CN116921530A - A high-speed and efficient manufacturing system for preventing scratches on the bottom of cup shells - Google Patents
A high-speed and efficient manufacturing system for preventing scratches on the bottom of cup shells Download PDFInfo
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- CN116921530A CN116921530A CN202311057588.XA CN202311057588A CN116921530A CN 116921530 A CN116921530 A CN 116921530A CN 202311057588 A CN202311057588 A CN 202311057588A CN 116921530 A CN116921530 A CN 116921530A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/003—Simultaneous forming, e.g. making more than one part per stroke
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/04—Movable or exchangeable mountings for tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D55/00—Safety devices protecting the machine or the operator, specially adapted for apparatus or machines dealt with in this subclass
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
- F16F15/04—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
- F16F15/06—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs
- F16F15/067—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs using only wound springs
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- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Aviation & Aerospace Engineering (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
本发明公开了一种杯壳防底部划伤高速高效的制造系统,包括下模具,所述下模具的顶部开设有模具槽,所述模具槽的内腔中设置有杯壳底部本体,所述模具槽内腔的顶部活动连接有第一轮廓板,所述下模具的顶部设置有冲压组件,所述冲压组件顶部的正中固定连接有液压缸,所述液压缸的底部安装有液压杆,所述液压杆的底部活动连接有缓冲组件,所述缓冲组件的底部固定连接有安装柱,所述安装柱的底部安装有第二轮廓板。本发明所述的一种杯壳防底部划伤高速高效的制造系统,此系统制造出的杯壳,可以通过其具有的凹槽,其在进行后续的上料传送工作时,可以避免杯壳底部本体的外观面与传送带直接接触,以此可以提高产量的良品率。
The invention discloses a high-speed and efficient manufacturing system for preventing scratches on the bottom of a cup shell, which includes a lower mold. A mold groove is provided on the top of the lower mold, and a cup shell bottom body is provided in the inner cavity of the mold groove. A first contour plate is movably connected to the top of the inner cavity of the mold groove. A stamping assembly is provided on the top of the lower mold. A hydraulic cylinder is fixedly connected to the center of the top of the stamping assembly. A hydraulic rod is installed at the bottom of the hydraulic cylinder. A buffer assembly is movably connected to the bottom of the hydraulic rod, a mounting column is fixedly connected to the bottom of the buffer assembly, and a second contour plate is installed at the bottom of the mounting column. The invention describes a high-speed and efficient manufacturing system for cup shells that prevents scratches on the bottom. The cup shells manufactured by this system can pass through the grooves they have, which can avoid the cup shells from being damaged during the subsequent feeding and conveying work. The outer surface of the bottom body is in direct contact with the conveyor belt, which can improve the yield rate of production.
Description
技术领域Technical field
本发明涉及新能源电池外壳壳底的制造领域,特别涉及一种杯壳防底部划伤高速高效的制造系统。The invention relates to the field of manufacturing the bottom of new energy battery casings, and in particular to a high-speed and efficient manufacturing system for preventing scratches on the bottom of cup shells.
背景技术Background technique
新能源汽车电池是使用新能源技术减少温室气体排放污染的新型汽车电池,可以分为两大类,即蓄电池和燃料电池,蓄电池适用于纯新能源汽车,可以归类为铅酸蓄电池、镍基电池,新能源汽车电池组由多个电池串联叠置组成,一个典型的电池组大约有96个电池,充电到4.2V的锂离子电池而言,这样的电池组可产生超过400V的总电压,新能源汽车电池可以分为两大类,即蓄电池和燃料电池,蓄电池适用于纯新能源汽车,可以归类为铅酸蓄电池、镍基电池、钠ß电池、二次锂电池、空气电池等类型,而燃料电池专用于燃料电池新能源汽车,可以分为碱性燃料电池、磷酸燃料电池、熔融碳酸盐燃料电池、固体氧化物燃料电池、质子交换膜燃料电池、直接甲醇燃料电池等类型。New energy vehicle batteries are new vehicle batteries that use new energy technology to reduce greenhouse gas emission pollution. They can be divided into two categories, namely batteries and fuel cells. Batteries are suitable for pure new energy vehicles and can be classified into lead-acid batteries and nickel-based batteries. Batteries, new energy vehicle battery packs are composed of multiple cells stacked in series. A typical battery pack has about 96 cells. For a lithium-ion battery charged to 4.2V, such a battery pack can generate a total voltage of more than 400V. New energy vehicle batteries can be divided into two categories, namely batteries and fuel cells. Batteries are suitable for pure new energy vehicles and can be classified into lead-acid batteries, nickel-based batteries, sodium beta batteries, secondary lithium batteries, air batteries and other types. , and fuel cells are dedicated to fuel cell new energy vehicles and can be divided into alkaline fuel cells, phosphoric acid fuel cells, molten carbonate fuel cells, solid oxide fuel cells, proton exchange membrane fuel cells, direct methanol fuel cells and other types.
在对新能源电池外壳的壳体进行传输过程中,由于其壳体为水平状,使其在进行上料传送时,会与传送带进行接触,以此会出现较多的划伤,使得整体的成品不良率较高,同时还会影响整体工作效率和成本的增加。During the transmission process of the new energy battery casing, because the casing is horizontal, it will come into contact with the conveyor belt during loading and transportation, which will cause more scratches, making the overall The defective rate of finished products is high, which will also affect the overall work efficiency and cost increase.
因此,提出一种杯壳防底部划伤高速高效的制造系统来解决上述问题很有必要。Therefore, it is necessary to propose a high-speed and efficient manufacturing system that prevents scratches on the bottom of the cup shell to solve the above problems.
发明内容Contents of the invention
本发明的主要目的在于提供一种杯壳防底部划伤高速高效的制造系统,可以有效解决背景技术中的问题。The main purpose of the present invention is to provide a high-speed and efficient manufacturing system for preventing scratches on the bottom of cup shells, which can effectively solve the problems in the background technology.
为实现上述目的,本发明采取的技术方案为:In order to achieve the above objects, the technical solutions adopted by the present invention are:
一种杯壳防底部划伤高速高效的制造系统,包括下模具,所述下模具的顶部开设有模具槽,所述模具槽的内腔中设置有杯壳底部本体,所述模具槽内腔的顶部活动连接有第一轮廓板;A high-speed and efficient manufacturing system for preventing scratches on the bottom of cup shells, including a lower mold. A mold groove is provided on the top of the lower mold. A cup shell bottom body is provided in the inner cavity of the mold groove. The inner cavity of the mold groove is The top is movably connected with a first contour plate;
所述下模具的顶部设置有冲压组件,所述冲压组件顶部的正中固定连接有液压缸,所述液压缸的底部安装有液压杆,所述液压杆的底部活动连接有缓冲组件,所述缓冲组件的底部固定连接有安装柱,所述安装柱的底部安装有第二轮廓板。The top of the lower mold is provided with a stamping assembly, a hydraulic cylinder is fixedly connected to the center of the top of the stamping assembly, a hydraulic rod is installed at the bottom of the hydraulic cylinder, and a buffer assembly is movably connected to the bottom of the hydraulic rod. A mounting post is fixedly connected to the bottom of the component, and a second contour plate is mounted on the bottom of the mounting post.
优选的,所述杯壳底部本体的底部开设有轮廓槽,所述下模具的底部固定连接有底座,所述底座顶部的左右两侧对称固定连接有液压升降杆,两个所述液压升降杆的顶部固定连接有顶板,所述顶板底部的正中固定连接在液压缸的顶部。Preferably, the bottom of the bottom body of the cup shell is provided with a contour groove, the bottom of the lower mold is fixedly connected to a base, and the left and right sides of the top of the base are symmetrically fixed to hydraulic lifting rods, and two of the hydraulic lifting rods are connected. A top plate is fixedly connected to the top of the hydraulic cylinder, and the center of the bottom of the top plate is fixedly connected to the top of the hydraulic cylinder.
优选的,所述下模具内腔的底部固定连接有液压推杆,,所述第一轮廓板底部的正中螺纹连接在液压推杆的顶部,所述下模具左右两侧的顶部对称固定连接有第二刀口,所述第一轮廓板的尺寸和轮廓槽底部的尺寸相适配。Preferably, the bottom of the inner cavity of the lower mold is fixedly connected with a hydraulic push rod, the center of the bottom of the first contour plate is threadedly connected to the top of the hydraulic push rod, and the tops of the left and right sides of the lower mold are symmetrically and fixedly connected with For the second blade, the size of the first profile plate matches the size of the bottom of the profile groove.
优选的,所述冲压组件的左右两侧对称固定连接有第一刀口,所述冲压组件为底部与外界相通的结构,所述第二轮廓板与第一轮廓板处于同一轴线上,所述第二轮廓板与轮廓槽顶部的尺寸相适配。Preferably, the left and right sides of the stamping assembly are symmetrically and fixedly connected with a first knife edge, the stamping assembly is a structure with a bottom connected to the outside world, the second profile plate and the first profile plate are on the same axis, and the second profile plate is on the same axis. The two profile plates are adapted to the size of the top of the profile groove.
优选的,所述液压杆底部的正中开设有限位槽,所述限位槽内腔的顶部固定连接有弹簧,所述弹簧的底部固定连接有限位块,所述限位块的尺寸比限位槽大,所述限位块活动连接在液压杆的内腔中。Preferably, a limit slot is provided in the center of the bottom of the hydraulic rod, a spring is fixedly connected to the top of the inner cavity of the limit slot, and a limit block is fixedly connected to the bottom of the spring. The size of the limit block is larger than that of the limit block. The groove is large, and the limiting block is movably connected in the inner cavity of the hydraulic rod.
优选的,所述缓冲组件和限位槽的尺寸相适配,所述缓冲组件通过限位槽活动连接在液压杆的内腔中,所述安装柱的正中开设有螺纹槽。Preferably, the size of the buffer component matches the limiting groove, the buffer component is movably connected in the inner cavity of the hydraulic rod through the limiting groove, and a threaded groove is provided in the center of the mounting post.
优选的,所述第二轮廓板顶部的正中固定连接有螺纹杆,所述螺纹杆与螺纹槽的尺寸相适配,所述螺纹杆通过螺纹槽螺纹连接在安装柱的内腔中。Preferably, a threaded rod is fixedly connected to the center of the top of the second profile plate, the threaded rod matches the size of the threaded groove, and the threaded rod is threadedly connected in the inner cavity of the mounting column through the threaded groove.
有益效果beneficial effects
与现有技术相比,本发明提供了一种杯壳防底部划伤高速高效的制造系统,具备以下有益效果:Compared with the existing technology, the present invention provides a high-speed and efficient manufacturing system that prevents scratches on the bottom of cup shells, and has the following beneficial effects:
1、该杯壳防底部划伤高速高效的制造系统,通过启动设置的液压升降杆,能通过顶板带动液压缸下压,使得液压缸能带冲压组件下压,此时冲压组件和下模具即可对放置在模具槽内腔中的杯壳底部本体进行冲压工作,通过设置的第二轮廓板和第一轮廓板即可对杯壳底部本体外观的变形处理,以此可以制备出带有底部凹陷轮廓槽的杯壳底部本体,通过具有凹陷的杯壳底部本体,其在进行后续的上料传送工作时,可以避免杯壳底部本体的外观面与传送带直接接触,以此可以提高产量的良品率。1. The cup shell is a high-speed and efficient manufacturing system that prevents bottom scratches. By activating the hydraulic lifting rod, the hydraulic cylinder can be driven down through the top plate, so that the hydraulic cylinder can press down with the stamping assembly. At this time, the stamping assembly and the lower mold are The bottom body of the cup shell placed in the inner cavity of the mold groove can be stamped. The appearance of the bottom body of the cup shell can be deformed through the second profile plate and the first profile plate, so that a mold with a bottom can be prepared. The bottom body of the cup shell with a concave contour groove can avoid direct contact between the outer surface of the bottom body of the cup shell and the conveyor belt during subsequent loading and conveying work, thereby increasing the output of quality products. Rate.
2、该杯壳防底部划伤高速高效的制造系统,通过设置的第二刀口和第一刀口,在冲压组件和下模具进行对杯壳底部本体的冲压工作时,可以将原料杯壳底部本体多余的材料切除,通过启动设置的液压缸,使得液压杆能进一步带动第二轮廓板下压,以此可以保证轮廓槽的形成,能提高对轮廓槽制备的精度,保证其成品的合格率。2. This cup shell is a high-speed and efficient manufacturing system that prevents scratches on the bottom. Through the second knife edge and the first knife edge, when the stamping assembly and the lower mold are stamping the cup shell bottom body, the raw cup shell bottom body can be The excess material is removed, and by activating the set hydraulic cylinder, the hydraulic rod can further drive the second profile plate to press down, thereby ensuring the formation of the profile groove, improving the accuracy of the preparation of the profile groove, and ensuring the qualification rate of the finished product.
3、该杯壳防底部划伤高速高效的制造系统,通过设置的螺纹杆和安装柱,可以对第二轮廓板进行更换,配合可拆卸的第一轮廓板,能根据杯壳底部本体所需轮廓槽的尺寸进行自由替换,以此使得能制备出不同尺寸的轮廓槽,使得整体适配性较好,且方便对受到磨损需要维护的第二轮廓板和第一轮廓板进行拆除处理,整体维护也较为方便。3. The cup shell has a high-speed and efficient manufacturing system that prevents scratches on the bottom. Through the set threaded rods and mounting posts, the second profile plate can be replaced. With the removable first profile plate, it can be customized according to the needs of the bottom body of the cup shell. The size of the contour groove can be freely replaced, so that contour grooves of different sizes can be prepared, which makes the overall adaptability better, and facilitates the removal of the second contour plate and the first contour plate that are subject to wear and need maintenance. The overall Maintenance is also easier.
4、该杯壳防底部划伤高速高效的制造系统,通过设置的弹簧,在第二轮廓板与杯壳底部本体接触时,可以通过安装柱、缓冲组件带动限位块与弹簧进行接触,以此可以起到缓冲效果,此时即可对杯壳底部本体和第二轮廓板起到一定的防护效果,能避免因为冲击的压力过大而导致结构出现损坏的现象发生。4. The cup shell is a high-speed and efficient manufacturing system that prevents bottom scratches. Through the set spring, when the second contour plate contacts the bottom body of the cup shell, the mounting column and buffer assembly can drive the limit block to contact the spring, so as to prevent the cup shell from being scratched. This can have a buffering effect. At this time, it can have a certain protective effect on the bottom body of the cup shell and the second profile plate, and can avoid structural damage caused by excessive impact pressure.
附图说明Description of the drawings
图1是本发明正面的结构示意图;Figure 1 is a schematic structural diagram of the front side of the present invention;
图2是本发明液压缸的结构示意图;Figure 2 is a schematic structural diagram of the hydraulic cylinder of the present invention;
图3是本发明图2中A处的放大图;Figure 3 is an enlarged view of position A in Figure 2 of the present invention;
图4是本发明杯壳底部本体的结构示意图;Figure 4 is a schematic structural diagram of the bottom body of the cup shell of the present invention;
图5是本发明下模具的结构示意图;Figure 5 is a schematic structural diagram of the lower mold of the present invention;
图6是本发明冲压组件的结构示意图。Figure 6 is a schematic structural diagram of the stamping assembly of the present invention.
图中:1、下模具;2、模具槽;3、液压推杆;4、第一轮廓板;5、冲压组件;6、液压缸;7、第一刀口;8、第二刀口;9、第二轮廓板;10、杯壳底部本体;11、轮廓槽;12、液压杆;13、螺纹杆;14、安装柱;15、螺纹槽;16、缓冲组件;17、限位块;18、限位槽;19、弹簧;20、底座;21、液压升降杆;22、顶板。In the picture: 1. Lower mold; 2. Mold groove; 3. Hydraulic push rod; 4. First profile plate; 5. Stamping component; 6. Hydraulic cylinder; 7. First knife edge; 8, Second knife edge; 9. Second profile plate; 10. Bottom body of the cup shell; 11. Profile groove; 12. Hydraulic rod; 13. Threaded rod; 14. Mounting column; 15. Threaded groove; 16. Buffer component; 17. Limit block; 18. Limit slot; 19. Spring; 20. Base; 21. Hydraulic lifting rod; 22. Top plate.
具体实施方式Detailed ways
为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention will be further elaborated below in conjunction with specific implementation modes.
如图1、4、5所示,一种杯壳防底部划伤高速高效的制造系统,包括下模具1,下模具1的顶部开设有模具槽2,模具槽2的内腔中设置有杯壳底部本体10,模具槽2内腔的顶部活动连接有第一轮廓板4,杯壳底部本体10的底部开设有轮廓槽11,下模具1的底部固定连接有底座20,底座20顶部的左右两侧对称固定连接有液压升降杆21,两个液压升降杆21的顶部固定连接有顶板22,顶板22底部的正中固定连接在液压缸6的顶部,下模具1内腔的底部固定连接有液压推杆3,第一轮廓板4底部的正中螺纹连接在液压推杆3的顶部,下模具1左右两侧的顶部对称固定连接有第二刀口8,第一轮廓板4的尺寸和轮廓槽11底部的尺寸相适配。As shown in Figures 1, 4, and 5, a high-speed and efficient manufacturing system for preventing scratches on the bottom of cup shells includes a lower mold 1. A mold groove 2 is provided on the top of the lower mold 1, and a cup is provided in the inner cavity of the mold groove 2. The shell bottom body 10 and the top of the inner cavity of the mold groove 2 are movably connected with a first profile plate 4. The bottom of the cup shell bottom body 10 is provided with a profile groove 11. The bottom of the lower mold 1 is fixedly connected with a base 20. The left and right sides of the top of the base 20 Hydraulic lift rods 21 are fixedly connected to both sides symmetrically. The tops of the two hydraulic lift rods 21 are fixedly connected to a top plate 22. The center of the bottom of the top plate 22 is fixedly connected to the top of the hydraulic cylinder 6. The bottom of the inner cavity of the lower mold 1 is fixedly connected to a hydraulic lift rod. The push rod 3 and the center of the bottom of the first contour plate 4 are threadedly connected to the top of the hydraulic push rod 3. The tops of the left and right sides of the lower mold 1 are symmetrically fixed with a second knife edge 8, the size of the first contour plate 4 and the contour groove 11. Bottom size to fit.
如图1、2、3、6所示,一种杯壳防底部划伤高速高效的制造系统,下模具1的顶部设置有冲压组件5,冲压组件5顶部的正中固定连接有液压缸6,液压缸6的底部安装有液压杆12,液压杆12的底部活动连接有缓冲组件16,缓冲组件16的底部固定连接有安装柱14,安装柱14的底部安装有第二轮廓板9,冲压组件5的左右两侧对称固定连接有第一刀口7,冲压组件5为底部与外界相通的结构,第二轮廓板9与第一轮廓板4处于同一轴线上,第二轮廓板9与轮廓槽11顶部的尺寸相适配,液压杆12底部的正中开设有限位槽18,限位槽18内腔的顶部固定连接有弹簧19,弹簧19的底部固定连接有限位块17,限位块17的尺寸比限位槽18大,限位块17活动连接在液压杆12的内腔中,缓冲组件16和限位槽18的尺寸相适配,缓冲组件16通过限位槽18活动连接在液压杆12的内腔中,安装柱14的正中开设有螺纹槽15,第二轮廓板9顶部的正中固定连接有螺纹杆13,螺纹杆13与螺纹槽15的尺寸相适配,螺纹杆13通过螺纹槽15螺纹连接在安装柱14的内腔中。As shown in Figures 1, 2, 3, and 6, a high-speed and efficient manufacturing system for preventing bottom scratches of cup shells is provided. A stamping assembly 5 is provided on the top of the lower mold 1, and a hydraulic cylinder 6 is fixedly connected to the center of the top of the stamping assembly 5. A hydraulic rod 12 is installed at the bottom of the hydraulic cylinder 6. A buffer assembly 16 is movably connected to the bottom of the hydraulic rod 12. A mounting column 14 is fixedly connected to the bottom of the buffer assembly 16. A second contour plate 9 is installed at the bottom of the mounting column 14. The stamping assembly The left and right sides of 5 are symmetrically and fixedly connected with a first knife edge 7. The stamping assembly 5 is a structure with a bottom connected to the outside world. The second profile plate 9 and the first profile plate 4 are on the same axis. The second profile plate 9 and the profile groove 11 The size of the top is suitable. A limit slot 18 is provided in the center of the bottom of the hydraulic rod 12. The top of the inner cavity of the limit slot 18 is fixedly connected with a spring 19. The bottom of the spring 19 is fixedly connected with a limit block 17. The size of the limit block 17 It is larger than the limit groove 18. The limit block 17 is movably connected in the inner cavity of the hydraulic rod 12. The sizes of the buffer component 16 and the limit groove 18 match. The buffer component 16 is movably connected to the hydraulic rod 12 through the limit groove 18. In the inner cavity, a threaded groove 15 is provided in the center of the mounting post 14, and a threaded rod 13 is fixedly connected to the center of the top of the second profile plate 9. The threaded rod 13 matches the size of the threaded groove 15, and the threaded rod 13 passes through the threaded groove. 15 is threaded in the inner cavity of the mounting column 14.
通过启动设置的液压升降杆21,能通过顶板22带动液压缸6下压,使得液压缸6能带冲压组件5下压,此时冲压组件5和下模具1即可对放置在模具槽2内腔中的杯壳底部本体10进行冲压工作,通过设置的第二轮廓板9和第一轮廓板4即可对杯壳底部本体10外观的变形处理,以此可以制备出带有底部凹陷轮廓槽11的杯壳底部本体10,通过具有凹陷的杯壳底部本体10,其在进行后续的上料传送工作时,可以避免杯壳底部本体10的外观面与传送带直接接触,以此可以提高产量的良品率。By activating the hydraulic lifting rod 21, the hydraulic cylinder 6 can be driven down through the top plate 22, so that the hydraulic cylinder 6 can push down with the stamping assembly 5. At this time, the stamping assembly 5 and the lower mold 1 can be placed opposite each other in the mold groove 2 The bottom body 10 of the cup shell in the cavity is punched, and the appearance of the bottom body 10 of the cup shell can be deformed through the second profile plate 9 and the first profile plate 4, so that a profile groove with a bottom depression can be prepared. The cup shell bottom body 10 of 11 has a concave cup shell bottom body 10, which can avoid direct contact between the outer surface of the cup shell bottom body 10 and the conveyor belt during the subsequent feeding and conveying work, thereby increasing the output. Yield rate.
通过设置的第二刀口8和第一刀口7,在冲压组件5和下模具1进行对杯壳底部本体10的冲压工作时,可以将原料杯壳底部本体10多余的材料切除,通过启动设置的液压缸6,使得液压杆12能进一步带动第二轮廓板9下压,以此可以保证轮廓槽11的形成,能提高对轮廓槽11制备的精度,保证其成品的合格率。Through the second knife edge 8 and the first knife edge 7 provided, when the stamping assembly 5 and the lower mold 1 perform the stamping work on the bottom body 10 of the cup shell, the excess material of the bottom body 10 of the raw cup shell can be cut off. By starting the set The hydraulic cylinder 6 enables the hydraulic rod 12 to further drive the second profile plate 9 to press down, thereby ensuring the formation of the profile groove 11, improving the accuracy of preparing the profile groove 11, and ensuring the qualification rate of the finished product.
通过设置的螺纹杆13和安装柱14,可以对第二轮廓板9进行更换,配合可拆卸的第一轮廓板4,能根据杯壳底部本体10所需轮廓槽11的尺寸进行自由替换,以此使得能制备出不同尺寸的轮廓槽11,使得整体适配性较好,且方便对受到磨损需要维护的第二轮廓板9和第一轮廓板4进行拆除处理,整体维护也较为方便。Through the provided threaded rod 13 and mounting post 14, the second profile plate 9 can be replaced. With the detachable first profile plate 4, it can be freely replaced according to the size of the profile groove 11 required for the bottom body 10 of the cup shell. This enables the preparation of profile grooves 11 of different sizes, making the overall adaptability better, and facilitates the removal of the second profile plate 9 and the first profile plate 4 that are subject to wear and need maintenance, and the overall maintenance is also more convenient.
通过设置的弹簧19,在第二轮廓板9与杯壳底部本体10接触时,可以通过安装柱14、缓冲组件16带动限位块17与弹簧19进行接触,以此可以起到缓冲效果,此时即可对杯壳底部本体10和第二轮廓板9起到一定的防护效果,能避免因为冲击的压力过大而导致结构出现损坏的现象发生。Through the provided spring 19, when the second profile plate 9 contacts the cup shell bottom body 10, the mounting column 14 and the buffer assembly 16 can drive the limit block 17 to contact the spring 19, thereby achieving a buffering effect. At this time, a certain protective effect can be achieved on the bottom body 10 of the cup shell and the second contour plate 9, which can prevent the structure from being damaged due to excessive impact pressure.
需要说明的是,本发明为一种杯壳防底部划伤高速高效的制造系统,使用时根据制造需求对第一轮廓板4和第二轮廓板9进行更换,转动第一轮廓板4和第二轮廓板9将其从液压推杆3和液压杆12处取下,将合适的第一轮廓板4和第二轮廓板9重新安装在液压推杆3和液压杆12处,将制备杯壳底部本体10用的材料放置在模具槽2的内腔中,启动液压升降杆21,带动顶板22下压,使得顶板22能带动液压缸6下压,使得液压杆12能带动第二轮廓板9对杯壳底部本体10内腔的底部进行接触,同时启动液压推杆3,带动第一轮廓板4上升,以此制备出凹槽状的轮廓槽11,同时启动液压缸6,继续将液压杆12下压,使得轮廓槽11完全成型,同时液压杆12下压时,缓冲组件16会通过弹簧19起到缓冲效果,冲压组件5和下模具1合模时,顶部的第一刀口7和底部的第二刀口8会对材料多余的地方进行切除,以此完成对杯壳底部本体10的制备工作。It should be noted that the present invention is a high-speed and efficient manufacturing system that prevents scratches on the bottom of cup shells. During use, the first profile plate 4 and the second profile plate 9 are replaced according to manufacturing needs, and the first profile plate 4 and the second profile plate 9 are rotated. Remove the second profile plate 9 from the hydraulic push rod 3 and hydraulic rod 12, reinstall the appropriate first profile plate 4 and second profile plate 9 on the hydraulic push rod 3 and hydraulic rod 12, and prepare the cup shell The material used for the bottom body 10 is placed in the inner cavity of the mold groove 2, and the hydraulic lifting rod 21 is started to drive the top plate 22 to press down, so that the top plate 22 can drive the hydraulic cylinder 6 to press down, so that the hydraulic rod 12 can drive the second profile plate 9 Make contact with the bottom of the inner cavity of the cup shell bottom body 10, and start the hydraulic push rod 3 at the same time to drive the first contour plate 4 to rise, thereby preparing a groove-shaped contour groove 11. At the same time, start the hydraulic cylinder 6, and continue to push the hydraulic rod 12 is pressed down to completely form the contour groove 11. At the same time, when the hydraulic rod 12 is pressed down, the buffer component 16 will have a buffering effect through the spring 19. When the stamping component 5 and the lower mold 1 are closed, the first knife edge 7 at the top and the bottom The second knife edge 8 will cut off the excess material, thereby completing the preparation of the bottom body 10 of the cup shell.
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have other aspects. Various changes and modifications are possible, which fall within the scope of the claimed invention. The scope of protection of the present invention is defined by the appended claims and their equivalents.
Claims (7)
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| JPH01178325A (en) * | 1988-01-08 | 1989-07-14 | Ueno Hiroshi | Molding method for can bodies for two-piece cans |
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| JP2015033708A (en) * | 2013-08-08 | 2015-02-19 | トーヨーエイテック株式会社 | Press-molding metal mold, press-molding method and press-molding device |
| US20190022729A1 (en) * | 2016-01-21 | 2019-01-24 | Nippon Steel & Sumitomo Metal Corporation | Press-molded article manufacturing method and press apparatus |
| CN220658890U (en) * | 2023-08-22 | 2024-03-26 | 苏州橙柳电子精密有限公司 | High-speed and high-efficiency manufacturing system for preventing bottom scratch of cup shell |
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| JPH01178325A (en) * | 1988-01-08 | 1989-07-14 | Ueno Hiroshi | Molding method for can bodies for two-piece cans |
| US5394727A (en) * | 1993-08-18 | 1995-03-07 | Aluminum Company Of America | Method of forming a metal container body |
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