CN116920685A - Totally-enclosed preparation device and method for humic acid water-soluble fertilizer - Google Patents
Totally-enclosed preparation device and method for humic acid water-soluble fertilizer Download PDFInfo
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- CN116920685A CN116920685A CN202310878435.5A CN202310878435A CN116920685A CN 116920685 A CN116920685 A CN 116920685A CN 202310878435 A CN202310878435 A CN 202310878435A CN 116920685 A CN116920685 A CN 116920685A
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- humic acid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/82—Combinations of dissimilar mixers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D1/00—Evaporating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D1/00—Evaporating
- B01D1/30—Accessories for evaporators ; Constructional details thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D11/00—Solvent extraction
- B01D11/04—Solvent extraction of solutions which are liquid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
- B01D29/03—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements self-supporting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/11—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with bag, cage, hose, tube, sleeve or like filtering elements
- B01D29/31—Self-supporting filtering elements
- B01D29/35—Self-supporting filtering elements arranged for outward flow filtration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/50—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition
- B01D29/56—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition in series connection
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/96—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor in which the filtering elements are moved between filtering operations; Particular measures for removing or replacing the filtering elements; Transport systems for filters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D5/00—Condensation of vapours; Recovering volatile solvents by condensation
- B01D5/0057—Condensation of vapours; Recovering volatile solvents by condensation in combination with other processes
- B01D5/006—Condensation of vapours; Recovering volatile solvents by condensation in combination with other processes with evaporation or distillation
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F11/00—Other organic fertilisers
- C05F11/02—Other organic fertilisers from peat, brown coal, and similar vegetable deposits
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05G—MIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
- C05G3/00—Mixtures of one or more fertilisers with additives not having a specially fertilising activity
- C05G3/80—Soil conditioners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/32—Mixing fertiliser ingredients
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Soil Sciences (AREA)
- Pest Control & Pesticides (AREA)
- Accessories For Mixers (AREA)
Abstract
本发明提供腐植酸水溶肥全封闭制备装置及方法，包括下壳体，所述下壳体内分别安置有提取机构与液化组件，所述下壳体的顶部固定安置有上壳体，所述上壳体内装配有物料加热机构，所述提取机构的顶部装配有过滤组件，且过滤组件与物料加热机构的两侧安装连通，所述上壳体的顶部固定安装有安装罩体，所述安装罩体的内部对接安装有与物料加热机构连通的对接腔，所述安装罩体与上壳体的顶部装配有联动机构。本发明通过联动机构在作业期间，利用自身部件实现三端联动的效果，实现对物料的压缩作业的同时又增加了物料的动态效果，实现装置对原料的发酵、制备、压滤一体化封闭作业，并且在压滤的同时又可以对混料空间的内壁进行清理。
The invention provides a fully enclosed preparation device and method for humic acid water-soluble fertilizer, which includes a lower casing. An extraction mechanism and a liquefaction component are respectively installed in the lower casing. An upper casing is fixedly installed on the top of the lower casing. The housing is equipped with a material heating mechanism. The top of the extraction mechanism is equipped with a filter assembly, and the filter assembly is installed and connected with both sides of the material heating mechanism. An installation cover is fixedly installed on the top of the upper housing. The installation cover A docking cavity connected to the material heating mechanism is installed inside the body, and a linkage mechanism is assembled between the installation cover and the top of the upper shell. The invention uses its own components to achieve a three-terminal linkage effect through the linkage mechanism during operation, thereby realizing the compression operation of the material while increasing the dynamic effect of the material, and realizing the integrated closed operation of fermentation, preparation and filter press of the raw material by the device. , and the inner wall of the mixing space can be cleaned while filtering.
Description
Technical Field
The invention relates to the technical field of humic acid synergist production, in particular to a totally-enclosed preparation device and method for humic acid water-soluble fertilizer.
Background
The humic acid biological synergist is a natural and environment-friendly organic fertilizer, is prepared from humic acid serving as a main active ingredient through a biotechnology method. Humic acid is a complex organic substance formed by microbial decomposition and degradation from organic wastes such as plant residues, animal wastes and the like.
Humic acid has the characteristics of promoting soil improvement, improving soil fertility, promoting plant growth and development and improving soil environment.
When the humic acid biological synergist is prepared, organic waste is subjected to concentrated pretreatment through a corresponding preparation device, and then complex organic substances formed through microbial decomposition and degradation are obtained through fermentation and filtration.
Through the above description, not only the composition and efficacy of the humic acid biological synergist are described, but also the preparation process of the existing humic acid biological synergist can be further mastered, but in practice, the following disadvantages still exist in the preparation process of the humic acid biological synergist preparation device: in the existing humic acid biological synergist preparation process, the adopted basic material transfer type preparation operation is to carry out progressive processing preparation on raw materials according to a working procedure, but frequent material transfer easily causes component loss of the raw materials, so that the integrated operation performance of the device is insufficient, fermentation operation of the raw material components can be better promoted, more raw material substances can be remained on the inner wall of the internal tank body after the existing stirring operation is finished, and the cleaning is inconvenient, so that the existing preparation process needs to be effectively improved and optimized.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a totally-enclosed preparation device and method for humic acid water-soluble fertilizer, and solves the problems in the background art.
In order to achieve the above purpose, the invention is realized by the following technical scheme:
the fully-closed humic acid water-soluble fertilizer preparation device comprises a lower shell, wherein a supporting foot rest is assembled at the bottom of the lower shell, an extraction mechanism and a liquefying component are respectively arranged in the lower shell, an upper shell is fixedly arranged at the top of the lower shell, a material heating mechanism is assembled in the upper shell, a filtering component is assembled at the top of the extraction mechanism and is communicated with two sides of the material heating mechanism in an installation manner, an installation cover body is fixedly arranged at the top of the upper shell, a butt joint cavity communicated with the material heating mechanism is butt-jointed in the installation cover body, a swinging opening is formed in the top of the installation cover body, a linkage mechanism is assembled at the top of the installation cover body and the top of the upper shell, one end of a transmission end of the linkage mechanism extends into the material heating mechanism, the other end of the linkage mechanism is movably assembled with the material mixing mechanism and penetrates through the swinging opening, and a filler opening communicated with the material heating mechanism is fixedly arranged at the back of the upper shell; the linkage mechanism comprises a supporting seat, a rotating arm, a linkage assembly, an extrusion assembly, a transmission mechanism and a swing arm, wherein the material mixing mechanism comprises an annular shell, a second rubber sleeve, a motor, stirring blades and a gear set, the top of a mounting cover body is fixedly provided with the transmission mechanism, the output end of the transmission mechanism is rotationally provided with the rotating arm, two sides of the top of the upper shell are movably provided with the linkage assembly through the supporting seat, the linkage assembly is movably connected with the rotating arm, the bottom of the linkage assembly is movably provided with the extrusion assembly which extends into a material heating mechanism, the end part of the linkage assembly is in butt joint with the corresponding extrusion assembly, the swing arm which extends into a butt joint cavity is movably arranged on the rotating arm, the bottom of the swing arm is movably provided with the annular shell, the outer side of the annular shell is sleeved with the second rubber sleeve, the gear set is rotationally mounted in the annular shell, and the bottom and the top of the annular shell are respectively in butt joint with the motor and the stirring blades which are connected with the gear set.
Further, the extraction mechanism comprises a tank body, a first cover body, a thermometer, an electric heating seat and an air duct, wherein the electric heating seat is arranged in the lower shell, the tank body is in butt joint in the electric heating seat, the first cover body is in butt joint at the top of the tank body, the thermometer extending to the inside is in butt joint at the top of the first cover body, and the air duct communicated with the material mixing cylinder is arranged at the top of the first cover body.
Further, the liquefaction subassembly includes liquefaction jar, leakage fluid dram, medium export, lid two, medium entry, ring pipe, has settled the liquefaction jar in the lower casing, and lid two is installed in the top butt joint of liquefaction jar, and the ring pipe is installed in the butt joint of liquefaction jar, and the medium entry of being connected with the ring pipe top is installed in the top butt joint of lid two, and the medium export of being connected with the ring pipe bottom is installed in the front butt joint of liquefaction jar, and the leakage fluid dram of intercommunication is installed in the one side butt joint of liquefaction jar.
Further, the linkage assembly comprises a transmission arm, a connecting rod and a guide rod, the top of the supporting seat is movably provided with the connecting rod, the top of the connecting rod is movably provided with the transmission arm connected with the rotating arm, the bottom of the connecting rod is movably provided with the guide rod, and the guide rod extends into the material mixing cylinder in a butt joint manner and is connected with the extrusion head in an installation manner.
Further, the material heating mechanism comprises a material mixing cylinder, an electric heating ring and a sleeve seat, the material mixing cylinder is fixedly arranged in the upper shell through the sleeve seat, and the electric heating ring is circumferentially arranged on the outer side of the material mixing cylinder.
Further, the transmission mechanism comprises a supporting plate and a motor, the supporting plate is fixedly arranged at the top of the installation cover body, the motor is fixedly arranged on the supporting plate, and the output end of the motor is connected with the rotating arm through a shaft seat in an installation manner.
Further, the extrusion assembly comprises a first rubber sleeve and an extrusion head, the extrusion head is arranged in the material mixing cylinder, the extrusion head is in butt joint with the guide rod, and the first rubber sleeve is arranged on the outer sleeve seat of the extrusion head.
Further, the filter component comprises a mounting cylinder, a filter screen plate, a cylinder seat, a filter element and a one-way valve, wherein the cylinder seat is arranged at the top of the first cover body in a butt joint mode, the one-way valve connected with the first cover body is arranged at the bottom of the cylinder seat, the mounting cylinder is arranged at the top of the cylinder seat, the filter screen plate is arranged in the mounting cylinder in a butt joint mode, and the filter element is arranged in the mounting cylinder below the filter screen plate in a butt joint mode.
Further, the connecting part comprises a connector, a connecting pipe and an electromagnetic valve, the connector is arranged at the top of the mounting cylinder in a butt joint mode, the connecting pipe communicated with the material mixing cylinder is arranged on the connector in a butt joint mode, and the electromagnetic valve is assembled on the connecting pipe.
The method comprises the following steps:
step one: preparing materials:
firstly, preparing organic raw materials to be prepared, putting the organic raw materials into a material heating mechanism through a filling port, and injecting proper amounts of water and thermophilic microorganism fermentation bacteria into the material heating mechanism;
step two: and (3) preparation:
starting a linkage mechanism to operate, and carrying out linkage coordination between the linkage mechanism and the mixing mechanism, so that the device can complete dynamic stirring and mixing of materials in a reciprocating manner, so that the raw materials and the liquid agent are fully mixed, and standing is carried out after the completion;
step three: preparation:
after standing, starting a linkage mechanism to operate, and carrying out linkage fit between the linkage mechanism and a mixing mechanism, so that the device can dynamically stir and mix materials in a reciprocating manner, and after mixing, carrying out filter pressing operation on fermentation raw materials to complete primary separation between the raw materials and stock solution;
step four: and (3) filtering and separating:
the separated stock solution prepared by the linkage mechanism and the mixing mechanism is conveyed into a filtering component, the filtering component carries out fine filtration on small particle impurities in the stock solution, and the filtered small particle impurities are automatically conveyed into an extraction mechanism;
step five: extraction:
heating the stock solution in the extracting mechanism by starting a heating part in the extracting mechanism to generate vaporization reaction;
step six: and (3) cooling and liquefying:
and allowing the stock solution gasified by the extraction mechanism to enter the liquefaction assembly in a homeotropic manner, and carrying out exchange cooling through an annular pipe in the liquefaction assembly to obtain the cooled humic acid biological liquid.
The invention provides a totally-enclosed preparation device and method for humic acid water-soluble fertilizer. Compared with the prior art, the method has the following beneficial effects:
the three-end linkage effect is achieved through the self parts during operation by the aid of the linkage mechanism, two ends of the self parts reciprocate mutually, the dynamic effect of the materials is improved when the compression operation of the materials is achieved, the mixing mechanism can be matched, the stirring and the neutralization of the materials are achieved when the materials are lifted, the three-end operation is enabled not to interfere with each other, the fermentation, preparation and filter pressing integrated sealing operation of the raw materials is achieved, and the inner wall of a mixing space can be cleaned when the filter pressing is carried out.
The device can carry out refined filtering operation on the prepared stock solution through the filtering component, and the filtering component is convenient for personnel to carry out single disassembly and replacement without disassembling and assembling the whole device.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view showing the overall internal state structure of a manufacturing apparatus of the present invention;
FIG. 2 is a schematic diagram showing the overall front state of the manufacturing apparatus of the present invention;
FIG. 3 is a schematic view showing the overall back surface state structure of the manufacturing apparatus of the present invention;
FIG. 4 is a schematic structural view showing the assembly state of a material heating mechanism and a mixing mechanism;
FIG. 5 shows a structural schematic diagram of the assembly state of the linkage mechanism and the mixing mechanism;
FIG. 6 shows a schematic diagram of the composition structure of the mixing mechanism of the invention;
FIG. 7 is a schematic diagram showing the assembled state of the extracting mechanism and the liquefying assembly;
FIG. 8 shows a schematic view of the filter assembly composition of the present invention;
FIG. 9 is a schematic diagram showing the construction of the liquefaction assembly of the present invention;
the figure shows: 1. a lower housing; 11. a support foot rest; 2. an extraction mechanism; 21. a tank body; 22. a first cover body; 23. a thermometer; 24. an electric heating seat; 25. an air duct; 3. a liquefaction assembly; 31. a liquefaction tank; 32. a liquid outlet; 33. a medium outlet; 34. a second cover body; 35. a media inlet; 36. an annular tube; 4. a linkage mechanism; 41. a support base; 42. a rotating arm; 43. a linkage assembly; 431. a transmission arm; 432. a connecting rod; 433. a guide rod; 44. an extrusion assembly; 441. a first rubber sleeve; 442. an extrusion head; 45. a transmission mechanism; 451. a support plate; 452. a motor; 5. installing a cover body; 51. a swinging port; 52. a butt joint cavity; 6. an upper housing; 7. a material heating mechanism; 71. a material mixing drum; 72. an electric heating ring; 73. a sleeve seat; 74. a material removing opening; 8. a mixing mechanism; 81. an annular housing; 82. a second rubber sleeve; 83. a motor; 84. stirring the leaves; 85. a gear set; 9. a filter assembly; 91. a filter assembly; 911. a mounting cylinder; 912. a filter screen plate; 913. a cylinder seat; 914. a filter element; 915. a one-way valve; 92. a connecting member; 921. a connector; 922. a connecting pipe; 923. an electromagnetic valve; 10. and a filler port.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
In order to solve the technical problems in the background technology, the following totally-enclosed preparation device and method for humic acid water-soluble fertilizer are provided:
referring to fig. 1-9, the fully-closed preparation device and method for humic acid water-soluble fertilizer provided by the invention comprise a lower shell 1, wherein a supporting foot rest 11 is assembled at the bottom of the lower shell 1, an extraction mechanism 2 and a liquefying component 3 are respectively arranged at the bottom of the lower shell 1, an upper shell 6 is fixedly arranged at the top of the lower shell 1, a material heating mechanism 7 is assembled in the upper shell 6, a filtering component 9 is assembled at the top of the extraction mechanism 2, the filtering component 9 is communicated with two sides of the material heating mechanism 7 in an installation manner, a mounting cover body 5 is fixedly arranged at the top of the upper shell 6, a butt joint cavity 52 communicated with the material heating mechanism 7 is butt-jointed in the interior of the mounting cover body 5, a swinging opening 51 is arranged at the top of the mounting cover body 5, a linkage mechanism 4 is assembled at the top of the mounting cover body 5 and the upper shell 6, one end of a transmission end of the linkage mechanism 4 extends into the material heating mechanism 7, the other end of the linkage mechanism is movably provided with a swinging opening 51, and a filler 10 communicated with the material heating mechanism 7 is fixedly arranged at the back of the upper shell 6;
the linkage mechanism 4 comprises a supporting seat 41, a rotating arm 42, a linkage assembly 43, an extrusion assembly 44, a transmission mechanism 45 and a swing arm 46, wherein the mixing mechanism 8 comprises an annular shell 81, a second rubber sleeve 82, a motor 83, a stirring blade 84 and a gear set 85, the transmission mechanism 45 is fixedly arranged at the top of the installation cover body 5, the rotating arm 42 is rotatably arranged at the output end of the transmission mechanism 45, the linkage assembly 43 is movably arranged at two sides of the top of the upper shell 6 through the supporting seat 41, the linkage assembly 43 is movably connected with the rotating arm 42, the bottom of the linkage assembly 43 is movably arranged with the corresponding extrusion assembly 44 which is arranged in a manner of extending into the material heating mechanism 7 in a butt joint manner, the swing arm 46 which is movably arranged on the rotating arm 42 and extends into the butt joint cavity 52, the annular shell 81 is movably arranged at the bottom of the swing arm 46, the second rubber sleeve 82 is sleeved at the outer side of the annular shell 81, the gear set 85 is rotatably arranged in the annular shell 81, and the motor 83 and the stirring blade 84 which are respectively connected with the gear set 85 are respectively in a butt joint manner at the bottom and the top of the annular shell 81.
The supporting foot rest 11 is used for completing supporting operation of the lower shell 1, the prepared raw materials are heated and gasified through the extracting mechanism 2, the mechanism is caused to achieve the extracting effect, raw material liquid in a gas state is converted into liquid state through the liquefying component 3, the device obtains required raw material stock liquid after extraction, heating preparation of materials is completed through the material heating mechanism 7, filtering operation can be carried out on the prepared raw liquid through the filtering component 9 so as to enable impurity particles in the raw liquid to be in an inner part, purity of the raw liquid is guaranteed, the installing cover body 5 can be connected with an external component in a supporting manner, the internal butt joint cavity 52 is matched with the internal preparation area to complete communication operation, mounting points of the linkage mechanism 4 are respectively arranged on the installing cover body 5 and the upper shell 6, one group of linkage ends penetrate through the swinging ports 51 and extend into the butt joint cavity 52, the linkage mechanism 4 achieves three-end linkage effect through the self-part during operation, the two ends reciprocate mutually, the dynamic effect of the materials is increased when the compression operation of the materials is achieved, the mixing mechanism 8 can be matched, stirring and neutralization of the materials is completed when lifting is carried out, the three-end joint operation is disturbed by the material stirring operation is carried out, the filling operation is completed, and the filling operation is completed through the filling device 10 through the sealing operation, and the filling device is provided with the filling port 10;
the transmission mechanism 45 is adopted to drive the rotating arm 42 to rotate, the linkage assembly 43 is driven to synchronously operate through the rotating arm 42, the linkage assembly 43 is driven to move, and the linkage assembly 43 is limited by the upper shell 6, so that the linkage assembly 43 moves linearly, the extrusion assembly 4 reciprocates mutually, the dynamic operation of materials is completed, the rotating arm 42 rotates and simultaneously drives the swing arm 46 to move, the swing arm 46 drives the mixing mechanism 8 to move up and down, and the mixing mechanism 8 realizes the stirring and mixing of the materials;
the annular shell 81 is driven to move up and down by the swing arm 46, the sealing effect during the lifting period of the annular shell 81 is guaranteed by the second rubber sleeve member 82, the gear set 85 is driven to carry out linkage transmission by the motor 83, the stirring blade 84 is driven to rotate by the gear set 85, and the stirring blade 84 is used for stirring materials.
Example two
As shown in fig. 1, 3 and 5, on the basis of the above embodiment, the present embodiment further gives the following:
in the embodiment, the material heating mechanism 7 comprises a material mixing cylinder 71, an electric heating ring 72 and a sleeve seat 73, wherein the material mixing cylinder 71 is fixedly arranged in the upper shell 6 through the sleeve seat 73, and the electric heating ring 72 is circumferentially arranged on the outer side of the material mixing cylinder 71;
during the period, personnel firstly connect the electric heating ring 72, and then the electric heating ring 72 heats the material mixing cylinder 71 to finish heating fermentation of the materials in the material mixing cylinder 71, so as to realize the preparation operation of the materials in the material mixing cylinder 71;
the material mixing drum 71 is fixedly installed in the upper housing 6 through the socket 73.
In this embodiment, the linkage assembly 43 includes a driving arm 431, a connecting rod 432, and a guide rod 433, the top of the supporting seat 41 is movably provided with the connecting rod 432, the top of the connecting rod 432 is movably provided with the driving arm 431 connected with the rotating arm 42, the bottom of the connecting rod 432 is movably provided with the guide rod 433, the guide rod 433 extends into the material mixing drum 71 in a butt joint manner, and is connected with the extrusion head 442 in a mounting manner;
the transmission arm 431 is driven to synchronously operate by the rotating arm 42, the transmission arm 431 is driven to apply force to the connecting rod 432, the guide rod 433 at the bottom is driven to move by the connecting rod 432, and the guide rod 433 is limited by the upper shell 6, so that the guide rod 433 moves linearly, the extrusion heads 442 reciprocate mutually, and the dynamic operation on materials is completed.
In this embodiment, the transmission mechanism 45 includes a support plate 451 and a motor 452, the support plate 451 is fixedly mounted on the top of the mounting cover 5, the motor 452 is fixedly mounted on the support plate 451, and the output end of the motor 452 is mounted and connected with the rotating arm 42 through a shaft seat.
During operation, a person starts the motor 452, and the motor 452 drives the rotating arm 42 to rotate;
the motor 452 is carried and installed by the supporting plate 451, and the motor 452 is in butt joint installation with the rotating arm 42 through a shaft lever and a shaft seat;
in the present embodiment, the extrusion assembly 44 includes a first rubber set 441 and an extrusion head 442, the extrusion head 442 is disposed inside the material mixing drum 71, the extrusion head 442 is abutted against the guide rod 433, and the first rubber set 411 is disposed on the outer housing of the extrusion head 442.
During the period, the motor 452 can drive the rotating arm 42 to rotate, and the end part of the guide rod 433 pushes the extrusion head 442;
the extrusion head 442 is pushed to be mutually close and expand, so that dynamic operation on materials is realized, extrusion operation on the materials can be completed by utilizing the extrusion head 442, and when the extrusion head 442 moves, the rubber sleeve 411 ensures the sealing effect between the extrusion head 442 and the upper shell 6, and the effect of isolating the materials is achieved.
Example III
As shown in fig. 1 to 9, on the basis of the above embodiment, the present embodiment further provides the following:
in this embodiment, the extracting mechanism 2 includes a tank 21, a first cover 22, a thermometer 23, an electric heating seat 24, and an air duct 25, the electric heating seat 24 is disposed in the lower housing 1, the tank 21 is docked in the electric heating seat 24, the first cover 22 is docked at the top of the tank 21, the thermometer 23 extending to the inside is docked at the top of the first cover 22, and the air duct 25 communicating with the liquefaction assembly 3 is mounted at the top of the first cover 22;
during operation, when the filtered stock solution enters the tank body 21, the electric heating seat 24 is started, the electric heating seat 24 heats the tank body 21, the heat of the tank body 21 is promoted to rise, the stock solution in the tank body 21 generates a vaporization effect, and the generated gas enters the liquefaction assembly 3 through the gas guide pipe 25;
in this embodiment, the liquefaction assembly 3 includes a liquefaction tank 31, a liquid outlet 32, a medium outlet 33, a second cover 34, a medium inlet 35, and an annular pipe 36, wherein the liquefaction tank 31 is disposed in the lower housing 1, the second cover 34 is butt-jointed at the top of the liquefaction tank 31, the annular pipe 36 is butt-jointed in the liquefaction tank 31, the medium inlet 35 connected to the top end of the annular pipe 36 is butt-jointed at the top of the second cover 34, the medium outlet 33 connected to the bottom end of the annular pipe 36 is butt-jointed at the front of the liquefaction tank 31, and the liquid outlet 32 is butt-jointed at one side of the liquefaction tank 31;
before operation, personnel butt-joint and install the external medium pipe fitting with the medium outlet 33 and the medium inlet 35 respectively, and during operation, a cooling medium is led into the annular pipe 36 through the medium outlet 33, and heat exchange operation is carried out through the annular pipe 36;
during operation, the generated gas enters the liquefaction tank 31 through the gas guide pipe 25, and after the gas entering the liquefaction tank encounters the cooling medium, the gas is converted into liquid, and is discharged through the liquid discharge port 32.
In this embodiment, the filter assembly 91 includes a mounting cylinder 911, a filter screen 912, a cylinder seat 913, a filter core 914, and a check valve 915, the cylinder seat 913 is butt-mounted on the top of the first cover 22, the check valve 915 connected to the first cover 22 is mounted on the bottom of the cylinder seat 913, the mounting cylinder 911 is mounted on the top of the cylinder seat 913, the filter screen 912 is mounted on the mounting cylinder 911, and the filter core 914 is butt-mounted in the mounting cylinder 911 under the filter screen 912.
During the process, the prepared stock solution enters the mounting cylinder 911, the preliminary operation is carried out through the filter screen plate 912 in the mounting cylinder 911, then the fine filtration is carried out through the filter element 914, and the filtered stock solution enters the tank body 21 at the moment;
the check valve 915 can ensure the entry of the stock solution and can not prevent the extraction operation of the tank body 21;
after the operation is completed, a person can detach the cartridge holder 913 to complete the replacement operation of the internal filter assembly.
In the present embodiment, the connection member 92 includes a connection head 921, a connection pipe 922, a solenoid valve 923, the connection head 921 is butt-mounted at the top of the mounting cylinder 911, and the connection pipe 922 communicating with the material mixing cylinder 71 is butt-mounted on the connection head 921, and the solenoid valve 923 is mounted on the connection pipe 922.
The connection member 92 is a connection member, during which a person can complete connection assembly and disassembly between the connection pipe 922 and the installation cylinder 911 through the connection head 921, so that the person can disassemble and replace the installation cylinder 911;
the stock solution prepared during this time is introduced into the installation cylinder 911 through the connection pipe 922 to be filtered, and during the preparation time, a person may close the solenoid valve 923 to stop the liquid introduction.
The totally-enclosed preparation device and method for humic acid water-soluble fertilizer comprise the following steps:
step one: preparing materials:
firstly, preparing organic raw materials to be prepared, putting the organic raw materials into a material heating mechanism 7 through a filling port 10, and injecting a proper amount of water and thermophilic microorganism fermentation bacteria agent into the material heating mechanism 7;
step two: and (3) preparation:
starting a linkage mechanism 4 to operate, and carrying out linkage coordination between the linkage mechanism 4 and a mixing mechanism 8, so that the device can complete dynamic stirring and mixing of materials in a reciprocating motion mode, the raw materials and the liquid agent are fully mixed, the stirring time is 40-60 minutes, and the mixture is kept stand for 5-8 weeks after the completion of the stirring;
step three: preparation:
after standing, starting a linkage mechanism 4 to operate, and carrying out linkage coordination between the linkage mechanism 4 and a mixing mechanism 8, so that the device can dynamically stir and mix materials in a reciprocating motion mode, the stirring time is 3040 minutes, and after mixing, the primary separation between the raw materials and the stock solution is completed through the filter pressing operation of a filter pressing structure on the linkage mechanism 4 on the fermentation raw materials;
step four: and (3) filtering and separating:
the raw liquid prepared and separated by the linkage mechanism 4 and the mixing mechanism 8 is guided into the filtering component 9, the filtering component 9 carries out fine filtration on small particle impurities in the raw liquid, and the filtered raw liquid is automatically guided into the extraction mechanism 2;
step five: extraction:
heating the internal stock solution by starting a heating component in the extraction mechanism 2 to generate vaporization reaction of the stock solution;
step six: and (3) cooling and liquefying:
the stock solution gasified by the extraction mechanism 2 enters the liquefaction assembly 3 in a proper state, and is exchanged and cooled through an annular pipe 36 in the liquefaction assembly 3, so that the cooled humic acid biological liquid agent is obtained.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises an element.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (10)
1. Humic acid water-soluble fertilizer totally closed preparation facilities, its characterized in that: the device comprises a lower shell, wherein a supporting foot rest is assembled at the bottom of the lower shell, an extraction mechanism and a liquefying component are respectively arranged in the lower shell, an upper shell is fixedly arranged at the top of the lower shell, a material heating mechanism is assembled in the upper shell, a filtering component is assembled at the top of the extraction mechanism and is communicated with two sides of the material heating mechanism in an installation manner, an installation cover body is fixedly arranged at the top of the upper shell, a butt joint cavity communicated with the material heating mechanism is arranged in the installation cover body in a butt joint manner, a swinging opening is formed in the top of the installation cover body, a linkage mechanism is assembled at the top of the installation cover body and the top of the upper shell, one end of a transmission end of the linkage mechanism extends into the material heating mechanism, a material mixing mechanism is movably assembled at the other end of the linkage mechanism and penetrates through the swinging opening, and a filling opening communicated with the material heating mechanism is fixedly arranged at the back of the upper shell;
the linkage mechanism comprises a supporting seat, a rotating arm, a linkage assembly, an extrusion assembly, a transmission mechanism and a swing arm, wherein the material mixing mechanism comprises an annular shell, a second rubber sleeve, a motor, stirring blades and a gear set, the top of a mounting cover body is fixedly provided with the transmission mechanism, the output end of the transmission mechanism is rotationally provided with the rotating arm, two sides of the top of the upper shell are movably provided with the linkage assembly through the supporting seat, the linkage assembly is movably connected with the rotating arm, the bottom of the linkage assembly is movably provided with the extrusion assembly which extends into a material heating mechanism, the end part of the linkage assembly is in butt joint with the corresponding extrusion assembly, the swing arm which extends into a butt joint cavity is movably arranged on the rotating arm, the bottom of the swing arm is movably provided with the annular shell, the outer side of the annular shell is sleeved with the second rubber sleeve, the gear set is rotationally mounted in the annular shell, and the bottom and the top of the annular shell are respectively in butt joint with the motor and the stirring blades which are connected with the gear set.
2. The totally-enclosed preparation device of humic acid water-soluble fertilizer according to claim 1, which is characterized in that: the extraction mechanism comprises a tank body, a first cover body, a thermometer, an electric heating seat and an air duct, wherein the electric heating seat is arranged in the lower shell, the tank body is butted in the electric heating seat, the first cover body is butted and installed at the top of the tank body, the thermometer extending to the inside is butted and installed at the top of the first cover body, and the air duct communicated with the liquefaction assembly is installed at the top of the first cover body.
3. The totally enclosed preparation device of humic acid water-soluble fertilizer according to claim 2, which is characterized in that: the liquefying assembly comprises a liquefying tank, a liquid outlet, a medium outlet, a second cover body, a medium inlet and an annular pipe, wherein the liquefying tank is arranged in the lower shell, the second cover body is arranged in butt joint at the top of the liquefying tank, the annular pipe is arranged in butt joint in the liquefying tank, the medium inlet connected with the top end of the annular pipe is arranged in butt joint at the top of the second cover body, the medium outlet connected with the bottom end of the annular pipe is arranged in butt joint at the front of the liquefying tank, and the liquid outlet is arranged in butt joint at one side of the liquefying tank.
4. The totally enclosed preparation device of humic acid water-soluble fertilizer according to claim 3, which is characterized in that: the linkage assembly comprises a transmission arm, a connecting rod and a guide rod, wherein the connecting rod is movably arranged at the top of the supporting seat, the transmission arm connected with the rotating arm is movably arranged at the top of the connecting rod, the guide rod is movably arranged at the bottom of the connecting rod, and the guide rod extends into the material mixing cylinder in a butt joint manner and is connected with the extrusion head in an installation manner.
5. The totally-enclosed preparation device of humic acid water-soluble fertilizer according to claim 4, which is characterized in that: the material heating mechanism comprises a material mixing cylinder, an electric heating ring and a sleeve seat, wherein the material mixing cylinder is fixedly arranged in the upper shell through the sleeve seat, and the electric heating ring is circumferentially arranged on the outer side of the material mixing cylinder.
6. The totally-enclosed preparation device for humic acid water-soluble fertilizer according to claim 5, which is characterized in that: the transmission mechanism comprises a supporting plate and a motor, the supporting plate is fixedly arranged at the top of the installation cover body, the motor is fixedly arranged on the supporting plate, and the output end of the motor is connected with the rotating arm through a shaft seat.
7. The totally-enclosed preparation device of humic acid water-soluble fertilizer according to claim 6, which is characterized in that: the extrusion assembly comprises a first rubber sleeve and an extrusion head, the extrusion head is arranged in the material mixing cylinder, the extrusion head is in butt joint with the guide rod, and the first rubber sleeve is arranged on the outer sleeve seat of the extrusion head.
8. The totally-enclosed preparation device for humic acid water-soluble fertilizer according to claim 7, wherein the device comprises the following components: the filter component comprises a mounting cylinder, a filter screen plate, a cylinder seat, a filter element and a one-way valve, wherein the cylinder seat is arranged at the top of the first cover body in a butt joint mode, the one-way valve connected with the first cover body is arranged at the bottom of the cylinder seat, the mounting cylinder is arranged at the top of the cylinder seat, the filter screen plate is arranged in the mounting cylinder, and the filter element is arranged in the mounting cylinder below the filter screen plate in a butt joint mode.
9. The totally-enclosed preparation device of humic acid water-soluble fertilizer according to claim 8, which is characterized in that: the top butt joint of installation section of thick bamboo is installed the connector, and adapting unit includes connector, connecting pipe, solenoid valve, and the connecting pipe with material mixing section of thick bamboo intercommunication is installed in the butt joint on the connector, and is equipped with the solenoid valve on the connecting pipe.
10. The preparation method of the humic acid biological synergist is characterized by comprising the following steps of: the humic acid biological synergist preparing apparatus according to any one of claims 1-9, wherein the preparing method comprises the following steps:
step one: preparing materials:
firstly, preparing organic raw materials to be prepared, putting the organic raw materials into a material heating mechanism through a filling port, and injecting proper amounts of water and thermophilic microorganism fermentation bacteria into the material heating mechanism;
step two: and (3) preparation:
starting a linkage mechanism to operate, and carrying out linkage coordination between the linkage mechanism and the mixing mechanism, so that the device can complete dynamic stirring and mixing of materials in a reciprocating manner, so that the raw materials and the liquid agent are fully mixed, and standing is carried out after the completion;
step three: preparation:
after standing, starting a linkage mechanism to operate, and carrying out linkage fit between the linkage mechanism and a mixing mechanism, so that the device can dynamically stir and mix materials in a reciprocating manner, and after mixing, carrying out filter pressing operation on fermentation raw materials to complete primary separation between the raw materials and stock solution;
step four: and (3) filtering and separating:
the separated stock solution prepared by the linkage mechanism and the mixing mechanism is conveyed into a filtering component, the filtering component carries out fine filtration on small particle impurities in the stock solution, and the filtered small particle impurities are automatically conveyed into an extraction mechanism;
step five: extraction:
heating the stock solution in the extracting mechanism by starting a heating part in the extracting mechanism to generate vaporization reaction;
step six: and (3) cooling and liquefying:
and allowing the stock solution gasified by the extraction mechanism to enter the liquefaction assembly in a homeotropic manner, and carrying out exchange cooling through an annular pipe in the liquefaction assembly to obtain the cooled humic acid biological liquid.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310878435.5A CN116920685A (en) | 2023-07-18 | 2023-07-18 | Totally-enclosed preparation device and method for humic acid water-soluble fertilizer |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310878435.5A CN116920685A (en) | 2023-07-18 | 2023-07-18 | Totally-enclosed preparation device and method for humic acid water-soluble fertilizer |
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| CN116920685A true CN116920685A (en) | 2023-10-24 |
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|---|---|---|---|
| CN202310878435.5A Pending CN116920685A (en) | 2023-07-18 | 2023-07-18 | Totally-enclosed preparation device and method for humic acid water-soluble fertilizer |
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| CN (1) | CN116920685A (en) |
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| CN116854516A (en) * | 2023-07-18 | 2023-10-10 | 安徽省文胜生物工程股份有限公司 | Humic acid biological synergist preparation device and method |
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