted to connect the front longitudinal beam 1 and the threshold beam 3, so that torque transmission is realized, the torsion box generally adopts two structural forms, one is formed by spot welding of a plurality of sheet metal parts at the front section of the front longitudinal beam 1 and CO2 shielded welding, the automobile torsion box in the structural form is lapped with the threshold beam 3 and the cross beam in a joint form, and is connected with a seat mounting point, a chassis front suspension component mounting through a bracket and the like. The other is in an integrally formed form of aluminum alloy.
Specifically, referring to fig. 12 to 14, in the present embodiment, the torsion box structure 6 includes a torsion box 61 and a plurality of reinforcing plates, each of which extends longitudinally and is disposed at intervals in a lateral direction, and two ends of each of the reinforcing plates are respectively connected to a cavity wall of a cavity formed by the torsion box 61. One reinforcing plate is welded with the rear section of the outer plate of the front longitudinal beam 1 and the threshold beam 3, the other reinforcing plate is welded with the inner plate of the front longitudinal beam 1 and the rear end face of the torsion box 61, the two reinforcing plates divide the triangular cavity of the torsion box 61 into three cavities, the width of the left cavity is about 78mm, the width of the front end of the middle trapezoid cavity is about 80mm, the width of the rear part is about 205mm, and the width of the right cavity is about 145mm; the cavity height is about 105mm. The three cavities form four force transmission paths, so that the collision force is ensured to be transmitted to the middle channel and the threshold beam 3, the rigidity of the front end of the passenger cabin is improved, and the collision invasion amount of the lower area of the dash panel is reduced.
Further, referring to fig. 1 to 3, in the present embodiment, the front side member 1 includes a front side member inner panel 11 and a front side member outer panel 12 disposed at intervals in the inner-outer direction, and the front side member inner panel 11 is provided with a crush structure including a plurality of crush ribs 111 disposed at intervals in the front-rear upward direction. Specifically, the crush rib 111 located at the front side is located at a distance of about 155mm from the front end surface of the front side member 1, and the crush rib 111 located at the rear side is located at a distance of about 155mm from the front end surface of the front side member 1, so that the crush energy absorption at the front end of the front side member 1 can be guided in the collision process through CAE analysis, and the collision acceleration can be reduced.
Further, referring to fig. 7, in this embodiment, the vehicle body structure further includes a front side rail 7, the front side rail 7 and the front side rail 1 are disposed at an upper-lower-upper-interval, the front side rail 7 includes an inner side rail plate 71 and an outer side rail plate 72 disposed at an inner-outer-upper-interval, and the inner side rail plate 71 and the outer side rail plate 72 enclose a first cavity 7a. Because the first cavity 7a can decompose the force to a certain extent, when the external force is applied, the structure can bear larger external force, and the structure is more stable.
Further, referring to fig. 4 to 5, the vehicle body structure further includes a connecting plate 8, the connecting plate 8 is disposed at a front end of the front side rail 7, the connecting plate 8 includes an inner connecting plate 81 and an outer connecting plate 82 disposed at intervals in an inner-outer direction, and the inner connecting plate 81, the outer connecting plate 82, and the front side rail 1 enclose a second cavity. By providing the front end of the front side frame 7 with the inner connecting plate 81 and the outer connecting plate 82 welded to the front side frame 1, the second cavity of about 80 x 75mm is formed, and the impact force is guided to be transmitted to the side frame and the side frame at the front end, thereby increasing the stability of the front end structure of the front side frame 7.
Further, referring to fig. 9, in the present embodiment, the front side beam 7 includes a first front side beam segment 711 and a second front side beam segment 712 sequentially disposed from front to back, the second front side beam segment 712 extends in a front-rear direction, the first front side beam segment 711 is inclined from rear to front toward a middle of the vehicle body, and an included angle a is formed between the first front side beam segment 711 and the second front side beam segment 712, wherein 20 ° is equal to or less than 30 °, and preferably, a=25 °. The front side beam 7 guides the vehicle body to deflect in the small offset collision process in a bending mode, the X-direction collision kinetic energy is partially decomposed into Y-direction kinetic energy, the energy required to be absorbed by the vehicle collision deformation is reduced, the damage to the rear passenger cabin is reduced, and the collision performance of the vehicle is improved.
Further, referring to fig. 6 and 8, the vehicle body structure further includes a front suspension tower packet structure including a front suspension tower packet and a front suspension tower packet reinforcing plate 92, the upper ends of the front suspension tower packet and the front suspension tower packet reinforcing plate 92 are connected to the front side rail 7, the lower ends of the front suspension tower packet and the front suspension tower packet reinforcing plate 92 are connected to the front side rail 1, and the front suspension tower packet reinforcing plate 92 are all arranged to arch outwards. By the arrangement, the rigidity of the rear area in the front side beam 7 can be improved, meanwhile, the front suspension tower bag and the front suspension tower bag reinforcing plate 92 are arched towards the outer side, and the X-direction collision kinetic energy can be decomposed into Y-direction kinetic energy to a certain extent, so that the energy required to be absorbed by the collision deformation of the vehicle is reduced.
Further, referring to fig. 15 to 17, in the present embodiment, the vehicle body structure further includes an a pillar 10 and an a pillar reinforcement plate 20, the a pillar 10 includes an a pillar inner plate 101 and an a pillar outer plate 102 disposed at intervals in an inner-outer direction, the a pillar reinforcement plate 20 is formed with a cavity having an opening facing inward, the a pillar reinforcement plate 20 is disposed between the a pillar inner plate 101 and the a pillar outer plate 102, and the a pillar reinforcement plate 20 is disposed corresponding to a rear end of the front side rail 7. In this way, the a-pillar reinforcement plate 20 provided on the upper portion of the a-pillar 10 and the front side rail 7 are supported in the X-direction, so that the collision force received by the front side rail 7 is transmitted to the a-pillar inner panel 101, and the collision performance is improved.
Further, referring to fig. 16, each of the threshold beams 3 is formed with a cavity; the vehicle body structure further includes a rocker reinforcement 31, and the rocker reinforcement 31 is disposed in a cavity formed by the rocker beam 3. The reinforcement member can be arranged as an aluminum alloy extrusion member, when a Y-shaped force transmission path is constructed, collision force is transmitted to the path of the threshold beam 3 through the torsion box 61, after the aluminum alloy extrusion member is added in the threshold cavity, the energy of the impact of the tire hub to the rear of the vehicle in the small offset collision process can be resisted, the rigidity of the passenger cabin is improved, the rigidity of the lower part of the passenger cabin is greatly improved, and the collision performance is improved.
The invention also provides a vehicle, which comprises the vehicle body structure, a seat in the vehicle, an engine and the like, and the vehicle comprises the vehicle body structure, wherein the specific structure of the vehicle body structure refers to the embodiment, and the vehicle body structure of the vehicle adopts all the technical schemes of all the embodiments, so that the vehicle has at least all the beneficial effects brought by the technical schemes of the embodiments, and the description is omitted.
On the premise of ensuring the whole vehicle arrangement, the vehicle is provided with a collapse zone of a front longitudinal beam inner plate 11, a cavity structural design of a torsion box 61 at the rear section of a front longitudinal beam 1 and multiple force transmission paths of the front edge beam 7 and the threshold beam 3 through optimizing force transmission paths, so that the multi-path collision force transmission is achieved, the rigidity of a front passenger cabin is improved, the intrusion beam of a front coaming is reduced, and the collision performance is improved; and, the upper and lower supporting plates are added on the A-pillar inner plate 101, a side wall threshold design threshold supporting plate forms a multiple closed cavity at the front end of the passenger cabin, the support of the passenger cabin is improved, and the invasion amount of collision to the lower part of the dash panel is reduced.
The foregoing description is only of the preferred embodiments of the present invention and is not intended to limit the scope of the invention, and all equivalent structural changes made by the description of the present invention and the accompanying drawings or direct/indirect application in other related technical fields are included in the scope of the invention.